CSD CSDX Series

www.kaeser.com Rotary Screw Compressors CSD / CSDX Series With the world-renowned SIGMA PROFILE Free air delivery from 1.05 to 16.95 m³/min, Pressure 5.5 to 15 bar

www.kaeser.com CSD(X) series Logical design, excellent serviceability CSD/CSDX – Setting the standard KAESER KOMPRESSOREN pushes the boundaries of compressed air eficiency once again with its latest generation of CSD and CSDX series rotary screw compressors. The value-added user beneits are immediately apparent just by taking a quick glance at the the completely redesigned compressor enclosure. CSD/CSDX – Quadruple savings Perfect partners These versatile rotary screw compressor ranges CSD and CSDX series rotary screw compressors are provide signiicant energy savings in four ways: the perfect choice for high eficiency compressed air 1. Low speed SIGMA PROFILE airends equipped systems in industrial settings. The internal SIGMA with low-optimised rotors have enabled speciic pow- CONTROL 2 compressor controller offers numerous er to be reduced by up to 6 % compared with previ- communication channels, which allows seamless ous models. 2. The use of IE3 drive motors max- communication with advanced master controllers, imises energy eficiency (these motors will become such as KAESER’s SIGMA AIR MANAGER, and mandatory in the EU from the 1st of January 2015). in-house centralised control systems. This enables 3. Kaeser’s direct drive eliminates the transmission simple set-up and achieves unprecedented levels of losses associated with gear or V-belt driven sys- eficiency. tems, as the motor directly drives the airend. 4. The SIGMA CONTROL 2 compressor controller enables Electronic Thermo Management compressor performance to be precisely matched to (ETM) actual air demand thereby allowing additional energy Powered via an electric motor, the sensor-controlled savings. temperature control valve integrated into the cooling Ease of maintenance ensures circuit is the heart of the innovative Electronic Ther- savings mo Management (ETM) system. The new SIGMA CONTROL 2 compressor controller monitors intake The distinctive and eye-catching design of these and compressor temperature in order to prevent systems from the outside is complemented by intelli- condensate formation, even with differing air humidity gent component layout on the inside for even greater conditions. ETM dynamically controls the luid tem- energy eficiency: All service and maintenance points perature – low luid temperature enhances energy are within easy reach and directly accessible from eficiency. This system also enables end users to the front of the unit. This saves both time and money better adapt heat recovery systems to suit their when it comes to servicing. speciic needs. Potential energy cost savings through heat recovery Compressed air system investment Maintenance costs Image: CSD 125 T SFC Energy costs Energy cost savings through system optimisation Potential energy cost savings 2 3

www.kaeser.com CSD(X) series KAESER quality and eiciency for every need Name: Level: Valid until: SIGMA PROFILE airend SIGMA CONTROL 2 At the heart of every CSD/CSDX system lies a The SIGMA CONTROL 2 ensures eficient control premium quality airend featuring Kaeser’s SIGMA and system monitoring. The large display and RFID PROFILE rotors. Operating at low speed, Kaeser’s reader provide effective communication and maxi- airends are equipped with low-optimised rotors for mum security. Multiple interfaces offer exceptional superior eficiency. lexibility, whilst the SD card slot makes updates quick and a easy. Maximum eiciency: IE3 motors Electronic Thermo Management The use of IE3 motors will become mandatory in the The innovative Electronic Thermo Management EU from the 1st of January 2015, but users can (ETM) system dynamically controls luid temperature already enjoy the beneits that these premium to provide reliable prevention of condensate accumu- eficiency motors have to offer by choosing Kaeser lation. This enhances energy eficiency, for example, compressors. by enabling heat recovery to be precisely tailored to meet customers’ exact needs. 4 5

