Taylor Hobson - Roughness & Roudness Tester

Surtronic® Duo Portable surface roughness testers

What it does Surtronic® Duo The Surtronic Duo is superior portable Bluetooth technology surface roughness tester that measure Quick, reliable communication multiple roughness parameters with a 1-button between traverse and display/ click. Roughness measurement parameters control unit. such as Ra, Rz, Rp, Rv and Rt are displayed on a brightly lit intuitive 2.4\" LCD colour display. Measure Its rechargeable battery operation makes it a Tactile measurement convenient way of performing fast, easy and button great for precise on-the-spot measurements in almost challenging orientations any environment and surface. Separates How it does it The Duo splits into a display/control unit and The hard-wearing diamond stylus is drawn traverse unit via a slide across the part with a precision motorised and lock mechanism. traverse mechanism to ensure that the correct horizontal distance is travelled.Vertical movement of the stylus is detected by a high quality piezo-electric pick-up as it travels across peaks and valleys which converts mechanical movement into electrical signals.The electrical signal is digitised and sent to a microprocessor for instant calculation of surface parameters using standardised algorithms. USB Mini charging Diamond stylus and piezoelectric pick-up The mini USB port can be used for charging The hard wearing, robust piezo- with the included mains charger (or with any electric pick-up stylus with standard USB charger). diamond tip assures very reliable measurement. 22 Li-Poly battery Most advanced rechargeable battery technology for unrivalled reliability and battery life.

Profile graph Keeping it simple Clear detailed graph showing measurement area – excellent The Surtronic philosophy keeps the process for visually identifying defects. simple. It is the perfect tool for any inspector to check surface roughness even in the most Simple 3-button navigation demanding applications. Instant access to menu options and settings. • Incoming inspections • Final inspection before shipment USB mini charging port • Process control on the production line Charge from mains or any • Checking large components or structures standard USB charging port. Standards and traceability The reference standard supplied can be used both to calibrate the instrument and check for stylus wear to ensure the most accurate results are always being achieved. Measurement Best capability ±(2% + 0.004 µm) Roughness standards (Ra) ±3% of measured value per trace Workpiece or component surface texture (Ra) UKAS calibration and testing Taylor Hobson provides full certification for artefacts and instruments in our purpose built ISO graded clean room UKAS facility. Our UKAS laboratory is able to measure all of the parameters associated with surface texture, including French, German, USA and Japanese derivatives. 0026 Rubberised moulding 2624 Enhanced durability and improved 33 grip provides unbeatable protection in harsh shop floor environments.

Tough, fast and reliable handheld roughness testers… Durable roughness testers for shop floor, industrial & inspection room applications Fast and reliable Bluetooth connectivity Simply press the measurement button and in a few This next generation bluetooth technology boasts seconds a full set of traceable measurement results super efficient connectivity allowing wireless including a detailed profile graph is displayed. communication between the display unit and traverse unit. Built to last, by design… Built for power… Impact resistant rubberised mouldings surround a recessed, Mylar protected high durability screen Powered by heavy duty reliable Li-Poly technology, making the unit robust enough for even the most the Surtronic Duo operates 24/7 with over 2000 demanding industrial environments. measurements from a single charge. InstantOn Parameters available: ISO 4287 Roughness* By utilising InstantOn technology these instruments Rt – total profile height are ready to measure in less than 5 seconds from switching on! Rp – maximum profile peak height In situ measurements Rv – maximum profile valley depth Monitor wear and roughness changes in situ during Rz – maximum height of the profile product’s life. E.g. monitoring changes in turbine blade roughness as an early warning sign for defects Ra – arithmetic mean deviation and efficiency losses. Other parameters include: User-friendly, not user-hostile! Rsk, Rku, Rq, Rz1max * Includes primary parameters The Surtronic Duo are as simple and easy-to-use as any SmartPhone. Users have the advantage of the intuitive quick access 3-button menu and its crisp 2.4\" daylight readable industrial colour LCD screen 4

Applications Grinding Glass and construction Honing Milling Sheet steel Aerospace Turning Turbines Flooring Process control – Grinding, turning, milling, honing, polishing, extrusion and many more... Heavy industry – Shipbuilding, pipelines, sheet steel 5 Aerospace – Turbine blades, turbine shafts, wing composites Other – Print rollers, flooring, bonding, glass

Technical specification Instrument performance Surtronic® Duo Gauge Resolution 0.01 μm (0.4 μin) Up to 40 μm (1600 μin) Measurement Range (Ra) Up to 199 μm (7800 μin) Range (Rz, Rv, Rp, Rt) 2 % of value + noise 5 % of reading + 0.1 μm (4 μin) Repeatability 0.1 μm (4 μin) Accuracy Automatic software calibration Able to calibrate to ISO 4287 Roughness Standards Noise ISO 4287 Calibration Process Ra, Rz, Rp, Rv, Rt, Rz1max, Rsk, Rq, Rku Standard Pa, Pz, Pp, Pv, Pt Parameters Standards Surtronic® Duo ISO 4287 (Roughness) Up to 5 results per page, selectable on-screen graph Mini USB 5V 1A 110-240 VAC 50 / 60 Hz ISO 4287 (Primary) 4 hours > 10,000 measurements per charge Technical On-screen 5,000 Hours Charger Data output Charging time Max 5 sec from standby to ready to measure Battery Battery life 5 minutes Standby time Power InstantOn Surtronic® Duo Auto-sleep function Piezoelectric Instrument capability Diamond, Radius 5 μm (200 μin) Pick-up assembly Pick-up type 200 mg Skidded Stylus type Gaussian 0.8 mm Gauge Gauge force 5 mm (0.2 in) 2 mm/sec (0.08 in/sec) Measurement type μm / μin Filter Filter type Surtronic® Duo Filter cut-off 0.4 Kg (14 oz) Li-Poly rechargable battery Traverse Traverse length 5 - 40 °C (41 - 104 °F) Traverse Speed 0 - 80 % non-condensing 0 - 50 °C (32 - 122 °F) Display Units 0 - 80 % non-condensing Environmental /physical Physical Weight including pickup specifications Power source Operating Temperature conditions Humidity Storage conditions Temperature Humidity 6

Surtronic®Duo dimensions 70 10100m55m4 54 929m2 m92 35353m5m 54 mm 0710545 mm 501105 5445 54 45 What is a skid? 92 3545 8.5 8.5 Surtronic Duo is a skidded device.The skid guides the8.5 How much difference does the stylus pick-up along the workpiece, with the workpiece itself tip size make? forming the datum for measurement.This method usually eases set-up by reducing the need for leveling. It also These instruments use a 5 μm (200 μin) stylus tip radius. reduces the effects of vibration due to a much smaller This suits their purpose as a portable tool for checking measuring loop. roughness in three ways: 70 70 • D urability – It is less likely to be damaged even when subjected to mishandling. The skid is an integral part of the gauge and has a radius large enough to prevent movement in and out the • M aintenance – It is easier4t5o remove dirt and oil that roughness cha5r3acteristics of the surface.The sty2lu9s and collects on the tip during use. the skid are independent in their height (Z) movement but move together in the measurement direction. Surface • S uitability – It acts as a filter to remove the highest deviations are recorded as the difference between the surface frequencies that are more reliably measured in stylus and the skid movement in the Z direction. a controlled environment. The skid will act as a mechanical filter, taking out much of Other Taylor Hobson instruments use a stylus with a tip the general form of the component. Also, wavelengths radius of 2 μm (80 μin).This smaller radius coupled with greater than the diameter of the skid will not register. an inductive gauge head having low contact force enables analysis of even the smallest surface imperfections. 5.8 105 mm 1 Stylus tip 4 2 Skid 3 Stylus movement (Z) 4 Measurement direction (X) 3 70 mm 2 1 Note: roughness profile not drawn to scale 7

