2017 Edition
About HYTORC HYTORC’s mission is to optimize safety, quality and schedule in industrial bolting through innovative solutions, and an unyielding commitment to world class customer service. Innovating Bolting Since 1968 HYTORC makes industrial bolting safer and simpler. With nearly 50 years of experience focused entirely on developing the highest quality industrial bolting systems, HYTORC is the most trusted name in the industry. From steel mills and mining equipment to refineries, power plants, and wind turbines; we have developed solutions for every bolting application imaginable. For custom projects, our highly experienced engineering team is at your service to design the most efficient solution for your job with simple operation and economical pricing in mind. We are consistently improving upon existing products, and developing new tools, based on feedback from the people that use our tools every day. Our latest product line features patented industry-firsts like hands-free operation to keep tool operators at a safe distance from the application, onboard documentation systems to provide job accountability and assurance, and industry-leading bolt load accuracy to reduce nut loosening and joint failure. With authorized repair facilities located all over the world, fast and professional service is always available. All of our products are covered by our worldwide industry-leading one year warranty coverage. Our latest bolting systems are guaranteed to stop leaks on pressurized vessels and eliminate unwanted nut loosening. Our mission is to make our customers’ jobs as safe and hassle-free as possible.
table of contents Table of Contents Tool Selection 01 - Applications ................................................................................. 08 02 - Comparison Charts ..................................................................... 09 Hydraulic 03 - ICE................................................................................................. 10 03.01 - Auto Release System 03.02 - Total-Freedom Uniswivel 03.03 - Multi-Use System 03.04 - Technical Data 04 - Avanti............................................................................................. 12 04.01 - Reaction Drive 04.02 - Torque & Angle Dial 04.03 - Multi-Use System 04.04 - Technical Data 05 - MXT............................................................................................... 14 05.01 - Lock-Up Release 05.02 - No-Slip Ratchet 05.03 - Special Alloy Option 05.04 - Technical Data 4
06 - Edge.............................................................................................. 16 table of contents 06.01 - Simple Operation 06.02 - Multi-Axis Swivel 06.03 - Push-Through Drive 06.04 - Technical Data 07 - Stealth............................................................................................ 18 07.01 - Hands-Free Operation 07.02 - Dual Piston Power 07.03 - Slim Design 07.04 - Technical Data 08 - XLCT.............................................................................................. 20 08.01 - Lock-Up Release 08.02 - Zero-Slip Ratchet 08.03 - Multi-Use Accessories 08.04 - Technical Data 09 - Versa.............................................................................................. 22 09.01 - Simple Operation 09.02 - Versa Slim Link 09.03 - Slim Profile 09.04 - Technical Data Pneumatic 10 - Digital jGun.................................................................................. 24 10.01 - Digital Readout 10.02 - Built-In Torque Adjustment 10.03 - Industrial-Grade Motor 10.04 - Technical Data 11 - jGun Single Speed....................................................................... 26 11.01 - Powerful Breakout 11.02 - Repeatable Torque 11.03 - Ergonomic Design 11.04 - Technical Data 12 - jGun Dual Speed.......................................................................... 28 12.01 - 3-IN-1 Bolting System 12.02 - Intuitive Design 12.03 - Wheel Gun Accessory 12.04 - Technical Data 5
table of contents Electric 13 - Flash 2.0....................................................................................... 30 13.01 - Industrial-Grade Repeatability 13.02 - Dual Speed Bolting 13.03 - Data Recording 13.04 - Technical Data 14 - Lithium Gun................................................................................... 32 14.01 - Industrial-Grade Power 14.02 - Dual Speed Bolting 14.03 - Data Recording 14.04 - Technical Data 15 - LION Gun..................................................................................... 34 15.01 - Industrial-Grade Power 15.02 - Unmatched Portability 15.03 - Data Recording 15.04 - Technical Data Fasteners 16 - HYTORC Washer.......................................................................... 