“With Hypertherm’s Modern cutting technologies, A high- ficial, as experienced first-handconsumables, our consumption such as plasma systems, can performance by Bharat Foils.level has gone down by 40 produce high quality cut partspercent while the quality of our at fast speeds, requiring little or plasma Counterfeits uncoveredcutting has improved greatly. We no post-production processes. system A customer of Hypertherm forare growing rapidly because our That said, the performance of a can be several years, Bharat Foils curproductivity has increased, and plasma system is also dependent rendered rently uses six Powermax85are able to offer a high-quality on the consumable parts used mediocre plasma systems in its factory.product that is on par with our with the torch. Even the latest when As part of its service standards,competitors.” advances in technology and inferior Hypertherm routinely checks torch designs are not exempted consumables in with customers even after aSunil Gupta, Managing Director, from this ‘rule’ – a high are used. purchase has been made. It wasBharat Foils Ltd performance plasma system during one such occasion that a can be rendered mediocre when Photographs taken channel partner discovered thatof equipment used in the grain inferior consumables are used. during the trial. Bharat Foils had been purchasmilling industry, spanning the ing consumables from anotherentire process from cleaning to Means to reduce costs source in the open market. Theydrying, milling processing, and Often, instead of purchasing had noticed from their recordspacking. In its daily operations, consumables directly from that the company had not beenplasma cutting systems play a the cutting system provider purchasing consumables frompivotal role as the company cuts or authorized retailers, man them despite owning six plasma10 to 12 tonnes of sheet metal ufacturers may seek out systems.per day on average. cheaper alternatives from other The matter soon came to suppliers to reduce operating Hypertherm’s attention and costs. This can lead to increased after further investigations, it risks of purchasing counterfeit was revealed that unbeknownst products unknowingly, since to Bharat Foils, the consumables counterfeits are usually close they had purchased were, in copies of the genuine product fact, counterfeit products, as that look similar in appearances, they looked virtually identical but are sold at relatively lower to the genuine consumables. prices. Sunil Gupta, Managing Director, Despite being functional and Bharat Foils Ltd, shared, “Our cheaper, the usage of counter purchase department was feit consumables can be more instructed to source from the counterproductive than bene open market, to see if we could Source: Hyperthermwww.mmindia.co.in Sept 2017 | 51
PLASMA CUTTING HIGHLIGHTS Counterfeit HT Cu+TRIAL RESULTS WITH GENUINE 1327VS. COUNTERFEIT CONSUMABLES 353 262 Source: Hypertherm For the same amount of mild steel 76 plates cutting, Bharat Foils had No. of Piercing to use three sets of counterfeit No. of Meter Cut consumables compared to just one set of genuine consumables. A significant increase in cutting speed was observed (around 68 percent on average) with the use of the genuine consumables. During the trial, counterfeit consumables had inconsistent lifespans, with the first set getting damaged after just 9 meters of cutting. Quality-wise, the machine fitted with genuine consumables also delivered parts with better hol and slot cut quality.get the consumables at a better and decreased productivity. To Results of the trial just 9 meters of cutting.price than what was offered by illustrate the difference in per showed that the Quality-wise, the machine fittedthe channel partner. We found formance between the genuine original consumable with genuine consumables alsoa product which looked like and counterfeit consumables, performed 3 to 4 times delivered parts with betterHypertherm’s and hence started Hypertherm proposed the idea better in terms of cut hole and slot cut quality. Uponto purchase from that source.” of conducting some trials in length and number assessing the results, GuptaUpon understanding the situa the factory. of pierces. became convinced of thetion, Hypertherm immediately Two separate trials—one with benefits brought by the usecontacted Bharat Foils to ex Hypertherm Cu+ consumables of genuine consumables, andplain the consequences of us and the other with Bharat Foils’ immediately made the decisioning counterfeit parts, and the existing consumables—were to switch to Hypertherm’sbenefits associated with using conducted simultaneously for consumables.genuine consumables. During a three days under similar condidiscussion with the operators at tions, on mild steel plates of vary Better performancethe company, Hypertherm also ing thickness (8 mm, 10 mm, and Since switching to genuine confound out that they had to re 12 mm). As the trials progressed, sumables, Bharat Foils has exduce the cutting speed in order the differences in performance perienced smoother operations,to maintain acceptable cut qual became apparent to Gupta. For lesser down time, and betterity, which resulted in cutting is the same amount of cutting, customer service levels. Thesesues like dross that required sec Bharat Foils had to use three sets benefits have led to a significantondary work. The consumables’ of counterfeit consumables com overall improvement in theirperformance was also found to pared to just one set of genuine manufacturing process, notablybe inconsistent and had to be consumables. The team also ob in the areas of productivity, costchanged frequently. served a significant increase in effectiveness, and customer sat cutting speed (around 68 percent isfaction.Trials, tests & results on average) with the use of the Moving forward, Gupta intendsThe high consumable con genuine consumables. During to adopt other cutting solutionssumption ultimately resulted the trial, it was also noted that to enhance Bharat Foils’ operain higher expenses in cutting the counterfeit consumables had tions, with high definition plasoperations for the company, in inconsistent lifespans, with the ma cutting systems being nextaddition to reduced cut quality first set getting damaged after on his list. 52 | Sept 2017 Modern Manufacturing India