Amplitude parameters Z l1 l2 l3 l4 l5 Z Rp1max X X X Rv1max L Rv, Rp, Rt, Pv, Pp, Pt, Ra, Rq, Pa, Pq *Rv is the maximum depth of the profile below the mean line within the sampling length. l1 - l5 are consecutive and equal sampling lengths (l *Rp is the maximum height of the profile above the the sampling length corresponds to filter cut-off length mean line within the sampling length. λc). Rt is the maximum peak to valley height of the profile in the evaluation length. The evaluation length 'L' is defined as the length of Pv, Pp and Pt are the corresponding parameters profile used for assessing surface roughness from the w­ aviness and primary profiles, respectively. parameters (usually containing several sampling lengths; five consecutive sampling lengths are taken as standard). Ra is the universally recognised, and most used, international parameter of roughness. It is the arithmetic mean of the absolute departures of the roughness profile from the mean line. 1 l z(x) dx Z Amplitude l 0 Profile distribution curve | |Ra= X l Rsk is negative Rq is the rms root-mean-square (rms) value of the departures of the profile from the mean line. X Rsk is positive Rq = 1 l z2 (x)dx l 0 Pa and Pq are the corresponding parameters from the Rsk, Rku primary profile. Rsk – Skewness – is the measure of the symmetry of Note: Rq is sometimes referred to as RMS. the profile about the mean line. It will distinguish between asymmetrical profiles of the same Ra or Rq. Rsk= 1 1 l z3 (x) dx Rq3 l 0 Z Rku – Kurtosis – is a measure of the sharpness of the surface profile. X Rku = 1 1 l z4 (x) dx Rz1max Rq4 l 0 Rz1max Rz1max is the largest peak to valley in any sampling Rsk and Rku are calculated within the sampling length. length within the evaluation length. * M ost parameters are defined over one sample length, however in practice more than one sample length is assessed (usually five) and the mean calculated. This provides a better statistical estimate of the parameter's measured value. 8

Surface finish fundamentals The surface of every component has some form Standards – Where appropriate Taylor Hobson of texture which varies according to its structure equipment follows procedures as determined in and the way it has been manufactured.These ISO 3274-1996, ISO 4287-1997, ISO 4288-1996, surfaces can be broken down into three main ISO 11 562 and other international standards. categories: Roughness, Waviness and Form. In order to control the manufacturing process or All parameters using either Roughness, Waviness predict a component’s behaviour during use, it is or Primary Profiles conform to the following necessary to quantify surface characteristics by assumptions: using surface texture parameters. T = Type of profile, either R (Roughness) or Surface texture parameters can be separated into W (Waviness) or P (Primary) three basic types: n = Parameter suffix, e.g. q, t, p, v, etc. Amplitude parameters – Measurement of the vertical characteristics of the surface deviations N = N umber of measured sampling lengths Spacing parameters – Measurement of the horizontal characteristics of the surface deviations When a parameter is displayed as Tn (e.g. Rp), then it is assumed that the value has been Hybrid parameters – Combinations of spacing measured over 5 sampling lengths. If the number and amplitude parameters of measured sampling lengths is other than 5 sampling lengths, then the parameter shall display Sample length – The profile is divided into sample this number thus TnN, e.g. Rp2. lengths l, which are long enough to include a statistically reliable amount of data. For roughness Max rule – If a parameter also displays max and waviness analysis, the sample length is equal (e.g. Rz1max) then the measured value shall not to the selected cut-off. be greater than the specified tolerance value. If max is not displayed (e.g. Rp) then 16% of the Cut-off (Lc) – A cut-off is a filter that uses either measured values are allowed to be greater than electronic or mathematical means to remove or the specified tolerance value. reduce unwanted data in order to look at wavelengths in the region of interest.The sample See ISO 4288-1996 for more details of the Max length is also known as the cut-off length. and 16% rules. Evaluation length – The length in the direction of the X axis used for assessing the profile under evaluation.The evaluation length may contain one or more sample lengths. For the primary profiles the evaluation length is equal to the sample length. Recommended cut-off ISO 4288-1996 Periodic profiles Non-periodic profiles Cut-offs Sampling length/ Spacing distance Sm (mm) evaluation length Rz (µm) Ra (µm) lc (mm) >0.013 to 0.04 lc/L (mm) >0.04 to 0.13 (0.025) to 0.1 (0.006) to 0.02 0.08 0.08/0.4 >0.13 to 0.4 0.25/1.25 >0.4 to 1.3 >0.1 to 0.5 >0.02 to 0.1 0.25 0.8/4 >1.3 to 4 2.5/12.5 >0.5 to 10 >0.1 to 2 0.8 8/40 >10 to 50 >2 to 10 2.5 >50 to 200 >10 to 80 8 9

Accessories and spares 2 Compact portable carry bag 1 Portable hybrid solar Helps secure the Surtronic Duo rechargeable power bank* and prevent accidental drops especially for applications Portable power bank for charging involving measuring at heights. the Surtronic Duo on the go. Can be charged by USB, Code SA-51 mains AC or sunlight. Code SC-15 3 USB charger 4 Hard transport case* Mini USB charger Air and water tight 5V 1A 110-240 VAC case that provides 50/60 Hz with the Surtronic Duo international adapters with extra protection Code SC-10 for safe storage and/or transpor tation. 5 Calibration standard Code SA-55 For calibrating and checking the Surtronic Duo instrument. 6 Magnetic base* Code CS-20 Ra 5.81 μm (229 μin) Lightweight compact base specially designed to allow for measurements in multiple orientations including upside down on metallic surfaces. Code SA-41 * N ot supplied as standard with Surtronic Duo All accessories listed above are available for order. Please contact your local Taylor Hobson representative for additional or special requirements. 10

Surtronic® product range Surtronic® S100-series offers high speed roughness with a large display and simple menu structure. Battery powered and offering total portability with a built-in memory for up to 100 readings. • Unique stylus lift for total flexibility • Long traverse length & extended pick-up reach • Powerful PC software included Features Gauge range / resolution 400 µm (0.012 in) / 0.01 µm (0.4 µin) Accuracy (5 µm diamond tip) 1% of reading + LSD µm IntraTouch measures roughness, waviness and contour. A low cost, portable system for high level surface texture analysis on the shop floor. • 50mm (1.97in) traverse with straightness datum • Automatic calibration over a sphere ensures that radius and form measurements are correct Features Gauge range / resolution 16 nm @ 1mm range (0.63 µin @ 0.04 in) / 3 nm @ Straightness accuracy 0.2 mm range (0.12 µin @ 0.008 in) 0.2 µm over any 20 mm (8 µin over any 0.78 in) The Surtronic® R-50 / R-80 is robust enough for the shop floor but accurate for any inspection area, giving a flexible solution for all roundness and form measurements. • Patented gauge orientation • Robust enough for 24/7 operation • Easy-to-use touchscreen software Features 30 nm (1.18 µin) Gauge resolution ±25 nm (0.98 µin) Spindle accuracy Surtronic® R-100 Series builds on the robustness and ease-of-use of the R-50/R-80, offering a higher throughput and improved feature set that includes advanced harmonic analyses and a higher gauge resolution. • Robust, fast and easy-to-use • Includes Rapid CentreTM * • Throughput 3 parts / minute including set-up Features Gauge resolution 6 nm (0.24 µin) Spindle accuracy ±25 nm (0.98 µin) * Centering attachment is supplied as standard with R-120/R-125 models, or available to purchase as an accessory on other models. 11

