www.sl-metal.com
www.sl-metal.com
www.sl-metal.com
شركة شيبة الجزيرةUROBAH COLUMNS الموقع: شركة شبح الجزيرةProject Name : Shibh Al Jazira Comapny العميل : الرياضLocation : Riyadh االستشاري : شركة شبح الجزيرةClient : Shibh Al Jazira الو ز ن260 : طنWeight : 260 Ton قيمة العقد3.6 : مليونContract Value : 3.6 Million
www.sl-metal.com
www.sl-metal.com
قبة سكاي اليتSky Light Dome إسم المشروع : قبة سكاي اليتProject Name : Sky Light Dome: الموقع : حائل مولLocation : Hail Mall العميل : جامعة حائلClient : Hail university الوزن180 : طنWeight : 180 Ton قيمة العقد000 : ،764،1 لاير سعوديContract Value : 1,764,000 SAR
www.sl-metal.com
www.sl-metal.com
www.sl-metal.com
Pedestrian Bridge, Marat City, (50 Ton) www.sl-metal.com
Palace of Prince Megrain Bin Abdul Aziz The guest room and the banquet hall.(290 Ton) www.sl-metal.com
(Almzahmi Gated Entrances. (Steel Structural (160 Ton) • Design • Fabrication ▪ Eructation www.sl-metal.com
Rock Wool Factory, AL-Kharj (1960 Ton) www.sl-metal.com
Steel Structures, Block & Concrete Plants. Jeddah(250Ton) , Skaka(180 Ton) , Arar (189 Ton) , Qourayat(185 Ton) , Dammam(285 Ton) www.sl-metal.com
www.sl-metal.com
AL-Masaa Café, Al Oroba St. www.sl-metal.com
Olaya Towers (115 Ton) www.sl-metal.com
Concrete Molds www.sl-metal.com
QUALITY PROCEDURES MONITORING & MEASUREMENT OF PRODUCTS
1.0 Purpose ➢ To ensure that the monitoring and measurement of product conforms to the planned Arrangements. ➢ To release conforming products for further processing and delivery 2.0 Scope All active products. 3.0 Responsibility QC Engineer 4.0 Resources ➢ Skill / Knowledge on usage of Monitoring and Measuring Devices 5.0 Process 5.1 Process Flow Chart Monitor on going Process Drawings, Specifications Does Product conform Not OK Refer Control of Non to Specification? conforming products OK Stage Inspection Approve Product for Further Record. Processing Complete all intermediate Verification activities A
Doc. No. :QSP-8.2.4 QUALITY PROCEDURE Date : 02.06.2013 Monitoring and Measurement of Product Rev. No.: 00 Page 2 of 5 Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.2.4 of ISO : 9001- 2000. MR GM/DGM MR A Final Finished product Inspection Plan Final Inspection Inspection Record No Does Product conform Refer Procedure: to specification? Control of Non - conforming product Yes Pre - Despatch Inspection No Does Product conform Return to Shop to specification? Yes Q C certified delivery Despatch Products notes
Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.2.4 of ISO : 9001- 2000. MR GM/DGM MR 5.2 Process Flow Table Activity Activity Input Output Resp. No. QC 1. Monitor on going process Measured Results - Engr/Operator Does product conforms to 2. specification. Measured results Status tag QC Engr If No: Refer QSP: 8.3 If Yes: Approve product for further Status tags 3. processing Stage Insp.Record QC Engr Complete all intermediate 4. verification activities Work Standards & CP Stage Insp.Record QC Engr Final Inspection 5. Carry out Final Inspection Final Inspection Plan QC Engr Report Does product conforms to Status tags 6. specification? If No: Measured results QC Engr Refer QP: 8.3 QC Certified 7. If Yes: Pre-Despatch Inspection FIP delivery note QC Engr If Non Conformation: Return to Shop 8. Floor Measured Results Refer QP: 8.3:01 QC Engr 9. If Conforming, Despatch products Conformed products Products Delivery Despatched Incharge. 5.3 Activity Narration Nil Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.2.4 of ISO : 9001- 2000. MR GM/DGM MR
