ePaper-MMT Jan2017

Jan 2017 Issue 01TRAK-ingProductivityfor Success



TURNING SOLUTIONS MILLING SOLUTIONSGRINDING SOLUTIONS SALES & SERVICEAUTOMATION SOLUTIONS PRODUCTIVITY SOLUTIONS

IMPRINT CONTENTSDisclaimer: TRAK-ing 06Edited, designed and printed onbehalf of Ace Micromatic Group. Productivity 12The design, pictures and content for Successused in this publication are LAUNCH @ IMTEXintellectual property of the group NEWSunless mentioned otherwise. NEW LAUNCHNo part of this publication maybe reproduced or transmitted inany form without the prior writtenconsent of the editor. Efforts havebeen made to keep the informationin this newsletter as much correctas possible. However, the editorcannot be held responsible in caseof any discrepancies found in thedata. If you have any interestingstory/event/contribution to beshared or any questions,please get in touch with the editor [email protected]:Sreekanteswar ShankarnarayanSub-Editor:Manasi Devendra GojeContent & Design:Printed at: 13 14World Wide Media Jan 2017 Issue 01 TRAK-ing INNOVATION MACHINING 16 AUDIT Productivity for Success KYC 18Cover Page: 22 EVENTIndustrial Internet of Things (IIoT) 2016is all about connecting employee,machine and management into 24one continuum for improvedproductivity. The cover imageillustrates the multilateral nexusthat enables real-time information,prompt support and uninterruptedfunctionality on the shop floor.Ace Micromatic Group

EDITORIALRing in the new... Welcome back, and wish you all a very happy curtain on our new Tech Centre in Rajkot new year! With your - another step bringing us closer to our continued support, we customers to meet their expectations and will keep working on join them in their growth story. One future trend knocking on our doors already our group philosophy is the Industrial Internet of Things (IIoT), aka of creating “Value Through Technology”. Our Smart Manufacturing or Industry 4.0. Our conscious efforts in 2017 will be keeping the step to embracing it is the Manufacturing ideals of “Make in India” at the forefront. Intelligence suite, from AMIT, the cover story Our new product, the Next Generation on insightful experiences of our customers Precision Grinder, of its successful an indigenous high implementation and precision cylindrical Visit us at utility. grinder from MGT IMTEX 2017 We remain committed has been made in to bring you through collaboration with IIT - Ace Micromatic CNC Plus engaging Madras and Advanced Group Pavilion content regularly. To at Hall 4, Stall B106 this end, I am happy Machine Tool Testing to announce our Facility (AMTTF). The collaboration Jan 26 to Feb 1 new collaboration is in line with our BIEC, Bengaluru with Magic Wand commitment Media Inc, a content to engage with marketing and academia and branding team with industry to promote knowledge and profound experience and intrinsic knowledge develop new technology. of the Indian manufacturing industry. For a closer look at our entire product and service array, do visit We solicit your feedback. us at IMTEX 2017, from January 26 to February 1 at Bangalore Keep them coming! International Exhibition Centre, Bengaluru. Our homegrown latest technologies and solutions will be on display at the Ace Micromatic Group Pavilion in Hall 4, Stall B106. Furthering our customer T K Ramesh, CEO engagement endeavour, on Micromatic Machine Tools February 14 we officially raise the CNC+Plus, 01/2017 5

