TAPPER DUAL CONTACT AUTO TAPPER SERIES BBT/BT SHANK ( )OIL HOLE TAP COLLET TC For Center Through AUTO TAPPER B, A SYNCHRONIZED TAP HOLDER STC Type ● Oil Hole Tap Collet that can feed coolant without waste. L□d2 H ød1 L1 d D TAPPER Model Description ● TC Mate TC 8 - O M6 Convenient for Tap size attaching and Through Tool removing Tap Collets Body size TC Mate H4 Tap Collet Model Tapping range d ød1 □d2 HL L1 D Weight Tapper 22 (kg) STC8 TC 8-OM 6 OU1/4 Metric Unify Pipe 6 4.5 35 -OM 8 — 6.2 5 M6 U1/4 6 4.5 34 45.5 30 19 0.05 TC12-OM 6 OU1/4 — 6.2 5 35 -OM 8 M 7,M 8 — 7 5.5 42 -OM10 OU3/8 P1/8 8 6 -OU7/16 OP1/8 M6 U1/4 — 8.5 6.5 34 -OM12 — 9 7 -OU1/2 M 7,M 8 — 6.2 5 35 P1/8 7 5.5 60 TC20-OM 8 M 9,M10 U3/8 — 8 6 22 0.1 TTB120 -OM10 OU3/8 8.5 6.5 36 STC12 -OU7/16 OP1/8 — U7/16 P1/4 9 7 -OM12 — 10.5 8 -OU1/2 M12 — 11 -OM14 OU9/16 P3/8 12 9 -OP1/4 — U1/2 — 12.5 37 -OU5/8 — 10 -OM16 M 7,M 8 — 14 -OM18 OU3/4 P1/2 11 -OP3/8 M 9,M10 U3/8 — 15 38 -OM20 15 12 — U7/16 P3/4 17 12 22 TC30-OM20 18 13 -OM22 OU7/8 M12 — 19 14 39 -OP1/2 20 -OM24 — U1/2 22 15 40 -OM27 OU1 23 -OU1 1/8 M14 U9/16 17 41 68 0.2 TTB200 -OM30 0P3/4 36 31 STC20 —— U5/8 42 M16 — 43 M18 U3/4 44 — — 39 M20 45 M20 — 45 M22 U7/8 46 — — 47 0.5 TTB300 M24 41 STC30 48 88 M27 U1 0.4 — U1 1/8 50 M30 — Model symbol description M = Metric Thread U = Unify Thread P = Pipe Thread A142
DUAL CONTACT TAPPER BBT/BT AUTO TAPPER SERIES SHANK DUAL CONTACT A AUTO TAPPER E M3 - M36 Torque limiter Smoother axial float function and built-in torque limiter. R TAPPER● Ideal for machining center tapping cycles. øDOriginal one-way torque limiter øD1 If the torque limiter is activated with the tap in reverse, tap breakage may occur, which is very dd øD2 øD1dangerous. TheAUTO TAPPER series uses a unique one-way torque limiter that does not work while in reverse, allowing safe tapping. L L1 Model Description Tap Collet (Optional) COMP F1 F2 TENSION BBT40 - AUTO-E 12 - 165 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. L dimension Tapping range AUTO TAPPER E BIG-PLUS BT No. BIG-PLUS Tapping range øD øD1 L L1 F1 F2 Tap Collet Weight d (kg) BBT SHANK Model BBT40-AUTO-E12-165 M 3 - M12 46 38.5 165 40 15 20 TCE12-d 1.8 -AUTO-E24-195 M 9 - M24 64 58.5 195 55 15 20 TCE24-d 3.4 BBT50-AUTO-E12-165 M 3 - M12 46 38.5 165 40 15 20 TCE12-d 4.2 -195 195 4.8 M 9 - M24 TCE24-d 5.7 -AUTO-E24-195 M20 - M36 64 58.5 195 55 15 20 TCE36-d 6.5 -240 240 11.0 -AUTO-E36-255 94 78.5 255 65 20 20 1. Tap collet must be ordered separately. Tap Collets A144 2. Torque limiter is built into the Tap Collet. 3. The torque limiter of the Tap Collet is set for high-carbon steel upon delivery. 4. As the reverse torque is set to 3x, it cannot be used for the left-hand thread. CK AUTO TAPPER E M3 - M24 Torque limiter ● Combination with a long type CK Shank is convenient when long tapper is required. Reduction AUTO Tap Collet Tap TAPPER E CK SHANK L Extension Model Description L1 COMP F1F2 TENSION CK6 - ATE 12 Tapping range AUTO TAPPER E CK No. CK No. Tap Collet (Optional) Model Tapping range CK No. øD1 øD2 L L1 F1 F2 Weight Tap Collet (kg) CK6-ATE12 CK6-ATE24 M3 - M12 CK6 47 38.5 90 50 5 10 0.9 TCE12-d M9 - M24 7 15 1.8 TCE24-d 64 58.5 135 80 1. Tap collet must be ordered separately. Tap Collets A144 2. Torque limiter is built into the Tap Collet. Shanks A75 3. The torque limiter of the Tap Collet is set for high-carbon steel upon delivery. 4. As the reverse torque is set to 3x, it cannot be used for the left-hand thread. A143
TAPPER DUAL CONTACT AUTO TAPPER SERIES BBT/BT SHANK TAP COLLET TCE (for Auto Tapper E) L A L1 H L2 øD1 □d2 øD3 ød1 d øD2 TAPPER Fig. 1 L L1 H L2 Standard type Long type øD1 (L2 is 50mm longer than □d2 Model Description the standard type.) TCE12 - M3 ød1 d Tap size øD2 Tap Collet model Fig. 2 ※Models with (L) are the long type. L2 is 50mm longer than the standard type. Example: TCE12-M3L Model Fig. Tapping range d ød1 □d2 H L L1 L2 øD1 øD2 øD3 Weight (kg) Tapper Standard Long Standard Long Standard Long Standard Long Metric Unify Pipe TCE12-M 3(L) M 3 No.5,No.6 4 3.2 23 -M 4(L) 1 M4 No.8 5 4 29 10 60 38 13 26 0.2 0.25 -M 5(L) 90 AUTO-E12 M 5 No.10,No.12 5.5 4.5 32 ATE12 6 -M 6 U1/4(L) M6 U1/4 — -U5/16 — U5/16 6.1 6.2 5 33 -M 8(L) M 7,M 8 — 62 112 40 -M10 U3/8(L) M 9,M10 U3/8 7 5.5 35 -U7/16 2— U7/16 8 6 36 13 63 38.5 19 — 0.3 0.4 -P1/8 — 33 -M12(L) M12 P1/8 -U1/2 — U1/2 — 8.5 6.5 36 9 7 37 TCE24-M10 U3/8(L) M 9,M10 U3/8 — 7 5.5 38 U7/16 P1/8 -U7/16 — 8 6 39 13 63 58 19 40 0.7 0.8 -P1/8 1 — 33 -M12(L) M12 8.5 6.5 39 -U1/2 — U1/2 — 9 7 40 -M14 U9/16(L) M14 U9/16 10.5 8 41 -P1/4 — — P1/4 11 9 31 90 140 55 105 AUTO-E24 -U5/8 M16 12 42 ATE24 -M16(L) U5/8 — — 12.5 10 43 -M18 U3/4(L) 2 M18 U3/4 P3/8 14 11 44 18 68 58.5 32 — 0.9 1.0 -P3/8 — — — 15 34 -M20(L) 17 12 45 -M22 U7/8(L) M20 U7/8 13 51 M22 -P1/2 — — P1/2 18 14 42 -M24(L) M24 — 19 15 53 TCE36-M20 M20 — — 15 12 48 -M22 U7/8 -P1/2 1 M22 U7/8 17 13 49 18 78 32 60 1.8 -M24 — — P1/2 18 14 42 — AUTO-E36 -M27 U1 -U1 1/8 M24 19 15 51 -M30 20 58 -P3/4 M27 U1 — — U1 1/8 22 60 M30 — P3/4 23 17 47 116 — 65 — — -U1 1/4 — U1 1/4 — 19 62 21 78.5 45 — 2.0 -P7/8 2 — P7/8 24 21 47 -M33 62 -U1 3/8 M33 U1 3/8 — 25 69 -P1 47 -M36 — — P1 26 69 -P1 1/8 — 52 M36 P1 1/8 28 — A144
DUAL CONTACT TAPPER BBT/BT DRILL TAPPER SHANK M30 - M52 Built-in torque limiter mechanism, ideal for large-diameter tapping. A ● Torque limiter with a proven track record, highly reliable and maintainable. TAPPER HL øD1 øD2 d øD3 Not BIG-PLUS (DUAL CONTACT) specification L L1 COMP F1 F2 TENSION Model Description T BT50 - DT 52 Tapping range Tap Holder with float (Optional) DRILL TAPPER BT SHANK No. BT SHANK Model Tapping range øD1 øD2 D3 L L1 F1 F2 Tap Holder Weight d with float (kg) BT50-DT52T M30 - M33 113 58 58 165 50 20 20 T52- ⓓ TCD 9.5 M36 - M52 58 - 70 210 95 10.0 1. The torque limiter can be adjusted into 2 steps, for steel or hard steel. Tap holders A146 2. Tap holder is not included. Safety clutch (at normal torque transmission) (over-torqued) · Stable tapping is achieved in combination with a Tap Holder Cushion rubber Adjusting ring Cushion rubber Adjusting ring designed with optimum torque and Body Body spring pressure for each tap size. Clutch key Clutch key Tap Holder Tap Holder · The adjusting ring allows the torque to be set to either high or low. A145
TAPPER DUAL CONTACT DRILL TAPPER BBT/BT SHANK TAP HOLDER WITH FLOAT (for Drill Tapper for machining centers) A ● Tap holders with optimal float amount and spring pressure for each tap size. Model Description L øD1 T52 - M30 TCD L1 ød1 With float H d Tap size øD2 Tap holder model TAPPER ● Enter the required tap size in ⓓ to order. Model Tapping range øD1 L1 L Weight d (kg) T52- ⓓ TCD M30 - M33 58 49 182 3.5 M36 - M52 94 227 4.0 1. Wrench is not included. Please order the T52 wrench separately. (See lower right of table) T52 Tap Holder with float Model T52- ⓓ TCD d M M30 M33 M36 M39 M42 M45 M48 M52 UNC —— — — — U1 1/2 — U1 3/4 38 42 ød1 23 25 28 30 32 35 67 70 H 52 54 59 61 65 Ordering example for T52 wrench 118 128 øD2 58 63 ℓ 83 91 96 104 (M39) 110 115 (M45) Nut OD øD2 =58, 63 Hook wrench for DT52 (for ø60) 109 (U1 1/2) 122 (U1 3/4) 70 Hook wrench for DT52 (for ø70) 1. The tool projection length ℓ above is a reference figure in accordance with JIS standards. A146
DUAL CONTACT BBT/BT ANGLE HEAD AG90 SERIES SHANK Significantly reduces work time DUAL CONTACT Spindle angle through systematized multilateral machining. A BIG-PLUS DUAL CONTACT equipped as standard R 90° to further improve rigidity. ANGLE HEAD Pitch 50 (55) QP Min. access bore øF NEW BABY CHUCK Type PAT. Clamping diameter: ø0.25 - ø20 L K GG ø78 L1 ● High runout accuracy is achieved through the adoption of the high-accuracy New Baby Chuck. øD ød Compact and lightweight High-speed ATC enabled Weight 2.3kg - 2.7kg M R16 Max. 10,000 min-1 Model Description BBT30 - AG90 - 6 - 120 L dimension Maximum clamping diameter 90° Head type BIG-PLUS BT No. ● Tap Collet with tension mechanism can also be BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. used to enable tapping. (NBC10 & 13 only) BIG-PLUS ød øD G K L L1 MPQ øF Collet Model Weight (kg) BBT SHANK Model BBT30-AG90- 6-120 0.25 - 6 20 19.5 17 120 18.5 28.5 33 29 65 NBC 6 2.3 - 8-125 0.5 - 8 2.5 -10-125 1.5 - 10 25 21.5 21 42 41 87 NBC 8 2.6 -13-125 2.5 - 13 2.7 30 24.5 25 125 23.5 33.5 45 43 92 NBC10 35 52 45 102 NBC13 1. The cutting tool rotates in reverse to the machine spindle. Collets G5 2. Nut and wrench are included. Collet is not included. Tap Collets G31 3. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. Stop Blocks G35 4. A Stop Block is required when mounting on machines. Please order separately. 5. When supplied through the Stop Block, coolant can be ejected from the housing. 6. Automatic tool change may not be available depending on machine tool models. 7. New Baby Endmill Collets cannot be used. A147
