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GENC_TECHNICAL CATALOGUE

Published by syilmaz, 2020-09-30 03:36:57

Description: GENC_TECHNICAL CATALOGUE

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WOOD COLORANTS PRODUCT GROUP VN101.00 CELLULOSIC WOOD COLORANT FEATURES KEY INFO • Good levelling It is used as an intermediate • Easy of application • Resistance to physical agents coat varnish on coated surfaces to provide color DRYING TIME (20˚C, 45-65% RH, 100 g/m2) homogeneity in order to cover the image differences of wood Dust Free 8 - 10 min and the errors that occur Touch Dry 15 - 20 min during sanding. Stackable (500 kg/m2) 12 h Before applying the topcoat, you should make sure that PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) your applied intermediate Cellulosic Wood Colorant color varnish is dry enough. Cellulosic Thinner VN101.00 100 100 TN200 85 100 APPLICATION METHOD SURFACE PREPARATION Polyurethane Sealer or Cellulosic Sealer must be applied as basecoat. It is recommended to sand basecoat with 220-400 grit sandpaper respectively. Surfaces to be applied, removed from dust and other foreign materials (oil, silicone, varnish residues, etc.). PACKAGING 0.85 KG / 3 KG / 12 KG COLOR OPTIONS 0000 8105 3111 3114 Transparent Nut Mahogany Wenge 8149 8109 8150 8141 Walnut Walnut Walnut Walnut 2 3 1 1K

METALLIC PASTE SYSTEM PRODUCT GROUP

METALLIC PASTE SYSTEM PRODUCT GROUP PM901 METALLIC PASTE SYSTEM is a concentrated solvent based paste system that is applied to coated and painted surfaces. It is produced to give decorative metallic and pearl effect. PRODUCT FEATURES • Compatible with polyurethane, acrylic, cellulosic system that make it easy to apply. • PM901 Metallic and Pearl Pastes can be colored with ZD900 GENÇMIX colorants depending on demand. It is possible to reach rich tones of metallic colors by this way. • G old, bronze, silver and pearl patina effects are obtained by mixing with VO901 Patina Base.

METALLIC PASTE SYSTEM PRODUCT GROUP RECOMMENDED USES 2K APPLICATION It can be used for interior furniture and decoration When used by adding in two-component products works to reflect the gleam of your design ideas, on (Acrylic Varnishes: VA500.XX, VA503.XX white or colored surfaces coated with Genç primer or Polyurethane Varnishes.: VP595.XX, VP509.XX, paint, and also on all kinds of wooden surfaces such VP508.XX Tinting System: CP558.XX.0000), the as solid and surfaces coated with Genç filler varnish. desired effect can be achieved by creating the HOW TO APPLY? following application conditions: It is applied by adding PM901 Metallic and Pearl Pastes into VA901.10 1K Acrylic Base. (Depending on Spray nozzle angle min 45 ° demand, this application can be used as topcoat.) Distance between spray gun and min 15 cm If more resistance is desired, acrylic or polyurethane application surface max 3 bar varnishes may be applied. Outdoor usage is not Spray pressure min 70 g/m2 recommended. APPLICATION METHODS Application weight and rust amount APPLICATION OF VA901.10 1K ACRYLIC BASE & Note: The application weight and rust amount may vary depending on the floor VN100.XX CELLULOSIC SYSTEM coloring and metallic paint color. If necessary, apply in two coats as 50+50 g/m2 Apply on white or colored surfaces coated PATINA APPLICATION with Genç primer or paint; It is applied by adding 10-15% of PM901 It is applied by adding 1 to 20% of PM901 Metallic Paste or 3-5% of Pearl Paste Metallic Pastes and 1-5% Pearl Paste into VA901.10 into VO901 Patina Base. Wait for 10-15 1K Acrylic Base or VN100. XX Cellulosic Varnish. Ready to use. No need to add extra thinner. minutes for processing of the vessel into the vein. Different colors and effects can be obtained After the surface is dried, it is sanded with 320 sand by adding 1-5% of ZD900 GENÇMIX colors sandpaper and the products in the veins are allowed into the VA901.10 1K Acrylic Base or VN100. to come out to the foreground. Then, the preferred XX Cellulosic Varnish with added 1-20% of PM901 top coat varnish application is made. Silver Paste or 1-3% Pearl Paste. Applications of the same color on different colors of surfaces will provide various color tones.

METALLIC PASTE SYSTEM PRODUCT GROUP 1K ACRYLIC BASE + METALLIC / PEARL PASTE + GENÇMIX APPLICATIONS COLOR IDEAS Metallic pastes can be colored with Gençmix to obtain different color tones. In addition, different appearances can be achieved by changing surface color as shown in the applications. Gençmix and Silver metallic paste are added at the specified ratios in 1K Acrylic Base in the following applications. Acrylic Matt Varnish is applied as topcoat. GREY WHITE FUCHSIA Alnilam Şimal Vega 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 5 Unit Gençmix 1025 Red 5 Unit Gençmix 1025 Red 5 Unit Gençmix 1095 Coffee Bean GREY WHITE GREY Capella Electra Meissa 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 5 Unit Gençmix 1014 Ocean Blue 5 Unit Gençmix 1014 Ocean Blue 5 Unit Gençmix 1095 Coffee Bean GREY WHITE WHITE Antares Sirius Nashira 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 5 Unit Gençmix 1072 Black 5 Unit Gençmix 1095 Coffee Bean 5 Unit Gençmix 1004 Yellow WHITE WHITE GREY Sarin Sirius Vernalis 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 5 Unit Gençmix 1069 Orange 1 Unit Gençmix 1092 Walnut 5 Unit Gençmix 1069 Orange WHITE BLACK BLACK Uzay Mira Majoris 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 100 Unit VA901 1K Acrylic Base 3 Unit Pearl Paste 3 Unit Metallic Paste Silver 3 Unit Metallic Paste Silver 5 Unit Gençmix 1072 Black 5 Unit Gençmix 1069 Orange 5 Unit Gençmix 1069 Orange *Acrylic Matt Varnish Application *Acrylic Glossy Varnish Application Mixing ratios are by weight.

GENÇ TINTING SYSTEM PRODUCT GROUP

GENÇ TINTING SYSTEM PRODUCT GROUP CW760.30 EN 71-3 WATER BASED CONVERTER MATT PAINT (TINTING) FEATURES KEY INFO • Sensitive to human and environmental health It is recommended to use • Odorless BW754 Water Based White • High hiding power • High body Primer as a basecoat. • Homogeneous matt appearance Especially recommended for used in baby furniture, it DRYING TIME (20˚C, 45-65% RH, 110 g/m2) is also suitable for all home Dust Free 45 min furnitures. Touch Dry 1,5 h Stackable (500 kg/m2) 24 h GLOSS OPTIONS • 30 Medium Matt APPLICATION METHOD SURFACE PREPARATION The surface must be dry which is removed from oils and all contamination. Before applying Water Based Paint, BW754 Water Based White Primer should be applied to the surface and it should be sanded with 320-400 grit sandpaper. PACKAGING 2.5 KG /15 KG WHITE 2.2 KG/ 13.2 KG TRANSPARENT COLOR OPTIONS Any color can be made with the Genç Tinting system. 1K