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INDUSTRY - ACADEMIABFOIRGGGINEG TRIEPS FROOR SPECTS In order to develop advanced technologies in India, it is imperative for businesses and academic institutions to join forces. An instance of the fruitful union of the Indian Institute of Technology Madras and Micromatic Grinding Technologies, Ghaziabad & Bengaluru.POONAM PEDNEKAR A common complaint that tific Adviser (PSA) to the Gov- the close and continuous inter-Chief Copy Editor one hears from employ- ernment of India. Starting with action between IITM faculty,Magic Wand Media Inc ers is that “our gradu- the company’s best present technical and project staff andpoonam.pednekar@ ates are not industry-ready.” But product, applying a thorough scholars with technical staffmagicwandmedia.org this scenario is definitely chang- scientific approach to the sub- of the company at every stage ing. Recently, the Indian Insti- ject, IITM has helped the com- of design, manufacturing, as- tute of Technology Madras pany develop a substantially sembly, integration and testing. (IITM) and Micromatic Grinding improved grinding machine Prof N Ramesh Babu, V Balara- Technologies (MGT) Ghaziabad with superior accuracy and pro- man Institute Chair, Manufac- jointly developed advanced ductivity. turing Engineering Section, grinding machine technology. A remarkable aspect of the Department of Mechanical The project was supported by project, which took around Engineering, IITM highlight- the Office of the Principal Scien- four years for completion, was ed, “Tapping the high precisionDr R Chidambaram,Principal ScientificAdviser, Govt. of India,at the Inauguration atIITM of NGPG machinebuilt by MGT, alongwith Prof RameshBabu, NK Dhand,Dr K Subramanian &PRMC team members. Source: MGT54 | Sept 2017 Modern Manufacturing India
machine tool market by indige- efficiency and reduces the total It is essential for the industrynous machine tool manufactur- cost and investments needed in and academic institution to con-ers mandates the incorporation such projects. tinuously interact and jointlyof technological advancements, A structured project with Sys- work on the project at everywhich would enable them to tem Thinking leading to clearly stage. Such collaboration alsobuild next generation high pre- laid down quantified objectives benefits from engagement of or-cision grinding machine tools.” stands a good chance of success. ganizations such as IMTMA asP Mohanram, Senior Advisor There must be a driver each well as international experts in- Technology, Indian Machine from industry and academia, Knowledge Integration.Tool Manufacturers’ Associ- who make it their personal mis- A free exchange of informa-ation (IMTMA), added, “The sion to complete the project suc- tion and data is essential,whole program was driven by a cessfully. without being worried aboutProject Review and MonitoringCommittee (PRMC) constituted DEVELOPMENT OF NEXT GENERATION HIGH PRECISION GRINDING MACHINE TOOLby the Office of the PSA, whichhad renowned academic and a Project Funded byindustry members on it. Thisproject also received guidance OFFICE OF THE PRINCIPAL SCIENTIFIC ADVISER TO GOVERNMENT OF INDIAand mentoring through allphases from Dr K Subramanian Model Aboutof the Science Based Techno- Ÿ Government of India - Academia - Industry logy, Innovation and Manage-ment Solutions (STIMS) Insti- collaborative efforttute, USA – a knowledge inte-gration company.” Funding Governing Ÿ Develop capabilities to manufacture high precision machine toolsWhat can we learnfrom this? Of ice of the principal scienti ic adviser to Government of India Ÿ Development of indigenous technologiesThese are the learnings, not Objectivesonly for MGT but for other in-dustries as well: Ÿ Characterization of indigenous built cylindrical Cooperative R&D is entirely grinders possible between industry andacademic/R&D institutions in Research Development Ÿ Identi ication of possible modi ications to upgrade India as long as everyone is fo- its precision capabilitiescused on the same common goal Indian Institute of Technology Madrasi.e. advancement of academic Ÿ Development of framework for upgrading the knowledge that supports com- precision level of grinding machine toolmercially viable end results.Such an approach is most appro- Ÿ Evaluation of precision capabilities of the developed priate for medium to long term cylindrical grinder R&D projects (3-5 years), notthose requiring immediate de- Manufacture Design Deliverablesvelopment. Ÿ Next Generation Precision GrinderAt higher reaches of technolo-gy, the scientific inputs can only Micromatic Grinding Technologies Ÿ Framework for characterization of precision be brought by academia, since capabilities of machine toolsindustry mostly does not havethe needed resources. Indian Machine Tool Manufacturers’ Association Advanced Machine Tool Testing Facility Automotive Component Manufacturer Association of India Ÿ Framework for development of high precision There are tools and resources machine toolsavailable from facilities like Ad- Supporting Agenciesvanced Machine Tool TestingFacility (AMTTF) that could be Framework Time linedeployed by the students andindustry professionals. Devel- Existing Machine Tool Developmental Framework for oping such ecosystem enhances High Precision Machines Geometric Static Dynamic Thermal Process NGPG Testing of NGPG Alignment Error Subassembly Natural frequencies Structural deformation Force Manufacturing of NGPG 2016 Positioning Error Stiffness Mode shape Spindle drift Power / Torque Damping Axes growth Location Error Loop Stiffness Temperature Form Error Dynamic rigidity Vibration / Noise Development of design speci ications Characterization Framework Design suggestion Identi ication of technological 2015 pathways for high precision Volumetric Tolerance Static Dynamic Thermal Process Stiffness Rigidity Thermo- Model Error Synthesis Model Model Mechanical Development of Characterization Model Model Model Framework 2014 Characterization of performance of SOT machine Developmental Framework Design Manufacturing Assembly Selection Development of analytical tools Science Driven Functional Machine Tool 2013 Testing of built SOT machine Machine & Controller Documentation of machine building process Tool Subassembly Manufacturing of existing SOT Indian Machine Elements Structures Development of diagnostoc tool Identi ication of State of Art Indian machine HIGH PRECISION MACHINE 2012 Identi ication of Industrial Partner The “Framework” presented above consists of two sub frameworks, one for characterizing Development of project roadmap the precision of an existing machine tool and the other for the development of high precision machine tools. Both the sub frameworks can be used independently. The complete November 2011 Source: MGT framework provides a science driven methodology to develop high precision machine tools. Sanction of Project Indian Institute of Technology Madras Micromatic Grinding Technologies Limited Prof. N Ramesh Babu Mr. N K Dhand Email: [email protected] Email: [email protected] www.mmindia.co.in Sept 2017 | 55