36 16.01 - Safety 16.02 - Speed 16.03 - Comparison 17 - HYTORC Nut................................................................................ 38 17.01 - Calibrated Load Accuracy 17.02 - Bolt Thread Protection 17.03 - Comparison Pumps 18 - Vector Pump.................................................................................. 40 18.01 - About the Pump 18.02 - Pump Features 19 - HY-115/230/380-460V............................................................ 41 19.01 - About the Pump 19.02 - Pump Features 20 - HY-Air............................................................................................ 42 20.01 - About the Pump 20.02 - Pump Features 21 - BigJet 18-400............................................................................... 43 21.01 - About the Pump 21.02 - Pump Features 6
Pumps table of contents 22 - JetPro-S-115/230 ....................................................................... 44 22.01 - About the Pump 22.02 - Pump Features 23 - HY-TWIN-AIR............................................................................... 45 23.01 - About the Pump 23.02 - Pump Features 24 - JetPro S Air.................................................................................... 46 24.01 - About the Pump 24.02 - Pump Features Services 25 - Repair & Calibration..................................................................... 47 25.01 - Description of Service 25.02 - Inside the HYTORC Van 26 - Equipment Rental.......................................................................... 48 26.01 - Description of Service 27 - Custom Engineering..................................................................... 49 27.01 - Description of Service 28 - TORCsafe...................................................................................... 50 28.01 - Description of Service 28.02 - Web Based Inventory Management 29 - Training.......................................................................................... 51 29.01 - OSHA Courses 29.02 - ASME Courses Notes 30 - Notes............................................................................................. 52 7
tool selection 01 Applications No matter the job, HYTORC has the right tool for your bolting needs. Stealth with HYTORC Washer (PG. 18 & 37) jGun Single Speed on CAT 797 (PG. 26) Lithium Gun with HYTORC Washer (PG. 32 & 37) 8
Comparison Charts 02 ICE Avanti MXT EDGE Stealth XLCT Versa tool selection (PG. 10) (PG. 12) (PG. 14) (PG. 16) (PG. 18) (PG. 20) (PG. 22) Multi-direction hose swivel * * * Torque accuracy within 5% * * * Torque output up to 35,000 ft-lbs * * Torque output beyond 35,000 ft-lbs Lock-on release Hands-free bolting Industry leading safety Industry leading load accuracy Auto pressure release Total freedom swivel Digital jGun jGun Flash Lithium LION jGun Single Speed Dual Speed Gun Gun Gun (PG. 24) (PG. 26) (PG. 28) (PG. 30) (PG. 32) (PG. 34) Industrial grade gearbox ****** Repeatability within 5% ****** Torque output up to 3,000 ft-lbs Torque output beyond 3,000 ft-lbs ** ** Industry leading safety Industry leading accuracy Dual speed rundown/torque Onboard tool readout Lock-on release Built-in job documentation Wireless/hoseless operation Built-in cycle counter Operation below 75dB * When used with a hytorc washer system ** When used with optional silencer system 9
03 hydraulic ICE Square Drive Tool The ICE bolting system is the culmination of nearly 50 years of research and development dedicated to industrial bolting. Featuring patented industry-first innovations, the ICE is the most advanced hydraulic bolting system available today. Auto Release System 03.01 The ICE can automatically release itself when locked on a bolt. This reduces unplanned interruptions in the bolting process. Total-Freedom Uniswivel 03.02 The ICE is the world’s only hydraulic bolting system that allows for fast and flexible positioning without the constraints normally associated with hydraulic hoses. 10
Multi-Use System 03.03 The ICE works with all HYTORC bolting systems including tensioning with the HYTORC Nut and the revolutionary new HYTORC Washer. Technical Data 03.04 hydraulic H R W L Model HW L R Drive Weight Torque (Inch) (Lbs) (ft-lbs) (Inch) (Inch) (Inch) (Inch) 3/4 6.00 1 10.00 MIN. MAX. 11/2 18.00 ICE - 1 5.17 2.18 4.43 1.13 11/2 22.00 196 1,284 ICE - 3 6.58 2.90 5.53 1.52 ICE - 5 7.63 3.38 6.44 1.80 460 3,084 ICE - 11 9.57 4.35 8.35 2.25 804 5,360 1,800 11,743 11
04 hydraulic Avanti Square Drive Tool The Avanti series offers the widest range of torque output with a maximum output of more than 130,000 ft-lbs in the largest model. With tens of thousands in use around the world, the Avanti series is the industry’s trusted solution for next-generation bolting. Reaction Drive 04.01 The Avanti features a patented industry-first reaction drive that eliminates the destructive twisting force that occurs in other torque wrenches that have a co-axial reaction arm. (*Also found on ICE series) Torque & Angle Dial 04.02 With a simple add-on, the Avanti system is capable of providing a clear angle reading for bolting methods that incorporate turn of the nut. 12