www.kaeser.com CSD(X) T series Premium compressed air quality with an integrated refrigeration dryer Switching KAESER refrigeration dryer energy saving control performance Conventional refrigeration dryers with continuous control Energy saving with KAESER 10 12 18 20 Time (min) Energy-saving control Dual cooling The integrated refrigeration dryer in CSD(X) T pack- Two independent fans and a separate enclosure ages provides high-eficiency performance thanks to ensure high thermal reserve for the integrated refrig- its energy-saving control. The dryer is therefore active eration dryer. This allows the required compressed air only when compressed actually needs to be dried: quality to be reliably maintained at all times even at As a result, this approach achieves the required high ambient temperatures. compressed air quality with maximum eficiency. 3.5 kg 3.0 kg 2.5 kg 2.0 kg 1.5 kg 1.0 kg 0.5 kg 0 kg CSD 85 T CSD 105 T CSD 125 T CSD 125 T (8 bar) (11/15 bar) New Until now Dependable centrifugal separator Minimal refrigerant required A Kaeser axial centrifugal separator itted with an The refrigeration dryers in Kaeser’s new CSD(X)-T electronic ECO-DRAIN condensate drain installed units require approximately 50 percent less refriger- Lubrication point for drive motor and fan motor upstream from of the refrigeration dryer ensures that ant than conventional dryers. This not only saves Image: CSD 125 T condensate is reliably pre-separated and drained, costs, but is also signiicantly more environmentally even when ambient temperatures and humidity are compatible. high. 6 7

www.kaeser.com CSD(X) SFC series Variable speed control perfected Speciic power (kW/m³/min) Conventional speed control Efficient SFC variable speed control Air low (m³/min) Optimised speciic power Pressure always in view In any compressed air installation, it is the variable speed Operating pressure can be consistently maintained controlled compressor that operates longer than any other within ±0.1 bar. In turn, the consequent ability to re- unit within the system. CSD(X)-SFC models were there- duce maximum system pressure also reduces energy fore built with maximum eficiency in mind and are de- costs. The relationship between pressure consist- signed to avoid extreme high speed operation. This saves ency and speed can be viewed directly on the SIGMA energy, maximises service life and enhances reliability. CONTROL 2 display. Separate SFC control cabinet Zero Interference Lubrication point for drive motor and fan motor KAESER’s variable speed SFC packages are The SFC control cabinet and SIGMA CONTROL equipped with Siemens frequency converters. They 2 are Class A1 tested and certiied as per electro- provide seamless communication between the SFC magnetic compatibility regulation EN 55011, both as Image: CSDX 165 SFC control cabinet and the compressor controller, thereby individual components and as an integrated system. ensuring maximum eficiency at all times. Assured performance 8 9

www.kaeser.com CSD(X) series 25 % 100 % ambient heat Using heat total electrical power consumption 25 % compressed air energy potential Approx. 5 % heat dissipation from the drive motor Approx. 2 % heat dissipated by the compressor into the surrounding air Systems for hot water usage Space heating with warm Approx. 76 % The integrated system comprising the plate heat exhaust air heat energy Approx. 2 % exchanger, thermostatic valve and complete pipework It’s heating made easy: Thanks to the high residual recoverable through Approx. 15 % heat remaining requires no additional space in the compressor and thrust radial fan, exhaust (warm) air can be easily luid cooling heat energy in the can recover 76% of the overall power consumption of ducted away to spaces that require heating. This recoverable through compressed air CSD/CSDX compressors by utilising the heat in the simple process is thermostatically controlled. compressed air water. cooling +70 °C 96% Approx. 96 % recoverable heat energy recoverable hot Process, heating and service Heat recovery a win water Amazingly, 100 percent of the electrical energy fed Hot water, up to 70 °C, can be produced from into a compressor is converted into heat. From that, reusable compressor heat via PWT and SWT heat up to 96 percent is available for heat recovery exchanger systems. Please contact KAESER purposes. Use this potential to your advantage! regarding higher temperature requirements. 10 11