GENÇ TINTING SYSTEM PRODUCT GROUP CW900.15 EN 71-3 WATER BASED CONVERTER GLASS PAINT (TINTING) FEATURES KEY INFO • Sensitive to human and environmental health It forms an elastic film • Excellent adhesion on glass with homogeneous matt • High water resistance appearance on the glass • High hiding power surface. DRYING TIME (20˚C, 45-65% RH, 110 g/m2) All color requested can be obtained for glass surface of Dust Free 30 min furnitures. Touch Dry 45 min If desired, it can be applied as 2 Stackable 24 h coat which is still wet. PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) Water Based Converter CW900.15 100 110 Glass Paint Water Based Converter HW900 2 2 Glass Paint Hardener GLOSS OPTIONS • 15 Matt APPLICATION METHOD SURFACE PREPARATION The glass surfaces must be dry which is removed from oils and all contamination. PACKAGING 2.5 KG /15 KG WHITE 2.2 KG / 13.2 KG TRANSPARENT COLOR OPTIONS Any color can be made with the Genç Tinting system. 2K

GENÇ TINTING SYSTEM PRODUCT GROUP CP535.00 EN 71-3 POLYURETHANE CONVERTER GLOSSY PAINT (TINTING) FEATURES KEY INFO • High yellowing resistance In polyurethane systems, Genç • High color stability Tinting Technology is used for • Excellent glossy the preparation of RAL, NCS, • High hiding power • Excellent levelling Pantone and other colors. It is recommended to use Genç DRYING TIME (20˚C, 45-65% RH, 100 g/m2) BP548 Polyurethane Primer, Dust Free 25 - 35 min BE401 Polyester Primer or BU404 UV Primer as basecoat. Touch Dry 90 - 120 min Using HP135 Polyurethane Hardener in colors of white Stackable (500 kg/m2) 10 - 12 h and white tints will increase the yellowing resistance of PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) Polyurethane Converter Glossy CP535.00 product. Polyurethane Hardener 100 110 It is recommended to use Acrylic Thinner HP135 HP123 Polyurethane Hardener TA500 100 110 in dark colors. 20 - 25 30 - 40 The use of the TP524 Gloss System Thinner will give a GLOSS OPTIONS high glossy appearance as the • 00 Glossy mirror at temperatures of 25°C APPLICATION METHOD and above and/or in humidity SURFACE PREPARATION weather conditions. To be applied on Genç Polyurethane, Polyester or UV Basecoat It is suitable for kitchen and which are preferably sanded with 240-400 grit sandpaper bathroom cabinets, flat panels respectively. and 3D panels, etc. PACKAGING 3 KG/12 KG WHITE 2.1 KG / 8.4 KG TRANSPARENT COLOR OPTIONS Any color can be made with the Genç Tinting system. 2K

GENÇ TINTING SYSTEM PRODUCT GROUP CP558.XX EN 71-3 POLYURETHANE CONVERTER MATT PAINT (TINTING) FEATURES KEY INFO • Maximum yellowing resistance In polyurethane systems, Genç • Silky touch effect Tinting Technology is used for • High hiding power the preparation of RAL, NCS, • High scratch resistance • Fast drying Pantone and other colors. • Homogeneous matt appearance It is recommended to use BP548 or BP531 Polyurethane DRYING TIME (20˚C, 45-65% RH, 100 g/m2) Primer as basecoat. Dust Free 10 - 15 min Recommended to use TA500 Acrylic Thinner at Touch Dry 25 - 35 min temperatures of 25°C and above and/or in humidity Stackable (500 kg/m2) 6-7h weather conditions. PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) If necessary, HP580 can Polyurethane Converter be used as an alternative Matt Series Paint CP558.XX 100 110 Polyurethane Hardener hardener. HP120 50 60 Polyurethane Thinner TP100 20 - 30 25 - 35 GLOSS OPTIONS • 10 Matt • 25 Special Matt - This option is EN71.3 certified. • 60 Silk Matt - This option is EN71.3 certified. APPLICATION METHOD SURFACE PREPARATION To be applied on Genç Polyurethane, Polyester or UV Basecoat which are preferably sanded with 240-400 grit sandpaper respectively. PACKAGING 3 KG / 12 KG WHITE 2.25 KG/ 9 KG TRANSPARENT COLOR OPTIONS Any color can be made with the Genç Tinting system. 2K

GENÇ TINTING SYSTEM PRODUCT GROUP CP585.00 EN 71-3 POLYURETHANE CONVERTER GLOSSY PAINT (TINTING) FEATURES KEY INFO • High yellowing resistance In polyurethane systems, Genç • Homogeneous surface Tinting Technology is used for • High hiding power the preparation of RAL, NCS, • Fast drying Pantone and other colors. DRYING TIME (20˚C, 45-65% RH, 100 g/m2) It is suitable for kitchen, bathroom cabinets and lacquer Dust Free 20 - 25 min furnitures. Touch Dry 45 - 60 min Genç HP120 Polyurethane Hardener can be used as Stackable (500 kg/m2) 24 - 30 h alternative hardener. PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) Polyurethane Converter Glossy Paint CP585.00 100 110 Polyurethane Hardener HP580 50 60 Acrylic Thinner TA500 20 30 GLOSS OPTIONS • 00 Parlak APPLICATION METHOD SURFACE PREPARATION To be applied on Genç Polyurethane, Polyester or UV Basecoat which are preferably sanded with 240-400 grit sandpaper. After sanding, surface must be clean and dust free; removed from all contamination (oil, silicone etc.) before the topcoat application. PACKAGING 3 KG / 12 KG WHITE 2.7 KG / 10.8 KG SEMI - WHITE 2.4 KG /9.6 KG TRANSPARENT COLOR OPTIONS Any color can be made with the Genç Tinting system. 2K

GENÇ TINTING SYSTEM PRODUCT GROUP CP585.XX EN 71-3 POLYURETHANE CONVERTER MATT PAINT (TINTING) FEATURES KEY INFO • High yellowing resistance In polyurethane systems, Genç • Homogeneous matt surface Tinting Technology is used for • High hiding power the preparation of RAL, NCS, • Fast drying Pantone and other colors. DRYING TIME (20˚C, 45-65% RH, 100 g/m2) It is suitable for kitchen, bathroom cabinets and lacquer Dust Free 15 - 20 min furnitures. Touch Dry 40 - 50 min Genç HP120 Polyurethane Hardener can be used as Stackable (500 kg/m2) 16 - 20 h alternative hardener. PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) Polyurethane Converter Matt Series Paint CP585.XX 100 110 Polyurethane Hardener HP580 50 60 Acrylic Thinner TA500 20 25 GLOSS OPTIONS • 10 Matt • 25 Special Matt - This option is EN71.3 certified. • 50 Silk Matt - This option is EN71.3 certified. APPLICATION METHOD SURFACE PREPARATION To be applied on Genç Polyurethane, Polyester or UV Basecoat which are preferably sanded with 240-400 grit sandpaper. After sanding, surface must be clean and dust free; removed from all contamination (oil, silicone etc.) before the topcoat application. PACKAGING 3 KG / 12 KG WHITE 2.7 KG / 10.8 KG SEMI-WHITE 2.55 KG /10.2 KG TRANSPARENT COLOR OPTIONS Any color can be made with the Genç Tinting system. 2K

