ICD Power Brochure

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Why Industrial Controls? We’re the ultimate control supplier. At Industrial Controls, we deliver more than just products. We deliver potential. With the resources of a national player and the service of a local partner, Industrial Controls can offer innovative products and solutions for all power applications. Whether you are looking for improved control, integrated solutions or cost savings, Industrial Controls is qualified to offer the best solution to meet your unique needs. Our customers view us as the people they trust to integrate controls with their equipment and ensure the successful achievement of their project goals.2

the uplotimwaeter partnerOur customers say it best.“The purchasing team at the Peach Bottom Atomic Power Station hasbeen working with Industrial Controls for at least the last 10 years.The support has been superlative. Industrial Controls has always gonebeyond the norm to support the needs of the plant. The range ofproducts supported by Industrial Controls is also appreciated since itallows for a reduction in the number of single transactions. IndustrialControls comes highly recommended and the team there is anexcellent example of one that has the ability to successfully work withtheir customers.” -Exelon“The folks at Industrial Controls have gone out of their way to provideon-time deliveries, prompt response, and friendly customer service ona daily basis. PSEG could not pull off our numerous outages withouttheir help and support!” -PSEG 3

Power Plants We Serve RenewablesSolar Hydro Geothermal Wind4

ConventionalCoal PetroleumNatural Gas Nuclear 5

PROCESS CONTROLproducts ma n u facturers Distributed Control Systems, PLC, SCADA Software, Alarm Honeywell, GE, PhoenixAnnunciator Systems, Wireless Communications, Data Recorders Flame Safety, Gas Analyzer Honeywell, Fireye, GEPressure Transmitters, Temperature Elements, Temperature Honeywell, Ashcroft, Pyromation, Transmitters, Pressure Switches, Temperature Switches, Burns Engineering, Barksdale, Flowmeters, Level Detection, Wireless Instruments ASCO, GE, Sage, Badger, Flowline, Graphical Displays, Digital Displays, Data Recording Phoenix, CVS Honeywell, GE, Red Lion, Precision DigitalValves and Control Valves CVS, AESSOLUTIONS• PLC based alarm annunciation and • Paperless data recording user interface • Event recorders • Sequence of operations monitoring• Wireless process signal transmission• Cost-effective control valves6 Not all products available in all areas.

CALIBRATION & MAINTENANCE products ma n u facturers Gauges Ashcroft, ICON, Dwyer Pressure Switches Moisture and Gas Detection Ashcroft, Barksdale, ASCO Portable Flowmeters GE, Vaisala, Honeywell PLCs Network Switches GE, Badger Valves and Actuators GE, HoneywellHandheld Calibrators and Communicators Red Lion, Phoenix Honeywell, ASCO, CVS, Warren, Triac, Econ & many more Honeywell, Druck, Ashcroft, Fluke SOLUTIONS • Intelligent alarming and SCADA • Portable gas detection for systems maintenance personnel safety • Smart transmitters with predictive • Critical process indicators for personnel safetySOLUmTaiInOteNnSance capability • SCADA mobility • Moisture detection • Valve repair • Portable flowmeters for routine check-outsNot all products available in all areas. 7

BOILER products ma n u facturersAlarm Annunciator Systems, Data Recorders, Digital Displays Honeywell, GE, Precision Digital Pressure Transmitters, Temerature Elements, Temperature Transmitters, Pressure Switches, Temperature Switches Honeywell, Ashcroft, Pyromation, Flame Safety, Gas Detection, Gas Analyzers Burns, Barksdale, ASCO, GE, Druck Control Valves, Gate, Globe, Check Valves Honeywell, Fireye, GE Yarway, Hancock, Smith, PK, CVS, pH, Conductivity, Dissolved Oxygen Fuel/Air Ratio Control & many more Honeywell Honeywell Herculine DrivesSOLUTIONS• Flame safety and ignition controls conservation and reporting• Gas detection for plant and • Steam flow metering for reporting personnel safety and billing• Fuel-to-air ratio parallel positioning • Pressure metering and control • High temperature control valves for energy conservation • Feedwater control valves• pH, Conductivity, Dissolved Oxygen • Gate, globe, and check valves • Distributed controls measurements for equipment • Drum level protection• Fuel flow metering for energy8 Not all products available in all areas.

SUBSTATION/SWITCHYARD products ma n u facturers Moisture Detection GE, Vaisala Temperature Sensors Pyromation, Burns GE, Red Lion, Honeywell Data Collectors Honeywell, PhoenixWireless Communication and Sensors SOLUTIONS• PLC-based alarm annunciation and • Data recorders operator alerts • Wireless signal transmission • RTU• Dielectric oil pressure and level • Protocol conversion monitoring system • Dielectric Oil Pressure Transmitters• Operator interface/SCADA• Surge suppression• Moisture in oil measurement for equipment safetyNot all products available in all areas. 9

GENERATORS products ma n u facturers Hydrogen Purity Analyzers HoneywellRTDs for Zone Temperature Measurements Burns, Pyromation Phoenix, Action Instruments Surge Protectors for RTDs Honeywell, GE, Vaisala Moisture and Gas Detection GE Flowmeters Honeywell Data Recorders SOLUTIONS • Data recording • Gas safety systems • Fuel flow metering • Moisture in gas analyzers for safety • Temperature measurementsS O•L USTuIrOgeNpSrotection10 Not all products available in all areas.