www.kaeser.com 12 13

www.kaeser.com Equipment Design Complete unit Ready-to-run, fully automatic, super- Standard version silenced, vibration damped, all panels powder coated. Suitable for use in Inlet ilter ambient temperatures up to +45°C. Inlet valve Airend Sound insulation Drive motor Panels lined with laminated mineral Fluid separator tank wool. Compressed air aftercooler KAESER centrifugal separator Vibration dampening Condensate drain Double insulated anti-vibration (Eco Drain) mountings using rubber bonded metal Fluid cooler elements. Electronic Thermo Management Fluid ilter Airend Radial fan Genuine KAESER rotary screw, single stage airend with energy-saving SIGMA PROFILE and cooling luid injection for optimised rotor cooling. 1:1 direct drive. Drive Rotary screw airend with energy-saving SIGMA PROFILE rotors Direct, high-lex coupling, without gearing. Management (ETM) and eco-luid ilter Heat recovery (HR) Electric motor in the cooling luid circuit; fully piped Optionally available with integrated T-SFC version Premium eficiency IE3 motor, connections, lexible line connections. HR system (plate-type heat ex- Inlet ilter quality German manufacture,IP 55, changer). Inlet valve ISO F for additional reserve; Cooling Airend PT 100 winding temperature sensor Air-cooled; separate aluminium cooler SIGMA CONTROL 2 for motor monitoring; externally for compressed air and cooling luid; Drive motor lubricated bearings. radial fan with separate electric motor, “Trafic light” LED indicators show ope- Fluid separator tank Electronic Thermo Management rational status at a glance, plain text Compressed air aftercooler display, 30 selectable languages, soft- Electrical components (ETM). touch keys with icons, fully automated KAESER centrifugal separator IP 54 control cabinet, control transfor- monitoring and control. Selection of Condensate drain mer, Siemens frequency converter, Refrigeration dryer Dual, Quadro, Vario, Dynamic and (Eco Drain) loating contacts for ventilation control. CFC-free, R134a refrigerant, fully in- continuous control as standard. Inter- Fluid cooler sulated, hermetically sealed refrigerant faces - Ethernet; additional optional Electronic Thermo Management communication modules for: Proibus Fluid and circuit, scroll refrigerant compressor DP, Modbus, Proinet and Devicenet; Fluid ilter air low with energy-saving shut-off feature, SD card slot for data recording and Radial fan hot-gas bypass control, electronic con- Dry air ilter; pneumatic densate drain and upstream centrifugal updates; RFID reader, web server. Integrated refrigeration dryer inlet and venting valve; cooling luid separator. Switching cabinet with reservoir with triple separator system; integrated SFC frequency pressure relief valve, minimum pres- converter sure check valve, Electronic Thermo 14 15

