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AC5000S Series - Coated Grades for Exotic Alloys

Published by Lois Aura Design Pte Ltd, 2023-05-20 03:52:58

Description: AC5000S Series - Coated Grades for Exotic Alloys

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Tooling News No.537 Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Rev. 3 (AC5005S) (AC5015S/AC5025S) New coated grades for exotic alloy turning, creating \"ABSOLUTELY STABLE CUTTING\" For Fine Finishing Chipbreaker for G-class Positive Inserts FF Type New Series 46 items For Variable Depth of Cut Chipbreaker for G-class Positive Inserts S I Type Expansion 20 items

Coated Grades for Exotic Alloy Turning VIDEO OF CUTTING / / Application Range High For High-efficiency Turning AC5005S AC5005S For High-efficiency Wear Resistance 1.5Efficiency Turning x Conventional Grade Tool Life Cutting Speed 1st Recommendation for Turning of Exotic Alloys AC520U AC5015S AC5015S (AC5025S Conventional Grade) 1st Wear Resistance 2Recommendation x Conventional Grade AC510U For Heavy Interrupted/Mill-scale Work AC5025S (AC5015S AC5025S For Interrupted Fracture Resistance Conventional Grade) 1.5Turning Low AC6040M x Conventional Grade High-precision Turning (M Class Precision) AC1030U (G Class Precision) Continuous Partial Interruption Interrupted Also suitable for work materials other than exotic alloys Finishing Roughing Applicable Work Materials: Try the following grades if better toughness is required. GClassPrecision AC1030U MClassPrecision AC6040M Features of AC5000S Series PVD Coating Technology ABSOTECH™ Highly heat-resistant ultra multi-layered thin-film AlTiSiN structure realises excellent crater wear and flank wear resistance. Newly Developed Tough Carbide Substrate Introduction of a revolutionary new sintering process enables hardness to be maintained while greatly improving toughness, achieving excellent notch wear and chipping resistance. AC5000S Series Conventional Tool Excellent Cutting Edge Quality 50μm 50μm Newly Developed Heat-Resistant Carbide Substrate AC5005S Achieving excellent wear and plastic deformation resistance during high-efficiency turning with a newly developed dedicated substrate that has excellent high temperature hardness and strength. Load Deformation at high temperatures 50Load % Down from Conventional Grade Excellent High-Temperature Strength (High-temperature deformation evaluation 800°C) AC5005S Conventional carbide substrate 2

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Chipbreaker Selection Negative Positive EF Type For Finishing Chipbreaker Cross Section FF Type Fine Cutting to Finishing Chipbreaker Cross Section (CNMG1204 Type) Wavy cutting edge and chip (CCGT09T3 Type) pocket design prevents chips Main chipbreaker exhibits excellent Corner Part from overflowing the breaker wall Corner Part chip evacuation performance even with small depths of cut (mm) (mm) 1.2 0.45 20° 15° Cutting Edge Cutting Edge Cutting edge designed with an Grooved rake face 20° 14° emphasis on sharpness (20˚ suppresses heat generation Protrusion design enables rake angle) to suppress wear and uneven contact chip control in fine cutting Chipbreaker Cross Section EG Type For Medium to Rough Cutting Chipbreaker Cross Section S I Type For Finishing to Light Cutting (CCGT09T3 Type) (CNMG1204 Type) Dimpled shape suppresses Corner Part heat generation due to large Spherical protrusions exhibit excellent Corner Part depths of cut (mm) chip evacuation performance over a wide range of conditions 2.20 (mm) 0.8 0.09 20° 15° 30° Cutting edge shape that retains its Cutting Edge Cutting edge designed Cutting edge shape intended Cutting Edge strength even after wear progresses with an emphasis on to improve profiling and 14° (mm) sharpness (15˚ rake angle) reduce cutting force 0.09 20° 30° EM Type For Roughing Chipbreaker Cross Section GU Type For Light to Medium Cutting Chipbreaker Cross Section Large convex rake face design (CNMG1204 Type) Suppresses chip build-up (CCGT09T3 Type) keeps its cutting edge strength at high feed rates for ideal while suppressing crater wear Corner Part chip control Corner Part 0.05 2.50 (mm) (mm) 20° 1.6 0.2 5˚ 15˚ Cutting Edge Cutting Edge (mm) 0.15 (mm) 0.30 25° Rake face shape with 25˚ excellent balance of 3˚ sharpness and strength Suppresses notch wear by eliminating the Protrusion design 8˚ change of cutting points on the cutting edge controls chip flow Chipbreaker Application Range Negative Inserts Positive Inserts 4.0 EG EM 4.0 EX/GUDepth of Cut ap (mm) SI GU /UP Depth of Cut ap (mm) SU 2.0 SU 2.0 EF FC MU FF FX/FY 0 0.2 0.4 0 0.2 0.4 Feed Rate f (mm/rev) Feed Rate f (mm/rev) 3

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Comparison of Wear Resistance for AC5005S (High-speed) Newly developed heat-resistant carbide substrate and PVD coating technology ABSOTECH™ suppress wear 0.3 Cutting for 12 minutes Flank Wear Width (mm) AC5005S 0.2 AC5005S Competitor's Cutting for 12 minutes Product A (S05 PVD) 0.1 2Wear Resistance x Compared to Competitor 0 5 10 15 20 25 Cutting Time (min) Competitor's Product A Work Material: Inconel 718 (44HRC) Insert: DNMG150408 Cutting Conditions: vc = 100m/min f = 0.15mm/rev ap = 0.50mm Wet Comparison of Wear Resistance for AC5005S (High-feed) Newly developed heat-resistant carbide substrate and PVD coating technology ABSOTECH™ suppress wear 0.3 Cutting for 13 minutes Flank Wear Width (mm) Competitor's AC5005S Product B 0.2 (S05 PVD) AC5005S 0.1 Cutting for 13 minutes 1.5Wear Resistance x Compared to Competitor 0 5 10 15 20 Cutting Time (min) Competitor's Product B Work Material: Inconel 718 (44HRC) Insert: CNMG120408 Cutting Conditions: vc = 50m/min f = 0.25mm/rev ap = 1.50mm Wet Tool Life of AC5005S (V-T Chart (High-speed)) 2x longer tool life in high-speed turning 130 Competitor's Product C Cutting Speed vc (m/min) 120 (S05 PVD) 2Tool Life Ratio x Competitor's Compared to Competitor Product D 110 AC5005S 100 (S05 PVD) 90 80 70 3 5 7 10 30 50 1 Cutting Time (min) Tool Life Criterion: VBmax. = 0.2mm Work Material: Inconel 718 (45HRC) Insert: CNMG120408 Cutting Conditions: f = 0.15mm/rev ap = 0.50mm Wet 4

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Comparison of Wear Resistance for AC5015S PVD Coating Technology ABSOTECH™ Suppresses Wear 0.5 AC5015S Work Material : Inconel 718 Competitor's Flank Wear Width (mm) 0.4 Product E (44HRC) (S10 PVD) Insert : CNMG120408 0.3 ‹ Conventional Cutting Conditions: vc = 40m/min Grade f = 0.1mm/rev 0.2 ap = 1.5mm ‹ Wet 0.1 ‹ 2Wear Resistance ‹ Compared to Conventional Grade x ‹ 0 5 10 15 20 25 30 35 Cutting Time (min) Cutting for 13 minutes Cutting for 13 minutes Cutting for 13 minutes AC5015S Conventional Grade Comp's E (S10 PVD) Comparison of Fracture Resistance for AC5015S Newly Developed Tough Substrate Suppresses Notch Wear Machining Time at Fracture (min) 25 1.5 Work Material : Hastelloy 20 Fracture Resistance x (22HRC) : CNMG120408 Compared to Conventional Grade Insert Cutting Conditions: vc = 50m/min 15 f = 0.1mm/rev ap = 1.5mm 10 Wet 5 0 AC5015S Conventional Competitor's Grade Product F (S10 PVD) Cutting for 13 minutes Cutting for 13 minutes Cutting for 10 minutes AC5015S Conventional Grade Comp's F (S10 PVD) 5

