PEP BROCHURE

Turnkey Solutions For PIPE EDGE PREPARATIONWC KEstd. 1973 WESTCOAST KARISOHN WORLDWIDE INDIA 'A Step Ahead of the Best' www.specialmachines.net International Catalogue - Boiler & Piping - 2015

OUR STRENGTHS This Product Line is Dedicatedv Started in 1973 to Many Clients & Wellwishersv 43 Years of Field Expertise who Supported us to Develop thisv India's Largest Supplier of Edge Preparation Machines Unique Product Line & Improvisev Design Strategy for Innovation and Advancement Over the YearsSOME OF CLIENTS - POWER & ENERGY INDIACLIENTS - OTHER PRODUCT LINESPRODUCT LINES INTO BOILER & PIPING1. CNC Pipe Edge Preparation : Profiling Page 3 Page 52. CNC Pipe Edge Preparation : Plunge Forming Page 6 Page 73. Portable Bevelling : End Page 84. Portable Bevelling : Insert Page95. Handheld Bevelling Page106. Automated Tube Lines Page 11CHOICE OF OPERATIONv Tube Cutting and Edge Preparationv Radiographyv Straight Tube Butt Welding7. Edge preparation Machines : Conventional : Semi Automatic8. Panel/Plate Cutting & Edge Preparation MACHINES UNDER DEVELOPMENT 9. Portable Clamshell 10. Header Drilling1 11. Tube Sheet Drilling

COMPLETE PRODUCT LINE FROM SINGLE SOURCE 'A Step Ahead of the Best'PIPE EDGE PREPARATION - WESTCOAST KARISOHNCNC PEP - PROFILING CNC PEP - FORMING PANEL / PLATE BEVELLINGEND SCARFING / BEVELLING INSERT SCARFING / BEVELLING HAND HELD BEVELLINGAUTOMATED TUBE LINES WC KEstd. 1973 OPERATION WESTCOAST KARISOHN WORLDWIDE MODULES INDIA Cutting & EP Radiography INDIA's Largest Pipe EdgePreparation Machine Manufacturer Butt Welding 2

CNC PEP 700 PTHIEPFLEOOER @DLG&TE-MHPPSR. (EJVPbAetwReeAn TL&ITOanNd Mi-tsPubiRshOi-HFitaIcLhiIPNowGer TYPE ( CNC PEP 700Systems, Hazira, Gujarat - India. Since 2011) )CNC PEP 700 - ON 1. CNCState of the Art CNC Profilers with features unheard of from other global competitorsModels :v CNC PEP 1300 v CNC PEP 1000v CNC PEP 700 v CNC PEP 400These Workhorses are Undisputedly the Best in the Industry Today, having Advanced Programmes andDedicated Interactive Screens Reducing Programming Drastically & Facilitating Quick Setup with High SpeedMachining & More. Suitable even for Critical 3D / Zero Bend Pipes.What makes Karisohn CNC Profilers - 'A Step Ahead of the Best'v Indigenously Designed & Developed, Solving Majority of the Handicaps of Available Machines.v Capable of Generating Even the Most Complicated Profiles.v CNC Self-centering Vice with Servo Clamping using High-Precision Ball Screws.v Precise CNC Controlled Adjustable Clamping Thrust for Thin Walled Applications. (5-100%).v CNC Monitored 'Stop to Size' program for Alerting Mismatch Between Running Program and Loaded Pipe Size, Ensuring Accident Free Running.v 3D / Zero Bend Clamping facility on Vice Currently not Seen in Any Other Machine.v Selected Program for Profile will Communicate Tool Number and Fixing Position Enabling Straight Start with Zero Setup.v Bore centering through Motorised Headstock and V-Block.3

