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Teko

Published by GRENAZZURI, 2017-04-28 04:32:39

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WASTE BAG POWDER HANDLING SOLUTIONSCOMPACTOR COM CERTIFIED The COM Bag Compactor for torn empty bags consists of a carbon or stainless steel trough with appropriate surface finishing. The U-profile trough is longitudinally split in half to facilitate replacement of the SINT® liner that helps introduction and further compression of the broken bags. The Bag Compactor is equipped with a suitable direct drive unit. At the drive end the compactor is equipped with an end plate fixed to the end flange of the trough for assembly of the end bearing complete with flanged shaft coupling for the bag compacting screw. The other trough end is connected with a tapered pipe that facilitates the progress of the compacted broken bags. At the end of this pipe a polyethylene tube for disposal of the waste bags can be fitted.type A B CD E F GH L MN PQUX R T V ZCOM030 320 320 245 440 245 67 435 600 2436 640 469 300 1000 218 357 584 435 484 325COM 040 320 320 305 575 305 95 540 660 2906 640 868 398 1000 218 420 970 540 850 425 Technical Features Function Application benefits / Performance The COM Waste Bag COM Waste Bag >> Work environment kept clean;>> Construction material: Compactor receives Compactors are fitted >> Easy access to all parts due to modular entire empty bags or on the outlet of an>> carbon steel or bag fragments from a RSM-310 Manual Bag design; stainless steel; bag emptying device Opener or an RSA >> Extra-heavy-duty shaftless compactor spiral compacting the bags Automatic Bag Splitter>> Complete with to approximately one for the compaction and able to handle waste bags of any type adjustable tensioning eighth of their original disposal of waste bag without adjustment; ring for polyethylene volume. Collected in a material. >> Detachable outlet safeguard in compliance hose for disposal of polyethylene hose that with CE-regulations; waste bags; is periodically untied >> Compactor does not have to be stopped for and cut, the waste bags untieing filled polyethylene tube;>> Heavy-duty shaftless can be easily disposed >> SINT® engineering polymer liner for better compactor spiral of. compression of the bags. supported at inlet end; 51>> Direct gear motor drive directly mounted at inlet end;>> ATEX. www.teko.asia

POWDER HANDLING SOLUTIONS FBIC DISCHARGER SBBThe SBB FIBC Discharger consistsof a stainless steel frame completewith a material discharge hopperand an upper mobile cross bar forlifting of the filled up bag by forklifttruck into the Discharger benefits Function the attached FIBC is then Technical Features picked up by a forklift / Performance >> Modular design; The SBB is a modular truck and introduced >> Compact shipping dimensions; system for discharging into the frame of the >> Construction material: >> Easy to install; Flexible Intermediate SBB Discharger. Once stainless steel >> Complete dust-free discharging from bag Bulk Containers (Big the FIBC has settled on Bags) in different the rubber seal of the >> Vibrating outlet cone corners even with compressed powders. configurations discharge hopper the fitted with outlet depending on the outlet closing rope of the opening hatchway52 application. Easy FIBC can be pulled open introduction of the through the inspection FIBC into the support hatch of the discharge frame and dust-free hopper. discharging along with a variety of options make Application the SBB extremely user-friendly. The four SBB FIBC Dischargers are loops of the FIBC are used to transfer the raw attached to the hooks materials contained in of the detached cross FIBCs to silos for storage. bar that has previously The material is normally been laid on top of the conveyed pneumatically FIBC. The cross bar with into the silo. www.teko.asia

POWDER HANDLING SOLUTIONSCOMPLETE POWDERHANDLING SOLUTIONSwww.teko.asia 53

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SOLVENT RECOVERYIST C1-C2Model Capacity Productivity For small companies with a limited consumption C1 10 L Up to 4 L/h of solvent. Safe, solid, easy to set up and C2 15 L Up to 5 L/h operate. A small investment to solve the problems of small or occasional needs of clean solvent. Especially appreciated by body repair shops, furniture and metal industries, painters and laboratories. INSTALLATION AREA Non Hazardous TYPICAL APPLICATION 10 – 45 l/24h Upon Request Standard Equipment >> Distillation Bags - avoid manual cleaning >> Automatic Operation of the tank and increase the recovered % >> Temperature control with thermostat >> Safety thermostat for maximum >> Stainless steel condenser >> Pneumatic vacuum generator with temperature >> Oil temperature thermometer stainless steel storage tank >> Vapors temperature thermometer >> TIMED cycle www.teko.asia >> Capsizable >> Air cooled copper condenser >> Convoyed safety relief valve 57