INDUSTRY - ACADEMIA “Tapping the high precision “The whole program was driven by Intellectual Property (IP) con- machine tool market by indigenous a Project Review and Monitoring fidentiality at every stage. This machine tool manufacturers Committee (PRMC) constituted by can be secured through a mutu- mandates the incorporation of the Office of the PSA, which had al Non-Disclosure Agreement technological advancements, renowned academic and industry (NDA) at the start. which would enable them to build members on it. This project also If properly reviewed and man- next generation high precision received guidance and mentoring aged periodically (as by the grinding machine tools.” through all phases from the STIMS PRMC), it is possible to complete Institute, USA – a knowledge such projects within the time Prof N Ramesh Babu integration company.” and budget allotted. V Balaraman Institute Chair, It is heartening to note that the Manufacturing Engineering Section, P Mohanram Government of India has sup- Department of Mechanical Senior Advisor - Technology, ported 11 more such projects Engineering, Indian Institute of Indian Machine Tool now for the development of Technology Madras Manufacturers’ Association advanced machine tool tech- nology at IITM with the par- ticipation of six machine tool companies. If these projects can be successfully completed and the concerned companies de- rive market advantage, then it can truly be said that indus- try-academia cooperative R&D has reached a mature stage. There is in fact no other way to develop advanced technology in India. Herald the Latest TechnologyUnveiling Next Generation Precision Grinders at IIT MadrasR ecently, the Next Generation Precision Grinder (NGPG), an indigenous high precision cylindrical grinder, was inaugurated at the IIT Madras (IITM) campus by the Principal Scientific Adviser (PSA) to the Government of India (GoI), Dr R Chidambaram. This Precision Grinder has been built through a jointcollaborative effort between industry and academia i.e Micromatic Grinding Technologies (MGT) and IITM, aproject funded by PSA’s office to GoI. The aim was to indigenously develop the technologies to bring out a best-in-class High Precision Machine such as Cylindrical Grinding Machine Tool in the country.There is an increasing demand for high precision equipment and components in strategic sectors likeautomobile, aerospace, defence, nuclear and medical. These sectors typically employ large numbers ofimported grinding machines to meet their demands, due to the inability of such high precision machines beingmanufactured by the Indian machine tool manufacturers. Traditionally, the development of high precisionmachine tools is treated as something very complex and known only to foreign machine tool manufacturerswith specialized skills and advanced technologies. Tapping the high precision machine tool market by indigenousmachine tool manufacturers mandates the incorporation of technological advancements, which would enablethem to build the next generation high precision machine tools.In this project, IITM generated the necessary information and knowledge to realize the precision for thegrinding machine, from the existing best available from an Indian machine tool manufacturer, prepared aframework to design and analyse the existing grinding machine, and finally developed the methodology forthe next generation indigenous high precision CNC cylindrical grinder. Such projects coming to life confirmsthe fact that “Make in India” dream for the domestic and global markets is coming true.56 | Sept 2017 Modern Manufacturing India
BEST PRACTICES PROPELLING TOWARDS EXCELLENCE An account of out-of-the-box thinking that helped Mahindra and Mahindra’s Kandivali Plant overcome a productivity bottleneck, significantly reduce rejections and cost of production. The innovative solution of converting an existing Hot Core box to Cold box process made the company the rightful recipient of the Award this year at the National Productivity Summit. AMAR PATIL M ahindra Kandivali Nashik, Chakan, Haridwar and which are considered to be one DGM Foundry PU Plant is the mother Zahirabad, Igatpuri of Auto of the most difficult castings in Mahindra & plant of Mahindra Division and also to Mahindra the foundry industry. The Cyl- Mahindra Ltd Auto Sector that operates on Farm Division. inder Heads constitute almost Automotive Sector the Product Unit Concept. 80 percent of its production. patil.amar@ There are six product units pro- Mahindra foundry The company is a Single Source mahindra.com ducing aggregates and vehicle— It is a Grey Cast Iron captive for these casting products. Its Axle, Body, Engine, Foundry, foundry, commissioned in the customers are Auto Division, Transmission and Vehicle. year 1971. It has a built-up area Farm Division, Power-all Gen- Apart from vehicle production, of 2.5 acre and a dispatch capac- sets and Agri business. It also the plant produces and ity of 15,000 metric tons. The exports castings to Mitsubi- supplies aggregates to the company produces DI Cylinder shi Tractors Japan as well as company’s other plants like Heads and Crank Case Castings Mahindra USA.Source: Mahindra & Mahindra Ltd Benefits at a glance58 | Sept 2017 Earlier M&M’s core making capacity was constrained to 258 no’s/day which was enhanced with cold box project implementation to 353 no’s/ day. This increased company’s capacity by 95 cores/day and created opportunity to generate additional business and move global. M&M grabbed new business for producing parts for Yuvraj which has recently launched under the name of JIVO Tractor. The company created a new platform to export its Cylinder Head CRS to MAM - Mitsubushi. It could save 1.28 crore per annum with raw material cost reduction, PNG consumption reduction and manpower optimization through productivity improvement. New business has created an opportunity to generate additional revenue of `17.6 crore per annum. Carbon footprint was reduced by 62 tons per year. Modern Manufacturing India
Complexity of Project Execution Here, there is no fatigue to the associates working at that stageOEM doesn’t In-house Internal Uniqueness of this project : Source: Mahindra & Mahindra Ltd and it’s highly safe to operate. exists Machine Tooling Modification development Seamless execution of Hurdles encounteredWet Scrubber In-house Project without interrupting However, while implement- to dilute Conversion Die running production ing the project, the company residual of Existing Modification had to tackle many issues and amine gas Assets Flexible Manufacturing make modifications: Amine Gas with First Time Right generation Approach calls for patent Machine Modification: Earlier machine was of open chamber panel All 3-P addressed to type to support Die heating ensure inclusive growth. through PNG Gas but cold box core making process requires 27 closed chamber to avoid Amine gas Leakages. The gas burnerChallenge Planet, People and Profit enon like high cycle time, high used for heating of the Cores& Solution Problems CO2 emission and high fatigue is been converted into an Inte- Foundry process flow compris- to associates, and found the grated Amine Purging unit re-3Ps Problem es of many processes such as common root cause of ‘Exother- quired for the desired process.To enhance core making, moulding, melt- mic Process’ that needs heat Die Modification: Conversionproductivity ing, pouring and fettling, all around 300o C for core curing of existing dies to suit Cold boxand