Doc. No. :QSP-8.2.4 QUALITY PROCEDURE Date : 02.06.2013 Monitoring and Measurement of Product Rev. No.: 00 Page 4 of 5 6.0 Monitoring, Measurement and Analysis 6.1 Monitoring ➢ Ensure the Pre-Despatch inspection Parameters tally with Final Inspection Plan 6.2 Measurement ➢ Number of non-conforming lots in final inspection. ➢ Number of customer complaints ➢ Number of non-conforming products during pre-despatch inspection 6.3 Analysis ➢ No. of products manufactured Vs No. of non conforming products ➢ No. of products delivered Vs. customer complaints 7.0 DOCUMENTATION: 7.1 DOCUMENTS Process Inspection Finished Product Inspection plan 7.2 RECORDS Sl.No Description Form No Retention Period Resp. 01. QC daily Check Lists QCF-03 Ten Year Qc Engr 02. Final Inspection records QCF-04 Ten Year Qc Engr 03. QC certified delivery STF-03 Three Years Delivery Dept. note Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.2.4 of ISO : 9001- 2000. MR GM/DGM MR
QUALITY PROCEDURES CONTROL OF NON – CONFRMING PRODUCTS
Doc. No: QSP-8.3 QUALITY PROCEDURE Date: 02.06.2013 Rev. No : 00 Control of Non-Conforming products Page 1 of 5 1.0 PURPOSE • To identify products non-conforming to product requirements and to prevent its unintended use or delivery • To take action to eliminate detected nonconformity 2.0 SCOPE a) Products in process b) Finished products c) Purchased items 3.0 RESPONSIBILITY QC Engineer 4.0 RESOURCES Identified Location to keep Non-Conforming Material 5.0 PROCESS 5.1 Process Flow Chart Inspection plan Identify Nonconforming product Status Tag Customer Communication M IN OR Decide Minor or Review and Disposal Major (Refer 5.3.2) MAJOR Raise Material NCRs & issue to the concerned dept.and Review QCF - 07 RE - WORK USE AS IT IS REJECT/SCRAP Transfer to rejected For Processing Decide Disposal area with “REJECT” of N C M board /Return of supplier material Updated inspection A records Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.3. of ISO: 90012000. MR GM/DGM MR
QUALITY PROCEDURE Doc. No: QSP-8.3 Date: 02.06.2013 Rev. No : 00 Control of Non-Conforming products Page 2 of 5 A Re - work Instruction Re - work Inspection Re inspect/Re - test plan YES Make entry in NCR Check for acceptance and pass for further processing NO Reject the item / Return Supplier material z # ACTIVITY INPUT OUTPUT RESPONSIBI LITY 1 Record details of a) Receiving Inspection plan Incoming inspection QC Engr./Stores nonconforming report Keeper product and b) In-process Inspection plan Non conformance QC inform to the report Engr./Prod.Engr concerned /Project Engr. department for c) Final Inspection Plan Final inspection report QC Engr. /Prod taking corrective Engr/Stores actions Keeper d) Customer communication Customer complaint CSE register Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.3. of ISO: 90012000. MR GM/DGM MR
Doc. No: QSP-8.3 QUALITY PROCEDURE Date: 02.06.2013 Control of Non-Conforming products Rev. No : 00 Page 3 of 5 # ACTIVITY INPUT OUTPUT RESPONSIBI LITY 2 Identify non a) Non conforming Product conforming products physically b) Customer returned Non conforming Product Identified non c) Final Inspection report, non conforming product. QC Engr. conformance report and Quality Plan (CP , FIP) 3 Case 3: Scrap a) Incoming Inspection report Notification to supplier Purchase Admn. and Quality Plan b) Final Inspection report, non Non-conformance QC conformance report and report, Scrapped. Engr./D.G.M Quality Plan 4 Detection of Refer : 5.3.1 Records of action taken QC Engr. nonconforming product after delivery or use has started 5 Decide disposition a) Inspection report and Quali ty Re-work Instructions QC Engr. Case 1: Rework Plan (RIP)/ Customer and re-inspect decision when required b) Inspection report, non Recorded Q.C.Engr. conformance report and nonconformance report Quality Plan (CP , FIP) for disposition Case 2 : a) Incoming Inspection report Records of action taken D.G.M Accept under and Quality Plan / Customer concession decision when required Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.3. of ISO: 90012000. MR GM/DGM MR