SOLVENT RECOVERY ST 10 - 15 - 22 - 42 - 62- N DIGIT / ATEX II3GFor small and mediumcompanies, with constantand repetitiveconsumption. solventIt’s an always working machine,daily operated by a singlebutton. Let it work duringovernight: it will automaticallyshut off once the cycle isfinished and you will find itready to start once again inthe morning. INSTALLATION AREA Model Capacity Productivity Non Hazardous Hazardous IST 10 10 L Up to 4 L/h IST 15 15 L Up to 5 L/h ZONE 2 IST 22 25 L Up to 6,5 L/h IST 42 45 L Up to 10 L/hTYPICAL APPLICATION IST 62 60 L Up to 15 L/h 10 – 180 l/24h Standard Equipment Upon Request >> Automatic Operation >> Distillation Bags - avoid manual cleaning of the tank and increase >> Control panel with digital display and the recovered % dedicated PLC >> Stainless steel condenser >> Parameters displayed during cycle >> MULTISETPOINT cycle - 2 heating temperatures - ideal for >> Messages for scheduled maintenance, mixtures alerts and in case of malfunction >> Pneumatic vacuum generator with stainless steel storage tank >> AUTOMATIC or TIMED cycle >> External tanks >> Capsizable >> Air cooled copper condenser www.teko.asia >> Safety relief valve58

SOLVENT RECOVERYIST 22 - 42 - 62ATEX II2GModel Capacity Productivity For small and medium- sized companies, with a IST 22 25 L Up to 6,5 L/h constant and repetitive IST 42 45 L Up to 10 L/h solvent consumption. It IST 62 60 L Up to 15 L/h has a software similar to the one adopted in bigger- Upon Request size units, which allows multiple functions. Thanks >> Distillation Bags - avoid manual cleaning to its certifications and of the tank and increase the recovered % its resistant construction, it can be installed >> Stainless steel condenser – air or water practically everywhere. cooled INSTALLATION AREA >> SEMI-AUTOMATIC load with transfer pump and suction pipe Hazardous >> Pneumatic vacuum generator with ZONE 1 stainless steel storage tank TYPICAL APPLICATION >> External tanks 25 – 240 www.teko.asia l/24h Standard Equipment >> Automatic Operation >> Touch Screen Panel and dedicated PLC >> Record of operating parameters >> Visualization of distillation data during the cycle >> Messages for scheduled maintenance >> Notification in case of failure or abnormalities >> AUTOMATIC, TIMED or AUTO/TIMED cycle >> MULTISETPOINT cycle - Up to 9 heating temperatures - ideal for mixtures >> Capsizable >> Air cooled copper condenser >> Safety relief valve 59

SOLVENT RECOVERY IST 90 N DIGIT / ATEX II3 / ATEX II2G For medium/large companies Model Capacity Productivity that require quite large amounts of distilled solvent. IST 90 90 L Up to 25 L/h Ideal for printing houses with one printing press, Upon Request prepress studios and paint/ ink manufacturers. It has >> Distillation Bags - avoid manual cleaning of the tank and increase the recovered a compact size, but all the % features of larger machines of this kind. >> Stainless steel condenser – air or water cooled >> Pneumatic vacuum generator with stainless steel storage tank INSTALLATION AREA >> Liquid ring vacuum generator >> SEMI-AUTOMATIC load with transfer pump and suction pipe Non Hazardous >> Discharge of residues in standard 200-liters drums Hazardous ZONE 2 >> External tanks Hazardous ZONE 1 www.teko.asia TYPICAL APPLICATION 90-360 l/24h Standard Equipment >> Automatic Operation >> Touch Screen Panel and dedicated PLC >> Record of operating parameters and visualization of distillation data during the cycle >> Messages for scheduled maintenance, alerts notification in case of malfunction >> AUTOMATIC, TIMED or AUTO/TIMED cycle >> MULTIPLE CYCLES, with accumulation and final discharge of the sludge >> MULTISETPOINT cycle - Up to 9 heating temperatures - ideal for mixtures >> Capsizable with mechanical gear >> Air cooled copper condenser >> Safety relief valve >> Bottom discharge - with 3” ball valve60