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Comparison of Fracture Resistance for AC5025S Newly Developed Tough Substrate Suppresses Notch Wear Machining Time at Fracture (min) 60 1.5 Work Material : Hastelloy 50 Fracture Resistance x (22HRC) Compared to Conventional Grade Insert : CNMG120408 40 Cutting Conditions: vc = 50m/min f = 0.1mm/rev 30 ap = 1.5mm Wet 20 10 0 AC5025S Conventional Competitor's Grade Product A (S20 PVD) Cutting for 37 minutes Cutting for 37 minutes Cutting for 35 minutes AC5025S Conventional Grade Comp's A (S20 PVD) Comparison of Wear Resistance for AC5025S PVD Coating Technology ABSOTECH™ Suppresses Wear 0.4 Competitor's Work Material : Inconel 718 Flank Wear Width (mm) Product B AC5025S (44HRC) (S20 PVD) Insert : CNMG120408 0.3 ‹ Conventional Cutting Conditions: vc = 40m/min Grade f = 0.1mm/rev 0.2 ap = 1.5mm ‹ Wet 0.1 2.5Wear Resistance x ‹ Compared to Conventional Grade ‹ 0 5 10 15 20 25 Cutting Time (min) Cutting for 9 minutes Cutting for 9 minutes Cutting for 9 minutes AC5025S Conventional Grade Comp's B (S20 PVD) 6

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Application Examples of AC5005S Inconel 718 Aerospace Component Suppresses wear and extends tool life Inconel 718 Aerospace Component Good wear resistance with 2x longer tool life 2 Output (pcs) 1 0 AC5005S+UP Comp's D (S05 PVD) AC5005S Competitor's (1 pass/C) +EG Product C (1 pass/C) (S05CVD) Tool : CNMG190616N-EG (AC5005S) Tool : CNMG120408N-UP (AC5005S) Cutting Conditions : vc=55m/min f=0.3mm/rev ap=3.0mm Cutting Conditions : vc=45m/min f=0.15mm/rev ap=3.2mm Wet Wet Ni-based Heat-Resistant Alloy Industrial Machine Component Hardened Steel Industrial Machine Component (50 to 55HRC) Good wear resistance with Good wear resistance with 13% reduced at least 5x longer tool life machining time and extended tool life Cutting Speed: 1.1x AC5005S+EF Conventional Grade AC5005S+GU Comp's E (S10PVD) (S05 PVD) (16 passes/C) (1 pass/C) (3 passes/C) (1 pass/C) Tool : TNMG160408N-EF (AC5005S) Tool : SNMG120412N-GU (AC5005S) Cutting Conditions : vc=30m/min f=0.13mm/rev ap=0.8mm Cutting Conditions : vc=51m/min f=0.4mm/rev ap=1.4mm Wet Wet 15-5 PH Stainless Steel Industrial Machine Component 15-5 PH Stainless Steel Aerospace Component Good wear resistance with 1.4x longer tool life Good wear resistance with 66% reduced machining time and 1.5x longer tool life 30 Cutting Speed: 1.5x Feed Rate: 1.3x 3 Output (pcs) Output (pcs) 20 2 10 1 0 0 AC5005S Competitor's AC5005S Competitor's +EG Product F +ME Product G (M10CVD) (S10PVD) Tool : CNMG120408N-EG (AC5005S) Tool : CNMG120412N-ME (AC5005S) Cutting Conditions : vc=100m/min f=0.2mm/rev ap=0.6mm Cutting Conditions : vc=55m/min f=0.36mm/rev ap=2.5mm Wet Wet 7

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Application Examples of AC5015S Inconel Automotive Component Suppresses wear and extends tool life Ni-Based Heat-Resistant Alloy Automotive Component Output (pcs) Good wear resistance with 1.5x longer tool life AC5015S+EF Conventional Grade 90 (21 pcs/C) 70 (21 pcs/C) 50 30 10 0 AC5015S Competitor's +EX Product A (S10PVD) Tool : TNMG160408N-EX (AC5015S) Tool : TNMG160408N-EF (AC5015S) Cutting Conditions : vc=82m/min f=0.12mm/rev ap=0.5mm Cutting Conditions : vc=30m/min f=0.04mm/rev ap=0.5mm Wet Wet Inconel 713C Automotive Component Inconel 718 Aerospace Component Suppresses wear for 2x longer tool life Good wear resistance with 2x longer tool life 10 3 Output (pcs) 2 Output (pcs) 5 1 0 0 AC5015S Conventional AC5015S Competitor's +EX Grade +EG Product B (S10PVD) Tool : CNMG120408N-EX (AC5015S) Tool : SNMG120408N-EG (AC5015S) Cutting Conditions : vc=100m/min f=0.12mm/rev ap=0.3mm Cutting Conditions : vc=50m/min f=0.15mm/rev ap=2.0mm Wet Wet Inconel 625 Aerospace Component Inconel 718 Aerospace Component Good wear resistance with Good wear resistance with 1.6x longer tool life 2x longer tool life 100 3 Output (pcs) 2Output (pcs) 50 1 0 0 AC5015S Competitor's AC5015S Competitor's +GU Product C +EG Product D (S10PVD) (S10PVD) Tool : CNMG120408N-GU (AC5015S) Tool : CNMG120408N-EG (AC5015S) Cutting Conditions : vc=37m/min f=0.2mm/rev ap=1.4mm Cutting Conditions : vc=50m/min f=0.3mm/rev ap=0.5mm Wet Wet 8

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Application Examples of AC5015S Alloy Steel Industrial Machine Component Stable machining with 1.6x longer tool life SUJ2 Automotive Components Suppresses wear for 2x longer tool life 1,000 800 Output (pcs) 500 Output (pcs) 600 0 400 AC5015S Competitor's 200 +FY Product E 0 (P10PVD) AC5015S Competitor's +EM Product F (S10PVD) Tool : TNGG160402R-FY (AC5015S) Tool : CNMG120408N-EM (AC5015S) Cutting Conditions : vc=120m/min f=0.1mm/rev ap=0.3mm Cutting Conditions : vc=120m/min f=0.25mm/rev ap=0.30mm Wet Wet SCS13A Stainless Cast Steel Valve Component FCD450 Automotive Component Suppresses wear for Suppresses wear for 2x longer tool life 2.2x longer tool life Output (pcs) 300Output (pcs) 200 200 100 100 0 0 AC5015S Competitor's AC5015S Conventional +EM Product G +SD Grade (S10PVD) Tool : CNMG120408N-EM (AC5015S) Tool : CPGT090308N-SD (AC5015S) Cutting Conditions : vc=90m/min f=0.15mm/rev ap=2.00mm Cutting Conditions : vc=210m/min f=0.19mm/rev ap=0.25mm Wet Wet Hardened Steel Automotive Component (47HRC) Sintered Ferrous Alloy Automotive Component Sintered Suppresses wear for 2x longer tool life Alloy Suppresses notch wear for 1.7x longer tool life Output (pcs) 2,000 Output (pcs) 250 200 1,000 150 100 0 50 AC5015S Conventional 0 +SI Grade AC5015S Conventional +GU Grade Tool : DCGT070202MN-SI (AC5015S) Tool : CNMG120408N-GU (AC5015S) Cutting Conditions : vc=70m/min f=0.03mm/rev ap=0.80mm Cutting Conditions : vc=170m/min f=0.15mm/rev ap=0.30mm Wet Wet 9