COVER STORYTRAK-ingProductivityfor Success

While Industrial Internet of Things (IIoT) is all the rage inproduction these days, actual implementation of IIoT-basedtechnologies comes with its own set of challenges and rewards.We bring you three success stories from our valued customers whoimplemented the AmiT – TPM-Trak®, a manufacturing intelligencesuite from the Ace Micromatic Group and are now reaping thebenefits in productivity, employee performance and betterunderstanding of their machines.The long-anticipated future the supervisor to go and monitor each is here, and IIoT is a reality machine manually,” notes Qasmi, “but in the manufacturing sector with this system we can monitor all the today. Simply put, IIoT-based machines at one go on one system. We technologies help us “see” have seen an increase in productivity by each unit in a manufacturing 10 per cent.”setup during production, allowing better Supplying his own experience atcontrol and analysis of the process. It is the Samarth Engineering Services,first step towards real Smart Manufacturing. Managing Director Prashant Shete“Whether you call it IIoT, shares, “With We are on a missionSmart Manufacturing or The Internet of Things the help of TPM- to doublethe German term Internet (IoT) has the potential Trak® software, our revenue4.0, it is the buzz word in we were able by 2020. We will not bethe manufacturing industry, to impact everything to manage pro- increasing our man force butindicating integration from new product duction schedules our technology opportunities, to shop meticulously and force,of sensors, communica- save ourselves integrated with floor optimization, from buying an automation.\"tion technology, and to factory worker extra machine. It efficiency gains that helped us to reduce Vice President,software all put to- Projects,gether as one solution,” Bharat Forge Ltd,expounds Product Head, Sagar InamdarManufacturing Intelligence, will power top-line and our investment.AceMicromatic The working wasManufacturing Intelligence bottom-line gains. healthy and veryTechnologies Pvt Ltd Goldman Sachs, in its report predictable.”(AmiT), M N Somashekhar. The Internet of Things: Emphasizing onVice President, Projects, The Next Mega-Trend the relevance ofBharat Forge Ltd, IIoT in the industrySagar Inamdar explains the company’s today Regional Lead-Western India,perspective for implementing IIoT: “We AmiT, Rammohan Yadati describes thewanted to optimize and automate to keep current scenario, “Indian companies areour productivity going up.” Ask Executive at an early stage of adoption in the IIoTDirector, Manufacturing RIJ Engineering journey. Readiness largely depends onPvt Ltd, Kamaal Qasmi who has recently maturity profile of the individual companypurchased the AmiT TPM-Trak® observed in terms of processes, IT infrastructurea jump in productivity. “It is not possible for and alignment and sponsorship from CNC+Plus, 01/2017 7

COVER STORY TPM-Trak® installed on machines at RIJ Engineering Pvt Ltd We can now senior leadership. Many companies are the company deals in a variety of products, monitor taking up IIoT programs by involving the backbone is automotive – crankshaft,the production domain experts, system integrators steering knuckle, drive and transmissionon hourly and technology OEMs to understand channels. The company has also diversifiedbasis. After and benchmark several aspects of into gear shaft and turbocharger business;installing the manufacturing productivity.” besides interests in aluminium and mostTPM-Trak® recently, defence and locomotive.we have seen The Product Samarth Engineering Services are manu-an increase Yadati further adds, “We have been the facturers of small precision components,of 10 percent first mover in providing Industry 4.0 and with a product basket including poly grovesproductivity.\" Industrial IoT solutions in manufacturing pulley, valve cap components etc. and belting space in India, and continue to create robust out around four lakh components per month.Executive Director, innovation which can deliver quick, tangible RIJ Engineering Pvt Ltd is an integratedManufacturing, benefits to customers. Our solutions span OE Gear manufacturer, providing highRIJ Engineering different areas of Industry 4.0 such as Real- quality machining support to the automotivePvt Ltd, time OEE & Production Analytics; Process sector in India. Its clientele includesKamaal Qasmi Energy Monitoring; Online Inspection Tata Motors, Mahindra & Mahindra, & Poka Yoke; Visual Factory & ANDON; Fiat India Automobiles Ltd, Dana Spicer, Workflow Apps; Machine Diagnostics; and VE Commercial Vehicle Ltd, Eaton, etc. All Assembly & Conveyor Monitoring.” Being manufacturing processes are performed a part of the machine building Group, in-house, with a production capacity of two AceMicromatic, AmiT is fully prepared lakh components per month. to serve the manufacturing industry in IoT space, developing smart machine Foray into TPM technology for CNC turning, machining For Samarth Engineering, the 2008 recession and grinding machines. was a wake-up call to take a hard look at the way they were producing. “At the The Customers suggestion of Managing Director, AmiT, Bharat Forge Ltd is world’s largest Chandrashekhar Bharti we implemented crankshaft manufacturing company. While TPM-Trak® on four machines, and theAce Micromatic Group