SOLVENT RECOVERYIST 122 - 202 N DIGIT/ ATEX II3 / ATEX II2GModel Capacity Productivity For medium/large companies, this represents the bridge IST 122 140 L Up to 35 L/h between the medium volume user and the large scale needs IST 202 200 L Up to 55 L/h of a high volume operation. The distillation parametersUpon Request Standard Equipment are set during the initial programming and memorized.>> Distillation Bags - avoid manual >> Automatic Operation Automatic The control panel, ATEX cleaning of the tank and increase the certified, is installed on the recovered % >> Touch Screen Panel and dedicated machine, avoiding the high PLC cost of preparation of other>> Stainless steel condenser – air or similar units with standard water cooled >> Record of operating parameters control panel (to be installed and visualization of distillation data in a non-hazardous area).>> Pneumatic vacuum generator with during the cycle Thanks to the specific software stainless steel storage tank Win Digit Touch, it is possible to >> Messages for scheduled maintenance, insert up to 9 different heating>> Liquid ring vacuum generator alerts notification in case of temperatures, for variable times, malfunction to distil correctly the most>> SEMI-AUTOMATIC load with transfer different mixtures of solvents. pump and suction pipe >> AUTOMATIC, TIMED or AUTO/TIMED It’s also possible to set the cycle machine on MULTIPLE CYCLES,>> AUTOMATIC load with level sensor to run consecutive distillations, and 1/2” pump controlled by PLC >> MULTISETPOINT cycle - Up to 9 with accumulation of residue heating temperatures - ideal for and final discharge. The>> Discharge of residues in standard mixtures discharge of fluid sludge is easily 200-liters drums operated through the 3” valve. >> MULTIPLE CYCLES, with>> Lateral 3” discharging valve accumulation and final discharge of INSTALLATION AREA the sludge Non Hazardous>> External tanks >> Capsizable with mechanical gear Hazardous ZONE 2>> Antistatic cleaning tools Hazardous ZONE 1 >> Air cooled copper condenser TYPICAL APPLICATION >> Safety relief valve 140 – 800 www.teko.asia l/24h 61

SOLVENT RECOVERY ROTO PLUS 100 - 200 - 400 ATEX II2G For medium/large companies with Model Capacity Productivity high needs of solvent. It is the fastest and the most efficient reclaimer of ROTO PLUS 100 100 L Up to 30 L/h its kind. ROTO PLUS 202 200 L Up to 60 L/h ROTO PLUS 400 400 L Up to 115 L/h In addition to the classic features of ECO PLUS, in this series it is Standard Equipment Upon Request added an efficient scraper inside the distillation chamber. This will >> Automatic Operation >> Stainless steel condenser – air or keep the product to be distilled water cooled constantly mixed, leaving also the >> Scraper with antistatic blades walls and bottom of the vessel >> Liquid ring vacuum generator built perfectly clean. >> Touch Screen Panel and dedicated PLC into machine body The compact design and the sturdy >> Record of operating parameters and >> AUTOMATIC load with level sensor construction allow installation in visualization of distillation data during the pump controlled by PLC small spaces or outdoors. The control cycle panel, ATEX certified, is installed on >> CONTINUOUS CYCLE operation the machine, avoiding the high cost >> Messages for scheduled maintenance, of preparation of other similar units alerts notification in case of malfunction >> Pneumatic discharging valve with standard control panel (to be installed in a non-hazardous area). >> AUTOMATIC, TIMED or AUTO/TIMED >> Discharge of residues in standard cycle 1,000-liters IBC container The high level of automation reduces the operator’s intervention to the >> MULTISETPOINT cycle - Up to 9 heating >> External tanks sole replacement of the collection temperatures - ideal for mixtures tank when full. >> Locking covers (manually or >> MULTIPLE CYCLES, with accumulation pneumatically operated) for Thanks to the CONTINUOUS CYCLE and final discharge of the sludge standard containers, operation and the integration of external storage tanks, the >> Air cooled copper condenser >> used to collect sludge for distillation process is never disposal interrupted, only on stand-by in >> Safety relief valve case there is not sufficient solvent to treat or not enough space to collect >> Bottom 3”discharging valve the distilled product. >> Discharge of residues in standard INSTALLATION AREA 200-liters drums Non Hazardous >> SOAK function after unloading the sludge Hazardous ZONE 2 - to avoid the formation of solid deposits Hazardous ZONE 1 that are difficult to remove manually TYPICAL APPLICATION www.teko.asia 100 – 2000 l/24h62