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Application Examples of AC5025S Inconel 718 Aerospace Component Suppresses wear for 1.5x longer tool life Inconel 718 Aerospace Component Suppresses fractures for 1.7x longer tool life AC5025S+EG Conventional AC5025S+FY Conventional Grade Grade (2.5 pcs/C) (18 pcs/C) (1.5 pcs/C) (12 pcs/C) Tool : DNMG150408N-EG (AC5025S) Tool : TNGG160402R-FY (AC5025S) Cutting Conditions : vc=35m/min f=0.1mm/rev ap=1.6mm Cutting Conditions : vc=37m/min f=0.1mm/rev ap=0.1mm Wet Wet Ni-Based Heat-Resistant Alloy Automotive Component Inconel Automotive Component Enables stable machining with Suppresses wear and extends tool life 2x longer tool life AC5025S+SU Comp's A AC5025S+SU Conventional Grade (200 pcs/C) (S10 PVD) (200 pcs/C) (200 pcs/C) (100 pcs/C) Tool : TNGG160402N-SU (AC5025S) Tool : VCMT080204N-SU (AC5025S) Cutting Conditions : vc=70m/min f=0.1mm/rev ap=0.15mm Cutting Conditions : vc=49m/min f=0.15mm/rev ap=0.5mm Wet Wet Hastelloy Aerospace Component Fe-Based Heat-Resistant Alloy Valve Component Suppresses wear for 4x longer tool life Enables stable machining with 2x longer tool life 42 Output (pcs) Output (pcs) 21 0 0 AC5025S Competitor's AC5025S Conventional +MU Product B +EM Grade (S10PVD) Tool : CNMG120412N-MU (AC5025S) Tool : WNMG080408N-EM (AC5025S) Cutting Conditions : vc=90m/min f=0.15mm/rev ap=1.5mm Cutting Conditions : vc=100m/min f=0.3mm/rev ap=3.0mm Wet Wet 10

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Application Examples of AC5025S Heat Resistant Stainless Steel Automotive Component Stable machining with 2x longer tool life SUJ2 Industrial Machine Component 200 Good wear resistance with 2x longer tool life 1,500 Output (pcs) 1,000 Output (pcs) 100 500 0 0 AC5025S Competitor's AC5025S Competitor's +FY Product C +EG Product D (P10PVD) (S10PVD) Tool : TNGG160402R-FY (AC5025S) Tool : CNMG120408N-EG (AC5025S) Cutting Conditions : vc=110m/min f=0.1mm/rev ap=1.5mm Cutting Conditions : vc=80m/min f=0.3mm/rev ap=2.0mm Wet Wet SUS316 Industrial Machine Component Hardened Steel Industrial Machine Component (49HRC) Suppresses wear for 1.5x longer tool life Same tool life achieved even at 1.4x higher cutting speed 300 vc = 350m/min vc = 250m/min Output (pcs) 200 100 0 AC5025S+MU Conv. Tool AC5025S Conventional (After cutting (After cutting +EG Grade for 65 minutes) for 60 minutes) Tool : CNMG120408N-EG (AC5025S) Tool : CNMG120412N-MU (AC5025S) Cutting Conditions : vc=120m/min f=0.3mm/rev ap=1.5mm Cutting Conditions : vc=350m/min f=0.16mm/rev ap=1.50mm Wet Dry 11

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Negative 80° Diamond Type Dimensions (mm) Negative 55° Diamond Type Dimensions (mm) Stock Stock Cat. No. AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S Shape Inscribed Thickness Hole Corner Shape Cat. No. Inscribed Thickness Hole Corner Circle Dia. Radius Circle Dia. Radius CNMG 120404N-FL 12.7 4.76 5.16 0.4 DNMG 150402N-SU 12.7 4.76 5.16 0.2 120408N-FL 0.8 150404N-SU 12.7 4.76 5.16 0.4 12.7 4.76 5.16 9.525 4.76 3.81 0.8 FL 0.2 SU 150408N-SU 12.7 4.76 5.16 0.2 CNMG 120402N-SU 12.7 4.76 5.16 0.4 DNGG 150402N-SU 12.7 6.35 5.16 0.4 120404N-SU 9.525 4.76 3.81 0.8 150404N-SU 12.7 4.76 5.16 0.8 120408N-SU 12.7 4.76 5.16 1.2 0.4 12.7 4.76 5.16 0.2 SU 150408N-SU 12.7 4.76 5.16 0.8 SU 120412N-SU 12.7 4.76 5.16 0.4 DNMG 110404N-EF 12.7 4.76 5.16 1.2 CNGG 120402N-SU 15.875 6.35 6.35 0.8 110408N-EF 12.7 4.76 5.16 0.4 120404N-SU 19.05 6.35 7.94 0.4 110412N-EF 9.525 4.76 3.81 0.8 12.7 4.76 5.16 0.8 DNMG 150404N-EF 12.7 4.76 5.16 1.2 SU 120408N-SU 12.7 4.76 5.16 0.4 150408N-EF 12.7 6.35 5.16 0.4 CNMG 090404N-EF 9.525 4.76 3.81 0.8 150412N-EF 12.7 4.76 5.16 0.8 090408N-EF 12.7 4.76 5.16 1.2 DNMG 150604N-EF 12.7 4.76 5.16 1.2 CNMG 120404N-EF 15.875 6.35 6.35 0.2 150608N-EF 12.7 6.35 5.16 0.4 120408N-EF 19.05 6.35 7.94 0.4 12.7 4.76 5.16 0.8 12.7 4.76 5.16 0.8 EF 150612N-EF 12.7 4.76 5.16 EF 120412N-EF 15.875 6.35 6.35 0.4 DNGG 150404N-EF 0.4 CNGG 120402N-EF 19.05 6.35 7.94 0.8 150408N-EF 0.8 120404N-EF 25.4 9.52 9.12 1.2 1.2 12.7 4.76 5.16 1.2 EF 0.4 EF 120408N-EF 15.875 6.35 6.35 1.2 DNMG 150404N-EX 0.8 CNMG 120404N-EX 19.05 6.35 7.94 0.4 150408N-EX 1.2 120408N-EX 25.4 9.52 9.12 0.8 0.4 120412N-EX 12.7 4.76 5.16 1.2 EX 150412N-EX 0.8 CNMG 160612N-EX 0.4 DNMG 150404N-UP 1.2 12.7 4.76 5.16 0.8 150408N-UP 0.8 EX CNMG 190612N-EX 15.875 6.35 6.35 1.2 1.2 CNMG 120404N-UP 0.8 UP 150412N-UP 0.4 120408N-UP 19.05 6.35 7.94 1.2 DNMG 150404N-GU 0.8 12.7 4.76 5.16 0.4 150408N-GU 1.2 UP 120412N-UP 0.8 0.4 CNMG 120404N-GU 1.2 GU 150412N-GU 0.8 120408N-GU 0.8 DNMG 110408N-EG 1.2 1.2 110412N-EG 0.8 GU 120412N-GU 1.6 DNMG 150404N-EG 1.2 CNMG 090408N-EG 1.2 150408N-EG 1.6 090412N-EG 1.6 150412N-EG 0.8 CNMG 120404N-EG 0.8 DNMG 150604N-EG 1.2 120408N-EG 1.2 150608N-EG 1.6 120412N-EG 1.6 0.8 CNMG 160608N-EG 0.8 EG 150612N-EG 1.2 160612N-EG 1.2 DNMG 150408N-MU 0.8 160616N-EG 1.6 150412N-MU 1.2 CNMG 190612N-EG 1.2 1.6 MU 150416N-MU 0.4 EG 190616N-EG 2.4 DNMG 150408N-EM CNMG 120408N-MU 2.4 150412N-EM 120412N-MU 0.8 150416N-EM 120416N-MU 1.2 DNMG 150608N-EM CNMG 160608N-MU 1.6 160612N-MU 0.8 EM 150612N-EM 160616N-MU 1.2 DNMG 150408N-UZ CNMG 190612N-MU 1.6 150412N-UZ 190616N-MU 1.2 190624N-MU 1.6 UZ 2.4 DNGA 150404 MU CNMG 250924N-MU 2.4 CNMG 120408N-EM 0.8 120412N-EM 1.2 EM 120416N-EM 0.8 CNMG 160608N-EM 1.2 160612N-EM 1.6 160616N-EM 0.8 CNMG 190612N-EM 1.2 190616N-EM 1.6 190624N-EM 0.8 1.2 EM CNMG 250924N-EM 1.6 CNMG 120408N-UZ 2.4 120412N-UZ 0.8 UZ CNMM 120408N-MP 120412N-MP 120416N-MP CNMM 160608N-MP 160612N-MP 160616N-MP CNMM 190608N-MP 190612N-MP 190616N-MP MP 190624N-MP CNMA 120408 mark: Standard stocked item Blank: Made-to-order item 12