GENÇ TINTING SYSTEM PRODUCT GROUP CN500.00 EN 71-3 CELLULOSIC CONVERTER GLOSSY PAINT (TINTING) FEATURES KEY INFO • Resistance to scratch In cellulosic systems, Genç • Very good levelling Tinting Technology is used for • Fast drying the preparation of RAL, NCS, Pantone and other colors. DRYING TIME (20˚C, 45-65% RH, 100 g/m2) It provides suitable color for your decoration of furniture Dust Free 5 - 8 min and accessories. Touch Dry 35 - 45 min It can be used easefully on wood and metal surfaces. Stackable 8h PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) Cellulosic Converter Glossy Paint CN500.00 100 100 Cellulosic Thinner TN200 80 - 100 100 - 120 GLOSS OPTIONS • 00 Glossy APPLICATION METHOD SURFACE PREPARATION Surfaces to be applied must be removed from dust and other foreign materials (oil, silicone, varnish residues, etc.). Genç Cellulosic Primer or Genç Polyurethane Primer can be applied with spray 2 -3 coats on sanded dry surfaces. PACKAGING 2.4 KG / 9.6 KG COLOR OPTIONS Any color can be made with the Genç Tinting system. 1K

GENÇ TINTING SYSTEM PRODUCT GROUP CN500.15 CELLULOSIC CONVERTER MATT PAINT (TINTING) FEATURES KEY INFO • Resistance to scratch In cellulosic systems, Genç • Homogeneous matt surface Tinting Technology is used for • Very good levelling the preparation of RAL, NCS, • Fast drying Pantone and other colors. With its silky matt structure, it DRYING TIME (20˚C, 45-65% RH, 100 g/m2) provides suitable color for your decoration of furniture and Dust Free 3 - 5 min accessories. Touch Dry 25 - 35 min It can be used easefully on wood and metal surfaces. Stackable 6h PRODUCT CODE BY WEIGHT (%) BY VOLUME (%) Cellulosic Converter Matt Paint Cellulosic Thinner CN500.15 100 100 TN200 80 - 100 120 - 140 GLOSS OPTIONS • 15 Matt APPLICATION METHOD SURFACE PREPARATION Surfaces to be applied must be removed from dust and other foreign materials (oil, silicone, varnish residues, etc.). Genç Cellulosic Primer or Genç Polyurethane Primer can be applied with spray 2 -3 coats on sanded dry surfaces. PACKAGING 2.40 KG / 9.60 KG COLOR OPTIONS Any color can be made with the Genç Tinting system. 1K

GENÇ TINTING SYSTEM PRODUCT GROUP PP600.00 EN 71-3 SOLVENT BASED PASTE (TINTING) KEY INFO It provides high process FEATURES reliability and cost efficiency • Wide color range with quickly and easily in all • High color strength • Color stabilility colors as you wish. Desired colors can be obtain by mixing solvent based tinting You can access all colors pastes the following ratios. you want by our Tinting Our tinting system provides the requirements of EN71.3 test machines, as well as Genç with its primers and coloring pastes. Tinting Technology, RAL, NCS, Pantone and other color TINTING PASTE USAGE RATES charts. CONVERTER CONVERTER DESCRIPTION PASTE MIXING With Tinting Technology, you CODE RATIO can achieve the same color CP535.00.1000 Polyurethane Converter Glossy Paint White (BY WEIGHT) perfectly even after many max. 5% years. CP535.00.0000 Polyurethane Converter Glossy Paint Transparent max. 30% CP558.XX.1000 Polyurethane Converter Matt Series Paint White max. 5% CP558.XX.0000 Polyurethane Converter Matt Series Paint Transparent max. 25% CP585.00.1000 Polyurethane Converter Glossy Paint White max. 5% CP585.00.0000 Polyurethane Converter Glossy Paint Transparent max. 20% CP585.XX.1000 Polyurethane Converter Matt Series Paint White max. 5% CP585.XX.0000 Polyurethane Converter Matt Series Paint Transparent max. 15% CN500.00.0000 Cellulosic Converter Glossy Paint Transparent max. 20% CN500.15.0000 Cellulosic Converter Matt Paint Transparent max. 15% PACKAGING 3 LT COLOR OPTIONS 0001 0002 0003 0004 0005 0006 0007 White Lemon Yellow Red Bordeaux Blue Green Red Oxide 0008 0009 0010 0011 0012 0013 0014 Yellow Oxide Black Light Red Orange Dark Yellow Viyolet Rose 0015 0016 Yellow Dark Blue * 0003 Red color is not EN71.3 certified.

GENÇ TINTING SYSTEM PRODUCT GROUP PW460.00 EN 71-3 WATER BASED PASTE (TINTING) KEY INFO It provides high process FEATURES reliability and cost efficiency • Wide color range with quickly and easily in all • High hiding power • Compatibility with our interior (CW760.XX) and exterior colors as you wish. You can access all colors (CW360.XX) paints you want by our Tinting • Sensitive repeatability after color production machines, as well as Genç Desired colors can be obtain by mixing water based tinting Tinting Technology, RAL, pastes the following ratios. NCS, Pantone and other color Our tinting system provides the requirements of EN71.3 test with its primers and coloring pastes. charts. With Tinting Technology, you CONVERTER TINTING PASTE USAGE RATES PASTE MIXING can achieve the same color CODE RATIO CONVERTER DESCRIPTION perfectly even after many CW760.30.0000 (BY WEIGHT) years. CW760.30.1000 Water Based Converter Tinting Transparent 12% CW900.15.0000 Water Based Converter Tinting White Water Based Converter Tinting Transparent max. 3% 10% PACKAGING 3 LT COLOR OPTIONS 0001 0002 0003 0004 0005 0006 0007 White Lemon Yellow Red Bordeaux Blue Green Red Oxide 0008 0009 0010 0011 0012 0013 0014 Yellow Oxide Black Light Red Orange Dark Yellow Viyolet Rose 0015 0016 Yellow Dark Blue * 0003 Red color is not EN71.3 certified.

UV PRODUCT GROUP

UV PRODUCT GROUP UV CURABLE SYSTEMS UV curable systems are an effective and quite fast method. Applied wet film is cured very short time by exposed to ultraviolet rays. This technology has been discovered first in 1960’s year and developed every year. It is currently being used in many areas including the furniture and wood sector. LIGHT TYPES TV and Radio Microwave Infrared Visible Ultraviolet X-Rays Gamma Waves Light Rays UVA UVB UVC Long Wave Lenght Medium Wave Lenght Short Wave Lenght 365nm 300nm 254nm Ultraviolet rays energy is used for curing in UV systems. High production speed, obtain excellent surface with scratch and chemical resistance are the reasons why UV curable products are preferred.

UV PRODUCT GROUP ADVANTAGES OF UV SYSTEMS Energy Saving & High Production Speed UV curable products are generally solvent-free and can be cured in 1-2 second with ultraviolet rays. Their production speeds are much higher compared to conventional coating systems. Wood coating line speeds of 4-10 m/min. are common and can be increased to 70-90 m/min. Also applied surfaces are immediately ready for all tests and packaging. User Friendly UV curable products are compatible with almost all application techniques such as spray,roller,curtain etc. Furthermore, small space requirement and integrating UV lamps on existing production lines are another important advantage. Environment Friendly UV curable paints and varnishes are high solid products and generally they are solvent-free. This is why the solvent emission is low.