DUAL CONTACT ANGLE HEAD AG90 SERIES BBT/BT SHANK DUAL CONTACT Spindle angle A R 90° LK L1 K QP Min. access L1 øD øD ø97 ød ø97 ød bore øF ANGLE HEAD Pitch 65 QP Min. access bore øF M M Fig. 1 NBS6 - NBS13 Type Fig. 2 NBS20 Type Max. 6,000 min-1 Max. 3,000 min-1 LK GG L1 øD ø97 ød Pitch 65 QP Min. access bore øF M R18 Model Description Fig. 3 High Rigidity Type BBT40 - AG90 / NBS 6 - 170 Max. 3,000 min-1 L dimension Maximum clamping diameter NEW BABY CHUCK System 90° Head type BIG-PLUS BT No. ● High rigidity S type with reinforced Locating Pin part is BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. also available. Add the letter S at the end when ordering. ● Tap Collet with tension mechanism can also be used to perform tapping. (NBS10 or larger) BIG-PLUS Fig. ød øD G K L L1 MP Q øF Collet Weight (kg) BBT SHANK Model Model Standard Type High Rigidity Type BBT40-AG90/NBS 6 -170 □ 170 55 77 5.1 6.0 -200 □ 1 0.25 - 6 20 21 17 200 85 107 33 29 67 NBC 6 5.3 6.2 -230 □ 230 115 137 5.5 6.4 -260 □ 260 145 167 5.7 6.6 -AG90/NBS10 -170 □ 170 55 77 5.5 6.4 -200 □ 1 1.5 - 10 30 30 25 200 85 107 45 43 91 NBC10 5.9 6.8 -230 □ 230 115 137 6.2 7.1 -AG90/NBS13 -170 □ 170 55 77 5.6 6.5 -200 □ 1 2.5 - 13 35 31 28 200 85 107 52 45 101 NBC13 6.0 6.9 -230 □ 230 115 137 6.3 7.2 -AG90/NBS20 -185 □ 2 2.5 - 20 46 35 35 185 70 92 65 62 132 NBC20 6.7 7.6 -AG90/NBS20S -165 S 3 2.5 - 20 46 35 33 165 53 72 65 62 132 NBC20 — 8.0 1. The cutting tool rotates in reverse to the machine spindle. Collets G5 2. Nut and wrench are included. Collet is not included. 3. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. Tap Collets G31 4. A Stop Block is required when mounting on machines. Please order separately. 5. When supplied through the Stop Block, coolant can be ejected from the housing. Stop Blocks G35 6. Automatic tool change may not be available depending on machine tool models. 7. New Baby Endmill Collets cannot be used. A148
DUAL CONTACT BBT/BT ANGLE HEAD AG90 SERIES SHANK DUAL CONTACT A NEW BABY CHUCK Type PAT. Clamping diameter: ø0.25 - ø20 Spindle angle ● High runout accuracy is achieved through the adoption of the high-accuracy New Baby Chuck. 90° ANGLE HEAD R LK L1 K ø97 L1 øD øD ø97 ød ød Pitch QP 110 (80) Min. access QP bore øF Min. access bore øF M M Fig. 1 NBS6 - NBS13 Type Fig. 2 NBS20 Type Max. 6,000 min-1 Max. 3,000 min-1 Model Description ø125 L1 K GG øD R18 (Pitch 80) BBT50 - AG90 / NBS 6 - 215 ød R21 (Pitch 110) L dimension QP Maximum clamping diameter Min. access NEW BABY CHUCK System 90° Head type bore øF BIG-PLUS BT No. M ● High rigidity S type with reinforced Locating Pin part Fig. 3 Double-speed Type is also available. Add the letter S at the end when ordering. Max. 8,000 min-1 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. ● Tap Collet with tension mechanism can also be used to perform tapping. (NBS10 or larger) BIG-PLUS Fig. ød øD G K L L1 M P Q øF Collet Weight (kg) Model Standard Type High Rigidity Type High Rigidity Type BBT SHANK Model (Pitch 110) (Pitch 110) (Pitch 80) BBT50-AG90/NBS6 -215 □ 215 55 82 12.6 13.9 13.2 -245 □ 1 0.25 - 6 20 21 17 245 85 112 33 29 67 NBC 6 12.8 14.1 13.4 -275 □ 275 115 142 13.0 14.3 13.6 -305 □ 305 145 172 13.2 14.5 13.8 -AG90/NBS10 -215 □ 215 55 82 13.0 14.3 13.6 -245 □ 1 1.5 - 10 30 30 25 245 85 112 45 43 91 NBC10 13.4 14.7 14.0 -275 □ 275 115 142 13.7 15.0 14.3 -AG90/NBS13 -215 □ 215 55 82 13.1 14.4 13.7 -245 □ 1 2.5 - 13 35 31 28 245 85 112 52 45 101 NBC13 13.5 14.8 14.1 -275 □ 275 115 142 13.8 15.1 14.4 -AG90/NBS20 -230 □ 2 2.5 - 20 46 35 35 230 70 97 65 62 132 NBC20 14.2 15.5 14.8 -AG90/NBS16H-215 □ 3 2.5 - 16 42 45 35 215 71 82 80 80 163 NBC16 14.6 15.9 15.2 1. The cutting tool rotates in reverse to the machine spindle. Collets G5 2. Nut and wrench are included. Collet is not included. Tap Collets G31 3. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. Stop Blocks G35 4. A Stop Block is required when mounting on machines. Please order separately. 5. When supplied through the Stop Block, coolant can be ejected from the housing. 6. Automatic tool change may not be available depending on machine tool models. 7. New Baby Endmill Collets cannot be used. A149
DUAL CONTACT ANGLE HEAD AG90 SERIES BBT/BT SHANK DUAL CONTACT ● TWIN HEAD (180° diagonal) PAT. Clamping diameter: ø1.5 - ø10 Spindle angle A · Twin spindle head with a compact design. Symmetrical machining R 90° ANGLE HEAD can be performed using one unit, contributing to the reduction of the number of magazines. K GG L L1 øD ø97 ød Pitch 65 QP Min. access bore øF Fig. 1 ød R18 M GG LK L1 øD ø97 ød Pitch 110 (80) QP Min. access bore øF R18 (Pitch 80) M R21 (Pitch 110) Fig. 2 ● High rigidity S type with reinforced Locating Pin part BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. is also available. Add the letter S at the end when ordering. ● Tap Collet with tension mechanism can also be used to perform tapping. BIG-PLUS Fig. ød øD G K L L1 M P Q øF Collet Weight (kg) BBT SHANK Model Model Standard Type High Rigidity Type BBT40-AG90/NBS10W-185 □ 1 1.5 - 10 30 31 28 185 70 92 60 60 124 NBC10 6.3 (pitch 65) 7.2 (pitch 65) BBT50-AG90/NBS10W-230 □ 2 1.5 - 10 30 31 28 230 70 97 60 60 124 NBC10 13.8 15.1 (pitch 110) 14.4 (pitch 80) 1. The cutting tool rotates in reverse to the machine spindle. Collets G5 2. Nut and wrench are included. Collet is not included. 3. Output spindles do not rotate in forward direction simultaneously. Tap Collets G31 4. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 5. A Stop Block is required when mounting on machines. Please order separately. Stop Blocks G35 6. When supplied through the Stop Block, coolant can be ejected from the housing. 7. Automatic tool change may not be available depending on machine tool models. 8. New Baby Endmill Collets cannot be used. A150
DUAL CONTACT BBT/BT ANGLE HEAD AG90 SERIES SHANK A Oil Hole Type PAT. Clamping diameter: ø2.5 - ø13 DUAL CONTACT Spindle angle ⨋⨋Feeds coolant through the cutting tool via Stop Block! R 90° ANGLE HEAD For drilling Coolant through tool L 25 69 L1 50 ø 35 ød Pitch 65 ø81 60 60 18 M Max. 36 Fig. 1 Max. 5,000min-1 coolant 69 pressure L 25 50 L1 2MPa ø 35 ød Feeds coolant from the cutting edge via Stop Block Pitch 80 ø81 Model Description BBT40 - O AG90 - 13 - 170 60 60 18 L dimension M Maximum clamping diameter 90° Head type 36 Oil Hole BIG-PLUS BT No. Fig. 2 Max. 5,000min-1 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Fig. ød L L1 M Collet Speed Ratio Weight (kg) Model Input:output BBT SHANK Model BBT40-OAG90-13-170 1 2.5 - 13 170 84 70.5 NBC13 1:1 6.0 BBT50-OAG90-13-195 2 195 9.2 1. The cutting tool rotates in reverse to the machine spindle. Perfect Seal G28 2. For use with an oil hole drill only. Never run without supplying coolant through the unit. 3. Baby Perfect Seal nut with sealing mechanism is required. Please order separately. Collets G5 4. Collet is ordered separately. 5. Wrench and adjust screw are included. Stop Blocks G35 6. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 7. A Stop Block is required when mounting on machines. Please order separately. 8. Automatic tool change may not be available depending on machine tool models. A151
DUAL CONTACT ANGLE HEAD AG90 SERIES BBT/BT SHANK DUAL CONTACT Long type PAT. Clamping diameter: ø0.25 - ø20 Spindle angle A ⨋⨋Ideal for inner-diameter lateral drilling and keyway grooving of large workpieces. 90° 100, 200 or 300mm additional length to standard units are newly available! R ANGLE HEAD Fig. 1 L K GG Max. 6000min-1 L1 L2 øD ød ø97 Pitch QP 110 (80) Min. access bore øF M R18 (Pitch 80) R21 (Pitch 110) L2 K QP L2 K QPøD øD Min. access bore øF Min. access bore øFød ø97 ø97 ød ●T ap Collet with tension mechanism ød can also be used to perform tapping. M M Fig. 2 Max. 3,000min-1 ※ Usable with NBS10 or larger. Fig. 3 Twin head (180° diagonal) BIG-PLUS (BBT Shank) tools can be used on both Max. 6000min-1 BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Fig. ød øD G K L L1 L2 M P Q øF Collet Speed ratio Weight Model Input:output (kg) BBT SHANK Model BBT50-AG90/NBS 6 -315LS 315 55 182 18.9 -345LS 1 0.25 - 6 20 21 17 345 260 85 212 33 29 67 NBC 6 19.1 -375LS 375 115 242 19.3 -405LS 405 145 272 19.5 -AG90/NBS10 -315LS 315 55 182 19.3 -345LS 1 1.5 - 10 30 30 25 345 260 85 212 45 43 91 NBC10 1:1 19.7 20.0 -375LS 375 115 242 -AG90/NBS13 -315LS 315 55 182 19.4 -345LS 1 2.5 - 13 35 31 28 345 260 85 212 52 45 101 NBC13 19.8 -375LS 375 115 242 20.1 -AG90/NBS20 -330LS 2 2.5 - 20 46 35 35 330 260 70 197 65 62 132 NBC20 20.5 -AG90/NBS10W-330LS 3 1.5 - 10 30 31 28 330 260 70 197 60 60 124 NBC10 20.1 BBT50-AG90/NBS 6 -415LS 415 55 282 23.3 -445LS 23.5 -475LS 1 0.25 - 6 20 21 17 445 360 85 312 33 29 67 NBC 6 23.7 -505LS 475 115 342 23.9 1 23.7 -AG90/NBS10 -415LS 505 145 372 24.1 -445LS 1 24.4 -475LS 2 415 55 282 23.8 3 24.2 -AG90/NBS13 -415LS 1.5 - 10 30 30 25 445 360 85 312 45 43 91 NBC10 1:1 24.5 -445LS 24.9 -475LS 475 115 342 101 NBC13 24.5 132 NBC20 -AG90/NBS20 -430LS 415 55 282 124 NBC10 -AG90/NBS10W-430LS 2.5 - 13 35 31 28 445 360 85 312 52 45 475 115 342 2.5 - 20 46 35 35 430 360 70 297 65 62 1.5 - 10 30 31 28 430 360 70 297 60 60 BBT50-AG90/NBS 6 -515LS 515 55 382 27.7 -545LS -575LS 1 0.25 - 6 20 21 17 545 460 85 412 33 29 67 NBC 6 27.9 -605LS 575 115 442 1 91 NBC10 28.1 -AG90/NBS10 -515LS -545LS 1 605 145 472 101 NBC13 28.3 -575LS 2 132 NBC20 3 515 55 382 124 NBC10 28.1 -AG90/NBS13 -515LS -545LS 1.5 - 10 30 30 25 545 460 85 412 45 43 1:1 28.5 -575LS 28.8 575 115 442 -AG90/NBS20 -530LS -AG90/NBS10W-530LS 515 55 382 28.2 2.5 - 13 35 31 28 545 460 85 412 52 45 28.6 575 115 442 28.9 2.5 - 20 46 35 35 530 460 70 397 65 62 29.3 1.5 - 10 30 31 28 530 460 70 397 60 60 28.9 1. The cutting tool rotates in reverse to the machine spindle. 6. A Stop Block is required when mounting on machines. Collets G5 2. Nut and wrench are included. Collet is not included. Please order separately. 3. Output spindles of Twin Head do not rotate in forward direction simultaneously. Stop Blocks G35 4. The angles of the Locating Pin to the drive key groove and direction 7. Automatic tool change may not be available depending on machine tool models. A152 of cutting edge are freely adjustable. 5. New Baby Endmill Collets cannot be used. 8. When supplied through the Stop Block, coolant can be ejected from the housing.