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Negative Square Type Dimensions (mm) Negative Triangular Type Dimensions (mm) Stock Stock AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S Shape Cat. No. Inscribed Thickness Hole Corner Shape Cat. No. Inscribed Thickness Hole Corner Circle Dia. Radius Circle Dia. Radius SNMG 120408N-SU 12.7 4.76 5.16 0.8 TNMG 160402N-SU 0.2 160404N-SU 0.4 SU 12.7 4.76 5.16 0.4 160408N-SU 9.525 4.76 3.81 0.8 SNMG 120404N-EF 0.8 1.2 120408N-EF 12.7 4.76 5.16 SU 160412N-SU 9.525 4.76 3.81 0.2 0.4 TNGG 160402N-SU 9.525 4.76 3.81 0.4 EF 0.8 160404N-SU 0.8 SNMG 120404N-EX 15.875 6.35 6.35 1.2 9.525 4.76 3.81 0.4 120408N-EX 19.05 6.35 7.94 1.2 SU 160408N-SU 0.8 120412N-EX 1.2 TNMG 160404N-EF SNMG 150612N-EX 12.7 4.76 5.16 0.8 160408N-EF 0.2 1.2 0.2 EX SNMG 190612N-EX 12.7 4.76 5.16 EF 9.525 4.76 3.81 0.4 SNMG 120408N-UP 0.4 TNGG 160402R-FY 0.4 120412N-UP 12.7 4.76 5.16 0.8 160402L-FY 9.525 4.76 3.81 0.2 1.2 160404R-FY 0.2 UP 15.875 6.35 6.35 0.4 9.525 4.76 3.81 0.4 SNMG 120404N-GU 19.05 6.35 7.94 0.8 FY 160404L-FY 12.7 4.76 5.16 0.4 120408N-GU 12.7 4.76 5.16 1.2 TNGG 160402R-FX 9.525 4.76 3.81 0.4 0.8 160402L-FX 0.8 GU 120412N-GU 12.7 4.76 5.16 1.2 160404R-FX 9.525 4.76 3.81 1.2 SNMG 120404N-EG 15.875 6.35 6.35 1.6 0.4 120408N-EG 1.2 FX 160404L-FX 9.525 4.76 3.81 0.8 120412N-EG 19.05 6.35 7.94 1.6 TNMG 160404N-EX 12.7 4.76 5.16 1.2 SNMG 150608N-EG 25.4 9.52 9.12 0.8 160408N-EX 9.525 4.76 3.81 0.8 150612N-EG 12.7 4.76 5.16 0.8 19.05 9.52 7.93 0.4 150616N-EG 15.875 6.35 6.35 EX 160412N-EX 0.8 SNMG 190612N-EG 0.8 TNMG 160404N-UP 9.525 4.76 3.81 1.2 19.05 6.35 7.94 1.2 160408N-UP 0.4 EG 190616N-EG 25.4 9.52 9.12 0.8 160412N-UP 9.525 4.76 3.81 0.8 SNGG 120408R-UM 12.7 4.76 5.16 1.2 1.2 120408L-UM 1.6 UP TNMG 220408N-UP 0.8 1.2 TNMG 160404N-GU 1.2 UM 1.6 160408N-GU 0.8 SNMG 120408N-MU 2.4 0.8 120412N-MU 2.4 GU 160412N-GU 1.2 SNMG 150608N-MU 0.8 TNMG 160404N-EG 2.4 150612N-MU 1.2 160408N-EG 0.4 150616N-MU 0.8 0.4 SNMG 190612N-MU 1.2 EG 160412N-EG 0.8 190616N-MU 1.6 TNMG 160408N-MU 0.8 190624N-MU 1.2 160412N-MU 0.4 1.6 0.8 MU SNMG 250924N-MU 2.4 MU TNMG 220408N-MU SNMG 120408N-EM 2.4 TNMG 160408N-EM 120412N-EM 0.8 160412N-EM SNMG 150608N-EM 1.2 150612N-EM EM TNMG 330924N-EM 150616N-EM 0.8 TNMG 160404R-HM SNMG 190612N-EM 1.2 160404L-HM 190616N-EM 1.6 160408R-HM 190624N-EM 1.2 1.6 HM 160408L-HM EM SNMG 250924N-EM TNMA 160404 SNMG 120408N-UZ 160408 120412N-UZ TNGA 160404 9.525 4.76 3.81 0.4 UZ SNMM 120408N-MP 12.7 4.76 5.16 120412N-MP 19.05 6.35 7.94 120416N-MP SNMM 190612N-MP MP 190616N-MP mark: Standard stocked item Blank: Made-to-order item 13

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Negative 35° Diamond Type Negative Square Type (Without Hole) Stock Dimensions (mm) Stock Dimensions (mm) Shape Cat. No. AC5005S Inscribed Thickness Hole Corner Shape Cat. No. AC5005S Inscribed Thickness Hole Corner AC5015S Circle Dia. Radius AC5015S Circle Dia. Radius AC5025S AC5025S VNMG 160402N-SU 9.525 4.76 3.81 0.2 SNMN 120408 12.7 4.76 0.8 160404N-SU 9.525 4.76 3.81 0.4 120412 1.2 9.525 4.76 3.81 0.8 120416 1.6 SU 160408N-SU 9.525 4.76 3.81 0.2 VNMG 160402N-EF 0.4 160404N-EF 9.525 4.76 3.81 0.8 9.525 4.76 3.81 0.2 EF 160408N-EF 9.525 4.76 3.81 0.4 VNGG 160402N-EF 160404N-EF 0.4 0.8 EF VNMG 160404N-EX 0.4 160408N-EX 0.8 1.2 EX 0.4 VNMG 160404N-GU 0.8 160408N-GU 1.2 0.4 GU 160412N-GU 0.8 VNMG 160404N-EG 160408N-EG EG 160412N-EG VNMG 160404N-UZ 160408N-UZ UZ Negative Trigon Type Dimensions (mm) Stock Shape Cat. No. AC5005S Inscribed Thickness Hole Corner AC5015S Circle Dia. Radius AC5025S WNMG 080404N-SU 12.7 4.76 5.16 0.4 080408N-SU 9.525 4.76 3.81 0.8 12.7 4.76 5.16 1.2 SU 080412N-SU 12.7 4.76 5.16 0.4 WNMG 060404N-EF 12.7 4.76 5.16 0.8 060408N-EF 0.4 WNMG 080404N-EF 12.7 4.76 5.16 0.8 9.525 4.76 3.81 0.4 EF 080408N-EF 12.7 4.76 5.16 0.8 WNMG 080404N-EX 12.7 4.76 5.16 1.2 080408N-EX 12.7 4.76 5.16 0.8 1.2 EX 080412N-EX 12.7 4.76 5.16 WNMG 080408N-UP 0.4 080412N-UP 0.8 1.2 UP 0.8 WNMG 080404N-GU 1.2 080408N-GU 0.4 0.8 GU 080412N-GU 1.2 WNMG 060408N-EG 0.8 060412N-EG 1.2 WNMG 080404N-EG 080408N-EG 0.8 1.2 EG 080412N-EG WNMG 080408N-MU 0.4 080412N-MU 0.8 1.2 MU WNMG 080408N-EM 080412N-EM EM WNMG 080404N-UZ 080408N-UZ UZ 080412N-UZ mark: Standard stocked item Blank: Made-to-order item 14