The Metrology Experts Sales department Established in 1886, Taylor Hobson is the world Email: [email protected] leader in surface and form metrology and Tel: +44 (0) 116 276 3771 developed the first roundness and surface finish • Design engineering – special purpose, dedicated measuring instruments. metrology systems for demanding applications. www.taylor-hobson.com • Precision manufacturing – contract machining services Centre of Excellence department for high precision applications and industries. Email: [email protected] Service department Tel: +44 (0) 116 276 3779 • Inspection services – measurement of your production Email: [email protected] Tel: +44 (0) 116 246 2900 parts by skilled technicians using industry leading • Preventative maintenance – protect your metrology instruments in accord with ISO standards. • M etrology training – practical, hands-on training courses investment with an AMECare support agreement. for roundness and surface finish conducted by experienced metrologists. 0026 2624 • Operator training – on-site instruction will lead to greater proficiency and higher productivity. • UKAS calibration and testing – certification for artifacts or instruments in our laboratory or at customer’s site. © Taylor Hobson Ltd. 2018 Taylor Hobson UK Taylor Hobson China Taylor Hobson Singapore © DiskArt™ 1988 [email protected] AMETEK singapore, 10 Ang Mo Kio Street 65, No. 05-12 Techpoint, Singapore 569059 (Global Headquarters) Shanghai Office Tel: +65 6484 2388 Ext 120 Part A1, A4. 2nd Floor, Building No. 1, No. 526 [email protected] PO Box 36, 2 New Star Road Fute 3rd Road East, Pilot Free Trade Zone, Leicester, LE4 9JQ, England Shanghai, 200131, China Taylor Hobson Thailand Tel: +44 (0)116 276 3771 Tel: +86 21 5868 5111-110 89/45, Moo 15, Enterprise Park, Bangna-Trad [email protected] Road,Tambol Bangkaew, Amphur Bangplee, Beijing Office Samutprakarn Province 10540,Thailand Taylor Hobson France Western Section, 2nd Floor, Jing Dong Fang Tel: +66 2 0127500 Ext 505 Building (B10), No. 10, Jiu Xian Qiao Road, [email protected] Rond Point de l’Epine Champs Chaoyang District, Beijing, 100015, China Batiment D, 78990 Elancourt, France Taylor Hobson Taiwan Tel: +33 130 68 89 30 Tel: +86 10 8526 2111 [email protected] 10F-5, No.120, Sec. 2, Gongdao Wu Rd., Chengdu Office Hsinchu City 30072,Taiwan Taylor Hobson Germany Unit 9-10,10th Floor 9/F, Hi-tech Incubation Tel: +886 3 575 0099 Ext 301 Park, No.26 West Jinyue Road, Chengdu. [email protected] Rudolf-Diesel-Straße 16, 610041, China D-64331 Weiterstadt, Germany Taylor Hobson Mexico Tel: +49 6150 543 0 Tel: +86 28 8675 8111 [email protected] Acceso III No. 16 Nave 3 Parque Ind. Benito Guangzhou Office Juarez Queretaro, Qro. Mexico C.P. 76120 Taylor Hobson Italy Room 810 Dongbao Plaza, No.767 East Tel: +52 442 426 4480 Dongfeng Road, Guangzhou, 510600, China [email protected] Via De Barzi, 20087 Robecco sul Naviglio, Milan, Italy Tel: +86 20 8363 4768 Taylor Hobson USA Tel: +39 02 946 93401 [email protected] Taylor Hobson Japan 27755 Diehl Road, Suite 300, Warrenville, IL 60555, USA Taylor Hobson India 3F Shiba NBF Tower, 1-1-30, Shiba Daimon Tel: +1 630 621 3099 Minato-ku,Tokyo 105-0012, Japan [email protected] Divyasree NR Enclave, 4th Floor, Block A, Plot No. 1, EPIP Industrial Area, Whitefield, Tel: +81 34400 2400 1100 Cassatt Road, Berwyn, PA 19312, USA Bengaluru - 560066, India [email protected] Email: [email protected] Tel: +91 80 6782 3346 Web: www.ametek.com [email protected] Taylor Hobson Korea #309, 3rd FL, Gyeonggi R&DB Center, 105, Gwanggyo-ro,Yeongtong-gu, Suwon-si, Gyeonggi-do, Korea, 16229 Tel: +82 31 888 5255 [email protected]

Surtronic® S-100 series Robust and portable surface roughness testers

Durable roughness testers Surtronic® S-100 series for shop floor, industrial & inspection room applications A range of roughness testers robust enough for the shop floor and flexible enough for Working closely with manufacturers across a any inspection room. wide range of industries including precision bearings, automotive and aerospace Lift/lower Measure engineering,Taylor Hobson have focused on Supplied as standard providing Tactile measurement button, the key attributes that are most important for quality control in today’s precision industries. 50 mm height adjustment, great when device is being The new Surtronic S-100 series of right angle measurement and used overhead or inside pipes instruments offer a versatile solution for all your roughness requirements with a variety 70 mm reach into bores of systems and application specific accessories along with fixtures that can be tailored to Anti-slip feet your specific need. Perfect for mounting on flat or curved surfaces. USB Connectivity V design aligns measurement with cylinder axis Through its industry standard Type A USB port and mini USB port the S-100 series instruments Comfort grip provide extensive connectivity options to many Sits comfortably in the standard devices. hand when reviewing results or changing settings USB type A The Type A USB port can be used to attach a portable printer (ESC/POS compatible), see ‘Accessories’ page or a standard USB storage device for recording results, raw data or screen images. USB mini The mini USB port can be used for charging (with any standard USB charger) and / or connection to a PC to provide further analysis and reporting functionality. Rubberised moulding Added protection and better grip in the hand invaluable in shop floor environments 22

✓Improve throughput Features ✓Reduce part scrappage ✓Monitor tool wear Any surface, any height ✓Ensure traceability The inclusion of a 50 mm stylus lift with right- Profile graph angle attachment and more than 70 mm stylus Detailed graph shows reach means that even the most challenging measured area to help surfaces can be measured without the need for identify problem areas expensive riser blocks, stands or fixtures.The anti-slip V-feet also mean the system can be Simple set up used on flat or curved surfaces.The stylus can Shortcuts provided for even measure upside down! all the key settings to give instant access with Standards and traceability just a single touch The reference standard supplied can be used USB 2.0 mini both to calibrate the instrument and check for for charging (with any stylus wear to ensure the most accurate results standard USB charger) are always being achieved. and / or connection to a PC for data transfer Measurement Best capability ±(2% + 0.004 µm) USB 2.0 type A Roughness standards attach a portable printer (Ra) ±3% of measured or USB storage device value per trace Workpiece or Orientation component surface Rotate the display to any of of 4 orientations – perfect texture (Ra) for awkward measurements UKAS calibration and testing Taylor Hobson provides full certification for artefacts and instruments in our purpose built ISO graded clean room UKAS facility. Our UKAS laboratory is able to measure all of the parameters associated with surface texture, including French, German, USA and Japanese derivatives. 0026 2624 33

Tough, fast and reliable handheld roughness testers… Durable roughness testers for shop floor, industrial & inspection room applications Fast and reliable User-friendly, not user-hostile! Simply press the measurement button and in a few The Surtronic S-100 series systems are as easy seconds a full set of traceable measurement results to use as any SatNav (GPS) or SmartPhone including a detailed profile graph will be displayed with a 4.3” daylight readable industrial touch or printed automatically, printer optional. screen display. Results are displayed with up to 7 parameters per page as well as measurement Built to last, by design… settings and system information. Impact resistant rubberised mouldings surround Process control a recessed, Mylar protected high durability Grinding, turning, milling, honing, polishing, touch screen and a solid stainless steel drive mechanism with anti-wear gears and bearings. extrusion System power is provided by a 3000 mAh heavy duty Li-Poly battery that can provide up to 2000 Automotive measurements from a single charge. Gears, con rods, cylinders, InstantOn blocks, crankshafts By utilising InstantOn technology these Heavy industry instruments are ready to measure in less than Shipbuilding, pipelines, sheet steel 1 second from standby and fully charged can remain in standby for more than 5000 hours! Aerospace Turbine blades, turbine shafts, In situ measurements wing composites Monitor wear and roughness changes in situ during product’s life. Eg. Monitoring changes in Other turbine blade roughness as an early warning sign Print rollers, flooring, bonding for defects and efficiency losses. 4

Fully integrated measurement solution By selecting a Surtronic S-100 series stand and printer (see ‘Accessories’ page) a fully integrated roughness measurement station can be realised. Roughness measurements can be easily made on multiple parts, results stored internally or on a standard USB memory device and printed to accompany the part to its next stage of manufacture or end user. 5