DUAL CONTACT BBT/BT ANGLE HEAD AG90 SERIES SHANK DUAL CONTACT ANGLE HEADA Compact type PAT. Clamping diameter: ø2.5 - ø13 Spindle angle ⨋⨋Compact and lightweight while fully equipped with the functions and accuracy required in drilling! 90° For drilling/tapping R Lightweight Compact and lightweight, while outperforming others: and ■ Reliable New Baby Collet ■ Spiral bevel gears and angular contact bearings compact ■ Special sealing mechanism for improved dustproof and waterproof performance L 25 L1 NBS13 69 ø 35 50 ød ø81 Pitch 65 45 50 18 Coolant nozzle preparation 36 M (PT1/8) 69 Fig. 1 Max. 5,000min-1 50 L 25 L1 NBS13 ø 35 ød ø81 Model Description Pitch 80 45 50 BBT40 - AG90 - 13 - 120 18 Coolant nozzle L dimension preparation Maximum clamping diameter M (PT1/8) 90° Head type BIG-PLUS BT No. Fig. 2 Max. 5,000min-1 36 ●T ap Collet with tension mechanism can also be BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. used to perform tapping. BIG-PLUS Fig. ød L L1 M Collet Speed ratio Weight (kg) Model Input:output BBT SHANK Model NBC13 BBT40-AG90-13-120 1 2.5 - 13 120 34 27.85 NBC13 1:1 4.5 -170 170 84 77.85 5.5 BBT50-AG90-13-145 2 2.5 - 13 145 34 27.85 1:1 7.6 -195 195 84 77.85 8.6 1. The cutting tool rotates in reverse to the machine spindle. Collets G5 2. Nut and wrench are included. Collet is not included. 3. New Baby Endmill Collet cannot be used. Tap Collets G31 4. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 5. A Stop Block is required when mounting on machines. Please order separately. Stop Blocks G35 6. A tapped hole (PT1/8) is prepared at the bottom cover of the Locating Pin housing so that a pipe for coolant can be connected. 7. Automatic tool change may not be available depending on machine tool models. Application example Compact yet with high rigidity Tools used Drilling Tapping and runout accuracy, allowing Workpiece material stable machining. ø12 carbide drill M5 Tap Cutting speed S50C A2017 7.5m/min Feed 70m/min 372mm/min 384mm/min Spindle speed 0.2mm/rev 1,860min-1 450min-1 A153
DUAL CONTACT ANGLE HEAD AG90 SERIES BBT/BT SHANK BBT30 lightweight type Clamping diameter: ø3 - ø6 DUAL CONTACT Spindle angle A ⨋⨋Clears the ATC weight limit of the #30 machining center. R 90° ANGLE HEAD 2Lightweight under kg LK □57 ød 34 Head shape Min. access bore ø26 G 50/55 ø34 P G R R L 1 ø71 Stop Block Coolant nozzle preparation CA4 Type CA6 Type Max. 2,000min-1 (PT1/8) BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS ød L L1 K P G R Speed ratio Weight Input:output (kg) BBT SHANK Model 3-4 26 3-6 164 64.5 12 28 24 21 1:1.13 (acceleration) 1.90 BBT30-AG90-CA4SG-164 28 28.5 1:0.91 (deceleration) 1.98 BBT30-AG90-CA6SG-164 164 67 14.5 1. The cutting tool rotates in forward to the machine spindle. Stop Blocks G35 2. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 3. A Stop Block is required when mounting on machines. Please order separately. 4. Exclusive collet is not included. Please order separately. 5. A tapped hole (PT1/8) is prepared at the bottom cover of the Locating Pin housing so that a pipe for coolant can be connected. ● Exclusive collet Model ød L Model ød L L CA6-3 -4 CA4-3 3 -5 3 -3.5 3.5 16.5 -6 ød -4 4 4 22 5 1. Use only cutting tools that have a shank 6 tolerance within h7. A154
DUAL CONTACT BBT/BT ANGLE HEAD AG90 SERIES SHANK DUAL CONTACT A Face Milling type Spindle angle ⨋⨋Tool life is improved by high-rigidity bearings and 90° ANGLE HEAD optimum spindle dimensions! R ⨋⨋Series' highest rotation transmission force of 20kw (at ■ Cutting edge direction freely ■ Cutting edge direction 1,500min-1) adjustable in 360° indexable in 90° increments ⨋⨋90° indexing mechanism is used to allow index of 90° increments after adjustment. (Indexing accuracy ±5') The cutting edge direction can be easily Indexing can be done in 90° increments set at any angle through 360 degrees after the cutting edge direction is adjusted. simply by loosening its adjustment bolts (Remove the support pin to adjust the (8 positions). cutting edge direction in 90° increments) Cutting edge adjusting bolt Support pin Note: Be sure to remove from the machine before setting in 90° increments. 190 38.5 Tightening bolt (ø80) 38.5 38.5 ø140 5 ø125 ø25.4 22 9.35 bore ø206 67 (50) Min. access (117) Pitch 110 76.5 Max. 1,500min-1 57 R21 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Weight (kg) BBT SHANK Model BBT50-AG90-FMA25.4S-190S 19.2 Figures in ( ) indicate dimensions when 80mm diameter and 50mm high face mill cutter is mounted. 1. The cutting tool rotates in reverse to the machine spindle. 2. A Stop Block is required when mounting on machines. Please order separately. 3. Coolant cannot be supplied through the Locating Pin. 4. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 5. Automatic tool change may not be available depending on machine tool models. Stop Blocks G35 A155
DUAL CONTACT ANGLE HEAD AG90 SERIES BBT/BT SHANK Versatile ø32 milling chuck allows use of various tools DUAL CONTACT Spindle angle A according to any machining application. R 90° HMC32 Type Pitch 110 230 45 100 65ø125 ●Standard type Min. access bore ø175 · High-rigidity milling chuck type that allows the most ANGLE HEAD commonly used cylindrical shanks to be mounted. ø80 45 45 ø32 Max. 3,000min-1 97 R21 45 45 ●High rigidity S type · About 30% higher rigidity compared to standard type 230 45 ø125 ø80 ø32 Pitch 110 (80) 100 65 Min. access bore ø175 Max. 3,000min-1 97 R18 (Pitch 80) R21 (Pitch 110) BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. Type BIG-PLUS Weight (kg) 1. The cutting tool rotates in forward to the machine spindle. Standard type BBT SHANK Model 16.8 (pitch 110) 2. The angles of the Locating Pin to the drive key groove and High rigidity S type 18.1 (pitch 110) 17.4 (pitch 80) direction of cutting edge are freely adjustable. BBT50-AG90/HMC32-230 -230S 3. A Stop Block is required when mounting on machines. Please order separately. Straight Collets G22 Stop Blocks G35 4. When supplied through the Stop Block, coolant can be ejected from the housing. 5. Automatic tool change may not be available depending on machine tool models. 6. Wrench is included. (Model: FK80-90) A156
DUAL CONTACT BBT/BT ANGLE HEAD AG90 SERIES SHANK Offset design provides optimum tool projection with each adapter. DUAL CONTACT A Spindle angle BUILD-UP Type 90° ANGLE HEAD R ● Standard type 230 45 10 65 ø125 45 45 ø38.1 AG35 Adapter Gauge Line Pitch 110 10 2 100 0 Belleville Spring R21 Max. 3,000min-1 Draw Bolt 97 ● High rigidity S type 230 45 10 65 · About 30% higher rigidity compared to standard type ø125 45 45 ø38.1 AG35 Adapter Gauge Line Pitch Belleville Spring R18 (Pitch 80) 110 (80) R21 (Pitch 110) 10 2 100 0 Draw Bolt Max. 3,000min-1 97 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. Type BIG-PLUS Weight (kg) 1. The cutting tool rotates in forward to the machine spindle. Standard type BBT SHANK Model 15.0 (pitch 110) 2. The angles of the Locating Pin to the drive key groove and High rigidity S type 16.3 (pitch 110) 15.6 (pitch 80) direction of cutting edge are freely adjustable. BBT50-AG90/AGH35-230 -230S 3. A Stop Block is required when mounting on machines. Please order separately. Stop Blocks G35 4. When supplied through the Stop Block, coolant can be ejected from the housing. 5. Automatic tool change may not be available depending on machine tool models. 6. Wrench is included. A157
DUAL CONTACT ANGLE HEAD AG90 SERIES BBT/BT SHANK BUILD-UP Type AG35 ADAPTER Spindle angle A ⨋⨋Abundant adapters support various machining applications. 90° ● Min. access bore when mounted on the Angle Head Min. access bore øF ANGLE HEAD NEW BABY CHUCK PAT. ●Tap Collet with tension mechanism can also be used to perform tapping. L Weight (kg) Model ød øD L øF ød AG35-NBS10 1.5 - 10 30 47 162 0.6 øD ød -NBS13 2.5 - 13 35 54 168 0.7 -NBS16 2.5 - 16 42 54 170 0.8 øD -NBS20 2.5 - 20 46 54 170 0.9 1. Collet and wrench must be ordered separately. (See wrench G31) Collets G5 Tap Collets G31 L NEW Hi-POWER MILLING CHUCK Model ød øD L øF Weight (kg) AG35-HMC20S 20 50 60 178 1.5 1. Wrench included. (Model: FK45-50L) Straight Collets G22 Anti-Rotation Block (Optional) Hi-JET HOLDER Through Model: AG35-BL Tools Model ød øC øD L øF Weight 68 (kg) ød 68 øC AG35-ONBS13N 3 - 13 35 65 186 1.1 øD -ONBS20N 3 - 20 46 65 F1 188 1.2 0.5 1. Baby Perfect Seal nut with sealing mechanism is required. (optional accessory) Baby Perfect Sea G28 Collets G5 L BABY PERFECT SEAL (Optional) 2. Collet and wrench must be ordered separately. 3. Anti-rotation block set must be ordered separately. (Model: AG35-BL) L L1 4. Max. coolant pressure is 2MPa. Compression F1 F2 Tension (forward) AUTO TAPPER B (with Tap Depth Control) F3 Tension (reverse) Weight Model d øD (kg) L L1 F2 F3 øD Tap Collet AG35-ATB12 M3 - M12 40 95 65 5 4 0.8 øD TC12 - d -ATB20 M7 - M20 54 125 100 6.5 5 1.5 TC20 - d d 1. Tap Collet must be ordered separately. TC Tap Collets A141 LH FACE MILL ARBOR Model øD L H Weight (kg) AG35-FMA25.4-20 25.4 20 22 1.0 -30 25.4 30 22 1.0 AG35-FMH22 -30 22 30 18 1.0 -FMH27 -20 27 20 20 1.0 ※ Cutter face protrudes by 7.5mm from the 125mm diameter housing with the following combinations; AG35-FMA25.4-20 + 50mm thick tool, AG35-FMA25.4-30/AG35-FMH22-30 + 40mm thick tool and AG35-FMH27-20 + 50mm thick tool. L MORSE TAPER ADAPTER MT. No. Model ød MT.No. øD L øF Weight (kg) ød AG35-MT1 12.065 1 24 50 164 0.6 øD -MT2 17.78 2 32 60 180 0.7 A158