quality of integrated with each other. Af- process. Hence, a process had to where highly precise sealingassociates’ ter analysing foundry’s capac- be explored that didn’t require is needed at the parting linework life, and ity through Yamazumi, it was any heating. to ensure gassing and curinggadednreerasstioCnO.2 found that bottleneck was in Various options were consider of cores.Solution the area of core making stage. ed: A core centre costed around Amine Gas Generation Panel:Implementation Teams mapped the entire pro- `560 lakhs and the payback It’s highly unsafe to transportof cold box cess for cellwise carbon foot- period was around five years; gaseous Amine so customprocess for print generation to realize the a multi-station machine costed designed Amine Gas Generationcore making. adverse effect on the planet `110 lakhs per annum and the Panel was installed to convert and found that the core mak- payback period was coming the liquid Amine to gaseous ing stage is the second largest to be 10 months. Resorting to Amine used for gassing and contributor of CO2 generation. these conventional ideas didn’t purging of cores. Already focused CFT Team is align with the company’s fru- Neutralizing Residual Amine working on the Melting Sec- gal approach as these would Gas: Gaseous Amine is highly tion which was highest Carbon have led to discarding of the ex- dangerous to the environment. Footprint Generator. isting machines. Hence, custom-designed water- Associates’ fatigue was studied The team with a robust TPM based Scrubber unit was through scientific ergonomic approach, operation excellence installed to neutralize residual tool ‘SSES’ (Simplified Safety and robust planning took up Amine gas. and Ergonomics Study) and it the challenge to convert the ex- was realized that there was isting 35 years old equipment to Efforts recognized high fatigue to associate due to Global Cold Box technology. This was the first time in the the heat involved (300oC) in the Cold Box process requires foundry industry that an exist- Shell Core making stage. absolutely no heating. It’s a ing Shell box machine was con- chemical bonding reaction verted into Cold box machine. Resolving the problem which is carried out at ambient Accomplishing this conversion M&M carried out a why-why temperature against heating under the theme of flexible analysis against each phenom- of the die upto 300o C earlier. manufacturing without a single day production loss and achiev- ing productivity enhancement by 38 percent, depicts the true demonstration of Mahindra Rise Philosophy. www.mmindia.co.in Sept 2017 | 59
SAVE THE DATES EVENT CALENDAREVENT NAME CONTACT DATE & VENUEEMO HANNOVER 2017 T: +91 (22) 6687 550 001 September 18–23, 2017 E: info@hmf-in Hannover, www.emo-hannover.de GermanyMANUFACTURING T: +65 (68) 263 000 October 25–27, 2017SOLUTIONS EXPO 2017 E: [email protected] Singapore EXPO, www.ms-expo.com SingaporeBLECHEXPO 2017 T: +49 (0) 7025 9206-0 November 07–10, 2017 E: [email protected] Stuttgart, www.blechexpo-messe.de/en GermanyAUTOMOTIVE T: +91 (22) 6144 5900 November 09–11, 2017ENGINEERING SHOW E: [email protected] Chennai Trade Centre,CHENNAI www.aes-show.com IndiaMACHINE TOOL T: +62 (21) 252 5320 December 06–09, 2017INDONESIA 2017 E: [email protected] The Jakarta International www.machinetoolindonesia.com Expo, Kemayoran,IMTEX FORMING 2018 Jakarta, IndonesiaDIE & MOULD INDIA T: +91 (80) 6624 6600 January 25–30, 2018INTERNATIONAL E: [email protected] Bangalore InternationalEXHIBITION www.imtex.in Exhibition Centre (BIEC),ACMEE 2018 Bangalore, IndiaJIMTOF 2018 T: +91 (22) 2852 6876/2850 8976 April 11-14, 2018 E: [email protected] Bombay Exhibition Centre,INTEC 2019 www.diemouldindia.org Goregaon, Mumbai, India T: + 91 (44) 2625 0489 June 21–25, 2018 E: [email protected] Chennai Trade Centre, www.acmee.in Chennai, India T: + 81 (03) 5530 1333 November 01–06, 2018 E: [email protected] Tokyo International www.jimtof.org/en Exhibition Centre, Japan T: + 91 (422) 2222396 June 06–10, 2019 E: [email protected] CODISSIA Trade Fair Complex www.intec.codissia.com Coimbatore, IndiaTo suggest an event, please send details to [email protected] | Sept 2017 Modern Manufacturing India
EVENT SNAPSHOT LEVERAGING THE POWER OF EXAMPLES To recognize the capabilities and attributes that differentiate top performing manufacturing companies and encourage others to implement them for achieving significant results, the Indian Machine Tool Manufacturers’ Association (IMTMA) organized the 11th edition of National Productivity Summit (NPS) on August 04–05, 2017 at Hyatt Regency, Pune. A sneak peek into the event…P K CHATTERJEE T he Indian manufacturing Director, SKF India, graced the for Zero Defect”. DattatreyaSenior Correspondent industry is a witness occasion as the Chief Guest and Gaur, Vice President andMagic Wand Media Inc to companies striving re- Guest of Honour respectively. Business Unit Head, [email protected] lentlessly to increase their With insightful industry Bosch Engineering and Busi- productivity, reduce costs, and visits, enriching key notes ness Solutions, enlightenedIndustry stalwarts at enhance and sustain compe- and interesting live case study the participants on the “Rele-the inaugural ceremony titiveness. By organizing the presentations, this year’s vance of Smart Manufacturingof the NPS 2017. National Productivity Summits summit made for a repeat in the Indian Context”. that highlight and applaud the edition of its legendary success. Ravi Damodaran, President, projects which have excelled in Technology & Strategy, Varroc achieving outstanding perfor- Keynotes that inspired Engineering, presented his take mances in manufacturing, As part of the Summit, indus- on the “Challenges in Manu- IMTMA has positioned itself in try leaders shed light on their facturing Productivity – The the forefront to champion the executed practices and shared Way Forward”. Parag Satpute, cause of providing solutions to their expertise and experienc- Managing Director, Sandvik the productivity challenges es. Sunil Kaul, Group President, Asia Pvt Ltd elaborated on the faced by the industry. Excellence in Manufacturing, ways to Maximise Productivity Girish Shankar, Secretary, Innovation and Technology, through sustained Innovation. Department of Heavy Indus- ANAND Automotive, revealed try, Government of India and the “Quality Culture at ANAND IMTMA - ACE Micromatic Shishir Joshipura, Managing – Leader Led Transformation Productivity Championship Awards 2017 Source: Magic Wand Media Inc IMTMA strongly believes in acknowledging efforts of those who have been instrumental in productivity improvement in the Indian manufacturing industry. With this objective, it has instituted the Productivity Championship Awards to felici- tate them with cash prizes worth `10 Lakhs. ACE Micromatic Group graciously sponsored the Productivity Championship Awards 2017. Selection parameters for winners A competitive process is used to62 | July 2017 Modern Manufacturing India