SOLVENT RECOVERYHR 600 ATEX II2G For large companies, for which solvent must always be available and of good quality. It is the full-featured machine that allows to work both in separate cycles, and in continuous feeding mode “REFILL” (with constant input of solvent to be treated inside the tank). Thanks to a low pressure, high speed oil pump and to the partitioned heating elements, it is possible to achieve very high levels of productivity, keeping consumption down.Model Capacity Productivity INSTALLATION AREA HR 600 580 L Up to 250 L/h Hazardous ZONE 1Standard Equipment TYPICAL APPLICATION>> Automatic Operation 500-6000>> Scraper with antistatic blades>> Touch Screen Panel and dedicated PLC l/24h>> Record of operating parameters and visualization of distillation data during the Upon Request cycle>> Messages for scheduled maintenance, alerts notification in case of malfunction >> External tanks>> AUTOMATIC, TIMED or AUTO/TIMED cycle >> Locking covers (manually or pneumatically>> MULTISET POINT cycle - Up to 9 heating temperatures - ideal for mixtures>> MULTIPLE CYCLES, with accumulation and final discharge of sludge operated) for standard containers, used to>> Stainless steel condenser – water cooled collect sludge for disposal>> Safety relief valve>> Bottom discharging valve of 3” 63>> Discharge of residues in standard 200-liters drums>> Discharge of residues in standard 1,000-liters IBC container>> SOAK function after unloading sludge - to avoid the formation of solid deposits that are difficult to remove manually>> Liquid ring vacuum generator built into machine body>> AUTOMATIC load with level sensor pump controlled by the PLC>> CONTINUOUS CYCLE operation www.teko.asia

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CHEMICAL PHYSICAL WATER TREATMENTPLANTS SEDFLOC These plants are designed and developed to treat wastewater containing non-biodegradable dissolved pollutants such as: inert mineral substances, organic substances, mineral oils, detergents and solvents, paint or debris in suspension, through a sequence of treatment stages.HOW IT WORKS dispenser. From the first AREAS OF Advantages reaction tank, the water APPLICATIONThe wastewater that flows into a second one, >> Wastewater treatment suitable formust be treated, is where the chemical Mechanical workshops different types of pollutants with theinitially delivered to the reaction is completed and factories, serigraph, possibility of both recycle or release;plant through a pipe, with the flocculation waters from paintwhere a flowmeter process, consisting industries using spray >> compact single skid, easy to transportcontrols the inlet flow. in the clustering booths with water or and install;The water flows into of the polluting soivent-based paints,the first reaction tank, particles. According to tanneries, dyeing >> use of materials resistant to corrosion;where a stirrer facilitates the required quality companies. >> easy to install on site;the contact between of the water and Wastewater f rom >> customizable plant.the pollutant and the the final expected washings and degreasingchemicals. This stirrer is result, some further of mechanical and Standardequipped with motor, of treatments could be chemical activities, equipmentstainless steel AISI 304 necessary, included a pharmaceutical, paintsblade and a flocculant and inks manufacturing. >> Automatic control panel for utilities; pH correction. >> dosing systems for chemicals, supplied OPTIONAL with pumps; >> level controllers, to be placed in the Remote control for utilities; reaction tanks; PLC control with touch >> safety devices for any unexpected spills; screen; >> all components are manufactured level control for chemicals. according to the highest industry standards and complying with EU currentwww.teko.asia requirements. 67