DUAL CONTACT BBT/BT ANGLE HEAD AG90 SERIES SHANK A Tapper Type DUAL CONTACT Spindle angle ⨋⨋Tapping depth is adjusted with automatic depth control. Spindle speed is reduced by half to achieve increased transmission R 90° torque (excluding BBT30 type). ANGLE HEAD LK New Baby Tension 12 L1 Collet GG øD NBC10-d ø78 Compression 0.5 QP Fig. 1 Pitch 50 (55) M R16 Max. 2,000min-1 Model Description LK Tap Collet GG BBT40 - AG90 / TC 12 - 185 L1 TC12- d øD 50 L dimension QP 5 Tension Tapping capacity ø97 Min. access bore øF Tapper type with depth control mechanism 0.5 90°Head type BIG-PLUS BT No. Compression Pitch R18 (BBT40, BBT50 / Pitch 80) 65 R21 (BBT50 / Pitch 110) Fig. 2 M Max. 2,000min-1 L K Tap Collet L1 K Tap Collet ø97 øD L1 TC12- d TC20- d øD 5 Tension 6.5 Tension 0.5 ø125 0.5 Compression Pitch Compression 110 (80) 50 QP Min. access bore øF 75 QP Min. access bore øF M M Fig. 3 Fig. 4 Max. 2,000min-1 Max. 1,000min-1 ● High rigidity S type with reinforced Locating Pin part is BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. also available. Add the letter S at the end when ordering (except BBT30). BIG-PLUS Fig. d øD G K L L1 M P Q øF Collet Speed ratio Weight (kg) Model Input:output Standard Type High Rigidity Type High Rigidity Type BBT SHANK Model (Pitch) (Pitch) (Pitch 80) BBT30-AG90-FT12-125 1 M4 - M12 30 24.5 25 125 23.5 33.5 75 37 117 NBC10 1:1 2.7 — — BBT40-AG90/TC12-185 □ 2 M3 - M12 22 38 39 185 70 92 80 46 135 TC12-○d 2:1 7.0 ( 65) 7.9 ( 65) — BBT50-AG90/TC12-230 □ 3 M3 - M12 22 38 39 230 70 (Deceleration) 86 97 80 46 135 TC12-○d 14.5 (110) 15.8 (110) 15.1 -AG90/TC20-230 □ 4 M7 - M20 22/31 49 49 100 66.5 178 TC20-○d 16.3 (110) 17.6 (110) 16.9 1. The cutting tool rotates in reverse to the machine spindle. TC Tap Collets A141 2. TC Tap Collet and NBC Collet are not included. Please order separately. NBC Collets G5 3. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 4. Note that tap rotation is reduced to half the speed of the machine spindle (except BBT30). Stop Blocks G35 5. A Stop Block is required when mounting on machines. Please order separately. 6. The BBT30 Type does not provide depth control. 7. When supplied through the Stop Block, coolant can be ejected from the housing. 8. Automatic tool change may not be available depending on machine tool models. A159
DUAL CONTACT ANGLE HEAD AG45 SERIES BBT/BT SHANK 45° exclusive fixing housing realizes secure diagonal machining. DUAL CONTACT Spindle angle A ● Highly versatile NEW BABY CHUCK enables high-accuracy machining. R 45° NEW BABY CHUCK Type PAT. Clamping diameter: ø1.5 - ø13 L1 ANGLE HEAD L øD ød øD ød ø97 45° QP Min. access Pitch 65 bore øF Fig. 1 M GG Max. 6000min-1 L Model Description L1 BBT40 - AG45 / NBS 10 - 215 ø97 L dimension Maximum clamping diameter 45°QP NEW BABY CHUCK system Min. access 45° Head type BIG-PLUS BT No. bore øF Pitch 110 (80) Fig. 2 R18 (Pitch 65 / 80) Max. 6000min-1 M R21 (Pitch 110) ● High rigidity S type with reinforced Locating Pin part is BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. also available. Add the letter S at the end when ordering. ● Tap Collet with tension mechanism can also be used to perform tapping. BIG-PLUS Collet Weight (kg) Model BBT SHANK Model Fig. ød øD G L L1 M P Q øF Standard Type High Rigidity Type High Rigidity Type (Pitch) (Pitch) (Pitch 80) BBT40-AG45/NBS10-215 □ 1 1.5 - 10 30 30 215 100 122 20 51.5 90 NBC10 5.7 (65) 6.6 (65) — -AG45/NBS13-220 □ 2.5 - 13 35 220 105 127 25 NBC13 5.8 (65) 6.7 (65) — BBT50-AG45/NBS10-260 □ 2 1.5 - 10 30 30 260 100 127 20 51.5 90 NBC10 13.2 (110) 14.5 (110) 13.8 -AG45/NBS13-265 □ 2.5 - 13 35 265 105 132 25 NBC13 13.3 (110) 14.6 (110) 13.9 1. The cutting tool rotates in reverse to the machine spindle. Collets G5 2. Nut and wrench are included. Collet is not included. Tap Collets G31 3. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. Stop Blocks G35 4. A Stop Block is required when mounting on machines. Please order separately. 5. When supplied through the Stop Block, coolant can be ejected from the housing. 6. Automatic tool change may not be available depending on machine tool models. 7. New Baby Endmill Collets cannot be used. A160
DUAL CONTACT BBT/BT ANGLE HEAD AGU SERIES SHANK ANGLE HEAD The cutting edge angle can be freely adjusted, making it ideal for DUAL CONTACT Spindle angle A machining the corners of molds in deep areas. R 0° - 90° ● The original 1° indexing mechanism allows easy angle adjustment. ● Robust clamping mechanism allows secure endmilling. Universal Type PAT. Clamping diameter: ø2.5 - ø20 Indexing mechanism in 1° The spindle angle can be adjusted increments in the range of 0° to 90° Accurate angle adjustment is The 1° angle indexing mechanism possible simply by tightening allows the angle to be easily set. the angle setting pin. (Indexing accuracy ±5') Model Description 315 BBT40 - AGU / NBS 13 - 270 200 115 118 Min. L dimension slewing radius Maximum clamping diameter NEW BABY CHUCK System ø125 Universal type BIG-PLUS BT No. 270 170 100 102 Min. slewing radius ø97 ø35 ø115 □97 ø2.5 - 20 □51 R18 Pitch ø46 110 □65 Pitch ø2.5 - 13 □125ø140 65 R21 124 125 Fig. 1 Max. 6,000min-1 Fig. 2 Max. 4,000min-1 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Fig. Applicable Speed ratio Weight Collet Input:output (kg) BBT SHANK Model 1 NBC13 1:1 9.7 ●Tap Collet with tension mechanism can BBT40-AGU/NBS13-270 2 NBC20 1:1 20.8 also be used to perform tapping. BBT50-AGU/NBS20-315 Collets G5 1. The cutting tool rotates in reverse to the machine spindle. Tap Collets G31 2. Nut and wrench are included. Collet is not included. Stop Blocks G35 3. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 4. A Stop Block is required when mounting on machines. Please order separately. 5. Automatic tool change may not be available depending on machine tool models. Machining examples Easy angle setup ● Drilling or endmilling ● Inner corner ● Profiling with ball ● Machining on angled surfaces rounding endmill draft angle of molds A161
DUAL CONTACT ANGLE HEAD AGU SERIES BBT/BT SHANK AGU30 type PAT. Clamping diameter: ø2.5 - ø20 DUAL CONTACT Spindle angle A ⨋⨋Spindle angle adjustable 0°- 30°. R 0° - 30° ⨋⨋Rigidity is improved by the flange coupling in the swivel! ⨋⨋The new drive system achieves high transmission torque, low vibration and noise. ANGLE HEAD Lightweight 0° - 30° Angle adjustment by scale alignment The angle spindle can be easily adjusted between 0° and 30° just by aligning to the scale provided on the swivel. Model Description BBT40 - AGU30 / NBS 13 - 240 L dimension 295 Maximum clamping diameter 165 NEW BABY CHUCK System AGU30 Type ø125 BIG-PLUS BT No. 240 105 130 36.5 36.5 135 Max. 14 Max. 17 29 29 ø97 0° - 30° 0° - 30° ø46 Pitch 39 45 65 Max. 65 ø2.5 - 13 ø35 ø2.5 - 20 30 34 Max. 52.5 Pitch 110 147 R18 R21 Fig. 1 Max. 6,000min-1 162 Fig. 2 Max. 4,000min-1 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Fig. Collet Speed ratio Weight ●T ap Collet with tension mechanism can Model Input:output (kg) also be used to perform tapping. BBT SHANK Model 1 2 NBC13 1:1 6.9 Collets G5 BBT40-AGU30/NBS13-240 NBC20 1:1 16.1 Tap Collets G31 BBT50-AGU30/NBS20-295 Stop Blocks G35 1. The cutting tool rotates in forward to the machine spindle. 2. Nut and wrench are included. Collet is not included. 3. The angles of the Locating Pin to the drive key groove and direction of cutting edge are freely adjustable. 4. A Stop Block is required when mounting on machines. Please order separately. 5. Automatic tool change may not be available depending on machine tool models. 6. When supplied through the Stop Block, coolant can be ejected from the housing. ⨋⨋SETTING DISK (Standard accessory) The angle and cutting edge direction can be adjusted using the setting disk. Use when accurate angle setting or fine adjustment of the cutting edge ø12 direction is required. ø60 Checking the Checking cutting edge the angle direction A162
DUAL CONTACT BBT/BT ANGLE HEAD Small Bore Type SHANK A Small bore type DUAL CONTACT ⨋⨋Achieves angular drilling in the min. ø30 bore. (minimum diameter for CA6SGM is ø40) R ⨋⨋Prevents interference through flexible combination of base units and heads. ANGLE HEAD ⨋⨋The head is positioned at the center of the spindle, enabling easy programming. Base unit Head Clamping diameter ø3-ø4 162 64 21 25 96 21 128 AG90-CA4SGM-64 25 AG90-CA4SGM-96 25 AG90-CA4SGM-128 BBT40-AGB-162 28.5 21 45 28.5 ø3-ø630 Clamping diameter 186 89 28.5 133 AG90-CA6SGM-45 Model Description Min. hole BBT50-AGB-186 30 diameter BBT40 - AG90 - CA 4 SGM - 226 AG90-CA6SGM-89 ø30 - L dimension Modular system 30 Maximum clamping diameter Collet type AG90-CA6SGM-133 90° Head type BIG-PLUS BT No. L K 30 30 L1 L2 GG L K 30 30 L1 L2 GG ød ød QP R3 QP 39.5 39.5 39.5 39.5 Pitch Pitch R3 110 (80) 65 M M R18 (Pitch 80) R21 (Pitch 110) R18 Fig. 1 Max. 2,000min-1 Fig. 2 Max. 2,000min-1 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Base Head Model Fig. ød G K L L1 L2 M P Q Speed ratio Weight (kg) Model Input:output Pitch Pitch Pitch BBT SHANK Set Model BBT40- 65 80 110 BBT40-AG90-CA4SGM-226 AGB- AG90-CA4SGM- 64 226 56 133 1:1.06 5.6 -258 162 - 96 (Acceleration) -290 -128 3 - 4 12.5 16.5 258 88 165 10.5 10.5 5.7 -CA6SGM-207 AG90-CA6SGM- 45 1 290 170 120 197 5.8 — — -251 - 89 207 37 114 5.7 -295 -133 1:0.77 3 - 6 15 20 251 81 158 12.5 16 (Deceleration) 5.9 295 125 202 6.1 BBT50-AG90-CA4SGM-250 □ AG90-CA4SGM- 64 250 56 117 1:1.06 12.5 11.9 -282 □ - 96 (Acceleration) 12.6 12 -314 □ -128 3 - 4 12.5 16.5 282 88 149 10.5 10.5 — 12.7 12.1 12.6 12 -CA6SGM-231 □ BBT50- AG90-CA6SGM- 45 2 314 194 120 181 12.8 12.2 -275 □ AGB- - 89 231 37 98 13 12.4 -319 □ 186 □ -133 1:0.77 (Deceleration) 3 - 6 15 20 275 81 142 12.5 16 — 319 125 186 1. The cutting tool rotates in forward to the machine spindle. 6. Wrench is included. Exclusive collet is not included. Please order separately. 2. Models with pitch 80 carry \"S\" at the end of the model number. 7. Coolant cannot be supplied through the Locating Pin. 3. The angles of the Locating Pin to the drive key groove and direction of cutting Stop Blocks G35 edge are freely adjustable. 4. A Stop Block is required when mounting on machines. Please order separately. 5. Automatic tool change may not be available depending on machine tool models. ● Exclusive collet L Model ød L Model ød L ød CA4-3 3 CA6-3 3 -3.5 3.5 16.5 -4 -4 4 -5 4 22 1. Use a drill with a shank diameter matched -6 5 with ød of the collet. 6 2. Tool shank tolerance must be within h7. A163