CNC PEP 4001. CNC PIPE EDGE PREPARATION - PROFILING TYPE ( CNC PEP 400 )TECHNICAL SPECIFICATIONS : CNC PIPE EDGE PREPARATION PROFILING TYPESl.No. SPECIFICATIONS CNC PEP 400 CNC PEP 700 CNC PEP 1000 CNC PEP 13001. Clamping Range (MM) 50 to 430 65 to 730 200 to 1050 300 to 13502. Max. Wall Thickness (MM) 80 100 125 1253. CNC System Siemens/Fanuc Siemens/Fanuc Siemens/Fanuc Siemens/Fanuc 374. Spindle Power Standard (KW) 22 30 37 51 Optional (KW) 30 37 51 0-150 Upto 3505. Spindle RPM Standard (RPM) 0-400 0-300 0-200 Optional (RPM) Upto 800 Upto 500 Upto 450 16006. Face Plate Diameter (MM) 700 1000 1300 37. Pipe Steady Rest (Nos) 3 3 3 Yes8. Angular Correction option No Yes YesSelf Centering Servo Vice / Rugged Face Plate Pipe after Edge Preparation in our Machine Critical 3D / Zero Bends Holding Facility 4

CNC PEP 220 2. CNC PIPE EDGE PREPARATION - PLUNGE FORMING TYPE6 Machines Installed in Bharat Heavy Electrical Limited - High Pressure Boiler Plant, Trichy Mfg Facility Alone Since 2008One of the Most Productive Machines Built World Wide and 'A Step Ahead of the Best'MODELS : CNC PEP 220 (Higher Sizes Upto 1500 on Request)Specially Designed with Focus on the High Volume Requirements of the Lower DiameterSegments in the Piping Industry ...... State of the Art and Best in Class.SALIENT FEATURES :v Proprietary Self centering Vice Design with 3D / Zero Bend Clamping Feature.v Retractable Job Stoppers for Straight Start.v Heavy Duty Spindle Head with Face Plate Designed for Withstanding Abusive Cutting Conditions from Irregular Gas Cut Faces During Plunging.v Rugged Face Plate with Finitely Adjustable Combination Tools for Forming.v CNC Servo with Infinitely Variable Spindle Speed & Feed.v Concentricity Adjustment for Bore Provided in V Block & Clamping Cylinder.v Proprietary Cutting Cycles & Screens Minimizing CNC Programming Requirements.v Interactive Feature Facilitating Max Spindle Power Utilization.CNC PEP 220 SPECIFICATIONS : Form Generation Tools / Self Centering Vice / Ruggedv Holding Capacity - 50mm to 220mm Retractable Stopper Face Plate (250mm Opt)v Thickness: 32 mm.v CNC System : Siemens / Fanuc.v Spindle Power: 22kw.5

Pneumatic Electric +3. PORTABLE 100 + SScCarAfeRrsFiInNBGHE/L BAlEonVeELLING MACHINES END NORMALLY IN STOCKKarisohn Scarfers -The Best in the Boiler IndustryThe Unstoppable Work-Horses Which Preparethe Weld Edges on the Panels & Coils of theBoiler-Industry TodayFine Tuned for Over a Decade to be'A Step Ahead of the Best'TECHNICAL SPECIFICATIONS : KARISOHN-END SCARFING MACHINE Facing Outer Diameter Chamfering Inner Diameter BoringVariants Models Capacity (OD) (MM)Fully Pneumatic ESM 3P 22 to 76.2 ESM 6P 50.8 to 152.4Electric Drive with ESM 3EP 22 to 76.2 POSSIBLE OPERATIONSPneumatic Clamping ESM 6EP 50.8 to 152.4Fully Electric ESM 3E 22 to 76.2 SALIENT FEATURES : v State of the Art Precision Class Machines.Under Development ESM 6E 50.8 to 152.4 v High Precision Ground Gears and Spindle. v High Motor Power & Spindle Torque.Wall Thickness (MM) 3 to 14 Std (Upto 30 Opt) v Quick Change Tool Holders with StandardStroke (MM) 30 Dedicated Tools. v Fail Safe Pneumatic Toggle Clamping System.Job Material Carbon Steel and Alloy Steel v Rugged and Trouble free.Chamfering Angle 0-60° OPERATION MODES : v Suspended In-Sutu v Trolley v Bench modeType of Prime Mover (KW) Air Motor : Ingersoll Rand - 5.2 @ 80 PSI Globe Benelux : 7.2 @ 80 PSI Electric Motor : Siemens / Bonfiglioli ESM-03 - 4.0 | ESM06 - 5.5Feed Manual APPLICATION :Maximum Number of v Weld Edge Preparation on Boiler Panels / Coils.Tools Operating at a time Three v End Machining of Individual Tubes.Job Clamping Force 29 KN at 5Kg/cm2 Air Pressure v Various In-Sutu Process. 6