Source: Magic Wand Media Incbring the highest objectivity in Director on board of BFW, Proud winners a productivity bottleneck,identifying and rewarding the a member of CII Karnataka of the IMTMA - significantly reduced rejectionsproductivity champions. Entries State Council and a member ACE Micromatic and reduced cost of production.in the form of case studies are of the advisory committee Productivity Carbon Foot Print reductioncalled from a wide spectrum of for development of a new Championship was an additional benefit.the manufacturing industry, generation shuttle-less loom; and Awards 2017. WABCO India and Bajaj Auto,describing the productivity im- AV Govekar who has over 40 Waluj was the first and secondprovement projects implement- years of experience in Quality AWARDS FOR runners-up, in that order. WAB-ed by them. These are exam- Assurance, Production, Planning PRODUCTIVITY CO India, Chennai, struggledined critically for their intrinsic and Supply chain Management CHAMPIONS with 40 variants in mass man-merits and the breakthrough functions across various types of SPONSORED BY ufacture of compression-brakeachievements that have brought production volumes. ACE MICROMATIC units for vehicles. Innovative usein significant competitive ad- of QR code on nameplate for au-vantages to these companies Best practices recognized GROUP tomated variant switchover onby an independent screening Out of the eight case study First Prize production line, along with sys-panel, in the areas of Productiv- presentations at the Summit Winners tematic use of Lean methodolo-ity, Technology, New Equipment — Bajaj Auto, Hero Motocorp, `3 lakhs, gy, better cutting tools, cuttingDesign, Solution to challenges Mahindra & Mahindra, Mahle Crystal Trophy parameters and reducing setupin manufacturing and so on. Behr, Titan Company, TVS and Certificate change time to accommodateThe short-listed case studies are Motor Company and WABCO Second Prize more variants resulted in an in-then presented at the National India -- that contested for the Winners creased machine availability toProductivity Summit. Based on Awards, Mahindra & Mahindra `2 lakhs, 94 percent.the presentation and the interac- was declared the winner for Crystal Trophy Bajaj Auto, Waluj eliminatedtions with the jury and the dele- accomplishing the almost and Certificate manual errors in inspection,gates, the awards are decided. impossible feat of converting Third Prize recording, sorting, analysisThis year the jury comprised N an existing Hot Core box to Cold Winners and diagnosis of maintenanceRamanathan, an Independent box process to make shell cores `1 lakh, related activities. On its journeyCounselor in Quality-based without stopping production Crystal Trophy to becoming an IntelligentManagement engaged in training for a single day. By doing this and Certificate Factory, it automated its TPMand counseling select companies; modification of equipment and dashboard with maintenanceT Parabrahman, an Independent Die for core making, it overcame The panel of jury records, manuals, machine members listening to monitoring and diagnostics, Source: Magic Wand Media Inc the presentations of resulting in increased uptime the contestants at the of mass production machines National Productivity by 25 percent and de-skilling Summit 2017. routine maintenance work. The next National Productivity Summit will be held in Chennai to yet again serve its purpose of acknowledging industry’s best manufacturing practices and encouraging others to follow suit. www.mmindia.co.in July 2017 | 63
EVENT SNAPSHOT(L-R): P Ramadas, Source: IMTMAVice President,IMTMA; V Anbu, DirectorGeneral & CEO, IMTMA;Rattan Kapur,President, ACMA; andPG Jadeja,President, IMTMAat the openingceremony ofDMTX 2017. MARKING ANOTHER EPISODE OF STELLAR SUCCESS The second edition of the Delhi Machine Tool Expo held at Pragati Maidan, New Delhi from August 10-13, 2017, turned out to be a major success owing to a strong presence of industry players and experts. Organized by the Indian Machine Tools Manufacturers’ Association (IMTMA), the event effectively provided solutions to challenges faced by the manufacturers of Northern region of the country. A glimpse of how it panned out.P K CHATTERJEE W ith 242 exhibitors railways. Around nine foreign Commissioner of Nigeria,Senior Correspondent from 10 countries, the COFMOW (Railways), OrdnanceMagic Wand Media Inc event played host to countries: Czech Republic, Factory Board, Maruti Udyog,[email protected] 11,279 visitors from various Honda Cars and BHEL visited industries such as auto the expo. component, automobiles, capital Germany, Italy, Japan, Korea, the Distinguished industry stalwarts goods, defence, aerospace and graced the inauguration cerem USA, China, Taiwan and Australia participated in the exhibition and around 93 trade delegations from High64 | Sept 2017 Modern Manufacturing India
“To stay ahead of the game, Indian “We have received great response “The success of DMTX givesmachine tool manufacturers need from various manufacturing indus impetus to our idea that theto improve speed and precision of tries in the Northern region.” regional machines tools are themachining, which demand invest- way forward to address thement in innovation and R&D.” P G Jadeja requirements of the OEMs as well President, IMTMA & as component manufacturers inRattan Kapur CMD, Jyoti CNC Automation Ltd the Tier II and Tier III cities.”PresidentACMA V Anbu Director General & CEO IMTMAony with their presence. unveiled its modified Technifor pace with the changing times, Visitors learning aboutPG Jadeja, President, IMTMA; range of permanent marking integrated two shows with the latest productsV Anbu, Director General & machines for the Indian users, a special focus on metrology at exhibitor boothsCEO, IMTMA; P Ramadas, Vice which can be carried along to and welding: METROLOGY at DMTX 2017.President, IMTMA; and Rattan mark even big components. “It EXPO for testing instrument,Kapur, President, Automotive took us time to understand how metrology and equipment;Compo-nent Manufacturers this market works. But today and WELDEXPO for welding,Association of India (ACMA) we have a place here and we cutting and joining.addressed issues the industry are quite optimistic about it,”currently encounters. said the company’s Managing Trends in metrology Director Ludovic Navarro. The Indian automotive sector,Participants’ perspective predominantly, has been theZavenir Daubert, through its Special focus growth accelerator for theparticipation in the event, aimed In today’s complex manufac metrology segment. “Overto connect with the key players turing process, accuracy and the last few years, qualityof machine tool industries and precision play an important role consciousness has greatlythe SMEs spread across North to define the quality of finished increased among customers,India from the nearby states of products, which require high which is a major factor behindHaryana, Uttarakhand, Uttar level of detailing and low our rapid expansion,” statedPradesh and Rajasthan. “We tolerance. Hence, DMTX 2017, Anup Verma, Managingbelieve that our products will to help industry players keep Director, Hexagon Metrologycontribute to the improvementof quality and productivity Source: IMTMAin Indian production market,”stated Shuhei Matsui, GeneralManager – CNC Systems, MEI.“In line with our customer-centric mantra, we lookforward to meeting our existingcustomers and acquiringnew customers at DMTX tostrengthen and expand ournetwork,” said Himanshu PShaparia, Vice President–Sales,Jyoti CNC Automation Ltd.Gravotech Engineering Pvt Ltdwww.mmindia.co.in Sept 2017 | 65