Multi-Use System 04.03 The Avanti works with all HYTORC bolting systems including tensioning with the HYTORC Nut and the revolutionary new HYTORC Washer for added safety, speed and accuracy on any job. Technical Data 04.04 hydraulic H RL W Model HW L R Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 3/4 3.10 MIN. MAX. 3/4 4.50 Avanti - .7 4.19 1.79 4.14 0.99 1 9.45 115 767 Avanti - 1 4.76 2.18 4.71 1.13 15.60 Avanti - 3 6.20 2.90 6.15 1.52 11/2 20.75 196 1,284 Avanti - 5 7.14 3.38 7.36 1.80 11/2 29.20 Avanti - 8 7.90 3.86 8.24 1.94 11/2 47.70 460 3,084 Avanti - 10 8.85 4.35 9.20 2.25 21/2 82.75 Avanti - 20 10.22 5.07 10.94 2.60 21/2 127.70 804 5,360 Avanti - 35 12.22 6.23 13.45 3.19 21/2 280.50 Avanti - 50 13.90 7.04 15.54 3.95 31/2 585.00 1,150 7,760 Avanti - 80 16.84 7.49 19.52 4.69 31/2 Avanti - 130 19.40 8.50 22.73 5.31 1,800 11,743 2,760 17,890 4,905 31,830 7,202 46,126 11,965 85,695 19,395 138,510 13
05 hydraulic MXT Square Drive Tool The MXT is the world’s best-selling industrial bolting system with over one hundred thousand in use around the world. Since 1990, the signature blue housing has represented quality, durability and reliability on job sites in every major industry. From the tallest roller coasters to the world’s largest bridges, the MXT has the power to get the job done. Lock-Up Release 05.01 The MXT was the first tool in the industry to feature a release lever that allows you to release the tool if it locks on the application. (Also found on Avanti series) No-Slip Ratchet 05.02 The MXT series pioneered this new system for more powerful breakout and faster tightening. The secondary pawl inside the tool prevents the ratchet from turning opposite of the direction it is being driven. 14
Special Alloy Option 05.03 The MXT-SA series provides the proven reliability of the MXT design with advanced materials used to increase lifespan further for extreme usage. The MXT- SA tools come with a 5 year no-questions warranty. Technical Data 05.04 L hydraulic H W Model H W L Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 1.62 3.96 3/4 2.70 MIN. MAX. 1.97 4.88 3/4 3.95 MXT - .7 4.25 2.63 6.34 1 8.30 118 822 MXT - 1 4.90 3.16 7.61 14.20 MXT - 3 6.12 3.95 9.51 11/2 24.80 200 1,340 MXT - 5 7.22 4.38 10.55 11/2 36.00 MXT - 10 8.80 4.73 11.41 21/2 43.40 480 3,230 MXT - 15 9.67 5.82 14.03 21/2 77.45 MXT - 20 10.24 21/2 835 5,590 MXT - 35 12.42 1.755 11,520 2,268 15,399 2,960 19,760 5,400 37,100 15
06 hydraulic EDGE Square Drive Tool For general maintenance that requires high torque values and repeatable results, the Edge is HYTORC’s workhorse. The straightforward three-moving-part design was created by HYTORC over 30 years ago and has been consistently improved upon resulting in the most tried and tested line of hydraulic torque wrenches in the world. Simple operation 06.01 The three-moving part design of the Edge series reduces the number of potential repairs and keeps operating costs to a minimum. Multi-Axis Swivel 06.02 The multi-axis swivel is used on all HYTORC hydraulic torque wrenches (with the exception of the ICE series) for maximum positioning flexibility and safety. 16
Push-Through Drive 06.03 For quick and simple directional changes and maximum durability, the Edge series features a push through square drive. Technical Data 06.04 hydraulic L H R W Model HW L R Drive Weight Torque (Inch) (Lbs) (ft-lbs) (Inch) (Inch) (Inch) (Inch) 3/4 3.30 3/4 4.05 MIN. MAX. 1 8.50 EDGE - .5 2.95 1.64 4.01 0.82 19.20 106 710 EDGE - 2 3.53 1.97 4.94 0.97 11/2 20.05 EDGE - 4 4.71 2.63 6.40 1.31 11/2 25.00 178 1,257 EDGE - 6 6.04 3.18 7.61 1.57 11/2 64.70 EDGE - 8 6.57 3.57 8.69 1.86 21/2 443 3,079 EDGE - 12 7.07 3.95 9.60 1.96 EDGE - 30 10.10 5.64 13.71 2.79 893 6,241 1,230 8,555 1,615 11,291 4,448 29,650 17
07 hydraulic Stealth Low Clearance Tool The Stealth series is the industry’s most advanced limited clearance hydraulic bolting system. The slim design fits where other tools will not and the dual piston power head provides unparalleled speed and power. Also compatible with the HYTORC Washer and HYTORC Nut, the Stealth series can conquer bolting applications from general maintenance to critical pathways. Hands-Free Operation 07.01 For the highest level of safety on industrial bolting jobs, HYTORC recommends hands-free operation. The Stealth Lock-On adapter allows for hands-free usage with or without the HYTORC Washer. Dual Piston Power 07.02 The patented design of the Stealth’s dual pistons provides more speed than any other limited clearance tool in the market. 18
