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Machitech Steel Centers 2020

Published by popaquet, 2020-03-11 11:02:12

Description: Machitech Steel Centers 2020

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MACHITECH AUTOMATION THE NEW HIGH QUALITY CHOICE FOR STEEL SERVICE CENTERS

BEYOND CUTTING. Machitech® is a leader in the development and manufacturing of industrial cutting solutions. For over 15 years, we have offered fully customizable products of the highest quality, meeting the diverse needs of our clients. With 125,000 square feet of combined production space across five facilities, our team of skilled experts have installed more than 1,500 machines throughout North America and Europe. Our attention to detail extends beyond the factory floor as Machitech® employees practice a long tradition of integrity, eff iciency, and precision in every step of the customer’s journey with us. We provide cutting-edge systems at competitive prices, and with our complete installation and training packages specific to individual requirements, customer satisfaction is the bedrock of the Machitech® experience. Christian Giguere, President

TITANIUM CUT TM ENGINEERED FOR THE MOST DEMANDING CUTTING AND DRILLING APPLICATIONS The perfect machine for Steel Service Centers, Ship Building & Structural Steel Applications. The 40HP drilling station can drill holes up to 3 inches and tap up to 1 1/2 inches. FEATURES AND OPTIONS SPECIFICATIONS ▷ Bridge & Rail System, Customizable solution ▷ Table capacity: 8’’ standard, custom available ▷ Table sizes: 10’ x 20’ up to 30’ x 300’ ▷ Clearance under gantry: 12’’ standard ▷ Dual 12’’ x 12’’ Machined Steel Gantry ▷ Cutting Speed: 0-500 IPM, related to process ▷ Patented Inverted Rail System ▷ Traverse Speed: 1,000 IPM ▷ Bosch Rexroth Servo Motors (EtherCat) ▷ Repeatability: 0.001’’ ▷ 40 HP Drilling and Tapping Spindle ▷ Positioning Accuracy: 0.002’’ ▷ Automatic CAT50 Tool Changer (6 position) ▷ Drill up to 3’’ and tap up to 1 1/2’’ ▷ Hypertherm XPR and HPR Plasma ▷ Hypertherm ProNest CAD/ CAM Software AVAILABLE OPTIONS ▷ Hypertherm Edge Connect CNC Controller ▷ Customer can use / build his own table or ▷ Additional Plasma Cutting Stations ▷ 5-Axis Full Contour Bevel head Machitech can supply one (option) ▷ Up to 10 Oxyfuel torches ▷ Camfil Dust Collection Systems

PLATINUM CUT TM HEAVY DUTY PLATE PROCESSING MACHINE Bridge and Rail System engineered for multiple tool cutting processes. Built to handle 24/7 cutting thanks to its Heavy Duty bridge and its inverted linear rails system. FEATURES AND OPTIONS SPECIFICATIONS ▷ Bridge & Rail System, Customizable solution ▷ Table capacity: 8’’ standard, custom available ▷ Table sizes: 10’ x 20’ up to 30’ x 300’ ▷ Clearance under gantry: 12’’ standard ▷ 12’’ x 12’’ Machined Steel Gantry ▷ Cutting Speed: 0-500 IPM, related to process ▷ Patented Inverted Rails System ▷ Traverse Speed: 1,000 IPM ▷ Bosch Rexroth Servo Motors (EtherCat) ▷ Repeatability: 0.001’’ ▷ Hypertherm XPR and HPR Plasma ▷ Positioning Accuracy: 0.002’’ ▷ Hypertherm ProNest CAD/ CAM Software ▷ Hypertherm Edge Connect CNC Controller AVAILABLE OPTIONS ▷ Customer can use / build his own table or ▷ 20HP Drilling and Tapping spindle Machitech can supply one (option) ▷ Additional Plasma Cutting Stations ▷ 5-Axis Full Contour Bevel head ▷ Up to 10 Oxyfuel torches ▷ Camfil Dust Collection Systems

GOLD CUTTM BRIDGE & RAIL SYSTEM FOR SMALLER STEEL SERVICE CENTERS Reliable bridge and rail plate processing machine at a competitive price point that is perfect for the smaller steel service centers. FEATURES AND OPTIONS SPECIFICATIONS ▷ Bridge & rails system ▷ Table capacity: 4’’ ▷ Modular design allows for future expansion ▷ Clearance under gantry: 6.5’’ standard ▷ 6” x 8” machined steel gantry ▷ Cutting Speed: 0-500 IPM, related to process ▷ Table sizes: 5’ x 10’ up to 10’ x 40’ ▷ Traverse Speed: 1000 IPM ▷ Automatic Torch Height Control ▷ Repeatability: 0.001’’ ▷ Dual drive system for smooth motion ▷ Positioning Accuracy: 0.003’’ ▷ Bosch linear ways on gantry ▷ Hypertherm HPR & XPR300 plasma AVAILABLE OPTIONS ▷ Hypertherm EDGE Connect Controller ▷ Hypertherm ProNest CAD/ CAM software ▷ Quick-Change Oxyfuel Torch ▷ Pipe Cutting Attachment System ▷ Camfil Dust Collection Systems