DUAL CONTACT Stop Block BBT/BT SHANK The Stop Block must be installed on the spindle cover A when using a product with a locating pin. The mounting dimensions vary depending on machine tool Stop Block models, specifications, etc. For BBT 30 For BBT 40, BBT 50 (pitch 80) For BBT50 (pitch 110) BDV (DV) 40, BDV (DV) 50 (pitch 80) BDV50 (pitch 110) HSK-A63, A100 (pitch 80) HSK-A100 (pitch 110) 32 13±0.02 19.6±0.02 30° 30 +0.2 0 10° 10° 10° 10° 28±0.01 10° 12 +0.03 18 +0.03 22.7 +0.01 +0.01 C0.3 10 ※31 27±0.1 15 ※15 9±0.1 ※15 9±0.1 2 Gauge line Gauge line Gauge line Product Page O-ring (S7) O-ring (P12) O-ring (P12) A147·B17 B ANGLE HEAD A165·B26 BBT30 BBT40, BBT50 (pitch 80) BBT50 (pitch 110) B A175·B25 BDV40, BDV50 (pitch 80) BDV50 (pitch 110) T A172·B24 BBT30 BBT40,BBT50 - / Hi-JET HOLDER BDV40,BDV50 D DV40,DV50 V / HIGH SPINDLE B D V AIR TURBINE ▲ H ANGLE HEAD C36 - HSK-A63, A100 (pitch 80) HSK-A100 (pitch 110) S C50 HSK-A63,A100 - K AIR TURBINE ▲ 1. When ordering, provide us with the manufacturer, model and specifications of the machine tool, as well as the BIG product model number. For further details: 2. Consult us regarding Stop Block and mounting dimensions. 3. Check with the machine tool manufacturer for the shape of the Stop Block, as it will vary for each machine tool model. Angle Heads G35 4. The dimension from the spindle gauge line to the top of the Stop Block (※) is our default length. Others G37 ▲ As the Air Turbine requires clean air, do not share the same Stop Block with other products. A164
DUAL CONTACT Coolant Feed BBT/BT Hi-JET HOLDER SHANK Unique separate sealing structure extends service life. DUAL CONTACT A ● Independent bearing and sealing sections eliminate infiltration of coolant into bearings. R ● The seal replacement system allows maintenance and thus helps reduce costs. Coolant Feed S ød øD øD2 øD1 NEW BABY CHUCK Type PAT. L L2 L1 BABY PERFECT SEAL (Optional) Model Description BBT30 - ONBS 10 N - 135 Hi-JET TYPE Maximum clamping diameter OIL HOLE NEW BABY CHUCK BIG-PLUS BT No. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS ød øD øD1 øD2 L L2 Max. Merit Set Weight Perfect Seal Model Collet Model min-1 (spare) (kg) BBT SHANK Model 3 - 10 30 138 18 2.7 BPS10 NBC10 BBT30-ONBS10N-135 2.7 BPS13 NBC13 -ONBS13N-140 3 - 13 35 66 65 143 23 10,000 MES-40 2.6 BPS16 NBC16 -ONBS16N-140 3 - 16 42 24 MES-40 2.6 BPS20 NBC20 -ONBS20N-140 MES-50 3.9 BPS10 NBC10 3 - 20 46 24 4.1 BBT40-ONBS10N-165 4.0 BPS13 NBC13 -200 3 - 10 30 73 168 46 10,000 4.2 3 - 13 35 81.6 203 82 8,000 4.3 BPS16 NBC16 -ONBS13N-165 3 - 16 42 168 47 4.6 -200 3 - 20 46 80 203 82 10,000 4.3 BPS20 NBC20 168 47 8,000 4.7 -ONBS16N-165 203 82 8,000 -200 168 48 6,000 203 83 8,000 -ONBS20N-165 6,000 -200 1. Max. coolant pressure is 2MPa. Stop Blocks G37 2. Wrench, nut (BPS), collet and adjusting screw are sold separately. BBT30 models include adjusting screw. Order together with a Perfect Seal of appropriate size. 3. For L1, refer to Baby Perfect Seal on G28. 4. The standard S pitch is BBT40 = 65 and BBT50 = 80. For BBT30, it depends on the machine model. 5. A Stop Block is required when mounting on machines. Please order separately. Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. Optional Accessories Collet BABY PERFECT SEAL Adjusting Screw G5 G28 G10 A165
Coolant Feed DUAL CONTACT Hi-JET HOLDER BBT/BT SHANK BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. A BIG-PLUS ød øD øD1 øD2 L L2 Max. Merit Set Weight Perfect Seal Model Collet Model min-1 (spare) (kg) BPS10 NBC10 BBT SHANK Model MES-50 BPS13 NBC13 Coolant Feed 7.2 BPS16 NBC16 BBT50-ONBS10N-165 168 47 8,000 7.4 BPS20 NBC20 -200 7.6 -250 3 - 10 30 203 82 6,000 7.3 7.5 -ONBS13N-165 253 132 4,000 7.8 -200 7.5 -250 168 47 8,000 7.8 8.2 -ONBS16N-165 3 - 13 35 203 82 6,000 7.5 -200 7.9 -250 99.6 80 253 132 4,000 8.2 168 50 8,000 -ONBS20N-165 -200 3 - 16 42 203 85 6,000 -250 253 135 4,000 168 51 8,000 3 - 20 46 203 86 6,000 253 136 4,000 1. Max. coolant pressure is 2MPa. Stop Blocks G37 2. Wrench, nut (BPS), collet and adjusting screw are sold separately. Order together with a Perfect Seal of appropriate size. 3. For L1, refer to Baby Perfect Seal on G28. 4. The standard S pitch is BBT50 = 80. 5. A Stop Block is required when mounting on machines. Please order separately. Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. ● Example Order together with a holder model and Perfect Seal of appropriate size Optional Accessory Optional Accessory Coolant through tool Jet Through (Please order separately.) (Please order separately.) New Baby Collet OIL HOLE SEAL NUT G5 BABY PERFECT SEAL MODEL NEW BABY CHUCK TYPE MODEL (nut not included) BPS10-03035 G28 BBT40-ONBS10N-165 For quotations or orders, please specify the machine tool manufacturer and model. Wrenches G31 A166
DUAL CONTACT Coolant Feed BBT/BT Hi-JET HOLDER SHANK DUAL CONTACT A SIDE LOCK TYPE ⨋⨋For cylindrical shank oil hole drills. Model Description BBT40 - OSL 16 N - 150 L dimension Hi-JET TYPE Inner diameter OIL HOLE SIDE LOCK HOLDER BIG-PLUS BT No. Coolant Feed R BBT40:65 BBT50:80 L H ødL1 øDL2 L3 øD1 G BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS ød øD øD1 L L1 L2 L3 G H Max. Merit Set Weight (kg) (min-1) BBT SHANK Model BBT40-OSL16N-150 16 48 150 35 14 14 M10 48 4.4 -OSL20N-150 50 4.3 20 48 81.6 150 35 8,000 MES-50 -OSL25N-165 25 48 165 50 20 15 M16 56 4.4 -OSL32N-165 60 5.7 32 58 99.6 165 45 6,000 MES-65 BBT50-OSL16N-150 16 48 150 38 14 14 M10 48 8,000 MES-50 7.5 -OSL20N-150 20 48 150 38 50 7.4 -OSL25N-165 25 48 99.6 165 53 20 56 7.5 -OSL32N-165 32 58 165 53 25 15 M16 60 6,000 MES-65 7.9 -OSL40N-165 40 64 165 53 8.0 -OSL50N-185 50 84 129.6 185 54.5 70 4,000 MES-90 11.9 1. Max. coolant pressure is 2MPa. Stop Blocks G37 2. A Stop Block is required when mounting on machines. Please order separately. Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. For Side Lock type H SL Sleeve Model Fig. ød øD L L1 L2 L3 H øD øD OSL25-16 1 16 25 62 5.5 15.5 — 48 ød ød -20 20 50 L2 L1 L OSL32-16 16 48 Fig. 1 -20 1 20 32 66 5.5 15.5 — 50 H -25 2 25 20 56 OSL40-16 16 48 -20 1 20 40 76 5.5 15.5 — 50 -25 25 56 L3 L2 L1 -32 2 32 25 60 L Fig. 2 A167
Coolant Feed DUAL CONTACT Hi-JET HOLDER BBT/BT SHANK DUAL CONTACT MILLING CHUCK TYPE A ⨋⨋High gripping force is ideal for endmilling. BBT40:65 R BBT50:80 Model Description L BBT40 - OMC 20 N - 170 ødL1 øD L dimension øD1 Hi-JET TYPE Clamping diameter Coolant Feed OIL HOLE MILLING CHUCK BIG-PLUS BT No. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS ød øD øD1 L L1 Max. Merit Set Weight (kg) (min-1) BBT SHANK Model 20 32 60 81.6 170 55 8,000 MES-50 4.8 BBT40-OMC20N-170 20 MES-65 6.5 -OMC32N-190 32 80 99.6 190 69 6,000 MES-50 6.8 42 MES-65 8.5 BBT50-OMC20N-165 60 99.6 165 53 8,000 MES-90 13.5 -OMC32N-180 80 180 68 6,000 -OMC42N-200 OCA Collets G21 99 129.6 200 69 4,000 Stop Blocks G37 1. Max. coolant pressure is 2MPa. 2. Contact a BIG agent for replacement of the Merit Set, as the clamping nut needs to be disassembled. 3. For the collet, use the Oil Hole Straight Collet (OCA). 4. A Stop Block is required when mounting on machines. Please order separately. 5. Wrench included. Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. A168
DUAL CONTACT Coolant Feed BBT/BT Hi-JET HOLDER SHANK DUAL CONTACT A CK SHANK TYPE ⨋⨋Improves boring accuracy, insert life and chip evacuation. Coolant Feed R BBT40:65 BBT50:80L L1 øD øD1 Model Description CK No. BBT40 - OCKB 5 N - 138 L dimension Hi-JET TYPE CK No. OIL HOLE CK TYPE BIG-PLUS BT No. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS CK No. øD øD1 L L1 Max. Merit Set Weight (min-1) (kg) BBT SHANK Model MES-50 MES-65 4.2 BBT40-OCKB5N-138 CK5 50 81.6 138 23 8,000 MES-65 5.4 -OCKB6N-149 CK6 64 99.6 149 28 6,000 MES-90 7.2 CK6 64 99.6 139 27 6,000 12.3 BBT50-OCKB6N-139 CK7 90 129.6 165 34.5 4,000 -OCKB7N-165 Boring heads A38 Stop Blocks G37 1. Max. coolant pressure is 2MPa. 2. For boring heads, use the BIG+KAISER CK Boring System. 3. A Stop Block is required when mounting on machines. Please order separately. Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. Maintenance parts for seal Merit Set Merit Plate If excessive coolant leak occurs while using the Hi-JET holder due to wear of the seal, purchase the seal replacement part “Merit Set”. The model number is indicated in the dimension table for each Hi-JET Holder type. <Merit Set contents> ● Merit Ring ● Merit Plate ● O-rings for Merit Case, 2 pcs each Merit Ring 1. Merit Set replacement at BIG is also available. Please feel free to contact us. 2. For replacement of the Merit Set of the Milling Chuck Type, contact a BIG agent, as the clamping nut needs to be replaced (paid service). A169
Coolant Feed DUAL CONTACT Hi-JET HOLDER BBT/BT SHANK DUAL CONTACT MORSE TAPER TYPE A ⨋⨋Ideal for improving the life of Morse taper drills and accuracy of BBT40:65 R reaming. BBT50:80 øDLL2 Coolant FeedL1 Model Description MT No. BBT40 - OMT 3 N - 120 L dimension Hi-JET TYPE Morse Taper No. OIL HOLE MORSE TAPER BIG-PLUS BT No. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS MT No. øD L L1 L2 Max. Merit Set Weight (min-1) MES-50 (kg) BBT SHANK Model 8,000 MES-50 MES-65 3.7 BBT40-OMT3N-120 MT3 81.6 120 23 18 8,000 3.3 -OMT4N-120 MT4 120 35 20 6,000 6.9 MT3 23 18 6.6 BBT50-OMT3N-115 MT4 115 34 21 6.4 -OMT4N-120 MT5 40 28 -OMT5N-120 99.6 120 120 1. Max. coolant pressure is 2MPa. Stop Blocks G37 2. A Stop Block is required when mounting on machines. Please order separately. Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. For Morse Taper type MT Sleeve MT No.(A) H1 H2 Gauge line Model MT No. MT No. L1 L2 H1 H2 (A) (B) MT No.(B) L2 OMT3-2 3 2 109 15 20 17 L1 OMT4-2 4 2 122 4.5 20 17 -3 3 140 22.5 22 21 1. The OMT sleeve is an exclusive product for the BIG Hi-JET holder. A170