EVENT SNAPSHOT The event attracted India Pvt Ltd. Advitiya Goel, “As the backbone of manufa participated for the second time impressive number of Assistant Manager, Sales & cturing, the machine tools industry in the Delhi Machine Tool Expo. delegates and visitors Marketing, APM Technologies, has the potential to play a At the press conference held by from Tier II and said, “In Indian market, the catalyzing role in the Indian TAITRA, Hung Yang, Director Tier III cities of demand for metrological manufacturing industry.” of Bureau of Foreign Trade, North India. products is increasing MOEA Economic division, exponentially. Earlier the Indian Hung Yang Taipei Economic and Cultural customers were interested in Director of Bureau of Foreign Trade, Centre in India highlighted the tactile measurement, now they MOEA Economic division benefits both countries can reap are shifting towards 3D digital Taipei Economic and Cultural Centre through their symbiosis, “As the measurement technology.” in India backbone of manufacturing, the machine tools industry Strong visitor on metallurgical techniques, has the potential to play a participation noted, “I am quite satisfied with catalyzing role in the Indian The event attracted impressive the expo and hope it comes manufacturing industry. We number of delegates and back with more information hope that India can benefit from visitors from the Tier II and next year.” “This is a grand Taiwan’s formidable expertise in Tier III cities such as Jagadhri, show displaying several types manufacturing and Taiwan can Sangrur, Rudrapur, Chandigarh, of technologies and their help augment the indigenous Ludhiana, Jalandhar, Manesar, applications,” said OP Nangia of capacity and fill the gap in India Faridabad, Panipat besides Stead Electronics (India) Pvt Ltd. for manufacturing solutions.” visitors from the neighboring At the event, Tongtai Machine states of Rajasthan, Uttar Taiwan ties & Tool Company Ltd debuted Pradesh, Himachal Pradesh, Encouraged by the positive its first machine collaboration Uttarakhand and others. business environment of the with Lokesh Machines - EZ-5 A visitor from Delhi, SK Bansal, country and its demand for Drilling & Tapping Center, an Director, Gayatri Technology, high-level machine tools, advanced model suitable for wanted to explore hydraulic the Taiwan External Trade automotive industry. presses at the expo and was Development Council (TAITRA) happy with the wide array along with eight Taiwanese It’s Pune next of products exhibited by machine tool manufacturers Expressing his views over the Indian manufacturers. “It is a success of the event, Anbu said, brilliant attempt by IMTMA “The second edition of the Delhi to organize one such event in Machine Tool Expo, the fourth North where we can see and in the series, was a success. select products befitting our The exhibitors were also happy need,” he remarked. Anil Kumar that the show managed to Saxena from Shriram Pistons attract visitors from smaller & Rings Ltd, who hailed from manufacturing hubs from Ghaziabad keen to learn more Northern region. This further gives impetus to our idea thatSource: IMTMA the regional machines tools are the way forward to address the requirements of the Original Equipment Manufacturers, as well as component manufactu rers in the Tier II and Tier III cities.” With the same aim and enthusiasm, the next Regional Machine Tool Exhibition will be the second edition of Pune Machine Tool Expo, which will be held from September 27-30, 2018, before its comeback to Delhi in 2019. 66 | Sept 2017 Modern Manufacturing India
PRODUCTQUICK- The new premium solutions. Thus, even the highestCHANGE modules from SCHUNK tilting moments and transverse are fully compatible forces can be reliably absorbedPALLET with the previous when parts are clamped at theMODULES VERO-S modular system, base or machined on at height, which now consists of for example. Clamping and SCHUNK at S CHUNK, the competence more than 1,000 possible positioning also occur via a short leader for gripping combinations for highly taper with a repeat accuracy of Hall 3 systems and clamping efficient workpiece < 0.005 mm with the premium Booth E55 technology, has introduced two clamping. modules. This ensures maximum premium quick-change pallet precision even in the mostThe VERO-S NSE3 138 modules with unique features: lock prevents chips or dirt from demanding applications. Due toquick-change pallet The VERO-S NSE3 138 quick- lodging into the interface. the conical fitting, the clampingmodule disposes of high change pallet module and the Without changing the height, it pins can also be joined into thepull-down forces and a VERO-S NSE-T3 138 tombstone locks the last gateway of the modules eccentrically, makinghigh rigidity. On option, module. Their most striking otherwise completely sealed this process incredibly easy. Thekit can be equipped feature is an optional spring- modules. actual clamping is done via springwith a cone seal that actuated cone seal that force without any externalprevents chips or dirt automatically locks the module’s Increased pull-down force energy supply; it is form-fit andfrom lodging in the changing interface as soon as the and rigidity self-locking. The workpieceschanging interface. The clamping pin is lifted. In SCHUNK has boosted the remain safely clamped in caseVERO-S NSE-T3 138 combination with the integrated performance characteristics of a sudden pressure drop in theversion is additionally blow-out function, the quick of the VERO-S NSE3 138 as air system. A pneumatic systemavailable for the use on compared to previous top sellers. pressure of 6 bar is sufficient totombstones. Source: SCHUNK Intec India Pvt Ltd An enormous pull-down force open the clamping modules. of 8,000 N or 28,000 N with activated turbo function as Source: SCHUNK Intec India Pvt Ltd Convenient monitoring well as increased dimensional For maximum process reliability, stability for the module body both clamping slide positions have a positive impact on “open” and “closed” can be the rigidity of the clamping queried as standard using dynamic pressure. On option, SCHUNK Intec India Pvt Ltd a position sensor can be used, T: +91 (80) 40538999 which additionally detects a E: [email protected] locking process without pins. www.in.schunk.com Depending on the thread, diameter of the clamping pins have holding forces of 35,000 N (M10), 50,000 N (M12), or 75,000 N (M16). All components, such as base bodies, clamping pins, and clamping slide, are made of hardened stainless steel, making them absolutely corrosion- resistant and extremely long- lasting. Special support areas facilitate cleaning and ensure a perfectly flat contact surface for the clamping devices and workpieces. The new premium modules are fully compatible with the previous VERO-S modular system, which now consists of more than 1,000 possible combinations for highly efficient workpiece clamping. www.mmindia.co.in Sept 2017 | 67