Slim Design 07.03 The Stealth was the first industrial bolting system in the market to feature a continuous slim body design that fits in even the tightest confines. Technical Data 07.04 hydraulic H R W L Model H W L R Weight Torque (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 1.25 5.53 MIN. MAX. 1.66 6.56 Stealth - 2 4.21 2.18 8.00 1.03 to 1.76 4.00 278 1,869 Stealth - 4 5.43 2.50 9.35 1.33 to 2.32 4.30 Stealth - 8 6.40 2.91 10.80 1.77 to 2.89 6.70 604 4,020 Stealth - 14 7.94 3.41 12.71 2.32 to 3.47 10.40 Stealth - 22 9.18 2.62 to 3.87 15.40 1,199 7,984 Stealth - 36 10.81 3.07 to 4.80 24.10 2,105 14,255 3,250 21,875 4,917 34,722 19
08 hydraulic XLCT Low Clearance Tool HYTORC’s low clearance workhorse. Since 1992, the signature red housing has represented quality, durability and reliability on job sites in every major industry. From the tallest roller coasters to the world’s largest bridges, the XLCT has the power to get the job done. Lock-Up Release 08.01 Like the MXT, the XLCT features a release lever that allows you to release the tool after torqueing for easy removal. (Also found on Stealth limited-clearance series) Zero-Slip Ratchet 08.02 The XLCT series features a Zero-Slip ratchet for more powerful breakout and faster tightening. The secondary pawl inside the tool prevents the ratchet from turning opposite of the direction it is being driven. 20
Multi-Use Accessories 08.03 The XLCT series is available with interchangeable cartridges for 6-point hex, 12-point hex, allen drives, square drives, open spanners and many other configurations to simplify the most challenging bolting jobs. Technical Data 087.04 L WP hydraulic H R WL Model H WP WL L R Weight Torque (Inch) (Lbs) (ft-lbs) (Inch) (Inch) (Inch) (Inch) MIN. MAX. XLCT - 2 4.02 2.00 1.25 7.33 1.03 to 1.76 2.05 243 1,687 XLCT - 4 5.36 2.58 1.67 10.19 1.33 to 2.32 4.25 XLCT - 8 6.70 3.23 2.09 12.29 1.77 to 2.89 7.15 580 3,855 XLCT - 14 8.04 3.88 2.50 14.61 2.32 to 3.47 11.30 XLCT - 18 9.08 4.38 2.83 14.34 2.62 to 3.87 14.85 1,143 8,151 XLCT - 30 10.71 5.17 3.35 16.82 3.07 to 4.80 23.80 2,010 13,400 2,790 19,100 4,579 30,986 21
09 hydraulic Versa Low Clearance Tool For general maintenance that requires high torque values and repeatable results, the Versa is HYTORC’s workhorse. The straightforward three-moving-part design was created by HYTORC over 30 years ago and has been consistently improved upon resulting in the most tried and tested line of hydraulic torque wrenches in the world. Simple Operation 09.01 The three-moving part design of the Versa series reduces the number of potential repairs and keeps operating costs to a minimum. Versa Slim Link 09.02 When overhead clearance or space around the nut is extremely limited, HYTORC offers the Versa Slim Link; a hex link so thin there’s almost no job it can’t handle. 22
Slim Profile 09.03 The Versa is the most economical solution with a continuous-profile design throughout the powerhead and hex link. Technical Data 09.04 hydraulic L WT H R WL Model H WL WT L R Weight Torque (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 2.80 MIN. MAX. 3.40 Versa - 1 3.42 .936 1.06 4.23 0.32 7.30 150 1,050 Versa - 2 3.73 1.13 1.25 5.35 0.38 11.60 Versa - 4 5.52 1.51 1.67 7.07 0.51 19.20 261 1,920 Versa - 8 6.53 1.89 2.10 8.60 0.64 24.50 Versa - 14 8.03 2.36 2.50 10.52 0.73 39.30 654 4,503 Versa - 20 8.87 2.89 3.00 10.93 0.92 Versa - 30 10.95 3.00 3.75 13.89 1.00 1,350 9,000 2,148 14,832 3,088 21,458 5100 36,200 23
10 pneumatic The new digital jGun series from HYTORC is the world’s first torque-adjustable pneumatic multiplier with a digital readout and FRL-free operation. Unlike other systems that require a separate filter, regulator and lubrication system between the air line and the tool, the patented design of the digital jGun eliminates the need for this add-on for the highest level of portability and convenience. Digital Readout 10.01 The digital jGun is the world’s first industrial torque multiplier with a digital readout for instant confirmation of selected torque. No more pressure-to-torque conversions or calculations. Select between ft-lbs and Nm. Built-In Torque Adjustment 10.02 The Digital jGun is the first of its kind with an onboard air regulator for simple torque adjustment with a twist of the connector at the bottom of the handle. Especially convenient when switching from tightening to loosening, giving you the ability to quickly adjust to full power for fast and easy break-out. 24