Samarth Engineering has implemented TPM-Trak through out its plantresults were very effective,” shares Shete. which have different processes and skill With theAt present, the company is making levels for technology adoption.” help ofcomponents for Indo Schöttle Auto Parts Pvt He moves on to the Bharat Forge story, TPM-Trak®Ltd, Turbo charger for Tata and components a company that in Yadati’s words, “is software, wefor Borg Warner. Sensing a need to expand, passionate about IIoT, and the projects at were ablethe company is moving from its current BFL are technically challenging. Working to manage2500 sq ft facility to a 10,000 sq ft industrial with corporate sector such as BFL involves productionspace next year. AMG will accompany them discussions and co-ordination with several schedulesto the new setup, Shete confirms. stakeholders to finalize requirements of meticulouslyDetailing the objective of buying the solution and methods of execution. and saveTPM-Trak® for RIJ Engineering, Qasmi Providing training to different levels of ourselves fromputs, “We have hundreds of machines and the work-force in different departments/ buying anit is difficult to monitor productivity of each teams to suit the usage and skill sets was extra machine.machine manually. We were looking for an another challenge.” It helped usautomated product which could give all Every project brings its unique set of to reduce ourinformation on machine productivity and challenges, and the same was true for investment.\"provide unfiltered information without any Samarth as well where the first taskintervention or manipulation so that we was to overcome the hesitation or Managing Director,could monitor the machine productivity prejudice in the minds of the work-transparently.” Having found encouraging force. “A monitoring solution was being Samarthresults after the first TPM-Trak® installation perceived as a ‘policing tool’,” recallsaround 10 months ago the company got it Yadati, “At Samarth Engineering, team Engineeringinstalled on 32 machines in two plants at members had to be educated aboutdifferent locations. the importance of fact-based working Services, and adoption of IT-based solutions inThe challenge manufacturing shops. It was explained Prashant SheteShedding light on the project at RIJ to them that the objective is onEngineering, Yadati shares, “We came addressing process related issues thatacross the challenge to harmonize the best would subsequently help increase theirpractices and requirements across plants own productivity. Today, at Samarth CNC+Plus, 01/2017 9

COVER STORY Manager Productions, Samarth Engineering Services, Manu Panicker elaborating on the advantages of installing TPM-Trak in their plant We are in Engineering, all 14 CNC machines are get required technical help.” this industry enabled with TPM-Trak®. Workers Production reports for RIJ have becomesince more than review their performance themselves timely and more constructive too.10 years. We using TPM-Trak® dashboards.” “TPM-Trak® gives an insight timely on eachhave eight machine’s production capacity, idle time,products with The Transformation set-up time, all correlated with the operator.integrated The leap of faith in purchasing Hence, we now understand every operator’sproductivity, TPM-Trak® was duly rewarded in each strengths and weaknesses, as well as themonitoring case. For Qasmi, the first benefit was kind of training they require. We develop asolution, that automation meant no manipulation matrix based on the report in terms of everyTPM-Trak®. All of data. “The best part is the report operator’s output,” says Qasmi.our products gets generated timely and reaches usare integrated on the set schedule,” he affirms, “We Leveraging the mostin such a have 400 people and our first shift starts Samarth Engineering is usingmanner so as at 6 a.m. With the Implementation of TPM-Trak® OEE monitoring solution.to benefit from this system the tracking is easy. “RIJ Noting his satisfaction, Shete says, “We havethe latest Smart engineering is using TPM-Trak® OEE developed capacity calculation software,Manufacturing monitoring and add-on IoT alerting where we enter the part names, cycle timetechnology.\" modules,” Yadati adjoins, “At RIJ and man hours. It instantly generates data on Engineering, technical pre-requisites capacity, based on which we can decide if weProduct Head, such as getting the required signals are falling short and need to outsource some from machines for TCS_PLC variant of the components. We are working withManufacturing involved the coordination between their 90 per cent productivity. We have electrical maintenance team, AmiT confidence and back up, and software neverIntelligence, team and MMT team. AmiT also helps betrayed us. Productivity of TPM-Trak® is the customer to identify right choice of 85-90 per cent.”AmiT, IT infrastructure. Today, RIJ TPM-Trak “The TPM-Trak® is an innovative product servers are available remotely to AmiT in our sort of manufacturing set up,”M N Somashekhar technical team in Bangalore which Qasmi declares, “The idle time and wastage allows RIJ users to interact with AmiT of components have reduced drastically. team at any time to clarify the doubts or We can now monitor the productionAce Micromatic Group