WATER TREATMENT FLOTATION PLANTS SKIMMERFLOTSOur flotation plantsSKIMMERFLOTS, made ofAlS1304 steel, are efficientand effective systems plannedfor reducing the sludgeconcentration of the wastewater.Flotation means the removalof a layer of denaturedsludge, that, once molecularlyseparated from the water,floats on the water surface. ADVANTAGES HOW IT WORKS AREAS OF AND BENEFITS APPLICATION >> 80% more efficiency in sludge recovery; Th e    S K I M M E R F LOT Paint, food processing and slaughter- >> reduces sludge humidity, to less than plants produce a houses, electroplating industries, chemical molecular separation of industries  surface treatments, coating. 40%; the pollutant particles Pre-treatment biological plants, chemical >> allows for paint overspray removal; and the wastewater, physical plants; greases, oils and organic material >> brings a sensitive decrease in cabins thus resulting in sludge treatments,  mining foams treatments. emergence and allow maintenance costs, pumps cleaning, and for its removal. increases volatile pollutants abatement; >> drained sludge is ready for disposal. TECHNICAL DATA STANDAR EQUIPMENT type length width height weight capacity energy mm mm mm kg m3 comsumption >> Skimmerflot skid; SK 3000 2400 850 1600 380 3-5 >> pumps for chemicals dosage; SK 5000 2500 850 1600 390 4-8 KW >> submerged feeding pump, endowed with SK 8000 2500 900 1600 6-10 SK 1500 3500 1900 2400 400 1-3 grinders for the smashing of any large 750 10-20 2-4 sludge particle and air micronization; 4-6 >> system for the uptake of sludge, with self- 5-10 regulating floating disposal according to water level; OPTIONAL >> purging system with pipes, and hose for air circulation to ensure a constant and Automatic pumps for pH monitoring; widespread water stream in the spray level control system for sludge accumulation; booth tank, preventing any clustering of pneumatic pump for recovery of water drained from sludge; sludge particles; plastic tank, equipped with pump for delivery of clean water >> sludge container in stainless steel AISI and level controls; 304 or plastic; system for remote control and/or messages submission. >> etlectromechanical or electro pneumatic switchboard (with PLC touch screen). www.teko.asia68

WATER TREATMENTWATER ENERGY WASTEWATERTREATMENT PLANTSBY BATCH The plant is suitable for the discontinuous treatment of different kind of industrial wastewaters.HOW IT WORKS equipped with a group of AREAS OF ADVANTAGES grinding blades, made  ofThe plant consists of a stainless steel AlSI APPLICATION Efficient solution for a discontinuous wastewatersingle reaction stage, 304, designed for the treatment and for water flow rates of less than 4which  takes place mechanical destruction Activities using solvent m3 per day;inside a special tank, of sludge macro paints, water soluble single reaction stage affecting in deep pollutantsgenerally constructed of particles. A pneumatic paints, gluing materials particles through flocculation and decantationplastic material. Within pump, complete with productions, serigraphy, reaction process, able to generate a completethis tank a chemical PVC suction tube, is used tanning, dyeing and separation of the pollutant from the wastewater;reaction occurs, able to for sludge extraction. tinting activities, compact plant structure and limited footprint ;generate flocculation, The plant is fully mechanical works and easy installation.and thereafter, once automated, and includes surface treatments,condensed, particles a level controller that glass grindings, cement STANDARD EQUIPMENTprecipitation. can be placed in either processing industries,Furthermore, the system the tanks of waste or treatments of waters Skid;is powered, on entry, by treated water , or inside containing oils of animal tank in plastic material;a pump that can be also the equipment itself. or mineral origin. flowmeter and pressure switch; sludge container in plastic material, complete withTECHNICAL DATA drained water recovery suction valve; motor-driven stirrer equipped with shaft and blade(INCLUDING WATER STORAGE TANKS AND SLUDGE CONTAINER) in stainless steel AlSI 304; centrifuge submerged pump for plant in-feed;type length width height weight capacity compresed pneumatic pump for sludge extraction; complete with aspiration pipe in PVC; mm mm mm kg m3 5 BAR chemical powder doser; 6 BAR control panel for timing and plant control;WE250 850 1150 2800 500 0,25 6 BAR level control for clean and dirty water. 6 BARWE500 1150 1150 3000 600 0,5 OPTIONALWE1000 2400 1400 3400 650 1 Level sensor of the sludge tank; sludge container in stainless steel;WE2000 3600 1600 3400 900 2 control panel with remote control option and touch screen. www.teko.asia 69