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Positive 80° Diamond Type Dimensions (mm) Positive 55° Diamond Type Dimensions (mm) Stock Stock Shape Relief Cat. No. AC5005S Shape Relief Angle AC5015S Angle AC5025S AC5005S AC5015S AC5025S Inscribed Thickness Hole Corner Cat. No. Inscribed Thickness Hole Corner Circle Dia. Radius Circle Dia. Radius CCGT 060201MN-FF <0.1 DCGT 070201MN-FF <0.1 7° 060202MN-FF 6.35 2.38 2.8 <0.2 7° 070202MN-FF 6.35 2.38 2.8 <0.2 FF 060204MN-FF <0.4 FF 070204MN-FF <0.4 09T301MN-FF <0.1 DCGT 11T301MN-FF <0.1 7° 09T302MN-FF 9.525 3.97 4.4 <0.2 7° 11T302MN-FF 9.525 3.97 4.4 <0.2 FF 09T304MN-FF <0.4 FF 11T304MN-FF <0.4 CCGT 0602003R-FX 0.03 DCGT 070201MN-FC <0.1 0602003L-FX 0.03 7° 070202MN-FC 6.35 2.38 2.8 <0.2 060201R-FX 0.1 070204MN-FC <0.4 7° 060201L-FX 6.35 2.38 2.8 0.1 DCGT 11T301MN-FC <0.1 060202R-FX 0.2 7° 11T302MN-FC 9.525 3.97 4.4 <0.2 060202L-FX 0.2 FC 11T304MN-FC <0.4 060204R-FX 0.4 DCGT 0702003R-FX 0.03 060204L-FX 0.4 0702003L-FX 0.03 CCGT 09T3003R-FX 0.03 7° 070201R-FX 6.35 2.38 2.8 0.1 070201L-FX 0.1 09T3003L-FX 0.03 09T301R-FX 0.1 070202R-FX 0.2 09T301L-FX 0.1 070202L-FX 0.2 7° 09T302R-FX 9.525 3.97 4.4 0.2 DCGT 11T3003R-FX 0.03 09T302L-FX 0.2 11T3003L-FX 0.03 09T304R-FX 0.4 11T301R-FX 0.1 09T304L-FX 0.4 11T301L-FX 0.1 7° 11T302R-FX 9.525 3.97 4.4 0.2 09T308R-FX 0.8 FX 09T308L-FX 0.8 11T302L-FX 0.2 CCGT 03X1003R-FYS 0.03 11T304R-FX 0.4 03X1003L-FYS 0.03 FX 11T304L-FX 0.4 03X101R-FYS 0.1 DCGT 0702003R-FYS 0.03 7° 03X101L-FYS 3.5 1.4 1.8 0.1 0702003L-FYS 0.03 03X102R-FYS 0.2 070201R-FYS 0.1 03X102L-FYS 0.2 7° 070201L-FYS 6.35 2.38 2.8 0.1 070202R-FYS 0.2 03X104R-FYS 0.4 03X104L-FYS 0.4 070202L-FYS 0.2 CCGT 04X1003R-FYS 0.03 070204R-FYS 0.4 04X1003L-FYS 0.03 070204L-FYS 0.4 04X101R-FYS 0.1 DCGT 11T3003R-FYS 0.03 7° 04X101L-FYS 4.3 1.8 2.3 0.1 11T3003L-FYS 0.03 04X102R-FYS 0.2 11T301R-FYS 0.1 04X102L-FYS 0.2 7° 11T301L-FYS 9.525 3.97 4.4 0.1 11T302R-FYS 0.2 04X104R-FYS 0.4 FYS 04X104L-FYS 0.4 11T302L-FYS 0.2 CCGT 03X101R-FY 0.1 11T304R-FYS 0.4 03X101L-FY 0.1 FYS 11T304L-FYS 0.4 7° 03X102R-FY 3.5 1.4 1.8 0.2 DCGT 0702003R-FY 0.03 03X102L-FY 0.2 0702003L-FY 0.03 03X104R-FY 0.4 070201R-FY 0.1 03X104L-FY 0.4 7° 070201L-FY 6.35 2.38 2.8 0.1 070202R-FY 0.2 CCGT 04X101R-FY 0.1 04X101L-FY 0.1 070202L-FY 0.2 7° 04X102R-FY 4.3 1.8 2.3 0.2 070204R-FY 0.4 04X102L-FY 0.2 070204L-FY 0.4 04X104R-FY 0.4 DCGT 11T3003R-FY 0.03 FY 04X104L-FY 0.4 11T3003L-FY 0.03 CCMT 060202N-SU 0.2 11T301R-FY 0.1 7° 060204N-SU 6.35 2.38 2.8 0.4 7° 11T301L-FY 9.525 3.97 4.4 0.1 11T302R-FY 0.2 060208N-SU 0.8 CCMT 09T302N-SU 0.2 11T302L-FY 0.2 7° 09T304N-SU 9.525 3.97 4.4 0.4 11T304R-FY 0.4 09T308N-SU 0.8 FY 11T304L-FY 0.4 7° CCMT 120404N-SU 12.7 4.76 5.5 0.4 DCMT 070202N-SU 0.2 SU 120408N-SU 0.8 7° 070204N-SU 6.35 2.38 2.8 0.4 CCGT 060201MN-SI <0.1 070208N-SU 0.8 7° 060202MN-SI 6.35 2.38 2.8 <0.2 DCMT 11T302N-SU 0.2 060204MN-SI <0.4 7° 11T304N-SU 9.525 3.97 4.4 0.4 CCGT 09T301MN-SI <0.1 SU 11T308N-SU 0.8 7° 09T302MN-SI 9.525 3.97 4.4 <0.2 DCGT 070201MN-SI <0.1 SI 09T304MN-SI <0.4 7° 070202MN-SI 6.35 2.38 2.8 <0.2 7° CCMT 060204N-GU 6.35 2.38 2.8 0.4 070204MN-SI <0.4 060208N-GU 0.8 DCGT 11T301MN-SI <0.1 GU 11T302MN-SI <0.2 7° 11T304MN-SI 9.525 3.97 4.4 <0.4 CPGT 080202N-SD 0.2 0.4 11° 080204N-SD 7.94 2.38 3.4 0.8 SI 11T308MN-SI <0.8 0.2 080208N-SD 9.525 3.18 4.4 0.4 0.8 CPGT 090302N-SD 12.7 4.76 5.5 0.2 7.94 2.38 3.4 0.4 11° 090304N-SD 9.525 3.18 4.4 0.8 0.4 090308N-SD 0.8 0.4 CPGT 120402N-SD 0.8 11° 120404N-SD SD 120408N-SD 11° CPMT 080204N-SU A \"<\" next to the corner radius indicates a negative tolerance. 080208N-SU mark: Standard stocked item 11° CPMT 090304N-SU mark: Standard stocked item (new product/expanded item) Blank: Made-to-order item SU 090308N-SU 15