Operators at Samarth Engineering align with the Challengescompany's philosophy of growth and understand can bethe value of being monitored either technical or personnelon hourly basis. After installing the We are grateful to our customers for related. Both canTPM-Trak® we have seen an increase their support and contribution to the be overcome byof 10 percent productivity.” RIJ cover story. working closelyEngineering is affirmatively on board with the customers,for more connectivity, confirms Qasmi, Bharat Forge Ltd and generous“Ultimately we want to connect all RIJ Engineering Pvt Ltd interaction tothe machines – the entire plant. Samarth Engineering Services educate andThe software provides us the productivity address allwe are looking for.” concerns of the employees before installation.\" Regional Lead-Western India, AmiT, Rammohan YadatiPERSONAL DETAILS:NAME:DESIGNATION:COMPANY:ADDRESS: CITY: PINCODE: STATE:CONTACT: EMAIL:Dear reader, if you wish to receive upcoming issues of CNC Plus newsletters, Kindly fill in the above form and mail to:Micromatic Machine Tools Pvt. Ltd. No. 240/241, 11th main, 3rd phase, Peenya Industrial area, Bangalore 560058. P: +91 80 4020 0555 CNC+Plus, 01/2017 11

NEWSRajkot to get aTECH CENTRETo serve its customers better, Micomatic Machine Tools Pvt Ltd (MMT) hasannounced the opening of its Tech Centre at Rajkot on Feb 14, 2017.Spread across a sprawling area of The Rajkot Tech Centre will be inaugurated MMT started its 9,400 sq ft, the sate-of-the-art Tech at the hands of Managing Director, Echjay Gujarat branch in Centre is slated to provide myriad Industries, Parasbhai Doshi; Chairman, 2004. Since then, training programs from basic Amul Group, Sureshbhai Patel; Managing the company’sCNC machine operating, advance training, Director, Rolex Rings, Manishbhai customer base hasmachine maintenance training, component Madeka and Managing Director, Fm-PBW, expanded to ancycle time study, fixtures solution, to Maheshbhai Patel. impressive numberproduction improvement and so on to its MMT started its Gujarat branch in 2004. of 1,435 using 2,840customers. With an objective to increase Since then, the company’s customer base machines.awareness and knowledge on CNC machines has expanded to an impressive number ofamongst its clientele, MMT intends to work 1,435 using 2,840 machines. Catering to theclosely with its customers and provide them requirements of diverse industry sectorswith application support. from automobile, die-mould, agricultureDuring the opening of the Tech Centre submersible pumps, hydraulic and surgicalnext month, there will be an array of wide implants, these customers have alwaysrange of machines from the Group such as: found machines from the Ace groupAce: SJ400-LM, SLC-16-LM. AMS: VMC very reliable. 850V and MGT: SGA-40. To know more contact us: E:[email protected] Micromatic Group

NEW LAUNCH Ace Micromatic GroupCMV-350 TS LaunchTwin Spindle ColumnMoving Machining CenterCMV-350 TS, a compactmachining center isdesigned for outstandingdynamic rigidity whileits isolated working zoneenables better chip andcoolant managementsystem.Benefits of CMV-350 TS Cutting edge features● Two parallel spindles machining two identical work pieces ● Twin spindle column moving type VMC at once ● Center distance between two spindles:● Large reduction in the cost per component due to reduction in Cycle time per component 350 mm● Optimal reduction when multiple components are machined ● Faster Pallet changer (Turn table) – each cycle Pallet changing time of 8 sec The new developm● Two times the productivity within a footprint only slightly larger with 600 kg load per side than that of a single spindle machine ● Large table size of 1100 x 500 m“mU(2L)T– IMATE PE Can accommodate Rotary tableFonOR● Reduction in the manpower requirement, resources both sides PARTS MA maintenance cost ● Chip to chip time of 4 secs- ATCs● Reduced Power consumption Ace Designers have revampe● Perfect balance of Productivity & Economy attached to column the “Best even Better”.● Ideal for high volume production of identical components The key developments in th CNC+Plus, 01/2017 13