UV PRODUCT GROUP PAINTING PROCESS & QUALITY THE QUALITY OF THE COATING IS NOT COINCIDENCE. QUALITY OF FINISHING SURFACE IS RESULT OF SEVERAL VARIABLE IN PAINTING LINE. EACH PARAMETER ON THE LINE IS AFFECT THE QUALITY OF THE PRODUCT. THEREFORE ALL VARIABLES OF COATING SYSTEM MUST BE GET UNDER CONTROL TO GET SAME RESULTS AND QUALITY.

UV PRODUCT GROUP DIFFERENCES COMPARED TO CONVENTIONAL COATINGS UV Curable Systems are completely different than conventional systems in terms of the curing mechanism. The products are become ready for use by drying within seconds under ultraviolet rays in UV systems. In conventional systems such as Cellulosic, Polyurethane and Acrylic, the curing process come true with cross-linking of the resin by evaporation of the solvent. UV systems are classified into 3 groups as 100% solids, solvent based and water based systems. UV Curable Systems can be applied without solvent. Applied paint or varnish turn into solid film after curing. Formulation of UV curable products Conventional Systems UV Curable contain high molecular weight oligomers and (Acrylic,Polyurethane,Cellulosic, Systems Water-based) low molecular weight monomers. All reactive Physical Drying + - groups form films as a result of cross-linking + + with the help of photo initiators and light. Also Chemical Drying (depending on binder) monomers which is using for reduce viscosity +/- contribute physical and chemical property of S olvent + (depending on cured film by attending polymer network after curing. application) Drying Times 1-72 h 3-5 sec

UV PRODUCT GROUP APPLICATION METHODS UV Curable Coatings can be applied with different equipments such as spray, roller coater or curtain coater etc. The most suitable application method can be chosen by considering the following criteria; • Shape of the surface to be applied (two or three dimensional; 2D or 3D) • Desired application quantity APPLICATION PRODUCT APPLICATION VISCOSITY SUBSTRATE TECHNIQUE QUANTITY Flat or 3D Spray • 100% UV 50 - 160 30 - 80 • UV+Solvent gr/m2 (15-20” DIN4) (20 - 60 %) Roller Coater • 100% UV 5 - 40 500 - 10000 Flat gr/m2 (mPa.s) • 100% UV Flat or Curtain Coater • UV+Solvent 60 - 120 150 - 250 slightly gr/m2 (40-60” DIN4) structure (5 - 10 %) 20 - 40 50 - 150 3D Vacuum • 100% UV gr/m2 (20-30” DIN4)

UV PRODUCT GROUP APPLICATION EQUIPMENTS LAMPS & REFLECTORS UV Curing Line UV curing equipment line are generally consists of UV lamps, reflectors, cooling-ventilation unit, conveyör and electrical power supply. UV Lamps Almost all lamps used in UV units available are based on mercury tubes. In transparent applications, the standard mercury lamps can well be used. However in the pigmented coatings, photoiniators can not create a radical due to the UV rays are blocked by pigment and sufficient curing can not be achieved. Therefore for the pigmented coating applications, lamps emitting light of different wavelengths have been developed to provide enough energy in the wave length that will not interfere the UV rays. In such lamps the emission spectrum of the mercury lamps is altered by the addition of halides of the other metals, such as iron or gallium. Standard Hg Bulb < 300 - 365 nm Fe-additive Bulb < 350 - 400 nm Ga-additive Bulb < 400 - 450 nm

UV PRODUCT GROUP APPLICATION EQUIPMENTS LAMPS & REFLECTORS In wood coating systems medium pressure and low pressure lamps are used due to different purposes. Their operational pressure and power output are different from each other. Medium Pressure UV Lamps 1 bar 80 - 120 W/cm Low Pressure UV Lamps 10-6 bar 10 - 12 W/cm Medium Pressure UV Lamps These type of lamps are used for total cure of the film on the surface and bottom. For transparent systems; Mercury lamps For pigmented systems; Mercury and Gallium lamps are used. Operational temperature of these lamps are around 1000˚C. The full energy of UV lamps can not be used for curing. Electrical power which is consumed by the lamp is converted only 20 to 25% into UV light and remaining energy is released as heat energy. The average life of UV lamps is up to 1500 hours. When the working time exceeds 1500 hours, the energy values of the lamps should be checked with the Radiometer device.

UV PRODUCT GROUP APPLICATION EQUIPMENTS LAMPS & REFLECTORS Low Pressure UV Lamps These lamps have a strong emission in the UV-A range and are hence efficient for medium curing. They have a low power and generally used for pre-gelling after the flash of period. TL03, TL05 and TL10 lamps are two typical representatives and both lamps are used for transparent and pigmented systems. Reflectors Reflector is used to direct the rays emitted in the “wrong direction” onto the surface of the coating because of UV lamp emits ray in all directions. Well designed reflectors can collect about 75% of the radiant and reflect it to surface. Several geometries of reflectors have been developed to meet the different requirements. They are generally shaped below: • Parabolic Parabolic • Elliptical • Special geometries Elliptical

UV PRODUCT GROUP APPLICATION EQUIPMENTS DRYING OVEN UV products containing volatile dilutents like water or solvent need complete evaporation before passing under UV lamps. Laminar tunnels which provide hot air can be used for evaporation in application areas. Especially in water based UV products, the ovens which can reduce the humidity of air and can evaporate all water in wet film with its infrared lamps can be used before full drying for accelerate the evaporation of water.

UV PRODUCT GROUP SAFE USE & STORAGE OF UV CURABLE PRODUCTS Safe Use of UV Products UV cured products should be avoided from contact with skin or eyes. Use of proper personal protective equipment is important to ensure workers are protected. • Polycarbonate safety glass for UV eye protection • Long sleeve, long pants and glove for skin protection In order to avoid potential health problems caused by UV rays, the exposed UV radiation should be stored in equipment and its propagation should be prevented. Proper Storage UV system products contain a photoinitiator. Therefore, when UV products come into contact with light, the polymerization reaction may occur in the package and it may cause deterioration in the package. For this reason UV product packaging should not be impose to light and UV products should be prevented from direct contact with light.

UV PRODUCT GROUP TYPES OF UV CURABLE COATINGS In terms of chemical UV Polyester Compared UV Polyacrylic background of the oligomers Good price and to polyester used in UV Curable quality balance formulation, UV products can be products classified as; shows better performance • Polyester Highest curing Combination • Polyacrylic speed of two different • Acrylic High quality curing Environmental mechanisms • Dual – Cure friendly (UV &PU) • Water Based UV UV Acrylic UV Dual-Cure

UV PRODUCT GROUP TYPES OF UV CURABLE COATINGS WATER BASED UV The use of Water Based UV Curable Systems is becoming widespread as it removes some of the disadvantages of water based and UV cured systems. ADVANTAGES OF WATER BASED UV CURABLE SYSTEMS Environment and User Friendly In contrast to traditional UV products (polyester and acrylic), water based UV products do not contain monomers and solvents. Water is the solvent in these coatings which reduce the viscosity of the products and make them sprayable and environmentally friendly. Their V OC content is low or near zero, also they don’t stink. High Scratch Resistance Application of Water Based UV Water Based UV Curable products have much higher Cured Products scratch, chemical and mechanical resistance than • These products can be apply with Conventional Water Based products. spray, curtain coater etc. • After application water inside wet Painting of Three Dimensional (3D) Surfaces film needs to be completely removed and Obtaining Matt Surfaces before it pass the UV lamp. Designed In Water Based UV Curable Systems, evaporation of specifically for this hot air ovens are water in wet film (physical drying) before UV lamp that used. is the reason for completion of touch drying. • After the UV lamps, applied product is This allows 3D surfaces to be painted. Having low solids ready to stack as it has completed its content and doing physical drying make easier open physical and chemical curing. pore and matt applications.