TalyProfile Advanced surface finish Outstanding graphics Full compatibility analysis The software is visually advanced and Surface finish results from other Taylor TalyProfile is a dedicated PC based provides clear on screen profile images. Hobson surface roughness instruments software package designed for use with TalyProfile allows the user to take a can be imported to TalyProfile software, Surtronic S-100 series instruments.Three basic measurement and create a full allowing a uniform report style to be used versions are available.TalyProfile “Lite” has measurement report using the throughout your workshop or laboratory all functions typically used for a shopfloor software’s detailed analysis options and inspection,TalyProfile “Silver“ has desktop publishing function (see screen PC specification enhanced features for R&W parameters, displays opposite for examples). a statistics module and full report Operating system Recommended printing and TalyProfile “Gold“ has Advanced time-saving Memory (RAM) Windows 7* complete laboratory analysis functions: analysis templates CPU speed 3 GB Screen resolution 2 GHz A ‘template’ can be created whereby a USB port 1920 x 1080 sequence of analysis functions can be 2.0 Surtronic S-series acquisition ✓ ✓ ✓ Goldsaved and applied to future Silvermeasurements, turning detailed Litereporting tasks into routine documents. Gold Desktop publishing facility Silver Lite TalyProfile offers a comprehensive desk Desktop publishing templates ✓ ✓ ✓ top publishing function which allows clear presentation of measurements, Multi-language support ✓✓✓ results and profiles. Graphs, profiles and TalyProfile results can be arranged from within the parameters EN, FR, DE, ES, IT, PL, CN, KR ✓ ✓ ✓ TalyProfile software or copied into other wordprocessing documents giving Levelling ✓✓✓ complete flexibility in reporting. ISO 4287 Symmetries ✓✓✓ In depth analysis Rz, Rp, Rv, Rz, Rc, Rt, Ra, Rq, Rsk, Rku, RSm, Rdq, Rmr, Rdc, RPc Zoom ✓✓✓ Profiles can be levelled and zoomed to ✓ ✓ ✓ remove unwanted features or defects ISO 4287 ✓✓✓ from the analysis. Distance measurement Pp, Pv, Pz, Pc, Pt, Pa, Pq, Psk, Pku, ✓ ✓ ✓ between features of a profile are easily PSm, Pdq, Pmr, Pdc, PPc Material Ratio Curve ✓✓✓ achieved and the information can be displayed graphically and numerically. Area of a hole/peak ✓✓✓ Step height and the area of a valley or Wp, Wv, Wz, Wc, Wt, Wa, Wq, Wsk, ✓✓ peak can also be calculated. Wku, WSm, Wdq, Wmr, Wdc, WPc Profile parameters & curves ✓ ✓ ✓ Roughness & waviness curves ✓ ✓ ✓ ISO 13565 Distance measurement ✓✓✓ Rk, Rpk, Rvk, Mr1, Mr2 ✓ Multiple file format reports ✓✓ Ppq, Pvq, Pmq ✓ Report printing ✓✓ Rpq, Rvq, Rmq ✓ ISO 12085 ✓ Form Talysurf data import ✓✓ R, AR, Rx, Pt, Kr, Nr, SR, SAR Tolerance limits (pass/fail) ✓✓ Data file explorer ✓✓ W, AW,Wx,Wte, Kw, Nw, SW, SAW ✓ ISO 13565 Automotive ✓✓ Trc, HTrc, Rke, Rpke, Rvke ✓ ✓ Interactive MR curve ✓✓ Other 2D Parameters ✓ ✓ Step height measurement ✓ PLq, Pda, PLa, PLo, PzJIS, P3z, ✓ Pmax, Ptm, Py, PH, PHSC, PD, PS, ✓ Form removal ✓ Pvo, Prms, PTp, PHTp, Pfd, Ppm ✓ Filtering by FFT ✓ RLq, Rda, RLa, RLo, RzJIS, R3z, Rmax, Rtm, Ry, RH, RHSC, RD, RS, Thresholding ✓ Rvo, Rrms, RTp, RHTp, Rfd, Rpm Frequency spectrum ✓ WLq,Wda,WLa,WLo,WzJIS,W3z, Wmax,Wtm,Wy,WH,WHSC,WD,WS, Power spectrum density ✓ Wvo,Wrms,WTp,WHTp,Wfd,Wpm Retouch profile point ✓ Applicative Parameters Rk parameters ✓ PG, AF, CH Rk Parameters curves ✓ ASME B46.1 ISO 12085 R&W motifs ✓ Rt, Rp, Rv, Rz, Rpm, Rmax, Ra, Rq, Rsk, Rku, tp, Htp, Pc, Rda, TalyProfile Lite Rdq, RSm,Wt is available to use for FREE. Addon Scan this code to download MaxHeight, AverageHeight, software from MinHeight, MaxArea, talyprofile.com AverageArea, MinArea 6

Accessories 1 USB Thermal Printer 11 S-series Mains Adaptor – 6 8 13 Compact & highspeed 60 mm International USB charger 7 12 (24 in) / second. Includes USB lead and 5V 1A 110-240VAC 50/60Hz 15 International Power Supply Outputs Recharges S116 / S128 in 4 hours 9 7 settings, results, and high resolution graph code SC-10 10 code PR-60 12 Deep Bore Extension Rods 11 Provides extension to pick-up for 2 Thermal Paper – 79 mm width, measurements in deep holes. 14 type. A single unit of paper is 20 x 12.5 (100 mm extension) reach 160mm metre rolls code SA-25 code PR-61 (200 mm extension) reach 260mm code SA-28 3 Column and Stand – Granite 13 Calibration Standard – Ra 6.0um base (400 x 250 mm) with manually (236 uin) operated column providing adjustment code CS-10 height of 260 mm 14 Dot Matrix Printer – Robust, high code SA-80 speed, high performance, easy-to-use printer with USB connection. 4 Precision Vice – High quality code PR-40 precision vice ideal for holding small 15 Dot Matrix Paper – 76 mm width. components. Jaw width 63 mm, jaw A single unit of paper is 10 x 46 metre depth 32 mm, jaw opening 85 mm rolls. code SA-31 code PR-41 5 Hard Transport Case – Air and 1 water tight case that provides the Surtronic S100 with extra protection 2 for safe storage and/or transportation. 3 code SA-54 4 6 Support Stand – With 4 degrees of freedom. Max measuring height of 5 430 mm and a range of 115 mm at a horizontal reach of 305–420 mm. code SA-85 7 Datum Support Stand – Provides an independent straight datum requires pick-up to be fitted with the detachable skid, see below code SA-90 8 Detachable Skid – For use with Datum Support Stand, clamped to the pick up body, this accessory is required for use with the Datum Support Stand. code SA-91 9 Pick-up Lift – For controlled lifting and lowering of the pickup to aid measurement setup. code SA-20 10 Portable Base – Provides a support when used on machine tool applications. code SA-40

Surtronic S-series dimensions 303 mm (with standard 112-1502 pick-up attached) 237 mm (without pick-up) 36 mm 81 mm 57 mm 25.5 mm max. travel 4.3” 152 mm 2.5 mm 87 mm 30 mm 94 mm 25 mm 30 mm 4 M3 inserts (fixturing holes) Technical S-116 S-128 Languages Basic English, French, German, Italian, Spanish Data output Extended Czech, Portuguese, Romanian, Hungarian, Swedish, Russian Data storage Asian SPC / stats On-screen Japanese Battery Printer PC Connection up to 7 results per page, selectable on-screen graph with XZ axis Internal USB (4GB supplied) Output settings, results and high resolution profile graph PC connection Internal Full data analysis with TalyProfile USB (4GB supplied) PC connection 100 measurement results, 1 raw profile Charger Charging time >39,000 raw profiles, up to 100,000 results per batch (>70 batches) Battery life Standby time Unlimited data storage InstantOn Auto sleep function Optional Min, Max, Mean, StdDev of stored results Optional ASCII export of all results for SPC full SPC and tollerancing of all parameters using TalyProfile software USB 5v 1A 110-240VAC 50/60Hz 4 hours 2000 measurements 5000 hours max 1 sec from standby to ready to measure 30 sec - 6 hours Component capacity S-116 S-128 Physical specifications Weight including pickup 0.5 Kg (1.1 lbs) Li Poly rechargable battery Power source 5 - 40 °C (41 - 104 °F) Operating conditions Temperature 0 - 80 % non-condensing 0 - 50 °C (32 - 122 °F) Humidity 0 - 80 % non-condensing Storage conditions Temperature Humidity 8