Industrial-Grade Motor 10.03 Technical Data The new motor featured in the Digital jGun is a workhorse designed for heavy industrial use. With maximum power to weight and a rugged corrosion resistant design, this motor eliminates the need for separate air filters and lubrication systems making the Digital jGun the most portable air powered torque gun on the market. 10.04 WL D pneumatic H Model HW L D Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 3/4 8.25 MIN. MAX. 3/4 8.85 DJ - .25 7.55 3.12 6.95 2.50 3/4 9.80 50 250 1 16.50 DJ - .5 7.55 3.12 8.03 2.58 1 17.70 135 500 11/2 28.30 DJ - 1 7.55 3.12 8.79 2.58 11/2 38.40 350 1,150 DJ - 2 8.09 3.23 10.79 3.25 540 2,090 DJ - 3 8.09 3.23 11.46 3.25 856 3,180 DJ - 5 8.09 3.23 12.26 4.15 1,150 5,050 DJ - 8 8.09 3.23 13.49 4.56 1,825 7,900 25
11 pneumatic The jGun Single Speed is the simple choice for air-powered industrial bolting. With industry- leading power-to-weight and a breakout force that overcomes corroded and damaged nuts, this tool takes over where impact guns and breaker bars don’t cut it. Powerful Breakout 11.01 The jGun provides continuous power with no kickback to break out the nuts that other systems can’t tackle. Impact guns have tremendous vibration and noise and have been banned on many job sites. The jGun uses precision gearing and a simple reaction fixture to give you maximum power without the noise and vibration. Repeatable Torque 11.02 For maximum joint integrity, all of the bolts on a connection need to have an even and accurate load. The jGun system provides adjustable and repeatable torque to ensure that the bolted joint is assembled right the first time and keeps the torque over time. 26
Ergonomic Design 11.03 The jGun series is built using aerospace materials for lightweight design with maximum durability. The comfort grip and available silencer ensure that the tool operator is comfortable, even on all day jobs Technical Data 11.04 L W D pneumatic H Model HW L D Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 3/4 7.20 MIN. MAX. 3/4 7.20 J - .25 7.06 2.72 7.15 2.50 3/4 10.00 48 259 J - .5 7.32 2.74 8.07 2.58 1 14.50 J-1 7.32 2.74 8.82 2.58 1 15.75 129 508 J-2 7.94 3.53 10.46 3.25 11/2 20.05 J-3 7.94 3.53 11.11 3.25 11/2 26.50 301 1,231 J-5 8.03 4.15 12.24 4.15 J-8 8.46 4.23 13.00 4.56 521 2,190 852 3,104 1,150 5,266 1,743 7,924 27
12 pneumatic For fast run down and powerful torque capability, the Dual Speed jGun Series is the industry’s most reliable choice. 3-IN-1 Bolting System 12.01 The jGun Dual Speed is the only pneumatic multiplier that gives you the flexibility to use it for rundown, final torque and heavy duty breakout. A simple twist of the collar switches the tool from high speed rundown mode into the max power mode with adjustable torque so you can choose the right output for your job. Intuitive Design 12.02 This robust tool eliminates the need for multiple systems making training simpler and reducing the chance for operator error. When multiple systems are used to assemble a bolted joint there is more chance for operator error. The jGun Dual Speed makes the job simpler by giving operators one easy to use system that can be used from start to finish. 28
Wheel Gun Accessory 12.03 Technical Data The wheel gun accessory is the obvious choice for wheel bolting and all nuts and bolts in confined spaces. The powerful extension system delivers the desired torque without compromise to power or durability. With industry-leading repeatability and intuitive design, job integrity is always assured. 12.04 L pneumatic DC D H Model H L D DC Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 3/4 9.04 MIN. MAX. 3/4 9.70 J - A.5 - AP 7.40 10.03 2.58 2.99 15.00 194 502 J - A1 - AP 7.40 10.76 2.58 2.99 1 12.00 J - A2 - AP 8.42 12.51 3.25 4.48 22.50 312 1,272 J - A3 - AP 7.50 12.48 3.25 3.19 1 28.75 J - A5 - AP 8.42 14.65 4.15 4.48 520 2,039 J - A8 - AP 8.46 15.38 4.56 4.48 11/2 11/2 830 3,072 1,215 5,007 2,079 8,282 29
13 Flash 2.0 The Flash Gun Series offers continuous power with unprecedented repeatability and documentation capability. electric Industrial-Grade Repeatability 13.01 For maximum joint integrity, all of the bolts on a connection need to have an even and accurate load. The Flash Gun provides industry-leading repeatability to ensure that the bolted joint is assembled right the first time and maintains the torque over time. Dual Speed Bolting 13.02 With a shift collar, the Flash Gun goes from high speed rundown mode to accurate final torque mode, eliminating the need for multiple systems on a job. The precision machined gearbox provides constant power without the vibration and noise found in impact guns. Adjust the power through the digital readout on the back of the gun to fine-tune the torque output for any job. 30