LAUNCH @ IMTEXShowcasingTHE BEST!As a leading brand in the Indian machine tools space, Ace Micromatic Group willonce again occupy a prime position in IMTEX 2017 in Bengaluru. Our booth at theexhibition will feature some of our latest and most popular solutions in Turning,Milling, Grinding, Machine Building, as well as IoT and Smart Manufacturing. Array of Solutions & Products on display Turning Machine Building ● Compact - High Performance Turning ● Servo Turrets ● ATC for Universal Machining Centre Centre ● ATC for HMC and VMC & ATC for Drill ● Precision-CNC Sliding Head Automat ● IoT Enabled Machines Tap Centre ● Productivity Enhanced by Automation ● CNC system for Turning & Milling Solutions Machines ● Shaft Turning Solutions ● Servo Motors and Drives Milling IoT & Smart Manufacturing ● End to End Automation Solutions ● MachineConnect ● High Dynamics 5 Axis Machining ● eSHOPx Digital Factory ● TPM-Trak OEE & Visual ANDONs Center ● Process Energy Monitoring ● High Productive Twin Spindle ● Assembly Conveyor Monitoring ● ustomer Support Machining Centers ● Value Added Services ● High Speed Drill Tap Machining Centers ● Application Support & Training ● High Speed Compact VMCs ● Channel Partners & Financial Solutions Grinding ● CNC Internal Grinder ● CNC Centerless Grinder ● Technology Corner ● Value Added Services CornerAce Micromatic Group

iG-150UHigh precision 2/3 Axes CNC Cylindrical Internal Grinding Machines are ideal for variety ofinternal, external and face grinding applicationsFeatures● Twin spindle application for grinding stepped bore of different ranges in single setup● Compact foot print for machine mounted accessories for plug and start● Automation with Robot and Gantry● Wheel Spindle RPM ranges 7500 to 105000 for higher material removal ensuring consistent, enhanced quality CNC+Plus, 01/2017 15

INNOVATIONTrailblazerPRECISION IN GRINDINGObjectiveDevelopment of an indigenous cylindrical grinding machine equivalent to the best in classgrinding machine in the World.Frame-work for the design, building & testing of a similar Next Generation high PrecisionGrinding Machine (NGPG).The teamNGPG was developed with the collaborative efforts of IIT-Madras, MGT, PSA office-Govt. ofIndia, IMTMA and AMTTF. Progress was reviewed quarterly & monitored by the PRMC (ProjectReview Monitoring Committee)Performance targeted for the Next Generation Precision Grinder (NGPG)Specification as per Reference SH-63 ProjectISO 2433:1999 (E) machine machine targetCircularity (μm) 0.7 1 0.5Consistency of diameter (μm/mm) 1/300 4/300 1/300Process scatter after (30 minutes 5 10 <5warm-up (dimensional stabilitywithout guage) μm (dimensionalstability without guage) μmProcess scatter for 8 hour duration 25 35 <25(1 typical production shift)Grinding wheel Surface Speed (Maximum Speed for characterizing the performance of grinding machineConventional wheel (660mm x 60mm) 60 60 60• Project sanction by OPSA • Development of machine• IITM and MGTL partnering characterization framework together • Identification of precision• Identification of indigenously influencing elements of machine developed machine• Setting of target for NGPG • Development of Diagnostic tool for process characterization • Development of Machine tool testing protocol with AMTTF • Benchmarking with world class machineAce Micromatic Group