Pneumatic Electric + ISM 3P ISM 3EP 4. PORTABLE INSE1R00T+SSCcAarRfeFrsINinGBH/ELBAElVonEeLLING MACHINES NORMALLY IN STOCKInsert Scarfers are a Slimmer Version of the End Scarfing MachinesCustomized for Bevelling Tubes in the Narrow Cutout Areas of BoilerPanels and Universal Version Machines with Special Hangers are for allposition operations in Burner Panels, Header Nipples, Spiral Coils & More.APPLICATIONS :v Weld Edge Preparation of Flame Cut Ends in Cut Outs of Boiler Panels.v Angular Edge Preparations like Burner Panels, Coils, Spiral Coils & More.TECHNICAL SPECIFICATIONS : KARISOHN INSERT SCARFING MACHINEVariants Models Capacity (OD) (MM)v Fully Pneumatic ISM 3P/3EP/3E Standard 22 to 76.2 BEFORE EP AFTER EPv Electric with USM 3P/3EP/3E Universal 22 to 76.2Pneumatic Clamping MISM 2P/2EP/2E Slim 22 to 38.1v Fully Electric (Ultra Slim)Under DevelopmentWall Thickness (MM) 3 to 14Width at Spindle (MM) 55 in Standard Model 37 in Ultra Slim Model.Stroke (MM) 30Job Material Carbon Steel and Alloy SteelChamfering Angle 0-60°Type of Prime Mover Standard Universal UltraslimAir Motor :Ingersoll Rand (KW) 5.2 @ 80 PSI UD UDGlobe Benelux (KW)Electric Motor : 7.2 @ 80 PSI 4 @ 80 PSI 4 @ 80 PSISiemens / Bonfiglioli (KW) 3.7 1.85 1.85Feed ManualMaximum Number of ThreeTools Operating at a time 29 KN at 5KG/CM2 Air PressureJob Clamping Force Minimum Cut out Size (MM) 56 x 500 ( Clear ) IN OPERATION Minimum Cut out Size (MM) 38 x 500 ( Ultra Slim Model )7

HSM 3P FULLY PNEUMATIC 5. HAND-HELD BEVELLING MACHINESA Game Changer for the Industry, Engineered to be the Most Rugged, Most Powerful and Most ProductiveHand-Held Beveller the Industry has seen Till-Date. A Combination of Compactness, Versatility, High Power& Light Weight. Engineered with Focus on Many Issues Faced with Currently Available Machines Worldwide.SALIENT FEATURES : TECHNICAL SPECIFICATIONS : KARISOHN-HAND HELD BEVELLING MACHINEv All Position Compact Beveller. Models HSM3P-Fully Pneumaticv Rugged, Powerful & Productive. HSM-3E Electric withv Pneumatic Clamping with Safety Features. Manual Clamping Tube Outside diameter (MM) Min.20, Max.63.5APPLICATIONS : Optional (MM) Max. 76.2 Max.15v Edge Preparation in Regular Boiler Panels. Tube Wall Thickness (MM) Any Standard / Customizedv Branches of Headers, Burner Panels, Coils & More. Form of Weld Style Subject to Tooling.v All other in-sutu Application. Minimum Width of Membrane Wall Ports (MM) 56 ClearVARIANTS : Clamping Pneumatic or Manualv Fully Pneumatic Clamping force 400Kg @ 5barv Electric Motor with Manual Clamping Feed Manual Spindle stroke (MM) 25MODELS : Weight of Pneumatic Model (KG) 11 Approx. Weight of Electric Model (KG) 8.5 Approx.Pneumatic : Power : Pneumatic Geared Motor 1700 W at 6 barHSM 3P-22mm to 76.2mm Operating pressure (Bar) 5-6Higher Sizes on Request Air Consumption (Lit/min) 700Electrical : Compressed Air Connection R ¼”HSM 3E -22mm to 76.2mmHigher Sizes on Request Power : Electric Geared Motor (W) 700-1200 with with Manual Clamping 230V-Single Phase. 8