Specification Measurement capability S-116 S-128 Gauge Range 200 µm / 100 µm / 10 µm 400 µm / 100 µm / 10 µm Resolution 100 nm / 20 nm / 10 nm 50 nm / 10 nm / 5 nm Noise floor (Ra) 250 nm / 150 nm / 100 nm 150 nm / 100 nm / 50 nm Repeatability (Ra) 1 % of value + noise 0.5 % of value + noise Pickup type Inductive Gauge force 150-300 mg Stylus tip radius 5 µm (200 µin) default / 2 µm (80 µin) or 10 µm (400 µin) optional Measurement type Skidded Calibration Process Automated software calibration routine Standards Able to calibrate to ISO 4287 roughness standards Analysis Filter cut-off 0.25 mm / 0.8 mm / 2.5 mm Filter type 2CR / Gaussian Evaluation length 0.25 mm - 17.5 mm (0.01 in - 0.70 in) 0.25 mm - 25.0 mm (0.01 in - 1.00 in) Max X axis range 17.5 mm 25.5 mm Speed Measuring speed 1 mm / sec (0.04 in / sec) Returning speed 1.5 mm / sec (0.06 in / sec) Analysis capability (instrument) S-116 S-128 Parameters Standards ISO 4287, ISO 13565-1, ISO 13565-2, ASME 46.1, JIS 0601, N31007 ISO basic Ra, Rv, Rp, Rz, Rt, Rq, Rsk, Rmr, Rdq, Rpc, RSm, Rz1max ISO advanced Optional Rk, A1, A2, Mr1, Mr2, Rpk, Rvk ASME Ra, Rv, Rp, Rz, Rt, Rq, Rsk, Rdq, RSm, Rpm, Rda JIS Ra, Rv, Rp, Rz, Rt, Rq, Rsk, Rmr, Rdq, RSm, RzJIS, Rc, Rku, Rdc Other R3z (Daimler Benz) ISO Primary Optional Pa, Pv, Pp, Pz, Pt, Pq, Psk, Pmr, Pdq, Ppc, PSm, Pz1max Units µm / µin 60.8 Standard Pick-up 60.6 Chisel Edge Pick-up For general surface roughness For measuring along sharp edges 60.2 measurement. or wire. Not for use on flat surfaces. 0.3 6 code PK-02 (5 µm tip radius) code PK-24 2.4 code PK-03 (10 µm tip radius) 3.2 Side Skid Pick-up Small Bore Pick-up 60.7 For use on curved surfaces 1.0 For general use in small bores, 60.8 grooves and on narrow surfaces. such as gear teeth. Ø 3.00 mm bore minimum. code PK-31 code PK-01 Shoe Pick-up Narrow Gauge Stylus For measuring in ‘O’ rings and 66.1 narrow grooves up to a depth of 5.5 mm (0.22 in). For measuring rougher surfaces, code PK-07 particularly with the 2.5 mm (0.1 in) cut-off. Right Angle Pick-up code PK-99 For measurement at right angles to the direction of traverse. 62.9 Recess Pick-up code PK-05 For measuring into deep recesses. code PK-06 recess 5.7 mm (0.23 in) with 5μm tip radius code PK-08 recess 25 mm (0.99 in) with 5μm tip radius (Other depths and tip radii available) 9

Analysis Z l1 l2 l3 l4 l5 Z Rp1max Z X XX X L Rv1max Rz1max 1 l z(x) dx 1 l z2 (x)dx *Rv is the maximum depth of the *Rz = Rp + Rv and is the maximum l 0 l 0 profile below the mean line within the peak to valley height of the profile | |Ra= Rq = sampling length. within a sampling length. Rz1max is the largest of the individual Ra is the most common parameter *Rp is the maximum height of the peak to valleys from each sample length. of roughness. It is the arithmetic mean profile above the mean line within the of the absolute departures from the sampling length. mean line. Rt is the maximum peak to valley height Rq is the rms parameter corresponding of the profile in the assessment length. to Ra b1 b2 b3 b4 bn Z Amplitude Z c 0% Profile distribution curve X 100% l Rsk is negative X ln X b1+b2+b3+b4...+bn 100 i = n Zp4 Zp2 Zp5 ln ln i = l Rsk is positive Rmr (c)= x 100 = ∑ bi Zp3 Zv1 Zv3 Zp1 Zv5 Zv4 Zv2 Material Ratio Rmr (c) is the length Rsk= 1 1 l z3 (x) dx Rku = 1 1 l z4 (x) dx ( )Rz (Jis) = (zp=11+5zp2+∑zp3ii+==zp154+Zzpp155)--∑(zv1ii+==zv512+Zzvv31+zv4+zv5) of bearing surface (expressed as a Rq3 l Rq4 l percentage of the evaluation length at a 0 0 depth c below the highest peak. Rsk – Skewness – is the measure of Rz (JIS) also known as the ISO 10 point Level c the symmetry of the profile about the height in ISO 4287/1-1984, it is the mean line. It will distinguish between average height difference between the Rmr(c) asymmetrical profiles of the same Ra or five highest peaks and the five lowest Rq. valleys within the sampling length. ln 0 % 100% Rku – Kurtosis – is a measure of the Material ratio curve above, shows how sharpness of the surface profile. the ratio varies with level. Rpk Z S1 S2 S3 Sn Z X Rk R3y3 Rvk R3y2 R3y4 R3y5 0 20 40 60 80 % 100 X Mr1 Mr2 R3y1 Percentage Material Ratio RSm is the mean spacing between R3z = R3z1 +R3z2 + . . .+ R3zN = 1 ∑ i =N R3zi Rpk Reduced Peak Height is the top profile peaks at the mean line within the N N i =1 portion of the surface which will quickly sampling length. be worn away when the engine begins R3z is the vertical mean from the third to run. highest peak to the third lowest valley in a sample length over the assessment Rk Kernel Roughness Depth is the Z 1 count 2 count 3 count 4 count long term running surface which will 5 count influence the performance and life of Selectable Band 6 count length. DB N31007 (1983) the cylinder. X Z0 Rvk Trough Depth is the oil retaining capability of the deep troughs which 0s 0 have been machined into the surface. X Mr1 is Material ratio corresponding to the upper limit of the roughness. RPc = Number of counts = Peaks/cm 0 0 Mr2 is Material ratio corresponding to the lower limit of the roughness. Assessment length (cm) 1 l θ (x) dx l 0 R∆q = 1l θ = [θ (x)-θ ] 2dx RPc is the peak count and is the l 0 number of local peaks which project through a selectable band centred R∆q is the rms slope of the profile about the mean line. within the sampling length. θ is the slope of the profile at any given point 10

Surtronic® product range Surtronic® Duo measures surface roughness at the touch of a button and shows the result on a large colour screen. Cycle time is 5 seconds and the result is saved until another measurement is taken. • Ready to use out of the box • Battery life more than 10,000 measurements Parameters Range Resolution Ra: 40 µm (1600 µin) 0.01 µm (0.4 µin) Rz, Rv, Rp, Rt: 199 µm (7800 µin) 0.1 um (4 µin) IntraTouch measures roughness, waviness and contour. A low cost, portable system for high level surface texture analysis on the shop floor. • 50mm (1.97in) traverse with straightness datum • Automatic calibration over a sphere ensures that radius and form measurements are correct Features Gauge range / resolution 16nm @ 1mm range (0.63µin @ 0.04in) / 3nm @ 0.2mm range (0.12µin @ 0.008in) Straightness accuracy 0.2 µm over any 20 mm (8 µin over any 0.78 in) The Surtronic® R-80 is robust enough for the shop floor but accurate for any inspection area, giving a flexible solution for all roundness and form measurements. • Patented gauge orientation • Robust enough for 24/7 operation • Easy-to-use touchscreen software Feature 30 nm (1.18 µin) Gauge resolution ±25 nm (0.98 µin) Spindle accuracy Surtronic® R-100 Series builds on the robustness and ease-of-use of the R-80, offering a higher throughput and improved feature set that includes advanced harmonic analyses and a higher gauge resolution. • Robust, fast and easy-to-use • Includes Rapid CentreTM * • Throughput 3 parts / minute including set-up Feature Gauge resolution 6 nm (0.24 µin) Spindle accuracy ±25 nm (0.98 µin) * Centering attachment is supplied as standard with R-120/125 models, or available to purchase as an accessory on other models. 11