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Positive Round Type Positive Triangular Type (continued) Stock Dimensions (mm) Stock Dimensions (mm) Shape Relief Cat. No. AC5005S Inscribed Thickness Hole Corner Shape Relief Cat. No. AC5005S Inscribed Thickness Hole Corne-r Angle AC5015S Circle Dia. Radius Angle AC5015S Circle Dia. Radius AC5025S AC5025S 7° RCMX 1204M0N-RP 12.0 4.76 4.2 TPGT 080202R-FX 0.2 RCMX 2006M0N-RP 20.0 6.35 6.5 11° 080202L-FX 0.2 RP 080204R-FX 4.76 2.38 2.4 0.4 RPGW 0803M0 8.0 3.18 3.3 080204L-FX 0.4 10.0 4.76 3.8 11° RPGW 1004M0 12.0 4.76 4.3 TPGT 110202R-FX 0.2 RPGW 1204M0 110202L-FX 0.2 11° 110204R-FX 6.35 2.38 2.8 0.4 110204L-FX 0.4 Positive Square Type 110208R-FX 0.8 Stock Dimensions (mm) 110208L-FX 0.8 AC5005S TPGT 110302R-FX 0.2 AC5015S Shape Relief Cat. No. AC5025S Inscribed Hole Corner 110302L-FX 0.2 Angle Circle Dia. Radius Thickness 11° 110304R-FX 6.35 3.18 3.4 0.4 110304L-FX 0.4 SCGT 09T302R-FX 0.2 110308R-FX 0.8 09T302L-FX 0.2 09T304R-FX 0.4 110308L-FX 0.8 09T304L-FX 0.4 7° 9.525 3.97 4.4 0.4 TPGT 160304R-FX 0.4 SCGT 120404R-FX 0.4 FX 7° 120404L-FX 12.7 4.76 5.5 0.4 11° 160304L-FX 9.525 3.18 4.4 0.4 7° 9.525 3.97 4.4 0.8 160308R-FX 0.8 SCMT 09T304N-SU SU 09T308N-SU FX 160308L-FX 0.8 TPGT 0802003R-FY 0.03 0802003L-FY 0.03 080201R-FY 0.1 11° 080201L-FY 4.76 2.38 2.4 0.1 0.2 080202R-FY Positive Triangular Type 080202L-FY 0.2 080204R-FY 0.4 Stock Dimensions (mm) 080204L-FY 0.4 Relief AC5005S TPGT 090201R-FY 0.1 Angle AC5015S Shape Cat. No. AC5025S Inscribed Thickness Hole Corner 090201L-FY 0.1 Circle Dia. Radius 11° 090202R-FY 5.56 2.38 2.3 0.2 090202L-FY 0.2 TBGT 060102R-FX 0.2 090204R-FY 0.4 060102L-FX 5° 060104R-FX 0.2 090204L-FY 0.4 FX 060104L-FX 3.97 1.59 2.2 0.4 TPGT 1103003R-FY 0.03 5° TBGT 060101R-FY 060101L-FY 0.4 1103003L-FY 0.03 FY 060102R-FY 7° 060102L-FY 0.1 110301R-FY 0.1 060104R-FY FF 060104L-FY 0.1 110301L-FY 0.1 7° TCGT 110201MN-FF 3.97 1.59 2.2 0.2 11° 110302R-FY 6.35 3.18 3.4 0.2 110202MN-FF 0.2 110302L-FY 0.2 7° 110204MN-FF FX 0.4 110304R-FY 0.4 TCGT 090201R-FX 7° 090201L-FX 0.4 110304L-FY 0.4 090202R-FX 7° 090202L-FX <0.1 110308R-FY 0.8 FY TCGT 110201R-FX 6.35 2.38 2.8 <0.2 110308L-FY 0.8 7° 110201L-FX SU 7° 110202R-FX <0.4 TPGT 160302R-FY 0.2 110202L-FX 7° 0.1 160302L-FY 0.2 SI TCGT 090201R-FY 090201L-FY 5.56 2.38 2.5 0.1 11° 160304R-FY 9.525 3.18 4.4 0.4 7° 090202R-FY 0.2 160304L-FY 0.4 FF 090202L-FY 0.2 160308R-FY 0.8 11° TCGT 110201R-FY FC 110201L-FY 0.1 FY 160308L-FY 0.8 110202R-FY 110202L-FY 6.35 2.38 2.8 0.1 11° TPGT 110304L-SD 6.35 3.18 3.4 0.4 0.2 TPGT 160404L-SD TCMT 110204N-SU 9.525 4.76 4.4 0.4 110208N-SU 0.2 SD TCMT 16T304N-SU 16T308N-SU 0.1 11° TPMT 080202N-SU 4.76 2.38 2.4 0.2 080204N-SU 5.56 2.38 2.8 0.4 TCGT 110201MN-SI 5.56 2.38 2.5 0.1 6.35 3.18 3.4 0.4 110202MN-SI 0.2 11° TPMT 090204N-SU 0.2 110204MN-SI 9.525 4.76 4.4 0.4 0.2 TPMT 110302N-SU 0.8 TPGT 080201MN-FF 0.4 080202MN-FF 0.1 11° 110304N-SU 0.8 080204MN-FF 6.35 2.38 2.8 0.1 SU 110308N-SU TPGT 110302MN-FC 0.2 110304MN-FC 11° TPMT 160404N-SU 160408N-SU 0.2 6.35 2.38 2.8 0.4 SU 0.8 TPGT 080201MN-SI <0.1 4.76 2.38 2.4 <0.2 9.525 3.97 4.3 0.4 11° 080202MN-SI 0.8 <0.4 SI 080204MN-SI 6.35 3.18 3.4 0.4 9.525 4.76 4.4 0.4 <0.1 11° TPGW 110304 TPGW 160404 6.35 2.38 2.8 <0.2 <0.4 <0.1 4.76 2.38 2.4 <0.2 <0.4 6.35 3.18 3.4 <0.2 <0.4 A \"<\" next to the corner radius indicates a negative tolerance. mark: Standard stocked item mark: Standard stocked item (new product/expanded item) Blank: Made-to-order item 16