Data Recording 13.03 Built-in data recording capability allows the user to maintain a log of all completed bolting jobs. For improved quality control and accountability, the information can be saved to a PC or tablet to provide a permanent record of the work performed. Technical Data 13.04 electric Model H W L Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 3.83 21.40 3/4 14.20 MIN. MAX. 3.83 23.40 18.50 FLA-1000 6.15 3.83 24.90 1 23.30 120 1,000 FLA-3000 6.15 FLA-5000 6.30 11/2 315 3,000 520 5,000 31
14 Lithium Gun The Lithium Gun Series is the ultimate solution for portability and convenience on industrial bolting jobs. With the world’s first 36-volt industrial battery system, these tools are ready for heavy industrial use. The lightweight design and dual speed capability make this system the go-to choice for industrial maintenance and production environments worldwide. electric Industrial-Grade Power 14.01 The Lithium Gun Series was designed from the ground up using aerospace-grade materials to provide a compact design with industrial durability and power. The 36-volt battery gives you the power to get through the toughest bolted joints. Dual Speed Bolting 14.02 With a simple switch, the Lithium Gun goes from high speed rundown mode to accurate final torque mode, eliminating the need for multiple systems on a job. The precision machined gearbox provides constant power without the vibration and noise found in impact guns. Adjust the power through the digital readout on the back of the gun to fine-tune the torque output for any job. 32
Data Recording 14.03 Built-in data recording capability allows the user to maintain a log of all completed bolting jobs. For improved quality control and accountability, the information can be saved to a PC or tablet to provide a permanent record of the work performed. Technical Data 14.04 L D H electric W Model HW L D Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 9.52 MIN. MAX. 10.20 BTM - 0250 12.85 3.47 10.12 2.50 1/2 10.60 35 325 BTM - 0700 12.85 3.47 11.12 2.58 3/4 14.20 BTM - 1000 12.85 3.47 11.44 2.58 3/4 15.60 150 700 BTM - 2000 13.20 3.47 11.44 3.187 1 BTM - 3000 13.20 3.47 13.29 3.187 200 1,200 1 325 2,000 500 3,000 33
15 LION Gun The LION Gun is the world’s first affordable precision bolting system with built-in data recording. Set your desired torque output on the LION Gun’s display and pull the trigger to get precise, repeatable torque without excessive noise or vibration. electric Industrial-Grade Power 15.01 The LION Gun’s industrial-strength gear box is driven by a brushless DC motor connected to a non- impacting gearbox to deliver torque faster, smoother and more reliably than manual clicker wrenches, impact wrenches and other tightening tools. Unmatched Portability 15.02 Through the use of aerospace-grade alloys, the LION Gun packs tremendous power without the weight. The 18-Volt lithium-ion battery provides long lasting operation with a quick recharge time to keep the job going. 34
Data Recording 15.03 Built-in data recording capability allows the user to maintain a log of all completed bolting jobs. For improved quality control and accountability, the information can be saved to a PC or tablet to provide a permanent record of the work performed. Technical Data 15.04 electric Model HW L R Drive Weight Torque (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs) (ft-lbs) 7.30 MIN. MAX. 8.22 LION-.25 10.83 3.46 10.16 2.35 1/2 25 250 LION-.7 10.83 3.46 10.80 2.38 3/4 150 700 35
16 HYTORC Washer The HYTORC Washer is the simplest upgrade for instant improvements in safety, speed and accuracy. This unique, patented system eliminates the need for reaction arms and other custom fixtures required to hold the tool in place. Additionally, the precision machined surface reduces variation in bolt load across the flange for improved accuracy and loosening prevention. Safety 16.01 tensioners The HYTORC Washer eliminates the need for reaction arms, which are the most common cause of injury on bolting jobs. The unique design of the washer allows the double layered safety socket to react on the washer itself, while turning the nut. Speed 16.02 The HYTORC Washer removes the complicated setup associated with other bolting systems and makes the bolting process more intuitive for improved job times. 36
System Comparison STANDARD REACTION FIXTURE HYTORC WASHER Torque wrench Torque wrench Reaction fixture Double socket drive HYTORC Washer Backup washer Bolt center axis Backup wrench SAFE tensioners No pinch hazard. Intuitive operation. Less personnel. ECONOMICAL By eliminating damaging side loads and bending forces, nuts and bolts can be reused more often and tool and flange longevity is increased. Flange PROTECTIVE Flange Re -Machined The HYTORC Washer protects the Undamaged Flange Surface flange surface, eliminating the need for Flange Surface expensive flange resurfacing processes. 37