WATER TREATMENT DEMINERALISATION WATER ENERGY PLANTS Water Energy HOW IT WORKS limit set up during the ion exchange resins, demineralisation plants are system configuration. the wastewater, used efficient systems designed Plants are provided The oscillations of for washings, and to be used in the process with columns that, the concentration of containing metal of total/partial elimination being equipped with substances in solution salts, chromic acid, of the salts contained in anionic and cationic are levelled and, cyanide or phosphate the water. These plants resins, are suitable for therefore, even any can be efficiently and work by means of an capturing the anions temporary increase specifically treated ion-exchange process. and cations present will be limited and with huge advantages. Demineralization may be in the water, and, as a controlled. More specifically, these applied to any industrial result, absorb the salts plants will process paint process, to obtain therein dissolved. AREAS OF efficiently the polluted purer and cleaner water Through the resins, APPLICATION and toxic waters used suitable for dehumidification the ions contained for washing, by galvanic and last rinse. in the wastewater The main industrial treatments, pickling and are continuously applications are: phosphodegreasingADVANTAGES eliminated, until galvanic electroplating activities. their concentration industries, extraction, >> Constant low levels of pS and, is lower than the metal processing and consequently, better efficiency in coating. Through the industrial processes of painting and cataphoresis; TECHNICAL DATA >> time and resources saving, particularly type length width height weight capacity related to the cleaning of the parts mm mm mm kg m3 subject to processing. DWE100 1950 500 2000 1-3 DWE200 1950 500 2000 400 3-5 >> quality of treated water is always DWE300 2300 500 2000 400 2-4 uniform and suitable to obtain maximum DWE500 2500 500 2000 550 5-6 yields and efficiency of the working DWE100 2700 600 2200 600 6-10 process. 900 STANDAR EQUIPMENT NB. All Water Energy plants are designed and developed starting from specific customer requirements and are therefore customizable >> Utilities panel control; www.teko.asia >> stainless steel support for the columns; >> valves for the absorption of acid and soda for the resins’ regeneration; >> valves for resins’ regeneration; >> flow-control device (of the inflow and absorption quantities); >> pS current flow gauge with probe. OPTIONAL Remoted control panel; device for the automatic regeneration of the quartz/coal column.70