www.kaeser.com Technical speciications – CSD Standard version T - Version with integrated refrigeration dryer (R 134a refrigerant) Anschluss Dimensions Masse Sound FAD*) Betriebs- Motornenn- Max. Model Anschluss Dimensions Masse Sound FAD*) Working Motornenn- Refrigeration dryer max. Model Operating Liefermenge * max. Rated motor Abmessungen Compressed Schalldruck- Weight Modell Betriebs- Liefermenge * Max. Rated motor Kältetrockner- Abmessungen Compressed Schalldruck- Weight Modell B x T x H power Druckluft pegel ** pressure überdruck Gesamtanlage bei Überdruck leistung W x D x H air connection pressure pressure Gesamtanlage bei Überdruck leistung leistungs- W x D x H Druckluft pressure working Complete unit at power working B x T x H power air pegel ** Complete unit at über- aufnahmen Betriebsüberdruck pressure level ** druck operating pressure pressure consumption connection level ** Betriebsüberdruck operating pressure bar m³/min bar kW mm dB(A) kg kg bar m³/min bar kW kW mm dB(A) kg kg kW bar dB(A) mm bar m³/min kW kW dB(A) mm m³/min bar bar 7.5 8.26 8.5 7.5 8.26 8.5 CSD 85 CSD 85 T CSD 85 10 6.89 12 45 1760 x 1110 x 1900 G 2 70 1250 CSD 85 T 10 6.89 12 45 0.8 2160 x 1110 x 1900 G 2 70 1410 13 5.50 15 13 5.50 15 7.5 10.14 8.5 7.5 10.14 8.5 CSD 105 T CSD 105 10 8.18 12 55 1760 x 1110 x 1900 G 2 71 1290 CSD 105 T 10 8.18 12 55 0.8 2160 x 1110 x 1900 G 2 71 1450 CSD 105 13 6.74 15 13 6.74 15 7.5 12.02 8.5 7.5 12.02 8.5 1.1 CSD 125 CSD 125 10 10.04 12 75 1760 x 1110 x 1900 G 2 72 1320 CSD 125 T 10 10.04 12 75 0.8 2160 x 1110 x 1900 G 2 72 1510 CSD 125 T 13 8.06 15 13 8.06 15 1900 1110 1760 1110 2160 1900 SFC - Version with variable speed drive T SFC - Version with variable speed drive and integrated refrigeration dryer Masse FAD*) max. Sound Max. Betriebs- Model Working Sound FAD*) Masse Motornenn- Refrigeration dryer Motornenn- Model Dimensions Modell Operating Liefermenge * max. Rated motor Abmessungen Compressed Schalldruck- Weight Modell Betriebs- Liefermenge * Max. Rated motor Kältetrockner- Abmessungen Compressed Schalldruck- Weight Anschluss Dimensions Anschluss über- power air power überdruck Gesamtanlage bei Überdruck leistung W x D x H air connection pressure pressure Gesamtanlage bei Überdruck leistung leistungs- W x D x H Druckluft pressure B x T x H pegel ** Complete unit at working pressure power B x T x H pegel ** Druckluft Complete unit at working aufnahmen Betriebsüberdruck pressure level ** druck operating pressure pressure consumption connection level ** Betriebsüberdruck operating pressure bar m³/min bar kW mm mm mm bar m³/min bar kW kW mm dB(A) kg kg kW m³/min kW kW bar mm mm dB(A) mm mm bar m³/min bar bar 7.5 1.95 - 8.08 8.5 7.5 1.95 - 8.08 8.5 CSD 85 SFC CSD 85 T SFC CSD 85 SFC 10 1.48 - 6.91 12 45 1760 x 1110 x 1900 G 2 72 1260 CSD 85 T SFC 10 1.48 - 6.91 12 45 0.8 2160 x 1100 x 1900 G 2 72 1420 13 1.07 - 5.92 15 13 1.07 - 5.92 15 7.5 2.19 - 9.85 8.5 7.5 2.19 - 9.85 8.5 CSD 105 T SFC CSD 105 SFC CSD 105 SFC 10 1.90 - 8.35 12 55 1760 x 1110 x 1900 G 2 73 1380 CSD 105 T SFC 10 1.90 - 8.35 12 55 0.8 2160 x 1110 x 1900 G 2 73 1540 13 1.36 - 6.88 15 13 1.36 - 6.88 15 7.5 2.84 - 12.00 8.5 7.5 2.84 - 12.00 8.5 1.1 CSD 125 SFC 10 2.05 - 10.53 12 75 1760 x 1110 x 1900 G 2 74 1400 CSD 125 T SFC 10 2.05 - 10.53 12 75 0.8 2160 x 1110 x 1900 G 2 74 1590 CSD 125 SFC CSD 125 T SFC 13 1.79 - 8.75 15 13 1.79 - 8.75 15 1900 1110 1760 1110 2160 1900 * FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C ) ** Sound pressure level as per ISO 2151 and the basic standard ISO 9614-2, tolerance: ± 3 dB (A) ) 16 17