The ApproachTo make a characterization framework for evaluating theperformance of a High Precision Grinding Machine.To conduct the testing and compare both the MGTL machine andthe World class cylindrical grinding machine for the Geometrical,Static, Dynamic & the Thermal characteristics• To set goals for the NGPG machine• To develop design, manufacturing & testing Guidelines for the NGPG• To build the NGPG, verify the set targets & deliver it to IIT-M (for further research work)Performance Evaluation of Machine Tool NGPG - PRMC committee members Prof N K Mehta (IIT - Rorkee Chairman), Mr Neeraj Sinha (Member Secretary - PSA office GOI), Prof P V M Rao (IIT - Delhi), Dr R Balasubramaniam (BARC - Mumbai), Mr P J Mohanram (IMTMA - Bangalore), Mr B R Mohanraj CMTI - Bangalore, Mr T Parabrahman (ex MD, KTTM-not present), reviewing the progress of NGPG machine building at MGT Bangalore plant.• Suggestions to upgrade the machine to NGPG• Enhancement of Design, Manufacturing and Assembly process at MGTL • Design validation with exp. Results • Building of NGPG machine. • Testing & Realization of NGPG Machine. To know more contact us: E:[email protected] CNC+Plus, 01/2017 17

MACHINING AUDITGetting MaximumOUT OF RESOURCESTimely and regular audit of the machine tool setup can be of immense value inextracting the most output from existing resource without additional investments.We began an educational series on the subject in the last edition with a briefoverview of general turning. We continue the journey here with aspects of groovingon turning centres. An insightful read... Productivity is one of the utmost regard, a regular audit of the job conducted important aspects of any can give you an insight about how the tool manufacturing unit, may it be big is used. It will further help you in selecting a or small. Paying attention towards tool that is ideal for the job. While grooving, small but important things can help the unit keeping an eye on small details such as save time & cost and enable better efficiency. tool’s width will result in better tool life As it is said, ‘size does matter’, is true in the thus, cost saving. case of manufacturing. Not only the type of Here is how you can achieve more through tool but also size of the tool matters. In this right tool width selection.Ace Micromatic Group

CASE 1: TOOL WIDTH SELECTIONIf groove width is bigger than tool width: we have to decide as to how many plungeswe would require to finish the operation.Multiple plunges:• 1st plunge covers 100% of tool width• 2nd and subsequent plunges will cover the cutting width upto 60-75% of the tool widthCase OK mm 100% Case not OK mm 100% 5.2 73% 5.2 30%Groove width 3 Groove width 4Suitable tool width 3 Suitable tool width 41st Plunge 2.2 1st Plunge 1.22nd plunge 2nd plunge CNC+Plus, 01/2017 19

MACHINING AUDIT TWO PLUNGE CUT: No. of edges engage during the plunge cuts: • During 1st plunge both edges of insert are engaged • During 2nd plunge only 1 edge is engaged, this creates imbalance in tool life. Example: If we produce 100 parts with 2 plunge cuts: As per the below picture: • Engages once per • Engages twice per component. component • For 100 parts engages • For 100 parts engages 100 times 200 times Result: Imbalanced tool life • Left edge is used 50% • Right edge is used 100% Solution: Use subprogram and macro for machining alternate parts from left to right & from right to leftAce Micromatic Group

THREE PLUNGE CUTS: CASE 2:During center plunge both the edges of grooving insert are GROOVE TOP EDGE MANAGEMENT:engaged and during left and right plunge respective edgewill engage once.• Engages 1 time per • Engages both • Engages 1 times • Ensure X offset of grooving tool component. the edges per component. • Use Tool Nose Radius• For 100 parts • For 100 parts Compensation(TNRC) for groove engages 100 times engages 100 times finish operation • Maintain similar OD tolerance andResult: Balanced tool life groove bottom diameter tolerance to ensure smooth tangential contact of grooving tool with pre-turned OD Contributed by our Technical Expert Kashinath M Patnasetty To know more contact us: E:[email protected] CNC+Plus, 01/2017 21

KNOW YOUR MACHINE KYCSafeguardYOUR TURNING CENTRE Always use, confirm, monitor and maintainLIST OF GUIDELINES DISADVANTAGES OF REPERCUSSIONS NON-COMPLIANCE ON THE MACHINESafety & electrical supplyFour pole ELCB of rating 30mA No leakage current control Electrical shock and CNC Controltripping current Electrical and electronic parts failure failure415V Phase to Phase voltage No control on machine reliability Transfers leakageDedicated earthing with Neutral to Leakage currents may causeearth leakage < 3V and Resistance Failure of electrical and electronics electrical shocks to human,of <100 Ohms component machine & CNC controlsMake sure the AC temperatureis maintained as per the May effect the machine and Effect on machine reliabilityrequirements machine elements Overheating of machine and Reduction in reliability of machineMachine environment machine elements and machine elementsDust, moisture, standing water, Overheating of machine andliquid and rain free environment machine elementsNon exposure of machine andCNC to direct sunlight or otherheat sourcesAce Micromatic Group