OPERATION SPECIFIC MODULESEdge Preparation-Duplex Units Rotary Edge Preparation -Individual Units Manipulator - Radiography Measure & Cut to LengthStraight Tube Butt Welding6. AUTOMATED TUBE LINES WITH OPERATION SPECIFIC MODULESWest Coast- Karisohn has Manufactured and Supplied Automation Systems on Turnkey for Tube Lengthsup to 108 Meters. 8 of these Systems Currently work in Bharath Heavy Electricals Limited alone, India'sLargest Power Plant Manufacturer.Modular Designs Customized for Plant Layouts using a Combination of Standard-System-Modulesand Operation Specific-System-Modules.STANDARD SYSTEM MODULES :v Tube Storage Systems & Waterfall Racks.v Tube Transfer Systemsv Linear Conveying & Tube Rotating Support Systems.v Post Process Transfer and Storage SystemsOPERATION SPECIFIC SYSTEM MODULES :1. Cutting and Edge Preparation v Cut to Length Module with Servo Controlled Programmable Stopper. v Saw Cutting Station. v Edge Preparation Stations Individual / Duplex.2. Radiography v Linear and Rotary Manipulators with Choice of Bottom Referencing or Centre Referencing. v Finite Positioning Systems for Linear & Rotary Axis. v Remotely Controlled Operation Staying Away from Radiography Hazard Area.3. Butt Welding v Welding Station with 1-3 Welding Torches, Complete with Power Source and Positioning Slides. v Linear Butting and Rotation Station with Two Power Chucks.9

7. SEMI AUTOMATIC / CONVENTIONAL EP MACHINESEconomy Series Machines for Low Volume and Onsite Applications.SALIENT FEATURES :v Heavy Duty Geared Spindle-Head with Variable Speed Through AC Drive.v Self-centering V Block-Vice with Manual / Powered Clamping.v Rugged Face Plate with T-Slots, Engraved Scales, Special Tool Holders & Form Tools.v Manual to Auto Feed Across Models.v User Friendly, Versatile, Simple & Safe operation with Optimum Features.RANGE : 50mm to 1500 mm FIELDS : v Oil & GasAPPLICATIONS : v Power boilersv Onsite Process v Chemical Plantsv Low Production Volumes v De-Salination plants v Pipe LinesTECHNICAL SPECIFICATIONS : CONVENTIONAL EP MACHINESMODELS EP-250 EP-400 EP-600 EP-900 EP-1200 EP-1500 300-900 400-1200 500-1500Pipe Cutting Diameter (MM) 50-250 75-400 150-600 Φ 1200 Φ 1500 Φ 1800 10-80Face plate diameter (MM) Φ 500 Φ 700 Φ 900 10-65 10-65 300 400 400Spindle speed (RPM) 30-200 30-120 20-90 0.1-0.3 0.1-0.3 0.1-0.3 50 50Spindle Head Stroke (MM) 200 200 300 40 +/- 10 +/- 10Cross Feed/Rev (MM) N.A 0.1-0.3 0.1-0.3 +/- 10 9.2 9.2 7.5Max Wall Thickness (MM) 25 25 40Bore Alignment (Vert/Horz)(Not Less Than) (MM) +/- 10 +/- 10 +/- 10Main motor (KW) 3.7 5.5 7.5 10