The Metrology Experts Sales department Established in 1886, Taylor Hobson is the world Email: [email protected] leader in surface and form metrology and Tel: +44 (0) 116 276 3771 developed the first roundness and surface finish • Design engineering – special purpose, dedicated measuring instruments. metrology systems for demanding applications. www.taylor-hobson.com • Precision manufacturing – contract machining services Centre of Excellence department for high precision applications and industries. Email: [email protected] Service department Tel: +44 (0) 116 276 3779 • Inspection services – measurement of your production Email: [email protected] Tel: +44 (0) 116 246 2900 parts by skilled technicians using industry leading • Preventative maintenance – protect your metrology instruments in accord with ISO standards. • M etrology training – practical, hands-on training courses investment with an AMECare support agreement. for roundness and surface finish conducted by experienced metrologists. 0026 2624 • Operator training – on-site instruction will lead to greater proficiency and higher productivity. • UKAS calibration and testing – certification for artifacts or instruments in our laboratory or at customer’s site. © Taylor Hobson Ltd. 2018 Taylor Hobson UK Taylor Hobson China Taylor Hobson Singapore © DiskArt™ 1988 [email protected] AMETEK singapore, 10 Ang Mo Kio Street 65, No. 05-12 Techpoint, Singapore 569059 (Global Headquarters) Shanghai Office Tel: +65 6484 2388 Ext 120 Part A1, A4. 2nd Floor, Building No. 1, No. 526 [email protected] PO Box 36, 2 New Star Road Fute 3rd Road East, Pilot Free Trade Zone, Leicester, LE4 9JQ, England Shanghai, 200131, China Taylor Hobson Thailand Tel: +44 (0)116 276 3771 Tel: +86 21 5868 5111-110 89/45, Moo 15, Enterprise Park, Bangna-Trad [email protected] Road,Tambol Bangkaew, Amphur Bangplee, Beijing Office Samutprakarn Province 10540,Thailand Taylor Hobson France Western Section, 2nd Floor, Jing Dong Fang Tel: +66 2 0127500 Ext 505 Building (B10), No. 10, Jiu Xian Qiao Road, [email protected] Rond Point de l’Epine Champs Chaoyang District, Beijing, 100015, China Batiment D, 78990 Elancourt, France Taylor Hobson Taiwan Tel: +33 130 68 89 30 Tel: +86 10 8526 2111 [email protected] 10F-5, No.120, Sec. 2, Gongdao Wu Rd., Chengdu Office Hsinchu City 30072,Taiwan Taylor Hobson Germany Unit 9-10,10th Floor 9/F, Hi-tech Incubation Tel: +886 3 575 0099 Ext 301 Park, No.26 West Jinyue Road, Chengdu. [email protected] Rudolf-Diesel-Straße 16, 610041, China D-64331 Weiterstadt, Germany Taylor Hobson Mexico Tel: +49 6150 543 0 Tel: +86 28 8675 8111 [email protected] Acceso III No. 16 Nave 3 Parque Ind. Benito Guangzhou Office Juarez Queretaro, Qro. Mexico C.P. 76120 Taylor Hobson Italy Room 810 Dongbao Plaza, No.767 East Tel: +52 442 426 4480 Dongfeng Road, Guangzhou, 510600, China [email protected] Via De Barzi, 20087 Robecco sul Naviglio, Milan, Italy Tel: +86 20 8363 4768 Taylor Hobson USA Tel: +39 02 946 93401 [email protected] Taylor Hobson Japan 27755 Diehl Road, Suite 300, Warrenville, IL 60555, USA Taylor Hobson India 3F Shiba NBF Tower, 1-1-30, Shiba Daimon Tel: +1 630 621 3099 Minato-ku,Tokyo 105-0012, Japan [email protected] Divyasree NR Enclave, 4th Floor, Block A, Plot No. 1, EPIP Industrial Area, Whitefield, Tel: +81 34400 2400 1100 Cassatt Road, Berwyn, PA 19312, USA Bengaluru - 560066, India [email protected] Email: [email protected] Tel: +91 80 6782 3346 Web: www.ametek.com [email protected] Taylor Hobson Korea #309, 3rd FL, Gyeonggi R&DB Center, 105, Gwanggyo-ro,Yeongtong-gu, Suwon-si, Gyeonggi-do, Korea, 16229 Tel: +82 31 888 5255 [email protected]

Form Talysurf® LASER High range, high resolution system for surface finish, form and contour measurement powered by

Form Talysurf® LASER The New Form Talysurf® LASER Results you can trust High range, high resolution system for surface finish, form and contour measurement The Form Talysurf® LASER is a great new addition to Taylor Hobson's surface profiler product range. The LASER gauge provides the ability to measure included angle, surface finish and contour in a normal and inverted direction with the same speed and accuracy. Through this development,Taylor Hobson has addressed challenges faced day-to-day by bearings, injectors and precision component manufacturers. Buy with confidence When you purchase from Taylor Hobson, you are investing in the most accurate, stable and repeatable measurement system on the market. The Form Talysurf® LASER delivers class-leading: Instrument shown • Angle • Radius • Form 1.6 nm resolution, 10.6 mm range, Dual bias Powered by Metrology 4.0 Unique benefits for both design Powerful metrology instruments and production Unparalleled measurement capability One measurement, multiple results, instant feedback Taylor Hobson designs, manufactures, and supports a broad array of high-precision contact Surface finish - High resolution gauges with low noise and non-contact products for many challenging enable roughness, waviness and form in one measurement. measurement applications. Step Height - Evaluate step heights with higher resolution gauge ranges to ISO standards and more. These instruments measure surface texture, shape Contour - Our patented calibration technique enables and roundness, dimensions that are critical in many measurement of radii, angle, height, length, distance... industries including, automotive, aerospace, gears, Topography* - Using an optional motorized Y-stage and bearings, medical and optics. Metrology 4.0 software, transform your conventional 2D measurements into 3D. Taylor Hobson's class-leading product ranges include: 2 • Form Talysurf® i-Series PRO • Surtronic® • Form Talysurf® PGI NOVUS • LUPHOScan • Talyrond® • TALYScan * Optional.

In so many ways, it's a first Advanced metrology, made simple SMART Move in action Universal fixturing Programmable, automated measurements Metrology 4.0 User Interface Metrology 4.0 - Smart Software Operator benefits Cutting-edge technology Virtual display - simulation of the measurement process with 'at-a-glance' The advancement in metrology software design that status, on-screen indicators, real-time the market has been waiting for... feedback and remote system control. Taylor Hobson's new advanced software enables SMART Move - intuitive operation for dimensioning in accordance with part drawings moving and measuring. Once a part has and provides an exact reflection of the Part Co- been set-up, the user can then zoom to a ordinate System (PCS) delivering the final link in the detail that the eye cannot see and program manufacturing loop. around the virtual part. Metrology 4.0 software is easy to use with an intuitive Variable programming* - enables users to user-interface, virtual display and real time control.The automate measurements of a multitude of state-of-the-art point and move axis control function part sizes without the need for a multitude (SMART Move) delivers precise positioning and of programs. accurate measurement. 3 * Optional.

SMART Manufacturing The future of modern manufacturing Forward thinking Taylor Hobson has developed Remotely monitor results in the Q-Link interface* to support Metrology 4.0 production interface automation, data exchange and process control in manufacturing Metrology 4.0 customers are praising the environments. software for its functionality and ease of use The Q-DAS accredited production Metrology 4.0 is a quantum leap in interface is designed for shop floor measurement and analysis software environments and provides direct communication with SPC software, which delivers feedback to your manufacturing process. This form of monitoring is used widely in automotive and aerospace component manufacturing, where data and strict standard operating procedure control is mandatory. User benefits Programs reduce operator mistakes Programmed measurement routines reduce cycle times and increase throughput. Display traceable pass/ fail results and automatic summary reports Historic traceability is made possible via data exchange and part tracking Control can be managed by barcode scanners or tracking/auditing system Statistics such as automatic R&R studies Tolerancing - Visually identifies the parameter and tolerance band 4 * Optional.

Full Accurate Powerful Quick Intelligent Big automation machining software feedback Communication data Industry 4.0 in action \"Our strong investment meets the demands of high technology All of the critical components manufacturing\" for the Form Talysurf® LASER are manufactured in-house at our UK Tim Garner, Operations Director. facility, with unique serial numbers – Taylor Hobson Ltd. for worldwide traceability. Taylor Hobson's latest investment includes the Mazak Integrex i-200S with 10 axis, twin spindle, Taylor Hobson has invested in the in cycle probing, tool break detection, unmanned running, temperature control, zero set up times, latest machining techniques to deliver auto re-loading, high accuracy glass scales and 110 tool capacity. measurement integrity through manufacturing excellence. 5

Form Talysurf® LASER Designed to meet your measurement needs Performance in all environments Complete trust in your measurements and results Fundamental to any metrology system is the integrity and reproducibility of the results it delivers. The foundation of accurate measurements is the system's noise floor capability.Taylor Hobson take great pride in boasting the worlds best noise floor. Our product design is underpinned by decades of measurement experience, ultra-precision manufacturing expertise and FEA optimised design. These attributes provide low noise and near flawless mechanical execution of the measuring axes. Internal raceway, form and roughness Class-leading range with Verification of system Angle capability with the LASER gauge measurement accuracy reverse bias gauge The Form Talysurf® LASER delivers Taylor Hobson is the only company The dual bias Laser gauge is capable 10 mm gauge range with a standard that can prove radius accuracy and of measuring surfaces with the same 100 mm stylus. form capability over the full gauge degree of accuracy whether the range. gauge is inverted or not inverted. The LASER gauge has been designed to provide the user with greater This is to certify the integrity and The above attributes coupled with measurement flexibility. Small, reproducibility of the results the the instrument's ability to measure medium and large complex parts can system produces. internal or external angle make be measured on a single system. the Form Talysurf® LASER a truly Other manufacturers quote less versatile system. Buy with confidence and future-proof radius accuracy and form capability your investment. Using a 200 mm over a significantly reduced gauge stylus provides an class-leading 20 mm range, indicating less confidence in gauge range with full surface finish their measurement results. capability. 6