REVERSE OSMOSIS WATER TREATMENTPLANTSSERIES W0-500,1000, 3000, 5000, 10000HOW IT WORKS quantity of pressure and semi-automatically Our WO reverse osmosis energy is necessary to cleaning system. Thus systems are efficient plantsThese plants operate reach high performances the protection of the for reducing the salinityby means of high in terms of filtration and membranes and a safe degree of water. Morepressure pumps and capacity of permeation. and proper operation, specifically, the purpose ofmake use of an osmosis As a consequence, they can always be assured. the technology consists ininverse technology with produce low operating What is more, these a sharp reduction of saltsmembrane filtration. costs. More in details, plants are also equipped concentration in waterThe membranes which these plants may be with a salinity level until the required limits,the plants are equipped efficiently equipped controller that measures even lower than 20 pS.with, belong to the last with PVC pipes and with the conductivity.membranes generation, flexible low pressure ADVANTAGESand therefore, being tube. Furthermore,“low energy consuming” these systems may >> A minimum reduction of 93% ofmembranes, a small be integrated with a contaminants, therefore a significant decrease in sodium and carbonatesAREAS OF Galvanic industries, metal surfaces treatment concentrations; total elimination ofAPPLICATION industries, coating activities, mould and die-casting, metals, nitrates and bacteria and, finally, machining, graphic arts, jewelry painting, rubber the almost complete elimination of processing, cosmetic, and dairy industries. dissolved salts;TECHNICAL DATA >> no need for manual control (system is fully automatic);type length width height capacity compsumption mm mm mm m3 kw >> use of materials (including the steelWO300 800 350 1650 0,3 1,00 frame) that ensure long life to the plantWO500 500 1700 0,5 1,58 and its parts;WO1000 900 500 1700 1 1,58WO2000 2750 900 2500 2 3,2 >> self-monitoring system: continuousW03000 3700 800 2000 3 5,8 detection of salinity, and of inlet pressure.WO5000 3700 800 2000 5 7,5WO10000 850 2300 10 STANDARD EQUIPMENT 11,00 >> Cartridge filter; www.teko.asia >> pressure gauge (manometer); >> flowmeter, for concentrate solution; >> flowmeter permeated solution; >> high-pressure pump; >> 1 membranes vessel; >> conductivity sensor. OPTIONAL PVC tank for flushing and washing dosing device for acid and antiscalant products storage and recovery PVC tank water softener device to preserve and lengthen membrane life, and improve water quality; UV Lamp for sterilization; additional control probe for pS control, and connection to the plant control switchboard. 71

WATER TREATMENT WATER ENERGY DEGREASING PLANTS DS Series These systems are designed HOW IT WORKS twice separated from AREAS OF to remove the oils present, the liquid (at both as pollutants, in the washing The wastewater is raised, the entrance and the APPLICATION or pretreatment tanks. by means of a pump, exit of the plant), can They operate by means of a to the plant where the be discontinuousiy The main industrial coalescence effect. The plants oil is separated. Such released, and, via applications are: galvanic are modular and entirely plant, through specific tubing, redirected to electroplating industries, made of stainless steel AISI lamel-lar packs for the same pool. The extraction, metal 304/316. The degreasing coalescence, ensures water, separated from processing and coating, Water Energy plants can the separation of the the oil, flows out of the paper productions, separate the mineral oils oily substance from system and reaches woodworking from the wastewater even the aqueous one. The the degreasing pool. companies, when in emulsion. oil, once drained and The degreaser can also typographies, recovered, is conveyed be equipped with an serigraphies and ADVANTAGES continuousiy, through exchange system with flexigraphies, treatment a tubing, into a tank or, timer and two solenoid of effluents from conta- >> Efficient and effective oiis separation and by pipeline, brought valves (electro-assisted); minated sites, food removal from water; back up to the existing thus, in this case, the processing firms. pool used for storing plant can serve two >> possibility to treat the water coming the waste oils. The separate tanks. from two different tanks, upon addition sediments after being of an exchange system equipped with a timer and two valves with electronical TECHNICAL DATA interfaces; type length width height weight capacity >> modular systems highly resistant to mm mm mm kg m3 corrosion and other wearing effects DS100 1000 400 1050 120 thanks to the use of superior quality D51000 1200 750 1350 140 0,1-0,5 materials — the whole plant structure D52000 1370 920 1550 190 1 made of stainless steel - AISI 304/316. D55000 1850 930 1400 270 2 5 STANDAR EQUIPMENT NB. All Water Energy plants are designed and developed starting from specific customer requirements and are therefore customizable >> Degreasing plant equipped with lamellar packing, made of stainless steel AISI 304, www.teko.asia lamellae size: 22 mm made of stainiess steel AISI 304 as well, covering the whole surface: 2,2 m2, 5 group of lamellae, spillway with oil pipe; >> skid (frame): stainless steel AISI 304; >> floating pump in steel AISI 304, with telescopic tube and positioning brackets, to be piaced in the degreasing pool; >> feeding pump endowed with spheres, housings, and membranes.72