8. PLATE / PANEL EDGE PREPARATION MACHINESElegantly Designed Panel / Plate Bevelling Machines are Available from West Coast - Karisohn for Sizesupto 12m with Hydraulic Clamping.OPERATIONS POSSIBLE :v Straight Milling and Bevelling for Plates.v Cutting Plain Milling, Facing, OD Bevelling and Boring for Tube Panels. MACHINES UNDER DEVELOPMENT9. PORTABLE CLAM SHELL EP MACHINESElegantly Designed High Performance Clamshell TypeEdge Preparation Machine with Portable Split FramesCapable of Cutting, Bevelling, Facing, ID Boring and ODTurning in a Wide Range of Diameters and WallThickness from 60mm - 2000 mm10. HEADER DRILLING MACHINES As One of India's Top Special Machinery Builder, We can give you Elegant and Productive Machines for this Purpose in Precision Class. Though Attempted in Multiple Tenders We have not had a Breakthrough in Supplying one due to Pre-Qualification Requirements.11. TUBE SHEET DRILLING MACHINESSingle or Multi Head CNC Machines can be Manufactured Against Requirementfor Heat-Exchanger Industry.11314

Promoter :Mr. P.S. RAJAGOPALANA 1959 batch Mechanical Engineer & considered anauthority in Machine Tool in India, with Vast Designand Manufacturing Experience. One of the pioneersin the fields of Hydraulic Presses and CustomizedMachine Building with Ample Contribution to thefields of Power, Textiles, Shipping, MedicalEquipments, Automation and Robotics & More. Head : Techno Commercial Mr. MANOJ RAJAGOPAL A Mechanical Engineer and a Post Graduate from the Indian Institute of Management, currently heads the Techno Commercial activities of the group along with core design.Design Capabilityv Strong Dynamic Team comprising of our Directors, Consultants, Industry Experts & Hard Core Designers.v Products are Strategically Bench Marked and Designed to be 'A Step Ahead of the Best' Vis-A-Vis Competitor Products in Aspects of Design, Technology, Quality & Productivity at an Economical Cost.v All Critical Areas are checked using Analytical Softwares. 12

One of the Awards Won by us in 2009 was for Innovation in Pipe Edge Preparation for our CNC PEP220 Model13

INDIA THE GREAT VEDIC CIVILIZATION CALLED INDIA INDIA…..A Vedic Civilization Dating Back by 4500+ Years, Home to the Founding Fathers of Surgery like Sushruta (600BC), Mathematicians like Brahmaguptha and Astronomers Like Aryabhata & Bhaskara. A Country Where Formal Courses on Astronomy was offered as Early as 11th Century at the Nalanda University. A Country so Diverse we Have the Remotest of Tribes called Jarawa in the Andaman’s who have no Contact with the outside World on One Side and on the Other we have Some of Latest Advancements in Technology & Space.. A Multi Religious, Multi Cultural Country with 800+ Languages, A Rich Tradition, Culture & Heritage along with an Amazing Bio Diversity.It is Believed India did 23% of the Worlds Commerce before British Invasion and whenThey left ….we were less than 3%.......From Here-India Today is the 3rd Largest Economy inthe World with 7.1% of World’s GDP as of 2015.Our Pledge to the Country is to carry forward our Cultural and Scientific Heritage in asmall little way by Developing Newer Technology, Environmental Rejuvenation and SocialEmpowerment.NATURE, HERITAGE AND PASSIONS Heritage Restorations Carbon NeutralizationNature Education Asia's Best Goldens www.snowflakesgoldens.com 14

West Coast Karisohn CNC MACHINESOther Product Lines Vertical Turning Centres/HMC's/Fettling Mc's CNC Vertical Grinding Machines Internal / External / Special Railway Industry Machines Precast Concrete MachinesSpecial Purpose Machines Disc Grinding Machines Hydraulic Presses-Upto2000TWESTCOAST KARISOHN WORLDWIDE WC KEstd. 1973India Office : F9/10, Sreevatsa Square, Mettupalayam Road, Thudiyalur,Coimbatore-641034, Tamil Nadu, South India. Mobile :+91 98431 33312, International Catalogue - Boiler Piping - 2015+91 90470 33312 Tel : +91-422-4273050 Tel.Fax :+91-422-2646947Email : [email protected]