UV PRODUCT GROUP GENÇ UV PRODUCT RANGES All of our products are tested in R&D laboratories and in our application simulation center accordingly to customer production line parameters and developed in compliance with their needs. We offer various types of products having different chemical background and properties to ensure customer satisfaction. POLYESTER • Pigmented and Transparent, Acrylic Matt Series Top • Pigmented and Transparent, Polyester Base Coat For Coat For Spray Application Roller Application POLYACRYLIC • Pigmented and Transparent, Polyester Base Coat For • Pigmented and Transparent, Polyacrylic Base Coat Spray Application For Roller Application • Transparent, Polyester Base Coat For Curtain Coater • Pigmented and Transparent, Polyacrylic Base Coat Application For Spray Application • Transparent, Polyester High Gloss Topcoat For • Pigmented and Transparent, Polyacrylic High Gloss Curtain Coater Application Topcoat For Spray Application • Transparent, Polyester Topcoat Matt Series For • DUAL-CURE Curtain Coater Application • Transparent, Dual-Cure Base Coat For Spray ACRYLIC Application • Pigmented and Transparent, Acrylic Putty For Roller • Pigmented and Transparent, Dual-Cure Matt Series Application Topcoat For Spray Application • Pigmented and Transparent, Base Coat For Roller WATER BASED UV Application • Transparent Self Sealer for Spray Application • Transparent, Acrylic Base Coat For Spray Application • Pigmented Topcoat Matt Series For Spray Application • Pigmented and Transparent, Acrylic High Gloss and Matt Series Top Coat For Roller Application

UV PRODUCT GROUP GENÇ UV PRODUCT RANGES ROLLER APPLICATION VARNISH / TRANSPARENT COATS VU103.77.0000 EDGE COATING SEALER Excellent filling to MDF surfaces. Very good resistance to flow in applications, excellent sandability VU107.76.0000 VU190.77.0000 UV ACRYLIC TRANSPARENT PUTTY Excellent filling properties, excellent sandability, featuring excellent transparency, VU101.77.0000 excellent adhesion to wood surfaces VU131.77.0000 VU141.77.0000 UV ACRYLIC MELAMINE ISOLATOR VARNISH It is designed to adhere to melamine paper surfaces, and it is transparent VU150.00.0000 VU116.XX.0000 UV ACRYLIC ISOLATOR VARNISH Designed to prevent problems such as whitening or sticking in oily woods, highly VU155.00.0000 elastic VU160.00.0000 UV ACRYLIC SEALER Excellent sandability and excellent transparency BU103.77.1000 UV ACRYLIC SEALER It is used to obtain a homogeneous surface in the gloss panel production process, very good spreadability, easy sanding UV ACRYLIC HIGH GLOSS VARNISH Designed for back systems, high scratch resistance, high reactivity UV ACRYLIC MATT SERIES VARNISH High yellowing resistance, excellent soft touch feeling, high scratch resistance, homogeneous matt surface UV ACRYLIC HIGH GLOSS TOPCOAT (PVC) Designed for PVC surfaces, rigid and scratch resistant, high reactivity UV ACRYLIC GLOSS VARNISH Designed for gloss panel production process, excellent surface hardness, scratch resistant, highly reactive PIGMENTED COATS EDGE COATING PRIMER Excellent filling to MDF edge surfaces, very good resistance to flow in applications, excellent hiding and excellent sandability BU115.76.1000 UV ACRYLIC WHITE PUTTY Excellent adhesion to MDF surfaces, excellent filling power, easy sanding BU101.77.1000 UV ACRYLIC PRIMER- WHITE Applied directly to the MDF and exhibits very good adhesion. Excellent hiding power and sandability. BU105.77.1000 UV ACRYLIC WHITE PUTTY Excellent adhesion to Mdf surfaces, easy sanding, good hiding power, good spreading BU120.XX.1000 UV ACRYLIC MATT WHITE PAINT Homogeneous matt film, soft touch effect, great surface hardness, high hiding, high scratch resistance BU110.77.XXXX UV ACRYLIC PIGMENTED PAINT Excellent adhesion to barrier surfaces, very high hiding power, fairly good spread, homogeneous color, suitable for gel process * XX.XXXX XX: Gloss Level XXXX: Requested coloring options are available.

UV PRODUCT GROUP GENÇ UV PRODUCT RANGES VU330.77.0000 UV ACRYLIC SEALER SPRAY APPLICATION VU307.77.0000 UV POLYACRYLIC SEALER VARNISH/TRANSPARENT COATS VU305.00.0000 UV POLYACRYLIC HIGH GLOSS VARNISH VU330.XX.0000 UV ACRYLIC TOPCOAT MATT VARNISH Suitable for open pore applications, excellent resistance to yellowing, high VU360.XX.0000 UV ACRYLIC SPECIAL MATT VARNISH transparency and wetting, easy sandability Very good spreading, easy sanding, very high transparency, yellowing resistance, good film creation Hard and good film formation, excellent spreading, high scratch resistance, resistance to yellowing Suitable for open pore applications, fairly good spread, homogeneous mat surface, yellowing resistance, excellent scratch resistance Homogeneous matt surface, good spreading, high yellowing resistant and scratch resistant, excellent touch feeling PIGMENTED COATS BU403.77.0000 UV POLYESTER PRIMER Standard hiding primer easy sanding, resistance to flow, good spreading BU404.77.1000 UV POLYESTER PRIMER - WHITE Excellent adhesion to MDF surface, good spreading, easy sanding, resistance to flow, high hiding power, good film formation BU300.00.XXXX UV POLYACRYLIC HIGH GLOSS TOPCOAT PAINT Hard and good film formation, excellent spreading, high scratch resistance, resistance to yellowing BU304.XX.XXXX UV ACRYLIC TOPCOAT MATT PAINT Homogeneous matte surface, good spreading, high yellowing resistant and high hiding BU360.XX.1000 UV ACRYLIC TOPCOAT MATT PAINT - WHITE Excellent silky touch effect and homogeneous matt surface good spreading, scratch resistance, high yellowing resistant and excellent hiding power BU370.XX.1001 UV ACRYLIC TOPCOAT MATT PAINT - WHITE Excellent scratch resistance, high hiding power, homogeneous matte surface, * XX.XXXX XX: Gloss Level fairly good spread XXXX: Requested coloring options are available.