17 HYTORC Nut For critical applications requiring the highest level of bolt load control, the patented HYTORC Nut system provides industry-leading joint integrity. This three-piece fastener applies pure tension to the bolt to prevent thread damage and ensure bolt load accuracy. Available in a variety of materials to suit all applications, from extreme temperatures to harsh climates. Calibrated Load Accuracy 17.01 tensioners No other bolting system provides the same level of repeatable accuracy, ensuring even bolt load to eliminate joint failure and unintentional nut loosening. Bolt Thread Protection 17.02 The HYTORC Nut is the only fastener that can guarantee the elimination of galled or damaged threads on installation and removal. These fasteners have been installed on various high temperature applications for ten years and longer, and were removed without damage to the bolts, providing tremendous savings by eliminating the need for bolt replacement. 38
System Comparison STANDARD REACTION FIXTURE HYTORC NUT Reaction fixture Torque wrench Torque wrench HYTORC Nut HYTORC Nut driver Backup wrench Bolt center axis SPEED tensioners Bolt load (lbs) > Job time is reduced through intuitive Bolt load (lbs) >processes and the elimination of time consuming tasks like setting Number of bolts > up reaction fixtures and removing Number of bolts > Standard scatter backup wrenches by hammer. Half of the scatter ACCURACY The coefficient of friction and thus the bolt load, depends on many factors. With the HYTORC Nut the scatter in bolt load is significantly reduced INTEGRITY Even and accurate bolt load applies even pressure to the flange, improving joint integrity and reducing the chance of leakage. 39
18 Vector Pump The world’s most advanced hydraulic power pack. The first pump to offer LCD pendant control and automated regulation, HYTORC is taking industrial bolting to the next level. With the Vector Series pumps, industrial bolting has become more intuitive and smarter than ever before. About the Pump 18.01 The Vector stands alone as the world fastest fully automatic Hydraulic Power System thanks to its 3 stage high speed flow motor. Gauge-free operation allows the operator to simply select the HYTORC tool they are using and the desired torque on the remote. Push the button and allow the pump to do all the work. pumps Pump Features 18.02 Voltage Data Recording Reservoir Capacity Stages 115V / 230V / 400V YES 2 gal. 3 Max Flow Rate Weight Amperage 620 cu. in/min 79 lbs 18 AMP(115V) 9 AMP (230V) 40
19 HY-115/230/380-460V HYTORC standard Electric power packs. Reliable, efficient and economical, the HY115/230 will outperform any standard pump on the market. About the Pump 19.01 Hydraulic Power System operates at a very quiet pumps 69Db. All pumps come equipped with an Oil Cooler and ready to handle extreme workloads making overheating a thing of the past. Simple controls make for short set-up times and with the semi-automatic feature the operators will experience faster and easier tightening. Pump Features 19.02 Voltage Data Recording Gauge Reservoir Capacity 115V / 230V / 400V NO 0-10K PSI (+/-1% Acc.) 1,35 Gal (5 Ltr.) Stages Max Flow Rate Weight Amperage 3 620 cu. in/min 57 lbs 15 AMP(115V) 7 AMP (230V) 41
20 HY-Air HYTORC’s innovative air-powered hydraulic pumps are the most reliable pneumatic pumps on the market. These systems are ideal for use within explosive environments or in areas where electricity is unavailable through the use of a portable air compressor. About the Pump 20.01 This 3-stage pump is designed to reduce cycle time for improved productivity. The compact design is lightweight for improved mobility and available with one or two-gallon reservoir. pumps Pump Features 20.02 Air Consumption Data Recording Gauge Reservoir Capacity 3800 cu.in/sec NO 0-10K PSI (+/-1% Acc.) 2 gal. Stages Max Flow Rate Weight 3 770 cu. in/min 46.3 lbs 42
21 BigJet 18-400 The highest performance pump designed to get the most efficiency from larger hydraulic- powered bolting systems. About the Pump 21.01 The Big Jet’s 3-stage motor provides 30% more oil flow without increased operating temperature through the use of an innovative built-in oil cooling system. A compact design with two gallon reservoir alleviates weight restrictions and offers the operator efficient mobility. Pump Features 21.02 pumps Voltage Data Recording Gauge Reservoir Capacity 380 - 460V NO 0-10K PSI (+/-1% Acc.) 2 gal. Stages Max Flow Rate Weight Amperage 3 1070 cu. in/min 64 lbs 6 AMP 43
22 JETPRO-S-115/230 The reliable and affordable solution for industrial jobs using tools up to 10,000 ft-lbs. About the Pump 22.01 The JetPro 2 stage hydraulic Power System is the most affordable lightweight pump on the market. The compact design and one gallon reservoir offer industry-leading portability and weight with quiet 69dB operation. pumps Pump Features 22.02 Voltage Data Recording Gauge Reservoir Capacity 115V / 230V NO 0-10K PSI (+/-1% Acc.) 0.8 gal. Stages Max Flow Rate Weight Amperage 2 310 cu. in/min 33 lbs 12 AMP(115V) 6 AMP (230V) 44