www.kaeser.com Technical speciications – CSDX Standard version T - Version with integrated refrigeration dryer (R 134a refrigerant) Motornenn- Refrigeration dryer max. Anschluss Dimensions Dimensions Betriebs- Model Working Masse FAD*) Sound Max. FAD*) Motornenn- Anschluss Sound Model Operating Liefermenge * max. Rated motor Abmessungen Compressed Schalldruck- Weight Modell Betriebs- Liefermenge * Max. Rated motor Kältetrockner- Abmessungen Compressed Schalldruck- Weight Modell Masse überdruck Gesamtanlage bei Überdruck leistung W x D x H air connection pressure pressure Gesamtanlage bei Überdruck leistung leistungs- W x D x H Druckluft pressure working Druckluft power B x T x H pressure Complete unit at pegel ** power working air power B x T x H pegel ** über- Complete unit at aufnahmen operating pressure Betriebsüberdruck pressure level ** druck operating pressure pressure consumption connection level ** Betriebsüberdruck bar m³/min bar kW mm dB(A) kg kg bar m³/min bar kW kW mm dB(A) kg kg dB(A) bar mm kW m³/min dB(A) bar bar kW mm kW bar m³/min 7.5 13.74 8.5 7.5 13.74 8.5 CSDX 140 T CSDX 140 10 11.83 12 75 2110 x 1290 x 1950 G 2 71 1830 CSDX 140 T 10 11.83 12 75 1.2 2510 x 1290 x 1950 G 2 71 2045 CSDX 140 13 9.86 15 13 9.86 15 7.5 16.16 8.5 7.5 16.16 8.5 CSDX 165 10 13.53 12 90 2110 x 1290 x 1950 G 2 72 1925 CSDX 165 T 10 13.53 12 90 1.2 2510 x 1290 x 1950 G 2 72 2140 CSDX 165 CSDX 165 T 13 11.49 15 13 11.49 15 1950 1950 2110 1290 2510 1290 SFC - Version with variable speed drive T SFC - Version with variable speed drive and integrated refrigeration dryer Motornenn- Refrigeration dryer Masse Model Modell Operating Liefermenge * max. Rated motor Abmessungen Compressed Schalldruck- Weight Modell Betriebs- Liefermenge * Max. Rated motor Kältetrockner- Abmessungen Compressed Schalldruck- Weight Masse max. Motornenn- Max. Working FAD*) Model FAD*) Betriebs- Dimensions Anschluss Anschluss Sound Dimensions Sound B x T x H Complete unit at pegel ** power power working air working pressure Complete unit at Druckluft überdruck Gesamtanlage bei Überdruck leistung W x D x H air connection pressure pressure Gesamtanlage bei Überdruck leistung leistungs- W x D x H Druckluft pressure pegel ** power über- B x T x H aufnahmen operating pressure Betriebsüberdruck pressure level ** druck operating pressure pressure consumption connection level ** Betriebsüberdruck bar m³/min bar kW mm mm mm bar m³/min bar kW kW mm dB(A) kg kg mm mm kW m³/min dB(A) bar m³/min bar kW bar bar kW mm mm 7.5 3.39 - 13.17 8.5 7.5 3.39 - 13.17 8.5 CSDX 140 SFC 10 2.81 - 11.33 12 75 2110 x 1290 x 1950 G 2 72 1835 CSDX 140 T SFC 10 2.81 - 11.33 12 75 1.2 2510 x 1290 x 1950 G 2 72 2050 CSDX 140 SFC CSDX 140 T SFC 13 1.90 - 9.73 15 13 1.90 - 9.73 15 7.5 3.84 - 15.84 8.5 7.5 3.84 - 15.84 8.5 CSDX 165 T SFC CSDX 165 SFC CSDX 165 SFC 10 3.29 - 13.84 12 90 2110 x 1290 x 1950 G 2 73 2025 CSDX 165 T SFC 10 3.29 - 13.84 12 90 1.2 2510 x 1290 x 1950 G 2 73 2240 13 2.70 - 11.70 15 13 2.70 - 11.70 15 1950 1950 2110 1290 2510 1290 * FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C ) ** Sound pressure level as per ISO 2151 and the basic standard ISO 9614-2, tolerance: ± 3 dB (A) )