UV PRODUCT GROUP GENÇ UV PRODUCT RANGES CURTAIN APPLICATION VARNISH/ TRANSPARENT GROUP VU165.00.0000 UV ACRYLIC HIGH GLOSS TOPCOAT Suitable for gloss panel production process, excellent surface hardness, high VU505.77.0000 scratch resistance, high gloss, excellent spreading VU505.00.0000 UV POLYACRYLIC SEALER Very good spreading, easy sanding, very high transparency, plump film BU504.77.1000 creating, yellowing resistant BU510.00.XXXX * XX.XXXX UV POLYACRYLIC HIGH GLOSS TOPCOAT Hard and good film formation, excellent spreading, high scratch resistance, yellowing resistant BU440.30.1000 UV POLYACRYLIC PRIMER- WHITE PIGMENTED COATS Excellent adhesion to MDF surface, good spreading, easy sanding, resistance to flow, high hiding power UV POLYACRYLIC HIGH GLOSS TOPCOAT Hard and good film formation, excellent spreading, high scratch resistance, yellowing resistant XX: Gloss Level XXXX: Requested coloring options are available. VACUUM APLICATIONS PIGMENTED COATS UV ACRYLIC SELF SEALER TOPCOAT MATT -WHITE High hiding power, hard and scratch resistant, three-dimensional surface curing BACK SIDE FURNITURE APPLICATIONS VARNISH/ TRANSPARENT GROUP VU150.00.0000 UV ACRYLIC HIGH GLOSS VARNISH Hard and scratch resistant, highly reactive, chemically resistant VU113.XX.0000 UV ACRYLIC MATT VARNISH Hard and scratch resistant, highly reactive, chemically resistant BW615.76.1000 PIGMENTED COATS BW630.77.1000 * XX.XXXX WATER BASED ACRYLIC WHITE PUTTY Very high filling power, high hiding power, easy sanding, homogeneous spreading, fast drying WATER BASED ACRYLIC WHITE PRIMER High hiding power, good adhesion, homogenous spreading, fast drying XX:Gloss Level XXXX: Requested coloring options are available. CURTAIN FLOW PAINT/VARNISH RESERVOIR CONVEYOR LOAD UNLOAD CONVEYOR FAILING CURTAIN OF PRODUCT RETURN PRODUCT FEED

UV PRODUCT GROUP GENÇ UV PRODUCT RANGES GENÇ SPRAYABLE PRODUCTS WITH 100% SOLID CONTENT UV Curable sprayable products with 100% solid content offer excellent advantages: • Lower Operation and Investment Cost • Higher Productivity & Increased Capacity • Space Savings • Environmental Friendly (no VOC) • Installation of UV lamps to existing painting cycle would be enough to take advantage of UV products. • No additional equipment such as flash off tunnels or eco-gel is necessary. GENC UV PRODUCT RANGES VARNISH/TRANSPARENT GROUP VU200.77.0000 UV ACRYLIC SEALER WITH 100% SOLID CONTENT Sprayable, solvent free, excellent transparency, fairly good spreading, easy sanding, VU250.00.0000 excellent filling power VU255.00.0000 UV ACRYLIC HIGH GLOSS WITH 100% Sprayable, solvent-free, hard and perfectly scratch resistant, good spread, good film BU450.77.0000 SOLID CONTENT formation UV ACRYLIC HIGH GLOSS WITH 100% Sprayable, non-irritating content, hard and perfectly scratch resistant, perfect SOLID CONTENT spreading, good film formation PIGMENTED COATS UV PRIMER WITH 100% SOLID CONTENT Designed with UV cured special resins, styrene free, excellent adhesion to MDF surface, good spreading, easy sanding, high hiding

UV PRODUCT GROUP GENÇ UV PRODUCT RANGES PIGMENTED UV CURABLE PAINTS UV Color Paint Applications can be obtained using GENÇ UV colored primer and topcoats formulated using special pigments. *In roller applications, desired color demands can be obtain by intermediate coloring system. For spray systems, color can be worked as topcoat and base coat according to requested color. It is sufficient to color only the topcoat in shades close to white. However, if it is in dark colors such as red and anthracite, the basecoat and the topcoat must be colored for high performance. *The products mentioned as XXXX in the tables can be optionally colored.

UV PRODUCT GROUP GENÇ UV PRODUCT RANGES PHOTOINITIATORS CODE DENSITY MIX KEY PROPERTIES FU808 (KG/LT) RATION (%) FU820 Non-yellowing photoinitiator for pigmented coatings. FU821 0,93 4-6 Good surface and through cure. FU822 1.1 2-4 FU827 0,91 4-6 General purpose photoinitiator for clear FU833 0,87 4-6 and pigmented coatings. FU837 0,94 2-4 0,86 4-6 Non-yellowing, general purpose photoinitiator. 0,97 2-4 Good surface and through cure. General purpose photoinitiator. Good surface and through cure. General purpose photoinitiator for clear and pigmented coatings. Very good surface and through curing. Non-yellowing photoinitiator for pigmented coatings. Photoinitiator for highly pigmented systems. Excellent surface and through cure response.

UV PRODUCT GROUP VARIABLES OF UV CURABLE PAINTING SYSTEMS Application Paint and Varnish Specifications Properties • Operating parameters of application • Speciality of the product to be equipments applied • Temperature and elapsed time in • Storage conditions flash-off tunels • Correct dilution and maintained • Type and number of uv lamps viscosity • Total emitted lamp power • Temperature of paint • Preparation of the product according to the technical data sheet (hardener, photoinitiator, thinner mixture ratio) Application Surface Environmental • Type of substrate • No dust or any other pollutants • Surface must be removed from material (perfume, silicone etc.) in dust, contamination and foreign the area of application materials • Humidity • Temperature • Temperature • Humidity • Suitable sandability

UV PRODUCT GROUP EXAMPLES OF UV COATING SYSTEMS By the help of UV products various applications steps, high productivity and quality can be obtained. Here just some example coating systems are indicated. TRANSPARENT SYSTEM FOR DOORS and FLAT PANELS PRODUCT PROPERTIES APPLICATION PARAMETRES CODE DESCRIPTION METHOD QUANTITY NUMBER (g/m2) OF COAT PUTTY VU107.76.0000 UV ACRYLIC Roller 20 - 40 1 SEALER PUTTY 20 - 40 2-3 Half Curing – 10 m/min. ( 1XHg – 80W ) VU131.77.0000 UV ACRYLIC Roller SEALER Full Curing – 10 m/min. ( 2-3X Hg – 80W ) Before topcoat application, sanding with 280-400 grit sandpaper VU116.XX.0000 UV ACRYLIC Roller 8 - 15 1 TOPCOAT MATT SERIES TOPCOAT Full Curing – 10 m/min. ( 2-3XHg – 80W ) The cycle above shown excellent results for many kinds of wood used for doors such as beach, oak, cherry etc. However whitening or adhesion problems can be occur on high porosity and oily woods. We suggest to use VU101.77.0000 Acrylic Barrier with excellent elasticity, transparency and penetration properties on these type of substrate to overcome these problems.