DIAMOND CUT TM UNITIZED SYSTEM FOR SMALLER STEEL SERVICE CENTERS Precise, reliable plate processing machine. Machine can withstand cutting up to 4’’ plate but ideal for 2’’ and under. FEATURES AND OPTIONS SPECIFICATIONS ▷ Unitized system ▷ Table capacity: 4’’ ▷ Patented inverted linear rails system ▷ Clearance under gantry: 8.5’’ standard ▷ Easy to move & Small footprint ▷ Cutting Speed: 0-500 IPM, related to process ▷ 6” x 8” machined steel gantry ▷ Traverse Speed: 1800 IPM ▷ Table sizes: 5’ x 10’ up to 12’ x 45’ ▷ Repeatability: 0.001’’ ▷ Automatic Torch Height Control ▷ Positioning Accuracy: 0.002’’ ▷ Bosch Rexroth servo motors (EtherCat) ▷ Bosch linear ways on rails & gantry AVAILABLE OPTIONS ▷ Hypertherm HPR & XPR300 plasma ▷ Hypertherm EDGE Connect Controller ▷ 7.5HP Drilling and Tapping spindle ▷ Hypertherm ProNest CAD/ CAM software ▷ Quick-Change Oxyfuel Torch ▷ Pipe Cutting Attachment System ▷ 5-Axis Full Contour Bevel head ▷ Camfil Dust Collection Systems

PIPE CUTTM INDUSTRIAL PIPE PROCESSING SYSTEM Machitech® has a range of CNC plasma Pipe & Tube Processing Machines. They feature a floating chuck system to prevent pipe slippage, a motorized in-feed conveyor, pneumatic support rollers, FEATURES AND OPTIONS SPECIFICATIONS ▷ Can process a wide range of round pipes ▷ Pipe diameters: 2.5’’ up to 48’’ ▷ Floating Chuck for out-of-round pipes ▷ Distance between support rollers: 18’’ ▷ Automatic Chuck height and clamping ▷ Cutting Speed: 0-500 IPM, related to process ▷ Clamping torque monitoring system ▷ Motorized in-feed conveyor: up to 60’ AVAILABLE OPTIONS ▷ Patented Inverted Rails System ▷ Bosch Rexroth Servo motors (EtherCat) ▷ 5-Axis Full Contour Bevel head ▷ Pneumatic Support Roller Units ▷ Infeed and Outfeed Motorized Conveyors ▷ Hypertherm Controller and XPR/HPR Plasma ▷ Camfil Dust Collection Systems ▷ Hypertherm Rotary Tube Pro Software

OXYFUEL CUTTING WHOLE RANGE OF OXYFUEL SOLUTIONS Machitech offers a whole range of Oxyfuel cutting solutions for customers that want to cut thicker materials or that want to take advantage of this economical process. From a Magnetic Quick- Change torch option to a fully fledged 10-station system with an on-controller automatic gas station, Machitech has got you covered. LIST OF OXYFUEL OPTIONS ▷ Magnetic Quick-Change Oxyfuel Torches ▷ Motorized and Slave Oxyfuel stations ▷ Up to 10 Oxyfuel stations on metal belt ▷ Automatic Torch Lighter Systems ▷ Automatic Torch Heigh Control ▷ Fully automatic IHT Oxyfuel Torches ▷ Digital Automatic Gas Consoles (integrated with the Hypertherm Edge Connect) ▷ Oxyfuel Torches for Bevel Cutting

IHT OXY/FUEL TORCH HEIGHT CONTROLLER AND AUTOMATIC IGNITION SYSTEM. • Increased cutting machine performance thanks to unique IHT height sensing system • Tool free nozzle and sensor system means reduces downtime • Integrated control valves for heating oxygen and fuel gas for a quicker installation • Built in pressure gauge for cutting oxygen improves cut quality The oxyfuel auto ignition system requires any fuel gas. No restrictions for cutting gas. ADDITIONAL DETAILS ▷ Fully integrated station ▷ Motorized lifter ▷ Built-in, internal ignitor ▷ Built-in, internal height sensing ▷ T grade hoses ▷ Processing Capacity: 4” with height sensing 12” with splash protector ▷ Easy CNC integration ▷ Tool free nozzle and sensor system for reduced downtime ▷ Integrated control valves for preheat oxygen and fuel gas, and cut oxygen