www.kaeser.com Choose the required grade of treatment according to your field of application: Explanation Air treatment using a refrigeration dryer (pressure dew point +3°C) ACT Activated carbon adsorber Application examples: Selection of treatment classes to ISO 8573-1 (2010) Installation for heavily AQUAMAT AQUAMAT DD Desiccant dryer Solids Water Oil fluctuating air demand DHS Air-main charging system Pure air and clean room DHS FF AR Air receiver technology, dairies, breweries 1 4 1 ED ECO DRAIN Foodstuff production DHS FE FD ACT FF FB / FC Pre-i lter 2 4 1 AR Optional RD* ZK FD Particulate i lter FE / FF filtration Microi lter Very clean conveying air, DHS FFG Activated carbon and microi lter combination chemical plants 3 4 1 FG Activated carbon i lter RD Refrigeration dryer Pharmaceutical industry DHS FF FFG THNF Bag i lter 1 4 1 AR ZK Centrifugal separator Weaving machines, photo DHS Compressed air quality classes to ISO 8573-1(2010): labs 2 4 1 RD* ED Compressor THNF Solid particles / dust Paint spraying, powder DHS FF max. particle count per m³ of a coating 1 4 2 Class particle size with d [µm]* Packaging, control and DHS FE 0.1 ≤ d ≤ 0.5 0.5 ≤ d ≤ 1.0 1.0 ≤ d ≤ 5.0 e.g. Consult KAESER regarding instrument air 2 4 2 0 pure air and cleanroom technology General works air, high-grade DHS 1 ≤ 20,000 ≤ 400 ≤ 10 ≤ 6,000 ≤ 100 ≤ 400,000 sand blasting 4 4 3 AQUAMAT 2 3 Not dei ned ≤ 90,000 ≤ 1,000 Shot blasting FC 4 Not dei ned Not dei ned ≤ 10,000 4 7 3 5 Not dei ned Not dei ned ≤ 100,000 Class Particle concentration Cp in mg/m³ * Low-grade shot blasting FB 5 7-X 4 6 0 < Cp ≤ 5 7 5 < Cp ≤ 10 Conveying air for waste For KAESER rotary screw compressors X Cp > 10 water systems 6 7-X 4 * FE microfilters can be optionally installed Water No quality requirements Other machines in TG to TI series X X X refrigeration dryers. Class Pressure dew point, in °C e.g. Consult KAESER regarding 0 pure air and cleanroom technology For non frost protected air systems: Compressed air treatment with a desiccant dryer Installation for heavily 1 ≤ – 70 °C (down to -70 °C pressure dew point) fluctuating air demand 2 ≤ – 40 °C 3 ≤ – 20 °C Solids Water Oil 4 ≤ + 3 °C Pure air and clean room DHS FF 5 ≤ + 7 °C technology, pharmaceuticals, 1 1-3 1 6 ≤ + 10 °C dairies, breweries Optional Class Concentration of liquid water CW in g/m³ * Microchip production, DHS FE FD ACT AR filtration DD** FE ZK optics and foodstuffs 2 1-3 1 7 CW ≤ 0.5 8 0.5 < CW ≤ 5 Paint spraying DHS 9 X 5 < CW ≤ 10 CW > 10 3 1-3 1 AR Oil Process air, pharmaceuticals DHS FF Total oil concentration 1 1-3 1 DD** FE ED Compressor THNF Class (fl uid, aerosol + gaseous) [mg/m³]* e.g. Consult KAESER regarding Photo labs DHS FG FD 0 pure air and cleanroom technology 2 1-3 1 1 ≤ 0.01 AQUAMAT 2 ≤ 0.1 Especially dry conveying DHS ** An aftercooler is required where applicable 3 4 ≤ 1.0 ≤ 5.0 air, paint spraying, fine 3 1-3 2 for heat regenerated desiccant dryers. pressure controllers X > 5.0 P-651/28ED.2/14 Speciications are subject to change without notice *) At reference conditions 20°C, 1 bar(a), 0% humidity KAESER KOMPRESSOREn SE P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640130 e-mail: [email protected] – www.kaeser.com