Machine Foundation as per Vibrations and dampening of Accuracies Machined parts, Toolrecommendation machine Life and reliability of machinePneumatic supply to machine Moisture entry to Pneumatic Interruption in machine elements and other machine operations, failure of elements andDry air and required air pressure elements reduction in machine reliabilityas per recommendation Performance of the machine Interruption in machineCompressor with recommended elements operations, failure of elements andcapacity of volume and pressure reduction in machine reliability Required air pressures are not metMaintain the air pressure on Interruption in machinedifferent areas of machine operations, failure of elements and reduction in machine reliabilitySpindle and axes lubrication Lack of lubrication to key elements Premature failures of elements, of machine Accuracies of machine, ReliabilityRecommended gear box of parts and machinelubrication - Enclo 32 Lack of lubrication to key elements of machine Premature failure of elements,Recommended axes lubrication Accuracies of machine, Reliabilityoil/grease (Oil-Servo way 68, of parts and machineGrease - LHL X100)Coolant properties Synthetic coolant takes away Premature failures of elements, lubrication oil Accuracies of machine, ReliabilityNon Synthetic coolant oil of parts and machine Cooling to the machining part,Concentration of coolant >5% cutting tool and lubricity Tool life and surface finishUse DM water for mixing the Rusting of machine element, paintcoolant oil peel off, skin allergies Sump life, Human, raw material, seal, paint and corrosionProperties DM Water CoolantHardness <200ppm 550 toChloride 25ppm 600ppmPH 6.7 to 7 Ph 50ppm 8.5 to 9 PhHydraulics Hydraulic power pack Interruption in machine operations68 Grade oil pressure drop failure of elements and reduction Oil heating in machine reliabilityCleaning and replace Entry and collection of swarf and Interruption in machineas per recommandation sludge operations, failure of elements and reduction in machine reliabilityMachine external and internal Clogging of filters Interruption in machineFilter - Hydraulic, Pneumatic, operations, failure of elements andCabinet, AC, coolant reduction in machine reliabilityWe trust that you have found the above details useful and wish to assure you that compliance will help your team to ensure better reliability and machine of time.If you need any further assistance, please do not hesitate to contact our local service support. Email: [email protected] | www.acemicromatic.net To know more contact us: E:[email protected] CNC+Plus, 01/2017 23

EVENTSSnapshot OfEVENTS @ 2016Display of new J 400 XL/LM machine Inauguration being done by chief guest MMT team present at Expo Die & Mould components being appreciatedPune Machine Tool Expo Gurgaon House ShowOrganisers: IMTMA Organisers: Micromatic Machine Tools Pvt LtdVenue: Pune Venue: GurgaonDates: Sept 29 – Oct 2, 2016 Dates: Nov 14 – Nov 17, 2016The IMTMA organised expo saw participation from Chief Guest, Executive Director-Sona BLW Precisionover 100 exhibitors, attracting over 7400 visitors and 62 Forging, Vikram Verma graced the occasion. Stalwartstrade delegations from various industries, including auto from the large automotive companies of the region werecomponents, automobiles, capital goods, defence, aerospace introduced to our new grinding machines - IG 150Uand railways. Micromatic solutions for CNC Turning, Milling, and CLG 5020. Additionally, we also demonstratedGrinding and Productivity Monitoring Solutions received the new CNC turning machine J 300 LM & solution forpositive response from visitors. machining of Die & Mould. Customers also benefited from the rich experience of our experts who conducted seminars on latest developments in Precision Grinding, Die and Mould machining and IoT.Discussion with customer Ahmedabad House Show Machining being explained to customers Organisers: Micromatic Machine Tools Pvt Ltd Venue: Ahmedabad Dates: Nov 17 – Nov 19, 2016 Chief Guest, Bharat Patel graced the show with his presence. Special display of the Simple Turn Flat Bed CNC Lathe at the premises of our dealer Macht Exim LLP, Ahmedabad. The Simple Turn 50125 and 50125 6T machines garnered a resounding positive response from many customers. The visitors appreciated the ease of use and enhanced productivity of the machines.Ace Micromatic Group