Doc. No: QSP-8.3 QUALITY PROCEDURE Date: 02.06.2013 Rev. No : 00 Control of Non-Conforming products Page 4 of 5 5.3. Activity Narration: 5.3.1 Actions needed when non-conformity is detected after product is delivered or use has started Identify containment action / disposition Implement corrective action as per procedure. Incase of Rework, re-inspection of the reworked products are carried out as per relevant Quality Plan (CP, FIP). 5.3.2 A deviation is treated as minor when the non-conformance is simple by nature, deviated from the specified limits of corresponding specifications / code/ standard / contract and does not affect the functional and appearance of the product. Otherwise, it is a major deviation. A deviation is simple in nature, when the non-conformance can be removed in the same area by processing, de-burring, simple cleaning, etc.In case of major deviations, rework cannot be done. 5.3.4 Technical assessment of the disposal of major non conformances is carried out by D.G.M. 5.3.3 The disposition of the non-conforming product is referred to the customer if the contract requirements call for it. 6.0 MONITORING, MEASUREMENT AND ANALYSIS 6.1 Monitor Timely disposition of non-conforming products 6.2 Measurement Number of instances where non conforming products detected beyond the planned stage 6.3 Analysis Root cause analysis of instances where non conforming products detected beyond the planned stage 7.0 DOCUMENTATION 7.1 DOCUMENTS Nil 7.2 Records. Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.3. of ISO: 90012000. MR GM/DGM MR
QUALITY PROCEDURE Doc. No: QSP-8.3 Date: 02.06.2013 Rev. No : 00 Control of Non-Conforming products Page 5 of 5 Sl.No Description Form No Retention Period Resp. 01. Rejected Material Two years Stores Clerk. Return Note STF-01 02 Corrective & One Year QC Engr. Preventive Action QAF -11 Request 03 Material Non QCF-7 Three years QC Engr. conformance Report 04 Replacement/Delive Two years QC Engr. ry return permit SLF-17 05 Quality Review Two years QC Engr Report QCF-15 Refers to Clause : Control Stamp Prepared By Approved By Issued By 8.3. of ISO: 90012000. MR GM/DGM MR
QUALITY PROCEDURES WELDING PROCEDURE SPECIFICATION (WPS)
SAFTEY PROCEDURES
SAFETY PROCEDURES Secondary framing, sheeting, and insulation: Never use a grit as a ladder, always wipe metal panels clean of any oil before installation them, remember that insulation has no load-bearing strength: do not walk on it. Do not lean or prop material against wall insulation, when working with fiberglass insulation, observe all proper safety procedures, minimize contact with insulation fibers by using dust masks, gloves, and long sleeved shirts, do not install more insulation on the roof than can be covered by roof panels before the work day ends. Do not allow insulation to become wet. www.sl-metal.com