Gauge Range Noise Bias Software Fully calibrated - 10 mm Rz Bias options Powered by Resolution - 1.6 nm < 30 nm Dual or single Metrology 4.0 Easy access into bores with 200 mm stylus Surface, waviness and primary analysis Discontinuous measurement* Reverse bias measurement Automated force control Automatic lift-lower Class-leading resolution to ISO standards The precise lift-lower function Large range coupled with a high The LASER gauge maintains an ISO minimises gauge movement and resolution gives flexibility in measuring recommended tip pressure of <75 reduces the measurement time while large scale profiles while also ensuring mgf while using a 200 mm stylus with also providing safe and automatic small surface details are not lost. 2 µm diamond tip. clearance of the part. Gauge protection system* • Force control is automated Coupled with closed loop feedback, and maintained throughout the the lift-lower excels during many Protect your investment from measurement cycle different modes of measurement: accidental damage and reduce down time by utilising the built-in rapid • For softer materials, the stylus force • Batch collision detection system. can be adjusted to as low as 30 mgf • Discontinuous* (interrupted features) • Internal/external bearing The system stops movement in any • Automated force control adheres to • Small bore direction under automatic or manual ISO standard 3274 mode to prevent collision. * Optional. 7

In so many ways, it's a first Advanced metrology, made simple Designed with the Real time display operator in mind Measurement menu Powerful, intuitive and easy-to-use. Real time profile The user interface provides Status bar Form at a glance monitoring of the measurement process. Measurement Toolbar Real time simulation and true part co-ordinates enable monitoring and control to a level unprecedented in the industry. Real time display The TV view allows the user to track the measurement in real time through the on-screen profile. This is most beneficial if any dirt, marks or obscurities are seen, as the measurement can be stopped at any point, without any loss of data. Part Co-ordinate Macros Calibration System (PCS) A new software feature that enables One hit patented calibration routines Metrology 4.0 has two co-ordinate the user to define icon-based provide accurate and precise systems; instrument and part. functions. measurements in both single and dual bias mode. The part co-ordinate system allows These functions can be set to run the user to control measurement and custom measurement programs, These routines are fast and do movement around any component media messages, instructions, not require operator intervention according to the part drawing. warnings, calibration routines, and ensuring maximum performance. much more. The on-screen view provides an exact Media messages simulation of the real instrument, The user has instant and configurable allowing remote monitoring and at a access to all macro functions directly Include text, images and videos as glance confidence in the measurement from the instrument control ribbon. operator prompts during programs. process. 8

Icon-driven interface Metrology 4.0 advanced measurement types Metrology 4.0 enables simulation of the measurement process with 'at-a-glance' status, on-screen indicators, • Discontinuous measurement* real-time feedback and remote system control. • Crest measurement • Crest analysis - LS Arc, highest point, A range of different measurement modes are available via intuitive icons on the measurement tool bar.Tool lowest point tips give a detailed overview of the measurement. • Alignment routines - Cylinder alignment, axial alignment and auto levelling Instrument ribbon Discontinuous measurement on parts with varying sizes Control toolbar m Talysurf® LASER Simulation of real-time Ball screw measurement discontinuous measurement using SMART Move Programming SMART Move A range of different modes that offer basic elements such A clever tool that allows the user to create points around as recordable part programming and an advanced toolbox a part for movement and measurement. of programmable features including variables*. • Simply click on the screen to create a point. The use of variables reduces the time it takes to create and • The instrument will then move the stylus tip to that point maintain multiple part programs.This function allows one • The instrument moves using either the traverse, column, program to be created for a set of parts of differing sizes. Y-stage or a combination of these axes. User Levels • Pre-flight path, allowing the user to predict and control the Tailor your instrument to suit the operator, from basic axes of movement to avoid any obstructions production mode to advanced administration use. • Measurements are made between pre-defined points or The password protected modes provide complete control from points fed back from the analysis process of a user's access, resulting in a tamper-proof software • Improved accuracy and repeatability can be achieved via interface for use in the most secure environments. the unique feedback process * Optional. • A perfect tool for offline programming 9

In so many ways, it's a first Advanced metrology, made simple Dedicated software Contour analysis* DXF creator* analysis packages An essential tool for geometric A utility that allows creation of DXF One software platform does all dimensioning, tolerancing of profiles data, enabling comparison of design and full form deviation analysis. profile to part profile. Metrology 4.0 includes desktop publishing, automated feedback, Save time and increase productivity • Logarithmic equation roughness, contour, and 3D analysis. with automation features within • Free form equations Contour analysis. • Tolerance zones Critical analysis types Topography analysis* Data fusion* Surface finish • Roughness, waviness and primary Transform your 2D measurement Where components profiles are • Form error and radius in to a powerful 3D analysis to view demanding in angle and form, • Rk parameter set surface and defects in greater detail complete analysis can be made by • R & W parameter set using Metrology 4.0 analysis 3D fitting several measured profiles • Dominant wavelength software and a motorised Y-stage. together into one profile using the • Slope analysis patented data fusion process. • Step height • Departure from true form (DFTF) • Localised slope (LSLP) Topography* • 3D mapping • Structured surfaces Contour* • Gothic arch • Roller profile and drops • Angle • Wall / Disc thickness • Distance measurement • DXF fitting Critical analysis functions • Morphological filtering • Dual Profile • Data fusion • Helix angle correction • Profile patching 10 * Optional.

Desktop publishing Benefits • Generate interactive reports The software allows users to create templates and use • Compose multi-page documents them in the analysis process, which vastly simplifies the • Multiple documents can be displayed on screen, which measurement process. enables visual comparison of multiple results at once The desktop publishing features are powerful and simple to use allowing customisation of result layouts and ensuring a • Build a professional report in a matter of minutes more professional and personalised look to your brand. Feedback measurement control Customised analysis* Repeatability and reproducibility are key to any production Our strategy for success is simple, instead of just selling process. Metrology 4.0 closes the loop between products, we provide solutions. If our standard software measurement and analysis by feeding positional information analysis packages do not satisfy your needs, we can back to the movement or measurement process in order customise a solution to match your requirement as an to improve process control. advanced module. Movement or measurement can react or be controlled via Alternatively Metrology 4.0 has built-in access to execute defined features on a part such as intersections. MATLAB™ files.This enables the user to writing their own scripts and execute them by loading an 'm' file. Feedback process • Measure profile Design and program your own... • Create datum points for critical features • Custom filters • Add datum points to instrument view • Custom analyses • SMART Move to start position • Custom parameters • Measure between specified points • Apply template to the analysis MATLAB™ software purchased separately from external source. 11

Traceability 0026 2624 Full traceability to international standards Critical results, trust Taylor Hobson Datum straightness Surface finish Traceability To ensure the traverse unit Taylor Hobson can provide glass Taylor Hobson provides full conforms to specifications Taylor or metal roughness standards certification for artefacts and Hobson can supply Zerodur calibrated to an uncertainty instruments in our purpose built ISO straightness standards. of ±(2% + 4 nm) providing graded clean room UKAS facility. measurement confidence and These standards provide certainty compliance for peak parameters Our UKAS laboratory is able to in the traverse direction and are with respect to ISO standards. measure all of the parameters combined with special software associated with surface texture, routines to enhance the measuring Spacing standards are also available including French, German, USA axis for correct geometrical form. to an uncertainty of ±0.6 µm. and Japanese derivatives. For further information please T: +44 (0)116 276 3779 Arcuate correction visit our website or contact our E: [email protected] worldwide Centre of Excellence. W: www.taylor-hobson.com The Form Talysurf® systems use a patented ball calibration routine to ensure that both dimensional measurement capability and gauge linearity are dealt with in a single, automated operation. This fast and simple process uses high-precision spherical calibration artefacts that have been produced to exacting standards and then calibrated for radius and form traceable to international standards. Step height To ensure the correct gain setting of your instrument, high precision step height standards are available; calibrated with uncertainties down to ±4 nm. Grating correction All our traverse units are tested and enhanced using interferometric techniques ensuring accurate dimensional and surface texture measurement in the x direction. 12