DUAL CONTACT High-speed AIR SPINDLE BBT/BT AIR TURBINE SPINDLE SHANK The ultra-precision spindle enables challenging DUAL CONTACT A micromachining! Machine Max. Ceramic ball bearing type spindle rotation 80,000min-1 RBX Series PAT. zero ● Achieves efficient and accurate micromachining with excellent runout accuracy in the max. spindle speed range. AIR SPINDLE R Spindle speed (min-1)RBX5RBX7Spindle speed against air pressure (reference) ød ø12(High torque type)90,000 øD80,000 Operating spindle speed 40,000 - 50,000 60,000 - 80,000 70,000 RBX7 80,000 (min-1) 66,000 73,000 Clamping diameter ø0.45 - 4.05mm (MEGA4S) 60,000 43,000 47,000 50,000 Spindle nose runout accuracy Within 1μm 58,000 0.3 - 0.6MPa RBX5 Air pressure 50,000 Air flow rate 300L/min [ANR] (at 0.6MPa) (High torque type) 40,000 38,000 0.4 0.5 0.6 30,000 Air pressure (MPa) 0.3 [Center through type] L 22 Air MEGA4S ATC compatible BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Operating spindle speed Clamping Usable øD L Mega Nut Collet Model Weight (min-1) diameter ød tool diameter (kg) BBT SHANK Model BBT40-RBX5C-4S-150 40,000 - 50,000 0.45 - 4.05 ø1.5 or smaller 96 150 MGN4S NBC4S 4.1 -RBX7C-4S-150 60,000 - 80,000 0.45 - 4.05 ø1.0 or smaller 78 3.1 40,000 - 50,000 ø1.5 or smaller BBT50-RBX5C-4S-160 60,000 - 80,000 ø1.0 or smaller 96 160 MGN4S NBC4S 7.3 -RBX7C-4S-160 78 6.3 1. Nut, exclusive wrench (RBX5,7 → XW27) and Mega Wrench (MGR12) are included, but collet must be ordered separately. · Clean air is an essential condition for the use of this product. Therefore, coolant should never be supplied through the 2. Air filter regulator (XF1) is required. A173 spindle of the machine using the Air Turbine Spindle. Micro Collets G2 Caution A171
High-speed AIR SPINDLE DUAL CONTACT AIR TURBINE SPINDLE BBT/BT SHANK DUAL CONTACT [Side through type] Max. A ● ATC is available by supplying air via Stop Block. 80,000min-1 This enables unmanned operation. R L 22 Drive Key groove AIR SPINDLE L1 θ=0°-360° ød ø12 øD S MEGA4S Air ATC compatible BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Operating spindle speed Clamping Usable L L1 øD S Mega Nut Collet Weight (min-1) diameter ød tool diameter MGN4S Model (kg) BBT SHANK Model MGN4S BBT30-RBX7-4S-152-55 60,000 - 80,000 0.45 - 4.05 ø1.0mm or less 152 28 80 55 MGN4S NBC4S 2.7 BBT40-RBX5-4S-151-65 40,000 - 50,000 NBC4S 5.0 60,000 - 80,000 0.45 - 4.05 ø1.5mm or less 151 43 96 65 4.0 -RBX7-4S-151-65 40,000 - 50,000 ø1.0mm or less 80 NBC4S 9.7 BBT50-RBX5-4S-166-80 60,000 - 80,000 8.7 0.45 - 4.05 ø1.5mm or less 166 58 100 80 -RBX7-4S-166-80 ø1.0mm or less 1. Nut, exclusive wrench (RBX5,7 → XW27) and Mega Wrench (MGR12) are included, Micro Collets G2 but collet must be ordered separately. 2. Air filter regulator (XF1) is required. A173 3. A Stop Block is required when mounting on machines. Please order separately. Stop Block For BBT30 For BBT40/50 BDV40/50 HSK-A63/100 10° 19.6±0.02 10° 1. When ordering, provide us with the manufacturer, model and specifications of the machine tool, as well as the 13±0.02 18 +0.03 BIG product model number. 10° 10° +0.01 2. Consult us regarding Stop Block and mounting 12 +0.03 dimensions. +0.01 C0.3 3. Check with the machine tool manufacturer for the shape of the Stop Block, as it will vary for each machine tool model. 9±0.1 9±0.1 Although the Stop Block dimensions are compatible O-ring (S7) O-ring (P12) with other products such as Hi-Jet Holder or High Spindle, do not share the same Stop Block with them, as Air Turbine Spindle needs clean air. A172
DUAL CONTACT High-speed AIR SPINDLE BBT/BT AIR TURBINE SPINDLE SHANK DUAL CONTACT Ceramic ball bearing type Machine Max. spindle rotation A RBX Series PAT. 80,000min-1 [Manual tool change type] zero R AIR SPINDLE ● Easy installation as Stop Block is not needed. L 22 ød MEGA4S ø12 øD 150 S K Air supply port ø13 (ø8 air hose) Air BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Operating spindle Clamping Usable L øD K S Mega Nut Collet Weight speed (min-1) diameter ød tool diameter MGN4S Model (kg) BBT SHANK Model 0.45 - 4.05 65 MGN4S NBC4S 60,000 - 80,000 0.45 - 4.05 ø1.0mm or less 152 80 64.5 71 NBC4S 2.7 BBT30-RBX7-4S-152H 40,000 - 50,000 65 MGN4S 5.0 BBT40-RBX5-4S-151H 60,000 - 80,000 0.45 - 4.05 ø1.5mm or less 151 96 63 NBC4S 4.0 40,000 - 50,000 ø1.0mm or less 80 80 9.7 -RBX7-4S-151H 60,000 - 80,000 8.7 BBT50-RBX5-4S-166H ø1.5mm or less 166 100 78 ø1.0mm or less -RBX7-4S-166H 1. Nut, exclusive wrench (RBX5,7 → XW27) and Mega Wrench (MGR12) are included, but collet must be ordered Micro Collets G2 separately. RBX5 and RBX7 nuts G3 2. Air filter regulator (XF1) is required. Air filter regulator ● Regulator that cleans the air used in driving the turbine. (Required for both the RBX and RSX models) [Accessories] (1) (2) · ø10 air tube (3m) OUT Model XF1 · ø8 air tube (3m) IN ø10 ø8 (4) Dimensions 72 (3) 277 72 15 77 128 (1) Mist separator (filtration: 0.3μm) 54 42 16 14.5 (2) Micro mist separator (filtration: 0.01μm) 166 7 (3) Precision regulator 11 38.5R (4) Three ports valves for extracting residual pressure 287 54 (non-grease type) A173
High-speed AIR SPINDLE DUAL CONTACT AIR TURBINE SPINDLE BBT/BT SHANK Hydrostatic air bearing type spinMdzaleechrroointaetion DUAL CONTACT Max. A RSX PAT. R 60,000min-1 ● Highest runout accuracy. Ultra-high-precision AIR TURBINE SPINDLE capable of ø0.03mm drilling AIR SPINDLE in practical use. 145 49 BBT40 47 25 ød ø12 ø28 ø80 MEGA4S ø6 150 65 ø19 Air supply port for hydrostatic bearing 63.5 Ideal for optical mold Air supply port for machining! turbine rotation (ø8 air hose) Spindle speed against air pressure (reference) Air ATC is not available. 70,000 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. Spindle speed (min-1) 60,000 BIG-PLUS BBT40-RSX7-4S-145H 60,000 BBT SHANK Model 50,000 57,000 Operating spindle speed 40,000 - 60,000min-1 52,000 Clamping diameter ød ø0.45 - 4.05mm (Collet Model NBC4S) 40,000 45,000 Spindle nose runout accuracy 1μm or less Air pressure 0.6MPa or less 30,000 Air flow rate 300L/min [ANR] (at 0.6MPa) 0.3 0.4 0.5 0.6 Weight Approx. 4kg Air pressure (MPa) 1. Nut, exclusive wrench (XW15) and Mega Wrench (MGR12) are included, but collet must be ordered separately. Micro Collets G2 2. Air filter regulator (XF1) and air dryer regulator (XF2) are required. Air dryer regulator ● Moisture removal apparatus for RSX type hydrostatic air bearings. XF1 IN ① ø6 OUT RSX Model XF2 ø6 ③ [Accessories] ・ø6Air Tube(1m)・・・・・1P ② (3m)・・・・・1P Dimensions 208.5 59.5 57 6 47 6.5 101.5 50 15 10 55 (1) Membrane air dryer 38 39.5 151.5 (2) Precision regulator 8.5 25 (3) Three ports valves for extracting 38 residual pressure (non-grease type) R2.75 5.5 A174
DUAL CONTACT Speed Increaser BBT/BT HIGH SPINDLE PAT. SHANK Accelerates the machine spindle. Improves productivity for machines DUAL CONTACT A with low spindle speeds. Max. ● BIG's gear drive with a long track record is used for the drive system. High torque and low heat generation are achieved. 20,000min-1 R Speed Increaser SGTG type ød øD øD1 Model Description L BBT40 - GTG 5 - 8 - 139 L2 L1 L dimension Clamping diameter 5x speed increase ratio HIGH SPINDLE BIG-PLUS BT No. BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Clamping øD øD1 L L1 L2 S Collet Speed Max. Allowable Weight diameter ød Model ratio (min-1) torque N·m (kg) BBT SHANK Model NBC8 4.67 NBC10 4.8 BBT40-GTG5- 8-139 0.5 - 8 25 139 19 NBC8 5.67 4.9 - 8-180 1.5 - 10 30 NBC10 3.8 4.8 -10-140 80 180 60 43 65 NBC16 20,000 7.8 4.9 -10-180 140 20 8.8 8.9 BBT50-GTG6- 8-157 180 60 8.8 - 8-200 9.0 -10-158 0.5 - 8 25 157 19 10.6 -10-200 1.5 - 10 30 11.0 100 200 62 20,000 8.0 -GTG4-16-177 158 20 -16-220 58 80 200 62 2.5 - 16 42 110 177 25.5 15,000 27.7 220 68.5 1. The allowable torque is a calculated value of the drive system, and not the actual torque in cutting. Body Model Included Collet Model 2. The maximum diameter when using an endmill is ø8 (GTG5, GTG6) and ø12 (GTG4). NBC 8- 8AA 3. A Stop Block is required when mounting on machines. GTG5- 8 NBC10-10AA 4. For continuous rotation of over 30 minutes, the spindle speed should be set within 80% of the maximum speed. GTG5-10 NBC 8- 8AA 5. 1 pce. of the New Baby Collet in the table on the right is included. GTG6- 8 NBC10-10AA 6. Nut and 2 tightening wrenches are included. GTG6-10 NBC16-16AA GTG4-16 Collets G5 Stop Blocks G37 Please contact us if using neat oil coolant that may cause fire, or grinding or machining materials that generate powdery chips such as carbide. A175
Speed Increaser DUAL CONTACT HIGH SPINDLE PAT. BBT/BT SHANK GTX Type DUAL CONTACT Max. A ● Bending rigidity is significantly improved. R 24,000min-1 ● Long nose design ideal for mold machining. Speed Increaser Ideal for mold machining! 200 Model Description 58 54.5 BBT50 - GTX 6 - 8 - 200 ø44 L dimension ød Clamping diameter 6x speed increase ratio ø25 HIGH SPINDLE ø100 BIG-PLUS BT No. 80 BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles. BIG-PLUS Clamping Speed Collet Model Max. speed Continuous Allowable torque Weight diameter ød ratio NBC8 (30 min) min-1 speed min-1 N·m (kg) BBT SHANK Model 5.67 9.3 0.5 - 8 24,000 20,000 8.0 BBT50-GTX6-8-200 1. The allowable torque is a calculated value of the drive system, and not the actual torque in cutting. Collets G5 2. The maximum clamping diameter when using a drill is ø4mm. Stop Blocks G37 3. A Stop Block is required when mounting on machines. 4. For continuous operation of over 30 minutes, the continuous speed listed in the table is recommended. 5. Collet is not included. Please order separately. 6. Nut and 2 tightening wrenches are included. Please contact us if using neat oil coolant that may cause fire, or grinding or machining materials that generate powdery chips such as carbide. A176
DUAL CONTACT BBT/BT OTHER TOOLS SHANK BIG-PLUS SPINDLE A FLANGE FACE CLEANER Blowing air cleans the spindle flange face of BIG-PLUS machines. ● Removes oil and chips on the spindle flange face. OTHER TOOLS øD BIG-PLUS○Rmachine spindle L Air blow Air Air blow Model Description Model øD L SBT30 - ASC - 30T SBT30-ASC- 30T 46 30 L dimension Side through type for which air is SBT40-ASC- 40T 63 40 FLANGE FACE CLEANER supplied via a Stop Block is also SBT50-ASC- 60T 100 60 available. Shank No. Please contact us for details. 1. When the Flange Face Cleaner is mounted on the BIG-PLUS machine tool spindle, a 1mm gap exists between the flanges of the spindle and the cleaner. High-Precision Test Bar DYNA TEST See I11 for details. Test bar with the highest quality and accuracy. Periodic inspection of the machine spindle runout prevents problems For static ■ A high-precision test bar developed by accuracy BIG's precise machining technology. For dynamic accuracy ■ Periodic accuracy evaluation eliminates machining defects. ■ Calibration certificate and traceability diagram available upon request (with charge). A177
BDV/DV SHANK B R BDV/DV Shank SPINDLE SYSTEM DUAL CONTACT B