PRODUCT HIGH-SPEED TOOL BREAKAGE DETECTION SYSTEM The new programmable system is for non-contact checking of high speed tools, particularly committed to those applications where there is the need for hi-speed spindles up to 80,000 rpm.MARPOSS at M arposs S.p.A.’s Tool Switching the power to the It is also possible to choose the Hall 6 Breakage Detector maximum gets the detector appropriate range of spindle (TBD) is a time-saving to recognize a tool placed at a speed up to 5000 rpm. Booth B34 laser-based solution for tool longer distance (up to 2 m), with a breakage detection in a machine. standard capability to check the The new TBD HS TBD on milling machines and breakage. If a smaller tolerance Marposs S.p.A. has recently machining centres help to keep is required, the reduced power introduced a new program the process under control, can be set obtaining a smaller mable system, TBD High Speed thanks to a very short tool beam. Furthermore, a user can (HS), for non-contact checking checking cycle. Fast and reliable choose the filtering level of hi-speed tools, particularly detection achieved by the TBD the signal. In fact, during the committed to those applica- reduces production time and checking cycle, some coolant tions where there is the need avoids expensive work-pieces drops could interrupt the beam for hi-speed spindles, up to scrap due to wrong cutting or coolant stuck on the tool 80,000 rpm process by damaged or broken could create variation in the Thanks to its rotary switch tools. All functionality is signal received. Setting it on selector, the TBD HS is able contained within the TBD unit “Hi Filter” makes the software to recognize the tool in two compact housing, which can be of the TBD more restrictive in different ways, depending on mounted outside the machine order to give a more reliable the actual rotational speed, area, saving space on the table. response. On the other hand, thus minimizing cycle times, choosing “Low Filter” helps it generally crucial in this kind Source:MARPOSS INDIA Pvt Ltd respond in a faster way, as the of process. On selecting “Quick filter is less severe. Recognition”, the tool checking is performed for 10,000 rpm MARPOSS INDIA Pvt Ltd spindle speed and its multiples; Tel: +91 (124) 4735700 on the other hand, it is possible E: [email protected] to choose “Hybrid Recognition” www.marposs.com if the speed is 1,000 rpm and its multiples or 10,000 rpm and Source: MARPOSS INDIA Pvt Ltd its multiples. With a reflective, clean tool an impressive 150 msec checking time is achieved, approximately half the time compared to the standard TBD. High spindle speeds and small tool dimensions lead to the need for a fine adjustment for positioning the TBD HS in a very precise way. Once TBD is installed and the tool approximately pointed, now it is even more quick and simple to optimize the laser beam and find the checking position. 68 | Sept 2017 Modern Manufacturing India
PRODUCTInserts and Cutters Precision machiningCNMM inserts for Whirling machine toheavy engineering process EPS screwsapplicationsThe inserts can help achieve ideal cutting The LWN 100 enables finish machining of screws for electricparameters with low noise. power steering (EPS) technology with minimum space requirements at maximum quality.Dormer Pramet’s CNMM inserts with OR chip Leistritz Pro duktionste chnik GmbH’s LWN 100, the new whirlingbreaker and T9315 grade can be used for heavy machine is able to reliably process EPS screws with a moduleduty casting applications. The T9315 is an from 0.8 to 3 and a swivelling angle of up to 42 degreesextremely heat-resistant high-performance grade. twice as quickly as other production processes. This is Visit us at possible for the usual diameter of 14 to 30 mm and aIts layer construction makes the cutting materialmore stable, harder and more resistant to plastic length up to 220 mm. deformation and built-up edge. Its The new machine speeds up production, and also helpsVisit us at exceptional resistance to cracking to protect the environment and reduces operating costs. Hall 26 and fatigue is instantly noticeable Thanks to the dry machining on the LWN, there are Booth E71 no cooling lubricant costs, resulting in savings on parts when machining the rotor shaft. The inserts can help achieve ideal cutting cleaning costs. At the same time, the short cycle times parameters with low noise. contribute to the unprecedented level of economy of the LWN Hall 3 It is a preferred cutting tool provider to 100 for EPS screw machining. There is no need for a subsequentBooth A64 heavy engineering industry including grinding process. wind power industry. Coveringmaintenance departments and fabricationworkshops to international suppliers for therailway, automotive and aerospace industries,Pramet’s product program is one of the widest inthe market. Its expertise in heavy engineeringapplications include tooling for heavy roughing(turning & milling), bar peeling, scarfing, specialthreading and tube chamfering. Dormer Pramet Leistritz Produktionstechnik GmbH T: +44 (0) 7860 685087 T: +49 (0) 9654 89 403 E: [email protected] E: [email protected] www.dormerpramet.com www.leistritz.comManufacturing softwarePremier of ESPRIT Additive Suite at EMOThe Suite features programming, optimization andsimulation for direct metal deposition, 3D powderbed, andsubtractive manufacturing.The ESPRIT Additive Suite from DP Technology is acomprehensive 3D printing solution that delivers high levels of efficiency and accuracy, whileVisit us at simplifying the time-consuming additive manufacturing process into a few easy steps. It delivers machine-optimized job files and complete control of the additive Hall 25 manufacturing process for both direct metal DP Technology EuropeBooth D25 deposition machines and 3D powder bed T: +33 467 15 40 41 E: [email protected] fusion systems. The software will make its www. dptechnology.comdebut at EMO Hannover, September 18-23, with generalend-user availability expected in mid-2018.www.mmindia.co.in Sept 2017 | 69