Modular design Designed to meet your individual requirements Performance in all environments Configurations The unique options support high accuracy measurements in all environments from shop floor to laboratory. 1. Form Talysurf® LASER, environmental chamber, surround with shelf and display monitors at the front. 2. Form Talysurf® LASER, surround with shelf and display monitors at the back. 3. Form Talysurf® LASER, surround and display monitor on a separate desk. Further versions • Active AV mounts, environmental chamber, surround with shelf and display monitors at the front. • Standard steel frame with display monitors on separate desk. System configurations shown with Form Talysurf® PGI NOVUS system. 13

Form Talysurf® PGI N OV U S More advanced measurement and analysis required, The Form Talysurf® PGI NOVUS is a great solution. Introducing, the most advanced system for surface finish, contour, 3D and diameter measurement At the heart of the new Form Talysurf® PGI NOVUS is a ground-breaking dual bias gauge. The NOVUS gauge provides the ability to measure diameter, included angle, surface finish in a normal and inverted direction with the same speed and accuracy. Through this development,Taylor Hobson has addressed challenges faced day-to-day by bearings, injectors and precision component manufacturers. Buy with confidence When you purchase from Taylor Hobson, you are investing in the most accurate, stable and repeatable measurement system on the market. The Form Talysurf® PGI NOVUS delivers class-leading: • Angle • Radius • Range Instrument shown • Diameter • Form • Resolution 0.2 nm resolution, 20 mm range, Dual bias Powered by Metrology 4.0 World-leading range with Verification of system Diameter & angle capability the PGI NOVUS gauge measurement accuracy with reverse bias gauge The Form Talysurf® PGI NOVUS Taylor Hobson is the only company The dual bias NOVUS gauge delivers 20 mm gauge range with a that can prove radius accuracy and combined with the new high precision standard 100 mm stylus. form capability over the full gauge column delivers unparalleled diameter range. measurements to sub-micron The PGI NOVUS gauge has been accuracies.This capability is critical to designed to provide the user with This is to certify the integrity and manufacturers of components such as greater measurement flexibility. Small, reproducibility of the results the bearings, injectors and ball screws. medium and large complex parts can system produces. be measured on a single system. The above attributes coupled with Other manufacturers quote less the instrument's ability to measure Buy with confidence and future-proof radius accuracy and form capability internal or external angle make the your investment. Using a 200 mm over a significantly reduced gauge Form Talysurf® PGI NOVUS a truly stylus provides an industry-leading range, indicating less confidence in versatile system. 40 mm gauge range with full surface their measurement results. finish capability. 14

Gauge Range Resolution Bias Software Gauge range, up to Resolution, down to Bias options Powered by 20 mm 0.2 nm Dual or single Metrology 4.0 Internal raceway diameter, form and roughness Reverse bias for PCD analysis along with gothic form and dimensions Unparalleled diameter measurements to sub-micron accuracies Easy access to gear teeth using dual tipped small bore stylus Automated force control Automatic lift-lower World-leading resolution to ISO standards The precise lift-lower function Large range coupled with a high The PGI NOVUS gauge maintains an minimises gauge movement and resolution gives flexibility in measuring ISO recommended tip pressure of reduces the measurement time while large scale profiles while also ensuring <75 mgf while using a 200 mm stylus also providing safe and automatic small surface details are not lost. with 2 µm diamond tip. clearance of the part. Gauge protection system • Force control is automated Coupled with closed loop feedback, and maintained throughout the the lift-lower excels during many Protect your investment from measurement cycle. different modes of measurement: accidental damage and reduce down time by utilising the built-in rapid • For softer materials, the stylus force • Batch. collision detection system. can be adjusted to as low as 30 mgf. • Discontinuous (interrupted features). • Diameter. The system stops movement in any • Automated force control adheres to • Internal/external bearing. direction under automatic or manual ISO standard 3274. • Small bore. mode to prevent collision. © Taylor Hobson Ltd. 2020. Form Talysurf® LASER - 04/2020. 15

The Metrology Experts Sales department Established in 1886, Taylor Hobson is the world Email: [email protected] leader in surface and form metrology and Tel: +44 (0) 116 276 3771 developed the first roundness and surface finish • Design engineering – special purpose, dedicated measuring instruments. metrology systems for demanding applications. www.taylor-hobson.com • Precision manufacturing – contract machining services Centre of Excellence department for high precision applications and industries. Email: [email protected] Service department Tel: +44 (0) 116 276 3779 • Inspection services – measurement of your production Email: [email protected] Tel: +44 (0) 116 246 2900 parts by skilled technicians using industry leading • Preventative maintenance – protect your metrology instruments in accord with ISO standards. • M etrology training – practical, hands-on training courses investment with an AMECare support agreement. for roundness and surface finish conducted by experienced metrologists. 0026 2624 • Operator training – on-site instruction will lead to greater proficiency and higher productivity. • U KAS calibration and testing – certification for artifacts or instruments in our laboratory or at customer’s site. © Taylor Hobson Ltd. 2020 Taylor Hobson UK Taylor Hobson China Taylor Hobson Singapore © DiskArt™ 1988 [email protected] AMETEK Singapore, 10 Ang Mo Kio Street 65, No. 05-12 Techpoint, Singapore 569059 (Global Headquarters) Shanghai Office Tel: +65 6484 2388 Ext 120 Part A1, A4. 2nd Floor, Building No. 1, No. 526 [email protected] PO Box 36, 2 New Star Road Fute 3rd Road East, Pilot Free Trade Zone, Leicester, Shanghai, 200131, China Taylor Hobson Thailand LE4 9JQ, England Tel: +86 21 5868 5111-110 89/45, Moo 15, Enterprise Park, Bangna-Trad Road,Tambol Bangkaew, Amphur Bangplee, Tel: +44 (0)116 276 3771 Beijing Office Samutprakarn Province 10540,Thailand [email protected] Western Section, 2nd Floor, Jing Dong Fang Tel: +66 2 0127500 Ext 505 Building (B10), No. 10, Jiu Xian Qiao Road, [email protected] Taylor Hobson France Chaoyang District, Beijing, 100015, China Taylor Hobson Taiwan Rond Point de l’Epine Champs Tel: +86 10 8526 2111 Batiment D, 78990 Elancourt, France 10F-5, No.120, Sec. 2, Gongdao Wu Rd., Tel: +33 130 68 89 30 Chengdu Office Hsinchu City 30072,Taiwan [email protected] No. 9-10, 10th floor, 9/F, High-tech Incubation Tel: +886 3 575 0099 Ext 301 Park, No. 160, Jinyue West Road, Chengdu [email protected] Taylor Hobson Germany 610041, China Taylor Hobson Mexico Rudolf-Diesel-Straße 16, Tel: +86 28 8675 8111 D-64331 Weiterstadt, Germany Acceso III No. 16 Nave 3 Parque Ind. Benito Tel: +49 6150 543 0 Guangzhou Office Juarez Queretaro, Qro. Mexico C.P. 76120 [email protected] Room 810 Dongbao Plaza, No.767 East Tel: +52 442 426 4480 Dongfeng Road, Guangzhou, 510600, China [email protected] Taylor Hobson Italy Tel: +86 20 8363 4768 Taylor Hobson USA Via Della Liberazione 24, 20068, Peschiera Borromeo, Zeloforamagno, Milan, Italy Taylor Hobson Japan 27755 Diehl Road, Suite 300, Warrenville, Tel: +39 02 946 93401 IL 60555, USA [email protected] 3F Shiba NBF Tower, 1-1-30, Shiba Daimon Tel: +1 630 621 3099 Minato-ku,Tokyo 105-0012, Japan [email protected] Taylor Hobson India Tel: +81 34400 2400 1100 Cassatt Road, Berwyn, PA 19312, USA Divyasree NR Enclave, 4th Floor, Block A, [email protected] Email: [email protected] Plot No. 1, EPIP Industrial Area, Whitefield, Web: www.ametek.com Bengaluru - 560066, India Taylor Hobson Korea Tel: +91 80 6782 3346 [email protected] #309, 3rd FL, Gyeonggi R&DB Center, 105, Gwanggyo-ro,Yeongtong-gu, Suwon-si, Gyeonggi-do, Korea, 16229 Tel: +82 31 888 5255 [email protected]