23 HY-TWIN-AIR This high-powered twin-motor, 3-stage pump provides twice the speed and oil flow of any other available system. Ideal for very large hydraulic-powered bolting systems or use of large multi-tool systems. About the Pump 23.01 High power for large torque wrenches (10,000 ft-lbs and up) without compromising speed. The 5-gallon reservoir provides enough oil to power up to four large tools at once, and the built-in casters allow for increased mobility. Pump Features 23.02 pumps Air Consumption Data Recording Gauge Reservoir Capacity 7200 cu.in/sec NO 0-10K PSI (+/-1% Acc.) 5 gal. Stages Max Flow Rate Weight 3 1500 cu. in/min 98 lbs 45
24 JetPro S Air This economically priced air-powered hydraulic power pack combines industry-leading reliability with lightweight design. About the Pump 24.01 This 2-stage pump features a compact design with a one gallon reservoir for lightweight portability. The intuitive design of the one button control ensures improved speed and efficiency in the field. This system is part of HYTORC’s ATEX-approved bolting package for explosive environments. pumps Pump Features 24.02 Air Consumption Data Recording Gauge Reservoir Capacity 1900 cu.in/sec NO 0-10K PSI (+/-1% Acc.) 0.8 gal. Stages Max Flow Rate Weight 2 370 cu. in/min 35 lbs 46
25 Repair & Calibration For improved productivity, inventory management and operator safety, HYTORC’s mobile service technicians provide repairs, calibrations and training at your location. Description of Service 25.01 Only HYTORC offers the complete suite of on-site services necessary to improve your productivity through scheduled calibrations, preventative maintenance, loss prevention and operator training. Available in many areas of the world, our service vehicles will come to you, eliminating the downtime and potential loss associated with shipping your tools for service. Inside the HYTORC Van 25.02 services Each HYTORC mobile technician is equipped with the training and tools required for repair and service of all HYTORC bolting systems. Additionally, each vehicle is equipped with state of the art calibration systems for hand torque wrench calibration and hydraulic, pneumatic and electric torque wrench calibration up to 20,000 ft-lbs. 47
26 Equipment Rental From individual tools to customized bolting systems, HYTORC has the largest stock of rental equipment in the industry, available worldwide. Description of Service 26.01 Strategically located at service centers around the globe, our experienced representatives will work with you to determine the most cost-effective solution for your job. Your HYTORC rental also entitles you to a free safety and operational training to ensure that your crew gets the most out of each rental. With over 45 years of experience in this industry, you can rest assured that we have a solution for your bolting challenge! services 48
27 Custom Engineering With nearly 50 years of experience dedicated to industrial bolting, we have solved almost every bolting challenge imaginable. Let our engineering team show you the possibilities. Description of Service 27.01 For the highest level of productivity improvement, services HYTORC offers free engineering consultation to propose the most efficient solution for your bolting challenges. After an on-site survey with application measurements or shared CAD files, our engineering team will design a solution custom fit for your job. Upon completion of design, an FEA analysis and other computer-assisted stress testing will ensure durability and longevity of the solution, and a 3D printed mock-up will be created to test operation and fit. Once the design is perfected, the final product will be tested thoroughly under load to assure safe and efficient operation on the job. 49
28 TORCSafe Improve your productivity with HYTORC’s preventative maintenance solution for industrial bolting systems. Description of Service 28.01 With TORCsafe, you can be sure that all of your HYTORC equipment is ready when you need it. Our highly trained technicians will remind you when service is due and schedule an on-site visit to inspect, repair and calibrate your equipment as required. Web Based Inventory Management 28.02 services HYTORC’s secure web portal gives you up-to-date information on all of your bolting equipment, including printable calibration certificates and updated tool location information. Check calibration status at a glance and receive notifications for upcoming calibration expirations. 50
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