UV PRODUCT GROUP EXAMPLES OF UV COATING SYSTEMS TRANSPARENT SYSTEM FOR SPRAYABLE PRODUCTS WITH 100% SOLID CONTENT PRODUCT PROPERTIES APPLICATION PARAMETRES CODE DESCRIPTION METHOD QUANTITY NUMBER (g/m2) OF COAT VU200.77.0000 UV ACRYLIC Spray 60 - 90 2-3 SEALER SEALER Full Curing – 10 m/min. (2-3 Hg 80W) TOPCOAT Between each layer sanding with 220 or 240 grit sandpaper before topcoat application sanding with 280 – 400 grit sandpaper VU250.00.0000 UV HIGH GLOSS Spray 60 - 90 1 TOPCOAT Full Curing – 10 m/min. (2-3 Hg 80W) AÇIK GÖZENEKLİ AHŞAPLAR İÇİN MAT VERNİK UYGULAMASI PRODUCT PROPERTIES APPLICATION PARAMETRES CODE DESCRIPTION METHOD QUANTITY NUMBER (g/m2) OF COAT VU330.77.0000 UV ACRYLIC Spray 70 – 80 1 SEALER SEALER Flash off – 5’ @ 35-40°C TOPCOAT Ecogel – 3’ @ TL03 / TL05 Full Curing – 4 m/min ( 2-3 Hg – 80W ) Before topcoat application, sanding with 320-400 grit sandpaper VU330.XX.0000 UV ACRYLIC Spray 70 - 90 1 TOPCOAT MATT SERIES Flash off – 5’ @ 35-40°C Ecogel – 3’ @ TL03 / TL05 Full Curing – 4 m/min ( 2-3 Hg – 80W )

UV PRODUCT GROUP EXAMPLES OF UV COATING SYSTEMS HIGH GLOSS OR MATT APLICATIONS FOR WHITE UV SYSTEMS PRODUCT PROPERTIES APPLICATION PARAMETRES CODE DESCRIPTION METHOD QUANTITY NUMBER (g/m2) OF COAT BU404.77.1000 UV POLYESTER Spray 120 - 160 2–3 PRIMER - WHITE 1 PRIMER Flash off – 5’ @ 35-40°C TOPCOAT Ecogel – 3’ @ TL03 / TL05 GLOSS Full Curing – 4 m/min ( 1xHg – 1xGa – 100W ) Between each layer sanding with 220 grit, before topcoat application sanding with 320-400 grit sandpaper BU300.00.1000 UV POLYACRYLIC HIGH Spray 100 – 120 GLOSS TOPCOAT- WHITE Flash off – 5’ @ 35-40°C Ecogel – 3’ @ TL03 / TL05 Full Curing – 4 m/min ( 1xHg – 1xGa – 100W ) Instead of high gloss finishes, it can be apply matt topcoat BU304.XX.1000 UV ACRYLIC TOPCOAT Spray 90 - 110 1 MATT SERIES TOPCOAT GLOSS Flash off – 5’ @ 35-40°C Ecogel – 3’ @ TL03 / TL05 Full Curing – 4 m/min ( 1xHg – 1xGa – 100W ) UV AND PU MIXED SYSTEM PIGMENTED APPLICATION PRODUCT PROPERTIES APPLICATION PARAMETRES CODE DESCRIPTION METHOD QUANTITY NUMBER (g/m2) OF COAT BU105.77.1000 UV ACRYLIC WHITE PUTTY Roller 25-30 1 PUTTY Half Curing – 10 m/min (1 Ga – 40W) BU101.77.1000 UV ACRYLIC Roller 25 – 30 2 PRIMER - WHITE PRIMER Full Curing – 10 m/min (1 Hg +1 Ga – 80W) Between each layer sanding with 220 grit, before topcoat application sanding with 320-400 grit sandpaper CP558.XX.1000 PU MATT TOPCOAT Spray 90-120 1 PAINT TOPCOAT Drying Time (100gr/m2- @ 20°C) Dust Dry : 10 min – Touch Dry : 30 min – Stackable : 4 hours * The above putty-primer application can be repeated 2 or 3 times according to the desired hiding. No sanding is required during this process. The absence of sanding provides great advantages in terms of labour cost and time efficiency. For this application, the lamp power needs to be adjusted according to each customer by our technical team.

UV PRODUCT GROUP TECHNICAL SUPPORT, APPLICATION AND SIMULATION CENTER Kayalar Kimya believes that presales and aftersales technical support is one of the primary requirements of the sector and thus the company, which embraced the mission of becoming a solution partner for buyers, established the first “Furniture Painting Application and Training Center” of Turkey in 2004. Technical Support and Application Center is in Istanbul Headquarters of Kayalar Kimya. This Center enables preparing simulations for client’s painting processes as well as making accurate analysis of applications and quickly receiving outcomes. Besides, clients might apply and experience the system best for them by changing product and application method parameters. Application and • Special trainings are given to the needs of users, the Simulation latest technologies and applications are introduced in Equipment Technical Support, Application and Simulation center. • Users who will invest in new lines; are supported for • Automatic Spray Robot special line designs according to their products and • Roller Coater requests. • Curtain Coater • After the training and simulation studies are • Ink Printing Roller completed in our company, optimization is made in the • Flass-off Tunnel lines so that the customer can get the same results. • Ecojel Tunnel (TL03-TL05) • UV Lamp (Mercury and Galium)

BARRIER PRODUCT GROUP

BARRIER PRODUCT GROUP BL193.77.1000 MDF BARRIER WHITE MDF Barrier Primer is used to increase the surface quality, hide defects in low quality MDFs and increase the performance of the products (primer) to be applied afterwards. It is recommended to use MDF barrier before primer applications. Especially for applications given below:   • Edges of MDF • CNC treated MDF • MDF profiles • Low density MDF ( LDF )   Densities of upper and intermediate layers of MDF are the same. Although upper layer has a high density, it decreases through intermediate layers. Because of the fact that edges of MDF and CNC treated MDF have different densities profile , they show different paint absorption properties. High MDF density, low paint absorption Low MDF density, high paint absorption Lower density In paint applications, we generally use more primer on low density layer than high density layer. It is the most common failure to useprimer too much due to the absorption. This causes crackings on primers. Because primers are recommended with their limited application amount which is generally between 120 g/m² and 220 g/m² for first coat. But due to high absorption, amounts are increased up to 400-600 g/m² on low density layers, therefore cracking problems occur on primer .   Crackings occur especially in winter time. High amount of primer usage blocks solvent evaporation, paint looses mechanical properties and starts to cracking.   BL193.77.1000 MDF Barrier is the best solution to overcome this problem. When BL193.77 barrier is applied on low density layers (CNC treated MDF, edges of MDF), they behave like a high density layer. As a result; MDF layer has equal absorption properties. In other words, MDF becomes ready for primer application. High quality painting process is obtained by using MDF Barrier Primer on low density high absorption surfaces.   * For wood producer, high quality MDF means that upper and intermediate layers of MDF have very close densities.

BARRIER PRODUCT GROUP BL193.77.1000 MDF BARRIER WHITE Edges of MDF are shown in two pieces which have 40mm thickness. We just applied 75 g/m2 barrier on the right part. After that one coat (1x130 g/m2) standard primer application was applied on both of them equally. As can be seen in the picture on the left, there is no film on the surface since the MDF has high paint absorption after application of the primer. On the other hand for the right part, film formation occured with good hiding power. This is the clear example to see the benefits of barrier usage. The most important point while applying barrier is to use it with recommended amounts (60-90 g/m²). We should not expect hiding power from barrier applications. The advantage of barrier is to decrease the price of production with the help of decreasing primer usage, also it overcomes the cracking problems. One other advantage of barrier is to provide high quality painted layer.