Machine being explained to customers Discussion with customers Live cutting demo Machine being explained to CustomersDelhi House Show Metalex 2016Organisers: Micromatic Machine Tools Organisers: Reed Tradex Co LtdVenue: New Delhi Venue: BangkokDates: Nov 23 – Nov 26, 2016 Dates: Nov 23 – Nov 26, 2016Unveiling of the Die & Mould machining centre and the new Our presence at this biennial expo provided an opportunityJ Series turning centre. Customers witnessed a live cutting to get closer to Southeast Asian customers. A largedemo and interacted with experts from our application number of prospective customers from across Agriculture,team. IOT was one of the major attractions. Automotive, Aerospace and Education sectors visited the stall. Our popular products like J 300 LM turning centre with Robo, Super Jobber Elite, Vertical machining center 1060V & Spark & Tutor garnered a lot of attention.Ace Micromatic stall at Expo Rajkot Machine Tool Expo 850V being explained to the customer Organisers: KMG Business Technology & Machine Tools MFRS Association Venue: Rajkot Dates: Nov 23 – 26, 2016 Prominent regional exhibition for machine tools, cutting tools and allied sectors, where Micromatic held one of the major exhibits. We received a great response from visitors. In particular the newly launched J 400 LM and SG 40 machines attracted a lot of interest. Micromatic was the proud recipient of the Platinum Award for the Best Innovative Product & Display. CNC+Plus, 01/2017 25

SALES AND SERVICES – CONTACT DETAILSINDIANORTH Gurgaon RohtakDelhi T: +91 124 4745500 T: +91 99966 91055T: +91 11 22414232 E: [email protected] E: [email protected]: [email protected] Ludhiana Rudrapur T: +91 97791 28296 T: +91 95570 30224Faridabad E: [email protected] E: [email protected]: +91 129 4047000E: [email protected] Chennai - Sriperumbudur Ranipet T: +91 44 40440700 T: +91 4172 272732SOUTH E: [email protected] E: [email protected] Chennai - Tambaram TrichyT: +91 80 40200555 T: +91 044 22265531 T: +91 431 2483066E: [email protected] E: [email protected] E: [email protected] CoimbatoreBangalore - Bommasandra T: +91 422 4506183, 6588595 Mumbai - ThaneT: +91 80 27834836 E: [email protected] T: +91 22 25829062E: [email protected] Hyderabad E: [email protected] T: +91 40 23070496 Pune - ShirurBelgaum E: [email protected] T: +91 98906 23217T: +91 99800 02597 E: [email protected]: [email protected] Kolkata Rajkot T: +91 33 23648781 T: +91 281 6548369Chennai - Ambattur E: [email protected] E: [email protected]: +91 44 40440700E: [email protected] Pune - Chakan T: +91 21 35322002EAST E: [email protected] Pune - ChinchwadT: +91 657 6539931 T: +91 20 40712111E: [email protected] E: [email protected] KolhapurWEST T: +91 230 2460444Ahmedabad E: [email protected]: +91 99242 89892 MumbaiE: [email protected] T: +91 22 26861009 E: [email protected]: +91 240 2552309E: [email protected]: +91 73899 39190E: [email protected]: +91 253 6610254E: [email protected] China (Shanghai) T: +86 (21) 5866 5031/32Germany E: [email protected]: +49 1722316688E: [email protected] Micromatic Group

Our Network CNC+Plus, 01/2017 27

Micromatic Machine Tools Pvt Ltd#240/241, 11th Main, 3rd Phase,Peenya Industrial Area,Bangalore – 560 058Tel.: +91 80 40200555Email: [email protected] www.acemicromatic.net /acemicromaticgroup /user/acemicromatic /goo.gl/TLPMQT