DRILLING AND TAPPING DO MORE WITH A SINGLE MACHINE Machitech offers Drilling & Tapping Systems that range from 7.5HP up to 40HP that can be added to our Diamond Cut, Platinum Cut and Titanium Cut Machines. LIST OF DRILLING SYSTEMS ▷ 7.5HP Drilling System, can drill up to 3/4” and tap 3/8” diameter. Available on Diamond Cut. ▷ 12HP Drilling System, can drill up to 1.25” and tap 5/8” diameter. Available on Platinum Cut. ▷ 20HP Drilling System, can drill up to 1.5” and tap 3/4” diameter. Available on Platinum Cut. ▷ 40HP Drilling System, can drill up to 3” and tap 1.5” diameter. Available on Titanium Cut. In- cludes an Automatic Tool Changer (6)

FEATURED OPTIONS FOR OUR PLASMA CUTTING TABLES Machitech offers a wide range of options for our plasma cutting machines. From automated slag removal systems to pipe and tube cutting, we can help you extend the capabilities of your system. CUT N’ CLEAN SYSTEM ▷ The Cut ‘N Clean system moves along the bottom of the downdraft table pushing ma- terial and slag to the front of the machine, either onto the floor or into a customer sup- plied pit. The pit catch pan is easily emptied using an overhead crane. The entire mecha- nism is located outside of the cutting zone which makes utilization during cutting pos- sible. PIPE AND TUBE ATTACHMENT ▷ This integrated pipe and tube processing helps you maximize production on 1 machine ▷ Up to 20’ pipe and tube length ▷ Up to 10” round, square and rectangular ▷ Dedicated Material Support ▷ Powerful Digital (EtherCat) AC servo drives to support and rotate pipe during cutting ▷ Pipe & tube supports included

CAMERA POSITIONING SYSTEM ▷ Video Camera system allows for easy plate and part alignment on far away work pieces using the integrated laser pointer. Works in real time, mounted located on operator control at CNC. FUME EXTRACTION SYSTEMS ▷ Machitech offers the Gold Series X-Flo (GX10) dust collectors, the industry’s best-in-class dust collection system. It’s built on 20 years of successful performance of our award-win- ning Farr Gold Series® system. It handles all kinds of toxic and combustible dusts and fumes, including fine, fibrous and heavy dust loads. WATERJET COMBO OPTION ▷ Waterjet & Plasma technology compliment each other very well. Machitech offeres the possibility of combining them on the same bridge or on multiple bridges. Features waterjet pumps from KMT and Hypertherm.

CUSTOM SOLUTIONS HEAVY DUTY SOLUTION Machitech offers custom cutting solutions for all businesses and sizes. Multiple bridges, multi- processes, dome cutting, our team of engineers and drafters will build the solution you need. Contact your Machitech specialist for more information on our custom cutting solutions.

MACHITECH UNIQUE FEATURES WHAT PUTS US AHEAD OF THE COMPETITION Machitech is investing heavily in R&D to develop new products and push new advances in plasma cutting. These features are one step ahead of the competition in quality of design and manufacture resulting in higher speed, higher precision and better productivity. 5-AXIS FULL CONTOUR BEVELER ▷ The most advanced 5-axis on the market ▷ Infinite rotation contour bevelling ▷ Designed to perform complex bevel cuts ▷ Bevel angles up to 50 degrees with plasma ▷ Eliminates unwanted conical effect in holes ▷ Compact design engineered for precision ▷ Can cut K / V / A / Y / X and progressive bevels ▷ Can cut Countersink carriage bolt holes ▷ Available on the Diamond Cut, Platinum Cut and Titanium Cut. INVERTED RAILS SYSTEM ▷ Highest quality Bosch Rexroth linear bearing rail technology ▷ The inverted rail system allows a precise and virtually imperceptible splice point. ▷ Load capacity improvement and better load distribution vs traditional crane or train rails ▷ Innovative precision rail system, protected from material handling mishaps and misuse ▷ Available on the Diamond Cut, Platinum Cut and Titanium Cut.