COOLING TOWER products ma n u facturers pH and Conductivity HoneywellLevel Transmitters, Level Switches Honeywell, Flowline Badger, Honeywell, GE Flowmeters RTUs Red Lion, GE Honeywell Data Recorders Warren, Triac, CVS, Econ, C&C Valves SOLUTIONS • Level controls for monitoring and safety • Variable frequency drives for conservingS O L UeTnIeOrgNyS • Data recorders • Automated valves (electric and pneumatic)Not all products available in all areas. 11

SWITCHGEAR products ma n u facturersEnergy Submetering Honeywell, VerisGraphical Displays GE, Red Lion GE, Red Lion RTUs SOLUTIONS• Electrical submetering and reporting• Localized graphical displays• Remote Terminal Units (RTUs)12 Not all products available in all areas.

Providing Critical ResourcesFor Key Power Players Engineers Maintenance PurchasingEngineers trust us to integrate We recognize that We proudly representcontrols with their equipment downtime can be costly and the industry’s leadingand ensure the successful maintenance work is never manufacturers so that youachievement of project goals. done. That’s why we provide can stay on the cutting edgeOur sales engineers provide the products and solutions of technology in your plant.cost-effective solutions for a that are critical to keep your Vendor consolidation canvariety of power applications plant running smoothly and improve purchasing power,utilizing an extensive portfolio efficiently, ultimately saving efficiency, and reduce theof technologies. you time and money. total cost of your transaction. Proudly Respresentingthe Industry’s Leading Manufacturers 13

Case Study: Wireless Monitoring of Electrical Substations - Dielectric Oil Pressures and Levels ► Company Profile This company is one of the largest energy companies in the United States, with approximately $13 billion in annual revenues and over $36 billion in assets. ► Challenge Major metropolitan electrical substations require the ability to monitor levels of their dielectric fluid pumping stations, and pressures of their high-voltage electrical transmission terminals (potheads). This requirement is usually accomplished by having personnel manually retrieve process values from gauges located throughout the substation. This is not only dangerous, but also time-consuming and inefficient. ► Solution Industrial Controls provided a wireless solution for this application which allows safe, reliable, real-time monitoring of pothead pressures, as well as tank levels of dielectric oil. The solution included a Honeywell OneWireless system, Honeywell XYR series wireless transmitters, and a local GE HMI. Industrial Controls performed start-up, testing, and programming services to ensure the safety and reliability of the system. Additional benefits derived from this solution: • Battery-powered transmitters can easily be installed anywhere in the plant, without running wires or conduit. • Transmitter batteries last 3-5 years, making the system easy to maintain. • Transmitters can be configured as routers to enhance wireless signal reliability and range. • The base radio can provide data in non-proprietary formats .such as OPC or Modbus. • All wireless communications conform to ISA100 wireless standard which is the most secure and reliable industrial wireless technology available today. • The HMI is fully customizable to the customer’s specification and is easily expandable. ► Bottom Line The total investment of this project was $150,000, while the alternate wired solution would have required a $300,000 investment. Data is now displayed in the control room for operators which eliminates the manual labor required to check mechanical gauges. This yielded a savings of $73,000 per year to net a 2-year ROI, as well as the priceless savings obtained from decreased downtime and increased safety.14

Case Study:Automated Alarm Annunciator for Substation Control Room ► Company Profile This large regional power distribution company operates below ground high voltage electrical power transmission lines. They are responsible for safe distribution of power to their clients.► ChallengeThe traditional means of alerting control room operators is throughannunciator panels. The alarms come in through a series of electro-mechanical relays. These relays are usually operated off 125VDCstation power and are costly to wire and replace when failures occur.The operator does not know if a relay or lamp has failed so alarmconditions in the facility may go unannounced. Since these alarmrelays are hard-wired, any changes to the alarm groupings requires ashut down and re-wiring of the relay panel.► SolutionIndustrial Controls provided a GE PAC Systems RX3iautomation system to replace the electro-mechanicalrelays in the system. The RX3i controller accepts125VDC inputs, directly eliminating the need forinterposing relays. To monitor the alarms, IndustrialControls provided two licenses of GE Proficy MachineEdition View SCADA software. These HMIs areinstalled on industrial PCs and are located at thecontrol panel as well as on the operators desk.► Bottom LineThe PAC-based automation system needs far less panel space, is fully programmable to allowchanges in alarm strategy at any time, and provides self diagnostics so that operators are awareof any hardware failures that result in unannounced alarms. The HMI program allows multiplelocations of alarm annunciation providing redundancy and more eyes on problems. Unplannedoutages have been avoided. 15

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