ADVERTISER’S & COMPANY INDEX Your magazine Company Index newis back with a Accurate Gauging & Instruments Pvt Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 look! Ace Manufacturing Systems Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Ace Micromatic Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 MODERN ACMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 MANUFACTURING Adani Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 46 INDIA Agathon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Airbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20W W W. M M I N D I A . C O . I N Anand Automotive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 APM Technologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64BOOK Bajaj Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Bharat Foils Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50YOUR SPACE Boeing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 CECIMO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28NOW! Chennai Metco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Commercial Aircraft Corp of China (COMAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42CONTACT: Doosan Infracore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Dormer Pramet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69M: +91 9740048390 DP Technology Europe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 +91 9870401498 Excelco/Newbrook Inc (ENI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Forbes and Company Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Galdabini SPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 GFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Gravotech Engineering Pvt Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Grind Master Machines Pvt Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 46 Hartmetall-Werkzeugfabrik Paul Horn GmbH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Hero MotoCorp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Hexagon Metrology India Pvt Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Hindustan Aeronautics Limited (HAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Hypertherm India. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hyundai Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 IIT Madras. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 IMTMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 8,12,16, 36, 46, 54, 58, 62, 64 Isgec Heavy Engineering Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Jyoti CNC Automation Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 46, 64 Lakshmi Machine Works Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Leistritz Produktionstechnik GmbH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Lokesh Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Mahindra & Mahindra Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 62 Mahle Behr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Marposs India Pvt Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 MEI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Micromatic Grinding Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Micromatic Machine Tools Pvt Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 National Institution for Transforming India (NITI Aayog) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Robert Bosch Engineering Business and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Saab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Sahajanand Laser Technology Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Sandvik Asia Pvt Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Sandvik Coromant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Schneider Electric India. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Schunk Intec India Pvt Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 SKF India. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Stamp IT Robotai & Solutions Pvt Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 STIMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Taiwan External Trade Development Council . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Titan Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Tongtai Machine & Tool Company Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 TVS Motor Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 UCAM Pvt Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 46 UCIMU-SISTEMI PER PRODURRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 VDMA India. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 36 VDW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 36, 46 WABCO India. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Yamazaki Mazak India Pvt Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 40 Zavenir Daubert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Advertiser Index Accurate Sales and Services Pvt Ltd – www.accurategauging.com. . . . . . . . . . . . . . . . . . . . . . . 35 Ace Manufacturing Systems Ltd – www.amsl.in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ACMEE 2018 – www.acmee.in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Apex Precision Mechatronix Pvt Ltd – www.apexprecision.co.in. . . . . . . . . . . . . . . . . . . . . . . . . . 15 Beckhoff Automation Pvt Ltd – www.beckhoff.co.in./cnc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Chennai Metco – www.chennaimetco.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 IMTEX FORMING 2018 – www.imtex.in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 INTEC 2019 – www.intec.codissia.com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Jyoti CNC Automation Ltd – www.jyoti.co.in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Khushbu Engineers – www.khushbuindia.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Lakshmi Machine Works – www.lmwcnc.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 MARPOSS INDIA Pvt Ltd – www.marposs.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Mitsubishi Electric India Pvt Ltd – www.mitsubishielectric.in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Rajamane Industries Pvt Ltd – www.khushbuindia.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 SCHUNK Intec India Pvt Ltd – www.schunk.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TaeguTec India Pvt Ltd – www.taegutec-india.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 UCAM India – www.ucamind.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Wendt (India) Ltd – www.wendtindia.com. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Yamazaki Mazak Pvt Ltd – www.mazakindia.in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-3170 | Sept 2017 Modern Manufacturing India
RNI NO. KARENG/2017/72993 6NGU 096NKU 04 Dovetail mechanism clamping provides increased security and insert clamping Helical cutting edge for 90 degree cutting Double sided 6 corner insert with helical geometry Insert size variants include 6NKU 04, WNGX 05, 6NGU 06, WNGX 08 and 6NGU 09TaeguTec India Pvt. Ltd.Plot Nos.119 & 120, Bommasandra Industrial Area, Phase 4, Bengaluru 560 099, India +91-80-4901 3000 +91-80-2783-9123 [email protected] www.taegutec-india.com
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