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Positive 35° Diamond Type Positive Trigon Type Stock Dimensions (mm) Stock Dimensions (mm) Shape Relief Cat. No. AC5005S Inscribed Thickness Hole Corner Shape Relief Cat. No. AC5005S Inscribed Thickness Hole Corner Angle AC5015S Circle Dia. Radius Angle AC5015S Circle Dia. Radius AC5025S AC5025S VBGT 110301R-FX 0.1 WBGT 060102R-FX 0.2 060102L-FX 0.2 110301L-FX 0.1 5° 060104R-FX 3.97 1.59 2.2 0.4 060104L-FX 4.76 2.38 2.4 0.4 5° 110302R-FX 6.35 3.18 2.8 0.2 5° 3.97 1.59 2.2 0.2 110302L-FX 0.2 FX WBGT 080202R-FX 0.2 080202L-FX 0.4 110304R-FX 0.4 5° 080204R-FX 0.4 FY 080204L-FX 0.2 FX 110304L-FX 0.4 0.2 WBGT 060102R-FY 0.4 VBGT 1103003R-FYS 0.03 060102L-FY 0.4 060104R-FY 1103003L-FYS 0.03 060104L-FY 110301R-FYS 0.1 110301L-FYS 0.1 5° 110302R-FYS 6.35 3.18 2.8 0.2 110302L-FYS 0.2 110304R-FYS 0.4 110304L-FYS 0.4 Positive Square Type (Without Hole) 110308R-FYS 0.8 FYS 110308L-FYS 0.8 Stock Dimensions (mm) VBGT 110301R-FY 0.1 Relief AC5005S Angle AC5015S 110301L-FY 0.1 Shape Cat. No. AC5025S Inscribed Thickness Hole Corner Circle Dia. Radius 5° 110302R-FY 6.35 3.18 2.8 0.2 110302L-FY 0.2 110304R-FY 0.4 SPMN 120308 12.7 3.18 0.8 11° 120312 1.2 FY 110304L-FY 0.4 15.875 4.76 0.8 9.525 3.18 0.8 VBMT 110302N-SU 0.2 11° SPMN 150408 0.4 12.7 3.18 0.8 5° 110304N-SU 6.35 3.18 2.8 0.4 11° SPGN 090308 110308N-SU 0.8 11° SPGN 120304 120308 5° VBMT 160404N-SU 9.525 4.76 4.4 0.4 SU 160408N-SU 0.8 VBGT 110301MN-SI <0.1 Positive Triangular Type (Without Hole) 110302MN-SI <0.2 Stock Dimensions (mm) 5° 110304MN-SI 6.35 3.18 2.8 <0.4 110308MN-SI <0.8 Relief AC5005S Angle AC5015S VBGT 160401MN-SI <0.1 Shape Cat. No. AC5025S Inscribed Thickness Hole Corner Circle Dia. Radius 5° 160402MN-SI 9.525 4.76 4.4 <0.2 160404MN-SI <0.4 SI 160408MN-SI <0.8 11° TPMN 110304 6.35 3.18 0.4 110308 0.8 VCGT 110301MN-FF <0.1 9.525 3.18 0.4 0.8 7° 110302MN-FF 6.35 3.18 2.8 <0.2 11° TPMN 160304 12.7 4.76 0.8 160308 6.35 3.18 1.2 FF 110304MN-FF <0.4 9.525 3.18 0.4 12.7 4.76 0.4 7° VCGT 080204MN-FC 4.76 2.38 2.3 <0.4 11° TPMN 220408 0.8 220412 0.8 VCGT 110301MN-FC <0.1 7° 110302MN-FC 6.35 3.18 2.8 <0.2 11° TPGN 110304 FC 110304MN-FC <0.4 11° TPGN 160304 160308 VCGT 110301R-FX 0.1 110301L-FX 0.1 11° TPGN 220408 7° 110302R-FX 6.35 3.18 2.8 0.2 110302L-FX 0.2 110304R-FX 0.4 FX 110304L-FX 0.4 VCGT 110301R-FY 0.1 110301L-FY 0.1 7° 110302R-FY 6.35 3.18 2.8 0.2 110302L-FY 0.2 110304R-FY 0.4 FY 110304L-FY 0.4 7° VCMT 080204N-SU 4.76 2.38 2.3 0.4 VCMT 110302N-SU 0.2 7° 110304N-SU 6.35 3.18 2.8 0.4 110308N-SU 0.8 SU 7° VCMT 160404N-SU 9.525 4.76 4.4 0.4 160408N-SU 0.8 VCGT 110301MN-SI <0.1 7° 110302MN-SI 6.35 3.18 2.8 <0.2 110304MN-SI <0.4 110308MN-SI <0.8 VCGT 160401MN-SI <0.1 160402MN-SI <0.2 7° 160404MN-SI 9.525 4.76 4.4 <0.4 SI 160408MN-SI <0.8 7° VCMT 160404N-GU 9.525 4.76 4.4 0.4 160408N-GU 0.8 GU VPGT 110301MN-FF 6.35 3.18 2.8 <0.1 11° 110302MN-FF <0.2 FF VPGT 110301MN-SI 6.35 3.18 2.8 <0.1 11° 110302MN-SI <0.2 SI A \"<\" next to the corner radius indicates a negative tolerance. mark: Standard stocked item mark: Standard stocked item (new product/expanded item) Blank: Made-to-order item 17