FIBER LASER SYSTEMS CNC FIBER LASER CUTTING MACHINES Alpha Lazer® is proud to offer solutions for all expectations, from small cost-effective laser cutting machines to fully automatic high-power linear-drive manufacturing cells with integrated loading and unloading. FIBER M-SERIES SYSTEMS ▷ Steel frame, welded and stress relieved ▷ 5’ x 10’ up to 8’ x 40’ dimensions ▷ Up to 1400 IPM cutting speed ▷ SIEMENS numerical control unit ▷ IPG Photonics YLS laser (2 to 8 kW) ▷ PRECITEC ProCutter head ▷ Lantek CAD/CAM Software (others avail.) ▷ Dual pallet changer system ▷ Work space protected by light curtain ▷ High performance A/C Servomotors ▷ Optional dust collector system ▷ Optional load and unload tower

ROBOTIC CUTTING SYSTEMS FOR STRUCTURAL STEEL FABRICATORS There’s no machine quite like BeamCut, a 6-axis robotic CNC cell that uses high definition plasma technology to cut metal profiles for every structural steel and miscellaneous metals industry. BEAMCUT STRUCTURAL ▷ Can cut longer and wider profiles ▷ Can cut H/I/T/C-Channel/HSS/Angle/ ▷ FANUC Robotics for 4 sided cutting ▷ Laser profiler for rapid visual positioning ▷ Infeed and outfeed conveyor ▷ Beamcut Robotic Software ▷ Safety cabinet with doors for easy access ▷ Hypertherm XPR and HPR plasma ▷ Beam length: Min 4’ Max 65’, Bevel 50° ▷ Optional pipe processing ▷ Optional flat plate cutting table

RENOWNED SUPPORT FREE LIFETIME REMOTE SUPPORT Machitech’s unparalleled customer service has always been the key to our success. Our highly trained and certified support team is always ready to help you. Our MachiCare preventive maintenance plan is a turnkey PM solution for businesses with free perks for your business. FREE REMOTE SUPPORT ▷ Every machitech cutting solution includes free remote support for the life of the ma- chine. Wether its by phone, email or support tickets, our team of certified technicians will be ready to help you! INSTALLATION & TRAINING ▷ We provide on-site installation and training that is tailored to your needs. Our team of experienced in-house technicians will install the equipment and provide training for your operators.

IN-HOUSE ENGINEERING TO BUILD YOUR DREAM MACHINE All engineering is done in house, which gives us the power to design and create every machine. Thanks to our talented engineering team, we have the ability to quickly adapt to your needs. FLEXIBILITY & INNOVATION ▷ Starting from the order up to the installation of the machine, our engineering and draf- ting team are in contact with you to provide a custom floor plan for your new equipment and to help with all aspects of your particular machine.

WORLD-CLASS SUPPLIERS NO PROPRIETARY PARTS Machitech does not use proprietary parts, which means our customers can quickly and easily find, in any country, the components used to maintain our systems. The selection of suppliers is based on the quality, but also innovation, new product development, and technical support they offer us. ▷ Hypertherm’s unrelenting focus has been on metal cutting technology. With a continuous stream of innovations to improve cut quality and service life, enhance productivity, and lower operating costs, Hypertherm products have set the standard in the thermal cutting market. ▷ Bosch Rexroth is one of the world‘s leading specialists in the field of drive and control technologies. For decades they have supplied customers all over the world with rugged and reliable system solutions and components. They have operations around the globe and local support available on all continents.

CUSTOMER TESTIMONIALS Over 1,500+ HAPPY CUSTOMERS With its 97% referral rate by customers, Machitech has positioned itself as the leading manufacturer of cutting systems. Read what our customers have to say about us. FOUGHT & COMPANY STEEL ’’Fought & Company has been in business since 1949 and with the acquisition of the Machitech Pipe Cutter we’re able to do projects we weren’t able to do before.’’ ’’We’ve been nothing but satisfied with the sup- port, with the family type atmosphere they have, with how they treated us and I am a Machitech believer for life.’’ NIKKISO (CRYOQUIP) ”We worked with several different companies during that process, Machitech was the only company that was willing to listen to our problem statements with an open mind and came up with solutions that fit best with what we really needed to achieve.” ”When we went through and looked at our return on investment with this piece of equipment, we were at a about a two, two and a half year return on investment which is actually a very easy sale.”

OUR LOCATIONS MACHITECH CANADA MACHITECH USA 225 Bona Dussault Blvd. St-Marc-des-Carrieres. QC 12982-D Maurer Industrial Dr. 418.268.4020 Sunset Hills, MO. 63127 [email protected] 888.988.7220 (Toll Free) [email protected] VISIT OUR WEBSITE FOLLOW US ON SOCIAL MEDIA www.machitech.com


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