BARRIER PRODUCT GROUP BL193.77.1000 MDF BARRIER WHITE CRACKING BASED ON MDF MDF is a hygroscopic material which has moisture exchange. According to relative humidity, it increases or decreases the moisture inside of it, therefore it swells or shrinks. In low density layers(CNC treated MDFs, edges of MDF) the exchange happens faster. MDFs which take the same amount of moisture can show different swelling and shrinkage properties due to the wood, ingredient portions inside, production process or resin content and properties. MDFs change their sizes in three dimensions in terms of lenght, thickness and width. The change mostly arises through thickness, other changes can be negligible.   In wood and furniture sector, cracking problems are observed mostly on edges and CNC treated layers. HOW CRACKING OCCURS? After primer application on MDFs, they have high moisture capacity. The moisture starts to create a pressure in edges in order to escape at optimum temperature. They can not create the pressure in upper layer because of high density and enough space to move, therefore the most suitable areas are edges. During the pressure, expansion in the direction of thickness starts, eventually paints or primers crack on edges.   When MDFs that produced with 6-8% moisture capacity is stocked in a place that has 95% humidity content, the moisture of MDFs can go up to 15%-25%. As a result of this edge which has 18 mm thickness can reach up to 19-21 mm and causes capillary crackings that can not be seen with eyes. As the solution method of this; although moisture can be lowered by firing method, it is not preferred much due to high cost and time loss. There is a different situation on edges to be applied primer. On the other hand, we can see the crackings on edges which applied primer and the most common discussion comes true; based on MDF or primer?

BARRIER PRODUCT GROUP BL193.77.1000 MDF BARRIER WHITE As you can see, values are given in a certain interval. For having net values we recommend you to want dimensional stability values from your MDF supplier. Additionally advices of MDF producers should be taken into account in order not to face cracking problems.    MDFs that are applied primer in a right way provide isolation and this blocks moisture absorption.   PRECAUTIONS FOR CRACKING BASED ON MDF   • Dimensional stability, moisture content, swelling,shrinkage and mechanical property values in 24 hours should be wanted.   • Before paint application, moisture content in MDF should be calculated with moisture meter. The ideal percentage is 6-9%.   • During paint application whole layer including edges and back layer should be painted. The aim of the painting on surfaces is prevent the movement of wood by resetting the moisture inlet and outlet into the wood. Thus, the risk of cracking is minimized. MDF BARRIER - TECHNICAL SPECIFICATIONS PRODUCT HARDENER COMP. RATIOS SOLID VISCOSITY DENSITY POT LIFE APPLICATION/ DRYING TIME FOR CONTENT (%) (DIN4, 20℃) (g/cm3) (20℃, sa) COAT OVERCOATING (20℃, h) (20℃ 60-90g/m2) 1 BL193.77.0000 HP193 100/25/20-30 59 ± 2 80-95“ 1,18 ± 0,03 Min. 3 1

BARRIER PRODUCT GROUP VL292.77.0000 WOOD BARRIER VL292.77.0000 Wood Barrier is produced for the purpose of solving problems such as vomiting, blurring and adhesion that may occur in oily trees such as teak, rosewood, ebony and rose. In addition, it is an effective barrier varnish that removes the problem of whitening in the pores and protects the natural texture of wood.    ADHESION FUNCTION Especially on resinous and oily woods (teak, rosewood, iroko, ebony etc.) when polyurethane, acrylic, cellulosic and UV are applied directly, adhesion problems may arise. After varnish application, the problem can occur immediately or months later. VL292.77 special barrier on oily woods provides an isolation between varnish and wood, therefore it reduces the effect of oil and resin on varnish and contributes the adhesion.   WHITENING FUNCTION ON PORES When standard varnish is applied on particularly processed, coloured veneers (industrial veneers) whitening problems arise in moires in time. Although whitenings are not observed immediately after application, problems shows up after a while. VL292.77 Thanks to its flexibility , it prevents the whitening problems on not oily veneers too.

BARRIER PRODUCT GROUP VL292.77.0000 WOOD BARRIER NATURAL APPEARANCE One of the most important reason for using wood in furniture and decoration works is visual appearance. Common woods are given below:   1 - Massive woods 2 - Natural veneers 3 - Engineered veneers (industrial veneers)   Against to natural woods, wood patterned foil and lamination products are often used. The products are also given below:   • Finish Foil • PVC Foil • PP Foil • HPL, LPM Lamination • Melamin Foil  There is a competiton between real wood and foil. Although ready products forms synthetic views, real wood products form natural view. In order to exhibit the difference it is important to choose the right varnish system. Choosing wrong varnish system results in losing natural look. In this case VL292.77 barrier usage gains an importance. The VL292.77 barrier reduces the surface tension of the wood, allowing the wetting of the polyurethane, acrylic, cellulosic and UV varnishes after the barrier application, better penetration into the moire and thus obtained a clear and natural appearance. WOOD BARRIER - TECHNICAL SPECIFICATIONS PRODUCT HARDENER COMP. RATIOS SOLID VISCOSITY DENSITY POT LIFE APPLICATION/ DRYING TIME FOR CONTENT (%) (DIN4, 20℃) (g/cm3) (20℃, sa) COAT OVERCOATING (20℃, h) (20℃ 60-90g/m2) Min. 1 VL292.77.0000 HP292 20/100/50-70 9 ± 1 12 ± 2” 0,880 ± 0,03 Min. 4 1-3

BARRIER PRODUCT GROUP VL195.77.0000 MELAMINE BARRIER (ADHESION INCREASE BARRIER) White or wood patterned MDF Lam (melamine coated mdf) is used for furniture decoration works. The products can be used with or without varnish and paint applications.   When varnish or paint is applied on melamine faced panels, adhesion problems generally arise . In order to overcome the problem VL195.77 adhesion increase barrier should be used. After the use of the barrier, both transparent system and lacquer system products can be used.   Except for MDF lam, the barrier can also be used for foil products thanks to its high adhesion property. MELAMINE BARRIER – TECHNICAL SPECIFICATIONS PRODUCT HARDENER COMP. RATIOS SOLID VISCOSITY DENSITY POT LIFE APPLICATION/ DRYING TIME FOR CONTENT (%) (DIN4, 20℃) (g/cm3) (20℃, sa) COAT OVERCOATING (20℃, h) (20℃ 60-90g/m2) 1 VL195.77.0000 HP196 100/50/50-70 18 ± 1 36-42’’ 0,92± 0,03 3 1

BARRIER PRODUCT GROUP VL280.77.0000 EPOXY BARRIER Epoxy barrier which is transparent, two component,flexible is developed to isolate oily woods like teak, rosewood. It can be used to provide optimum adhesion on MDF surfaces and isolation in oily woods and to prevent bubbles due to air gap in deep porous coatings. It is recommended to use VL280.77 Epoxy Barrier Varnish in order to use prevent whitening problem that may occur in over time before filling through low penetration feature. EPOXY BARRIER - TECHNICAL SPECIFICATIONS PRODUCT HARDENER COMP. RATIOS SOLID VISCOSITY DENSITY POT LIFE APPLICATION/ DRYING TIME FOR CONTENT (%) (DIN4, 20℃) (g/cm3) (20℃, sa) COAT OVERCOATING (20℃, h) (20℃ 60-90g/m2) Min.3 VL280.77.0000 HP280 100/100 11 12’’ 0,91 4-6 1


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