THE SLUDGE DRAINAGE WATERTREATMENTSYSTEM “DRENA”HOW IT WORKS tracks. The container can can be removed before The Water Energy sludge be transferred by an drainage system “Drena”,Drena” is a draining operator by means of cleaning the plant, in quickly ensures bymachine, designed to using a forklift. compression a significantembed in a metallic When the drainage order to allow for better reduction in the volumetank a special draining cycle is switched on, of sludge produced by“Big Bag” that will be using the control water outflow). For the treatment plants. Thefilled up with sludge. panel, a mechanical system, to function properly,This metallic container is arm compresses the water discharge, the requires the storage ofsupplied as a part of the sludge contained in the sludge inside special drainingmachine. Furthermore, “Big bags”, positioned container is provided bags that work byverticalthe container which inside the container. mechanical compression.is fitted with castors, We can also supply with an exit- valve.can easily be moved a squared container ADVANTAGESmanually and located that perfectly frames Before reaching theinto the machine. In the bag containing the >> DRENA, with its sludge dehydrationaddition to this, a group sludge. The container exit-valve, the water systems, allows for substantial waterof loops located on the is also equipped with a consumption saving, a drastic reductionbaseplate allows for galvanized carbon steel percolates through holes in costs, time, and space dedicated tothe positioning and the draining net, enclosing it the storage of materials to be disposedmovement along special on each side and on the distributed evenly on the off: compared to other sludge drainage, bottom (this steel net a reduction in volume by 40%, can be bag’s surface. achieved. Finally, the bags >> In most cases, the drained water can be recovered. A simple and regular containing the maintenance ensures the proper functioning of the system at very low dehydrated sludge can operational costs. be stored and disposed STANDARD EQUIPMENT off with minimum use >> Cartridge filter; >> pressure gauge (manometer); of space and weight. >> flowmeter, for concentrate solution; >> flowmeter permeated solution; “Drena” and the special >> high-pressure pump; >> 1 membranes vessel; sludge container are >> conductivity sensor. made of AISI 304/316 OPTIONAL stainless steel. Special drainage bags “Big bag” in polypropylene; pneumatic pump for the recovery of drained water;TECHNICAL DATA steel supporting hooks for hanging the bags.type length width height capacity 73 mm mm mm m3DRENA 1350 2700 460 1800DRENA 1350 3300 550 1,61200 www.teko.asia

SERVICE & SUPPORT SERVICE & SUPPORT74 We are committed to our customers for after sales and service’s activities – as our technical team is well trained and ready to support you during times of need; with our experience and pool of expertise, we train your own maintenance team for the installation, operation and up-keeping of your equipment. Furthermore, we also offer regular Maintenance Program to ensure that your equipment is always well taken care of. TEKO SUPPORT >> Operation, Installation & Maintenance Training. >> Ad-hoc service and technical assistance during machine(s) break-down. >> Phone or on-line support with remote access to the equipment. >> Planned Maintenance through regular Annual Maintenance Contracts (AMC). MYTHOLOGY OF GOOD MAINTENANCE VS. TRAINING: Training provided by TEKO: as per training progresses - session reduces training training training autonomy customer customer customer Customer’s technical personnel training attendance: increases the knowledge and understanding of the equipment and as the training progresses, the te ko te ko te ko involvement of Teko’s personnel guidanc e guidanc e guidance gradually decreases. THE IDEA OF GOOD MAINTENANCE IN PRACTICE Natura l time Deterloration Back to performance Forced Cleaning the standard: Deterlor ation inspection Preventive lubricaling maintenance limit condition with regular preventive maintenance without regular preventive maintenance www.teko.asia

SERVICE & SUPPORT PREVENTIVE MAINTENANCE PROGRAM (MAINTENANCE CONTRACT) TEKO MAINTENANCE CONTRACT DEDICATED TEAM MAINTENANCE CONTRACT MANAGER >> To ensure a professional implementation of the agreement and proper operations planning. >> Controls its execution. >> If included, ensures on time spare parts delivery TEKO TEAM OF EXPERTS IN ENGINEERING SUPPORT >> Perform and share maintenance operations with customers’ maintenance staff. >> Performs periodical visits and maintenance activities. PROVEN METHODOLOGY >> OEM expertise >> Experience acquired through years long field operations >> Installed more than 10K units of equipment in SEAP Zone.www.teko.asia 75


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