DUAL CONTACT For High Speeds BDV/DV MEGA MICRO CHUCK SHANK PAT. Clamping diameter: ø0.45 - ø8.05 Ultra-slim design with ø10mm nut outer diameter. DUAL CONTACT High speed collet chuck with minimized interference. Max. ⨋⨋Models for ultra-small endmilling are newly added! 40,000min-1 B R L L1 MEGA CHUCK Series ød øD [High Rigidity Taper Type] BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS DV SHANK Model Clamping øD L L1 Collet Model Nut Model Weight diameter ød (kg) BDV SHANK Model MGN6S MGN8S 0.41 ー DV30-MEGA6S- 60T 0.45 - 6.05 14 60 36 NBC6S-□ MGN3S 0.48 -MEGA8S- 75T 2.95 - 8.05 18 75 51 NBC8S-□ MGN4S 0.9 ー 0.45 - 3.25 10 90 60 NBC3S-□ 1.0 BDV40-MEGA3S- 90T DV40-MEGA3S- 90T 0.45 - 4.05 12 90 60 NBC4S-□ MGN6S 0.9 -MEGA4S- 90T 1.0 -MEGA4S- 90T -MEGA6S- 60T 60 30 NBC6S-□ MGN8S 1.1 -MEGA6S- 60T - 90T 0.45 - 6.05 14 90 60 1.0 -120T NBC8S-□ - 90T -MEGA8S- 90T 120 90 -120T 2.95 - 8.05 18 90 60 -MEGA8S- 90T 1. Nut is included. Collet and wrench must be ordered separately. 2. Weight includes the nut but not the collet. 3. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. L L1 ød øD [Straight Type] BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS DV SHANK Model Clamping øD L L1 Collet Model Nut Model Weight diameter ød MGN6S (kg) BDV SHANK Model 0.9 BDV40-MEGA6S- 90 DV40-MEGA6S- 90 0.45 - 6.05 14 90 55 NBC6S-□ 1. Nut is included. Collet and wrench must be ordered separately. 2. Weight includes the nut but not the collet. 3. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. Standard Accessory Optional Accessories MEGA NUT Mega Wrench Micro Collet MEGA MICRO SEAL NUT (for 6S and 8S) Collet Case MEGA MICRO COOLANT NUT (for 6S) For Spares G3 G26 G2 G3 G4 B1
For High Speeds DUAL CONTACT MEGA NEW BABY CHUCK PAT. BDV/DV Clamping diameter: ø0.25 - ø25.4 SHANK High speed version of NEW BABY CHUCK boasting a DUAL CONTACT Max. history of results. Makes high speed machining possible in addition to its Coolant-through hole 35,000min-1 high accuracy and versatility. R L B L1 ød øD MEGA CHUCK Series BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS Clamping øD L L1 Collet Model Nut Model Weight diameter ød MGN 6 (kg) BDV SHANK Model MGN 8 MGN10 1.1 BDV40-MEGA 6N- 90 0.25 - 6 20 90 55 NBC 6-□ MGN13 1.2 -135 0.5 - 8 25 135 100 MGN16 1.1 1.5 - 10 30 1.3 -MEGA 8N- 90 2.5 - 13 35 90 57 NBC 8-□ MGN20 1.2 -135 2.5 - 16 42 135 102 1.4 MGN25 1.3 -MEGA10N- 90 2.5 - 20 46 90 59 NBC10-□ 1.6 -135 135 104 1.8 15.5 - 25.4 60 1.5 -MEGA13N- 90 90 61 1.9 -135 2.2 -165 135 106 NBC13-□ 1.3 1.6 -MEGA16N- 90 165 136 2.0 -135 2.3 -165 90 65 2.6 1.8 -MEGA20N- 60 135 110 NBC16-□ 2.3 - 90 -135 165 140 -165 -200 60 40 -MEGA25N- 90 90 70 -120 135 115 NBC20-□ 165 145 200 180 90 70 NBC25-□ 120 100 1. Nut is included. Collet, wrench, and Adjusting Screw must be ordered separately. 2. Weight includes the nut but not the collet. 3. Through holes are provided, allowing switching between center through and flange through use. 4. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. Center through L L1 ød øD DV30 SHANK Not BIG-PLUS (DUAL CONTACT) specification DV SHANK Model Clamping øD L L1 Collet Model Nut Model Weight diameter ød MGN10 (kg) 0.60 DV30-MEGA10N- 75 1.5 - 10 30 75 54 NBC10-□ 1. Nut is included. Collet, wrench, and Adjusting Screw must be ordered separately. 2. Weight includes the nut but not the collet. 3. Center through coolant supply is available. 4. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. B2
DUAL CONTACT For High Speeds BDV/DV MEGA NEW BABY CHUCK PAT. SHANK Clamping diameter: ø0.25 - ø25.4 The DUAL CONTACT BIG-PLUS system DUAL CONTACT Max. has been standardized. The abundant variety is also ideal as reliable Coolant-through hole 20,000min-1 general-purpose holders. R BL L1 MEGA CHUCK Series ød øD BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS Clamping øD L L1 Collet Model Nut Model Weight diameter ød MGN 6 (kg) BDV SHANK Model MGN10 MGN13 3.0 BDV50-MEGA 6N- 90 0.25 - 6 20 90 50 NBC 6-□ MGN16 3.0 -120 1.5 - 10 30 120 80 NBC10-□ 3.1 -165 2.5 - 13 35 165 125 NBC13-□ MGN20 3.2 2.5 - 16 42 90 55 NBC16-□ MGN25 3.3 -MEGA10N- 90 120 80 3.5 -120 2.5 - 20 46 165 125 NBC20-□ 3.2 -165 15.5 - 25.4 60 90 55 NBC25-□ 3.4 120 80 3.7 -MEGA13N- 90 165 125 3.4 -120 90 55 3.7 -165 120 85 4.1 165 130 4.4 -MEGA16N- 90 200 165 3.5 -120 90 55 3.8 -165 120 85 4.3 -200 165 130 4.6 200 165 4.0 -MEGA20N- 90 105 77 4.6 -120 135 107 -165 -200 -MEGA25N-105 -135 1. Nut is included. Collet, wrench, and Adjusting Screw must be ordered separately. 2. Weight includes the nut but not the collet. 3. Through holes are provided, allowing switching between center through and flange through use. 4. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. Standard Accessory Optional Accessories MEGA NUT O-ring MEGA NUT Mega Wrench Collet MEGA PERFECT Adjusting Screw Flat Type SEAL For Spares G10 For Spares O-ring G10 G26 G5 G11 G10 G10 B3
For High Speeds DUAL CONTACT MEGA E CHUCK PAT. BDV/DV Clamping diameter: ø3 - ø12 SHANK A high precision, high speed and high rigidity collet chuck especially for endmilling. ⨋⨋Tapered body enhances damping effect by varying vibration frequency. ⨋⨋Uses the MEGA E Collet designed for endmilling, delivering optimal clamping performance. DUAL CONTACT Coolant-through hole Max. B R 30,000min-1 L ød øD L1 MEGA CHUCK Series BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS Clamping øD L L1 Collet Model Nut Model Weight diameter ød MEN 6 (kg) BDV SHANK Model MEN 8 1.2 BDV40-MEGA 6E- 90 3- 6 25 90 60 MEC 6-□ MEN10 1.2 -MEGA 8E- 60 3- 8 30 60 30 MEC 8-□ 1.3 - 90 90 63 MEN13 1.3 -MEGA 10E- 60 3 - 10 35 60 33 MEC10-□ 1.4 - 90 90 64 MEN 6 1.5 -MEGA 13E- 60 3 - 12 42 60 35 MEC13-□ MEN 8 1.7 - 90 90 61 MEN10 1.9 -120 3- 6 25 120 95 MEC 6-□ 3.3 3- 8 30 120 90 MEC 8-□ MEN13 3.4 BDV50-MEGA 6E-120 3 - 10 35 120 90 MEC10-□ 3.6 -MEGA 8E-120 120 90 3.6 -MEGA 10E-120 3 - 12 42 90 60 MEC13-□ 3.8 -MEGA 13E- 90 120 90 4.4 -120 165 137 -165 1. The nut is included but the collet, wrench and Adjusting Screw must be ordered separately. 2. Weight includes the nut but not the collet. 3. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. 4. Through holes are provided, allowing switching between center through and flange through use. Standard Accessory Optional Accessories MEGA E Nut O-ring Mega Wrench MEGA E Collet MEGA E PERFECT Adjusting Screw SEAL For Spares G13 For Spares O-ring G26 G13 G15 G14 G13 B4
DUAL CONTACT For High Speeds BDV/DV MEGA DOUBLE POWER CHUCK SHANK Clamping diameter: ø16 - ø42 Complete contact with the nut and body in conjunction DUAL CONTACT Max. with the BIG-PLUS specifications for double effect. High rigidity equal to integration with the machine spindle. Coolant-through hole 25,000min-1 [Jet Through Type] R B MEGA CHUCK Series ød øD øD1 ød øD øD1 Axial Adjusting Screw L Axial Adjusting Screw L (Optional) Tool adjustment (Optional) Tool adjustment amount H amount H Min. clamping length E Min. clamping length E Coolant Coolant Fig. 1 Fig. 2 BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS Fig. Clamping øD øD1 L H E Mega Weight diameter ød Wrench (kg) BDV SHANK Model BDV40-MEGA16DS- 90A 16 42 53 92 73 48 MGR42L 1.8 -MEGA20DS-100A 20 -135A 50 55 102 71 - 81 50 MGR50L 1.9 -MEGA25DS-100A 25 137 2.5 -135A -MEGA32DS-100A 1 32 62 63 102 73 - 83 56 MGR62L 2.4 -135A 16 137 3.0 2 20 BDV50-MEGA16DS- 70 1 70 71 102 78 - 88 60 MGR70L 2.2 -MEGA20DS-100 25 137 3.0 -135 -MEGA25DS-105 32 46 55 72.5 73 48 MGR46L 3.5 -135 42 -MEGA32DS-105 60 69 102.5 71 - 81 50 MGR60L 4.9 -135 137.5 5.7 -MEGA42DS-105 70 77 107.5 78 - 88 56 MGR70L 5.4 137.5 6.3 80 86 107.5 80 - 97 60 MGR80L 5.7 137.5 6.7 99 100 107 90 - 107 MGR99L 6.1 1. Wrench is not included. Please order separately. 2. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. 3. Tool adjustment amount “H” indicates the adjustment length with an Adjusting Screw. 4. Through holes are provided, allowing switching between center through and flange through use. ●MEGA16DS requires the hex socket head screw (M8) for axial adjustment. However, please contact us if using for center through applications. H dimension is the max. tool shank length that can be inserted into the holder. ●DS types have jet-through coolant supply, thus tools with oil holes cannot be used. Optional Accessories Mega Wrench Axial Adjusting Screw Straight Collet PJC Collet G19 G26 G25 PSC Collet G20 C Collet G22 B5
MILLING CHUCK DUAL CONTACT MEGA PERFECT GRIP PAT. BDV/DV Clamping diameter: ø20 - ø32 SHANK A holder equipped with tool Non-Pullout mechanism. Center through The unique Key Grip locking mechanism prevents the tool from slipping or pulling out during heavy machining. H H1 Flood Jet-Through Not BIG-PLUS (DUAL Coolant CONTACT) specification B ød øD øD1 MILLING CHUCK Model Description L1 DV50 - MEGA 20 DPG - 105 ADF L L dimension PERFECT GRIP Chuck bore MEGA CHUCK DV No. DV SHANK Model ød øD øD1 L L1 H H1 Mega Wrench Weight (kg) DV50-MEGA20DPG -105ADF -MEGA25DPG -105ADF 20 60 69 27 49 24 MGR60L 5.1 -MEGA32DPG -105ADF 25 70 77 105 33 55 23 MGR70L 5.4 1. Key Grip and Spring are included. 32 80 86 41 59 MGR80L 5.6 2. Wrench is not included. Please order separately. 3. H1 is the dimension from the center of the Key Grip to the front end of the chuck. ● Key Grips are consumable products. Do not use a damaged Key Grip. ● For coolant through tools, a seal bushing (optional) is required instead of a spring. Please contact us for details. Standard Accessories Chuck Key Grip Spring size 2 pcs PSP1823 ø20 PSP2420 ø25 PKG20-2P PSP3128 ø32 PKG25-2P PKG32-2P 1. Key Grips are sold as 2-piece sets. Cylindrical Shank with Flat Section JIS B 4005 (ISO3338-2) 45°+10° W The following standard shank is required for MEGA Perfect GRIP. K øD L1 L ø20 ø25/ø32 øD L L1 WK Nominal Tolerance Nominal Tolerance Nominal Tolerance CAUTION 20 0 50 25 11 18.2 In case you are adding your own flat, the tool projection 25 -0.013 56 32 length in the MEGA Perfect GRIP will be decided by the 12 +0.2 23 0 flat position. Refer to H1 in the MEGA Perfect GRIP chart, 0 -0.4 decide the flat position to add, and then cut the cutter at 0 L1 on cutter shank. 32 -0.016 60 36 14 30 1. JIS Standards require sizes ø25 or higher to be double-flat types. The MEGA Perfect GRIP does not use a rear flat surface, but is capable of clamping double flat shanks. 2. JIS B4005 has the same dimensions as International Standard ISO3338-2 and German Standard DIN1835-1. B6