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Inserts for SEC-Grooving Tools GND Series (For Grooving / Cut-off) Fig 1 4-RE Fig 2 (Figure shows right-handed (R) tool.) Fig 3 L PSI L 4-RE 2-RE AC5015S AC5025S L CW S CW Pcs/Pack S AC5015S AC5025S CW Lead Angle S Pcs/Pack Grooving / Traverse Cutting Dimensions (mm) Cut-off (Handed Edge) Dimensions (mm) Stock Width of Cut Corner Overall Stock Width of Cut Corner Overall Thickness Thickness Cat. No. CW Fig Cat. No. CW Fig Radius Length Radius Length Width of Cut Tolerance RE L S PSI Width of Cut Tolerance RE L S GCM N3002-MG 3.0 ±0.03 0.2 21.1 3.8 1 GCM R2002-CG-05 5˚ 2.0 ±0.03 0.2 21.1 3.6 2 GCM N3004-MG GCM N4002-MG 3.0 ±0.03 0.4 21.1 3.8 1 GCM L2002-CG-05 5˚ 2.0 ±0.03 0.2 21.1 3.6 2 GCM N4004-MG GCM N4008-MG 4.0 ±0.03 0.2 26.4 4.0 1 GCM R3002-CG-05 5˚ 3.0 ±0.03 0.2 21.3 3.8 5 2 GCM N5004-MG GCM L3002-CG-05 5˚ 3.0 ±0.03 0.2 21.3 3.8 2 GCM N5008-MG 4.0 ±0.03 0.4 26.4 4.0 1 GCM N6004-MG GCM N6008-MG 4.0 ±0.03 0.8 26.4 4.0 1 GCM R4002-CG-05 5˚ 4.0 ±0.04 0.2 26.7 4.0 2 GCM N7004-MG GCM N7008-MG 5.0 ±0.03 0.4 26.4 4.1 1 GCM L4002-CG-05 5˚ 4.0 ±0.04 0.2 26.7 4.0 2 GCM N8004-MG GCM N8008-MG 5.0 ±0.03 0.8 26.4 4.1 5 1 GCM R20003-CF-10 10˚ 2.0 ±0.08 0.03 22.4 3.6 2 GCM N2002-ML GCM N3002-ML 6.0 ±0.03 0.4 26.4 4.5 1 GCM L20003-CF-10 10˚ 2.0 ±0.08 0.03 22.4 3.6 2 GCM N3004-ML GCM N4002-ML 6.0 ±0.03 0.8 26.4 4.5 1 GCM R30003-CF-10 10˚ 3.0 ±0.08 0.03 22.4 3.8 2 GCM N4004-ML GCM N4008-ML 7.0 ±0.04 0.4 28.8 5.5 1 GCM L30003-CF-10 10˚ 3.0 ±0.08 0.03 22.4 3.8 5 2 GCM N5004-ML GCM R20003-CF-15 15˚ 2.0 ±0.08 0.03 22.4 3.6 2 GCM N5008-ML 7.0 ±0.04 0.8 28.8 5.5 1 GCM N6004-ML GCM N6008-ML 8.0 ±0.04 0.4 28.8 6.0 1 GCM L20003-CF-15 15˚ 2.0 ±0.08 0.03 22.4 3.6 2 GCM N7004-ML GCM N7008-ML 8.0 ±0.04 0.8 28.8 6.0 1 GCM R30003-CF-15 15˚ 3.0 ±0.08 0.03 22.4 3.8 2 GCM N8004-ML GCM N8008-ML 2.0 ±0.03 0.2 21.1 3.6 1 GCM L30003-CF-15 15˚ 3.0 ±0.08 0.03 22.4 3.8 2 3.0 ±0.03 0.2 21.1 3.8 1 GCMR: Right-handed, GCML: Left-handed 3.0 ±0.03 0.4 21.1 3.8 1 4.0 ±0.03 0.2 26.4 4.0 1 External Profiling / External Radius Grooving Dimensions (mm) 4.0 ±0.03 0.4 26.4 4.0 1 Stock Pcs/Pack 4.0 ±0.03 0.8 26.4 4.0 1 AC5015S Width of Cut Corner Overall AC5025S Thickness 5.0 ±0.03 0.4 26.4 4.1 1 Cat. No. CW Fig 5.0 ±0.03 0.8 26.4 4.1 1 Radius Length 5 6.0 ±0.03 0.4 26.4 4.5 1 Width of Cut Tolerance RE L S 6.0 ±0.03 0.8 26.4 4.5 1 GCM N3015-RG 3.0 ±0.03 1.5 21.1 3.8 3 GCM N4020-RG 7.0 ±0.04 0.4 28.8 5.5 1 GCM N5025-RG 4.0 ±0.03 2.0 26.4 4.0 3 GCM N6030-RG 7.0 ±0.04 0.8 28.8 5.5 1 GCM N7035-RG 5.0 ±0.03 2.5 27.2 4.1 5 3 GCM N8040-RG 6.0 ±0.03 3.0 27.5 4.5 3 8.0 ±0.04 0.4 28.8 6.0 1 7.0 ±0.04 3.5 29.1 5.5 3 8.0 ±0.04 0.8 28.8 6.0 1 8.0 ±0.04 4.0 29.3 6.0 3 Grooving / Cut-off Dimensions (mm) GCM N2002-GG 2.0 ±0.03 0.2 21.1 3.6 1 Profiling / Radius Grooving / Necking Dimensions (mm) GCM N3002-GG 3.0 ±0.03 0.2 GCM N3004-GG 3.0 ±0.03 0.4 21.1 3.8 1 Stock Width of Cut Corner Overall Pcs/Pack GCM N4002-GG 4.0 ±0.03 0.2 Thickness GCM N4004-GG 4.0 ±0.03 0.4 21.1 3.8 1 Cat. No. AC5015S CW Fig GCM N5002-GG 5.0 ±0.03 0.2 AC5025S Radius Length GCM N5004-GG 5.0 ±0.03 0.4 GCM N6002-GG 6.0 ±0.03 0.2 26.4 4.0 1 GCM N6004-GG 6.0 ±0.03 0.4 GCM N7004-GG 7.0 ±0.04 0.4 26.4 4.0 1 Width of Cut Tolerance RE L S GCM N8004-GG 8.0 ±0.04 0.4 GCM N2002-GL 2.0 ±0.03 0.2 26.4 4.1 5 1 GCM N2010-RN 2.0 ±0.03 1.0 21.7 3.6 3 GCM N2004-GL 2.0 ±0.03 0.4 GCM N3015-RN GCM N3002-GL 3.0 ±0.03 0.2 26.4 4.1 1 GCM N4020-RN 3.0 ±0.03 1.5 22.6 3.8 3 GCM N3004-GL 3.0 ±0.03 0.4 GCM N5025-RN GCM N4002-GL 4.0 ±0.03 0.2 26.4 4.5 1 GCM N6030-RN 4.0 ±0.03 2.0 28.2 4.0 5 3 GCM N4004-GL 4.0 ±0.03 0.4 GCM N5002-GL 5.0 ±0.03 0.2 26.4 4.5 1 5.0 ±0.03 2.5 28.3 4.1 3 GCM N5004-GL 5.0 ±0.03 0.4 GCM N6002-GL 6.0 ±0.03 0.2 28.8 5.5 1 6.0 ±0.03 3.0 28.3 4.5 3 GCM N6004-GL 6.0 ±0.03 0.4 GCM N7004-GL 7.0 ±0.04 0.4 28.8 6.0 1 GCM N8004-GL 8.0 ±0.04 0.4 GCM N2002-GF 2.0 ±0.03 0.2 21.1 3.6 1 GCM N2004-GF 2.0 ±0.03 0.4 GCM N3002-GF 3.0 ±0.03 0.2 21.1 3.6 1 GCM N3004-GF 3.0 ±0.03 0.4 GCM N4002-GF 4.0 ±0.03 0.2 21.1 3.8 1 GCM N4004-GF 4.0 ±0.03 0.4 GCM N5002-GF 5.0 ±0.03 0.2 21.1 3.8 1 GCM N5004-GF 5.0 ±0.03 0.4 GCM N6002-GF 6.0 ±0.03 0.2 26.4 4.0 1 GCM N6004-GF 6.0 ±0.03 0.4 GCM N7002-GF 7.0 ±0.04 0.2 26.4 4.0 5 1 GCM N7004-GF 7.0 ±0.04 0.4 26.4 4.1 1 GCM N8002-GF 8.0 ±0.04 0.2 GCM N8004-GF 8.0 ±0.04 0.4 26.4 4.1 1 26.4 4.5 1 26.4 4.5 1 28.8 5.5 1 28.8 6.0 1 21.1 3.6 1 21.1 3.6 1 21.1 3.8 1 21.1 3.8 1 26.4 4.0 1 26.4 4.0 1 26.4 4.1 5 1 Part Number Suffix Code (Chipbreakers) 26.4 4.1 1 26.4 4.5 1 Type Symbol Applications Type Symbol Applications 26.4 4.5 1 Grooving / MG Multi-functional / General-purpose Cut-off CG Cut-off / General-purpose Traverse Cutting ML Multi-functional / Low-feed (Handed Edge) CF Cut-off / Low Cutting Force 28.8 5.5 1 28.8 5.5 1 Grooving / GG Grooving / General-purpose External Profiling / External Radius Grooving RG Profiling / General-purpose Cut-off GL Grooving / Low-feed Profiling / Radius Grooving / Necking RN Facing / Necking / General-purpose 28.8 6.0 1 GF Grooving / Low Cutting Force 28.8 6.0 1 For details on the holders of the products listed on this page, refer to Tooling News No.492 \"SEC-Grooving Tool Holders GND Series\" and the General Catalogue. Select holders and inserts with matching width of cut (CW). Not usable with GNDIS type holders. mark: Standard stocked item 18

New Coated Grades for Exotic Alloy Turning AC5005S/AC5015S/AC5025S Recommended Cutting Conditions (Red text indicates 1st recommendation) Work Material Application Chipbreaker Grade Cutting Conditions Min. - Optimum - Max. Depth of Cut ap (mm) Feed Rate f (mm/rev) Cutting Speed vc (m/min) Finishing EF AC5005S 0.2-0.5-1.5 0.10-0.12-0.20 50-70-110 AC5015S Heat-Resistant Alloy Light EX AC5025S 0.5-1.0-3.0 0.10-0.20-0.30 40-60-90 Medium EG ( )Ni-based Material AC5005S 0.5-2.0-4.0 0.15-0.25-0.30 40-60-90 Fe-based Material AC5015S 1.0-2.0-4.0 0.20-0.25-0.40 30-55-80 Co-based Material AC5025S Roughing MU/EM AC5005S AC5015S AC5025S AC5015S AC5025S 19

Sumitomo Electric Cutting Tools Official Apps for iOS/Android Grade & chipbreaker comparison App Cutting calculation App Very hot or lengthy chips may be discharged while the < SAFETY NOTES > When using non-water soluble cutting oil, precautions machine is in operation. Therefore, machine guards, safety against fire must be taken and please ensure that a fire goggles or other protective covers must be used. Fire safety Please handle with care as this product has sharp edges. extinguisher is placed near the machine. precautions must also be considered. Improper cutting conditions or mis-handling of the tool may result in breakages or projectiles. Therefore, please use the tool within its recommended conditions. Hardmetal Division Global Marketing Department : 1-1-1, Koyakita, Itami, Hyogo 664-0016, Japan https://www.sumitool.com/global R2 (2022.10) III 2106 AK/AK


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