DUAL CONTACT MILLING CHUCK BDV/DV NEW Hi-POWER MILLING CHUCK SHANK Clamping diameter: ø20 - ø42 The BIG original slit mechanism supports high power and DUAL CONTACT high-precision endmilling from heavy cuts to fine cuts. Coolant-through hole R L Tool adjustment amount H B Axial Adjusting Screw E1 (Optional) E MILLING CHUCK ød øD BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS DV SHANK Model Clamping øD L H Min. clamping length Wrench MEGA Weight diameter ød E E1 WRENCH (kg) BDV SHANK Model DV40-HMC20S- 85 -105 Model BDV40-HMC20S- 85 -120 -105 85 1.6 -120 -HMC25S- 95 -105 20 50 105 69 - 79 50 56 FK45-50L MGR50L 1.9 -HMC25S- 95 -105 -HMC32S- 95 120 2.1 -105 -HMC32S- 95 -135 25 59 95 71 - 81 56 57 FK58-62L MGR59L 2.0 -105 105 2.2 -135 DV50-HMC20S-105 -135 95 2.1 BDV50-HMC20S-105 -135 -HMC25S-105 32 68 105 79 - 89 60 64 FK68-75L MGR68L 2.3 -135 -HMC25S-105 135 3.0 -135 -HMC32S-105 -135 20 50 105 69 - 79 50 56 FK45-50L MGR50L 3.9 -HMC32S-105 -165 25 59 135 4.3 -135 -165 -HMC42S-135 105 76 - 86 56 57 FK58-62L MGR59L 4.2 135 4.8 -HMC42S-135 105 4.4 32 68 135 88 - 98 60 72 FK68-75L MGR68L 5.2 42 85 165 6.0 135 93 - 105 70 73 FK80-90L MGR85L 6.3 1. Wrench and Axial Adjusting Screw are not included. Please order separately. 3. Tool adjustment amount “H” indicates the adjustment length with an Axial Adjusting Screw. 4. When using center through coolant, insert a tool shank into E1 or more. 2. When using center through coolant; � MEGA WRENCH can also be used to tighten/remove tools. ● Set screw with sealing compound applied (standard accessory) should be used to plug an air bleeding hole. ● Oil hole type should be chosen when Straight Collet is required. Optional Accessories Straight Collet Wrench Mega Wrench Axial Adjusting Screw G19 PJC Collet G20 G25 G26 G25 PSC Collet G21 OCA Collet G22 C Collet B7
MILLING CHUCK DUAL CONTACT NEW Hi-POWER MILLING CHUCK BDV/DV Clamping diameter: ø12 SHANK [HMC12J Type] DUAL CONTACT B � A slim yet highly rigid milling chuck with ø32 outer diameter nut Coolant-through hole for reduced interference. R ■ J et through coolant securely supplied from chuck nose to L cutting edge. H Max. Min. Clamping Length E M8 Coolant ø35 ød ø32 øD1 MILLING CHUCK Fig. 1 L1 L H Max. Min. Clamping Length E M8 Coolant ø35 ød ø32 øD1 Fig. 2 L1 BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS DV SHANK Model Fig. Clamping øD1 L L1 H Max. E Wrench Weight Diameter ød 55 (kg) BDV SHANK Model DV40-HMC12J- 90 90 70 65 -120 1 120 1.4 BDV40-HMC12J- 90 105 -120 DV50-HMC12J-105 2 12 35 135 43 FK31-33 1.6 -135 1 3.5 BDV50-HMC12J-105 -135 2 3.8 1. Wrench is not included. Please order separately. 2. MEGA WRENCH cannot be used. B8
DUAL CONTACT BDV/DV HYDRAULIC CHUCK SHANK For versatile high-precision machining including molds and DUAL CONTACT automotive components. CCoooollaanntt--tthhrroouugghhhhoollee ● Slim design minimizes workpiece interference, ideal for mold making. [SUPER SLIM Type PAT.] Clamping diameter: ø4 - ø12 R B Min. clamping length E HYDRAULIC CHUCK 6° ød øD øD2 øD1 L1 L2 L BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS Clamping øD øD1 øD2 L L1 L2 E Weight diameter ød (kg) BDV SHANK Model 4 14 43 26 57 68 19 1.2 BDV40-HDC 4S-110 6 25 -HDC 6S-110 8 -HDC 8S-110 10 17 44 28 110 69 31 1.3 -HDC10S-110 12 19 30 52 70 33 -HDC12S-110 21 32 36 1. Adjusting Screw cannot be used. Caution • We do not recommend use with roughing endmills. • Do not clamp without a tool. � It is recommended to use a Grip Bar to • Use only cutting tools that have a shank tolerance • Always insert the cutting tool into the holder beyond periodically confirm the gripping force within h6. of the Hydraulic Chuck. G25 min. clamping length E. • Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank) [Jet Through Type PAT.] Clamping diameter: ø4 - ø12 Coolant-through hole Max. Insertion Depth H Min. Clamping Length E 3° ød øD øD2 øD1 L1 L BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS Clamping øD øD1 øD2 L L1 H E Weight diameter ød 90 (kg) BDV SHANK Model 20 38 25 4 22 40 27 50 19 1.1 BDV40-HDC 4J- 90 6 24 42 29 25 1.2 -HDC 6J- 90 8 26 44 31 -HDC 8J- 90 10 (125) 31 -HDC10J- 90 12 -HDC12J- 90 52 33 36 1. Adjusting Screw cannot be used. Caution • We do not recommend use with roughing endmills. 2. H dimensions in ( ) are reference length up • Do not clamp without a tool. • Use only cutting tools that have a shank tolerance • Always insert the cutting tool into the holder beyond to the PULLSTUD BOLT. within h6. min. clamping length E. � It is recommended to use a Grip Bar to • Do not use with cutting tools made with a flat on periodically confirm the gripping force the shank. (ie: Weldon type shank) of the Hydraulic Chuck. G25 B9
DUAL CONTACT HYDRAULIC CHUCK BDV/DV SHANK DUAL CONTACT [Standard Type] Clamping diameter: ø6 - ø20 Coolant-through hole R B Adjusting Screw Tool Adjustment Adjusting Screw Tool Adjustment HYDRAULIC CHUCK Left-hand thread Amount H Left-hand thread Amount H (Optional) Min.Clamping (Optional) Min.Clamping Length E Length E ød ød øD øD øD1 øD1 Fig. 1 L1 Fig. 2 ID hole L1 L L2 L BIG-PLUS (BDV Shank) tools can be used on both BIG-PLUS spindles and conventional DV spindles. BIG-PLUS Fig. ød øD øD1 L L1 L2 HE Adjusting Screw Weight 1 (Optional) (kg) BDV SHANK Model 2 6 26 43 28 - 50 28 1.3 8 28 33 - 55 33 HDA 6-05032 BDV40-HDC 6 - 90 38 - 60 38 HDA 8-06032 -HDC 8 - 90 10 30 HDA10-08032 -HDC10 - 90 -HDC12 - 90 12 32 49.5 90 44 — HDA12-10032 -HDC14 - 90 14 34 -HDC16 - 90 -HDC18 - 90 16 38 47 1.4 -HDC20 - 90 18 40 49 43 - 70 43 HDA16-12037 BDV50-HDC12L-105 -HDC20L-105 20 42 51 12 32 45 105 44 63 100 - 120 38 HDA 6-20010 3.2 20 42 50 46 63 71 - 111 43 HDA20-12047 3.3 1. Adjusting Screw with hexagon sockets on both Caution Straight Collets G19 sides is also available, allowing adjustment from the shank side as well. Add the letter “W” at the • Use only cutting tools that have a shank tolerance • We do not recommend use with roughing endmills. end of the model number when ordering. within h6. • Do not clamp without a tool. (Example: HDA6-05032W) • Always insert the cutting tool into the holder beyond • Do not use with cutting tools made with a flat on � It is recommended to use a Grip Bar to the shank. (ie: Weldon type shank) min. clamping length E. periodically confirm the gripping force of the Hydraulic Chuck. G25 B10
DUAL CONTACT Collet Chuck System BDV/DV NEW BABY CHUCK PAT. SHANK Clamping diameter: ø0.25 - ø20 A wide-ranging variety with sizes from short through long meets all the needs of Coolant-through hole high precision machining. L1 Not BIG-PLUS (DUAL L CONTACT) specification B NEW BABY CHUCK ødDV No. øD DV SHANK Model Clamping øD L L1 Collet Model Nut Model Weight diameter ød (kg) DV40-NBS 6- 60 60 34 0.9 - 90 90 1.0 -135 0.25 - 6 20 135 60 NBC 6-□ NBN 6 1.0 0.5 - 8 25 60 0.9 -NBS 8- 60 1.5 - 10 30 90 105 1.0 - 90 2.5 - 13 35 135 1.2 -135 2.5 - 16 42 60 34 1.0 90 1.1 -NBS10- 60 2.5 - 20 46 135 62 NBC 8-□ NBN 8 1.4 - 90 60 1.0 -135 90 107 1.2 135 1.6 -NBS13- 60 60 34 1.1 - 90 90 1.4 -135 135 64 NBC10-□ NBN10 1.8 60 1.3 -NBS16- 60 90 104 1.6 - 90 135 2.0 -135 165 37 2.3 200 2.6 -NBS20- 60 66 NBC13-□ NBN13 - 90 -135 106 -165 -200 38 68 NBC16-□ NBN16 113 40 70 115 NBC20-□ NBN20 145 180 1. The nut is included but the collet, wrench and Adjusting Screw must be ordered separately. 3. Weight includes the nut but not the collet. 2. Through holes are provided, allowing switching between center through and flange through use. Standard Accessory Optional Accessories New Baby New Baby Wrench Collet BABY PERFECT SEAL Adjusting Screw Tap Adjusting Screw Nut For Spares G30 G31 G5 G28 G10 G30 B11
Collet Chuck System DUAL CONTACT NEW BABY CHUCK PAT. BDV/DV Clamping diameter: ø0.25 - ø20 SHANK DV SHANK Model Clamping øD L L1 Collet Model Nut Model Weight diameter ød (kg) DV50-NBS 6-120 0.25 - 6 20 120 85 NBC 6-□ NBN 6 2.8 -165 0.5 - 8 25 165 125 3.1 1.5 - 10 30 120 2.9 -NBS 8-120 2.5 - 13 35 165 85 NBC 8-□ NBN 8 3.0 -165 2.5 - 16 42 130 2.9 90 3.0 -NBS10- 90 2.5 - 20 46 120 60 3.2 -120 165 3.0 -165 85 NBC10-□ NBN10 3.4 B 90 3.7 -NBS13- 90 120 130 3.1 -120 165 3.9 -165 60 4.3 NEW BABY CHUCK 90 4.6 -NBS16- 90 120 80 NBC13-□ NBN13 3.1 -120 165 3.2 -165 200 125 4.0 -200 4.5 75 60 4.8 -NBS20- 75 90 - 90 120 85 NBC16-□ NBN16 -120 165 130 -165 200 -200 165 45 60 85 NBC20-□ NBN20 130 165 1. The nut is included but the collet, wrench and Adjusting Screw must be ordered separately. 3. Weight includes the nut but not the collet. 2. Through holes are provided, allowing switching between center through and flange through use. B12
DUAL CONTACT BORING SYSTEM BDV/DV CK BORING SYSTEM SHANK CK SHANK (DV: DIN69871 A and D Standards IV: ISO7388 Standard compatible) Coolant-through hole Not BIG-PLUS (DUAL L CONTACT) specification A B CK BORING SYSTEM Fig. 2 øD1 CK No. øD L Model Description L A IV40 - CKB1 - 75 A L dimension CK No. Shank standard and taper No. øD1 CK No. ø31 Fig. 1 øD øD1 CK No. øD Fig. 3 IV and DV Shank models are mounted on DIN standard spindles. IV/DV SHANK Model Fig. CK No. øD1 øD L A Weight (kg) IV40-CKB1- 75 1 CK1 19 75 35 1.1 -CKB2- 85 CK2 -CKB3- 95 44.7 24 85 45 1.1 -CKB4- 90 2 CK3 31 95 55 1.3 CK4 IV50-CKB1-105 39 90 54 1.4 -CKB2-115 1 CK1 -CKB3-125 CK2 19 105 39 3.0 -CKB4-120 CK3 24 115 74 3.0 -180 -CKB5-105 CK4 31 125 95 3.2 -180 -225 2 CK5 39 120 90 3.5 -CKB6- 95 180 150 4.0 -170 70.1 105 75 3.7 -230 50 180 150 4.8 DV40-CKB5- 80 225 195 5.5 -CKB6- 65 95 59 4.1 DV50-CKB7- 95 CK6 64 170 134 6.0 230 194 7.4 3 CK5 49.6 50 80 60 1.5 CK6 64 65 45 1.4 3 CK7 80 90 95 75 5.3 1. The L1 and A diameters in the table are the values when the EWN <CAT and ANSI standard shanks are also available upon request.> BORING HEAD is attached. Heads A39 2. Cutting edges and drive keys are aligned with boring heads mounted. 3. Center through coolant supply is available. 4. Mounting the DV Shank model on an ISO standard spindle may cause interference. B13
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