working above ground: When working on roofs, scaffolding, ladders, etc.; use dsha –approved tie- offs, scaffolding, ladders, etc use Dsha – approved tie offs , netting, or rails, when working on roofs, all workers should remain continually aware of their position relative to its edge, never use a single roof panel as a work platform. Roof panels must be completely attached to the purlins and to adjacent panels before they can be considered a safe walking surface. Skylights or translucent panels can never be considered a safe walking surface, never walk on insulation. Do not step on the major ribs of pbr panels. Do not step on the major rib, the side edge, or end edge of r panels, and never step within five feet of the end of any unsecured panel. Use walkboards to work on any panels that are not fully secured. Place the walkboards in the flat of the panel. Walkboards should run the full length of the panel and be fastened together by ropes tied off at holes drilled near the end of each board. Cut a groove in the bottom of the board between the edge and the hole so the rope will not tip the board. Note: OSHA-Occupational Safety & Health Administration www.sl-metal.com
HANDLING MATERIALS When unloading or moving long or heavy loads, always use a spreader bar or a lift cable, Spreader bars are preferable, Lift cables develop dangerous levels of stress if the angle between the load and the cable is less 45°. Always attach the cable ends so that this angle is 45° or greater. When lifting and moving heavy loads. Check for frayed, kinked, or damaged cables, Allow anyone to stand under a load that is being moved. Be sure to keep hands and fingers clear of loads being moved. www.sl-metal.com
ERECTION PROCEDURES FRAME ERECTION: WHEN ERECTING RED-IRON SECTIONS, BE AWARE THAT UNTIL THE ENTIRE STRUCTURE IS TIED TOGETHER AND FIRMLY BOLTED TO THE SLAB IT IS VULENERABLE TO WIND AND GRAVITY. AS EACH BAY IS ERECTED, ALWAYS TIE THE MAINFRAMES TOGETHER WITH PURLINS AND GIRTS BEFORE PROCEEDING TO THE NEXT BAY. USE TEMPORARY BRACING OR GUY CABLES TO STABILIZE PARTIALLY ERECTED FRAES. NEVER DISENGAGE LIFTING LINES FROM FRAME SECTIONS UNTIL THEY ARE BRACED OR GUYED. NEVER LEAVE A JOB SITE WHILE FRAMES REMAIN UNBRACED OR UNGUYED. NEVER CUT OR MODIFY PRIMARY FRAMING ( I-BEAM RIGID FRAME COLUNS AND RAFTERS, ENDFRAME COLUMNS AND INTERIOR COLUMNS, ALL OF WHICH ARE SPECIFICALLY DESIGNED TO BEAR THE FORCES ACTING ON THE STRUCTURE) ALWAYS INSTALL WIND BRACING AS INSTRUCTED IN DRAWINGS. NEVER OVER THIGHTEN WIND BRACING. www.sl-metal.com
STANDARD SAFETY PROCEDURE: SAFETY INTRODUCTION - WE WOULD LIKE TO OFFER SOME GENERAL COMMENTS ABOUT THE IMPORTANCE OF SAFE ERECTION PRACTICES. OUR OPINIONS AND ADVICE SHOULD IN NO WAY BE TAKEN AS AUTHORITATIVE NOR COMPLETE. ABOVE ALL ELSE, WE RECOMMEND THAT ANYONE INVOLVED IN ERECTING A METAL BUILDING FAMILIARIZE HIMSELF WITH THE RELEVANT SAFETY PROCEDURES REQUIRED BY OSHA AS WELL AS APPLICABLE LOCAL AND STATE CODES, REGULATIONS, AND RECOMMENDATIONS. GENERAL SAFETY PRACTICES THE FIRST STEP TOWARDS CREATING A SAFE JOB SITE IS TO MAKE SAFETY A HIGH PRIORITY. WORKERS SHOULD HOLD DAILY MEETINGS TO IDENTIFY POTENTIAL PROBLEMS AND DISCUSS SAFETY PROCEDURES. THEY SHOULD REVIEW OR FAMILIARIZE THEMSELVES WITH THE OSHA REQUIREMENTS FOR THE TYPE OF WORK THEY ARE GOING TO DO, AND EVERYONE ON THE CREW SHOULD AGREE TO FOLLOW PROPER, PROVEN PROCEDURES. THOSE INEXPERIENCED OR UNFAMILIAR WITH RECOMMENDED PRACTICES SHOULD RECEIVE TRAINING. www.sl-metal.com
SAFETY REQUIRES A COMMITEMENT FROM EVERYONE INVOLVED. BEFORE BEGINNING CONSTRUCTION, CHECK FOR OVERHEAD OBSTRUCTIONS AND POWER LINES, USE PROPER SHORING FOR ALL EXCAVATION WORK. DO NOT USE POWER TOOLS ON WET GROUND. MAKE SURE ALL ELECTRIC TOOLS ARE PROPERLY GROUNDED. PERSONAL EQUIPMENT TO MINIMIZE RISK AND INCREASE PRODUCTIVITY, WORKERS SHOULD USE ONLY TOP-QUALITY, PROFESSIONAL- GRADE TOOLS, EVERYONE AT THE SITE SHOULD WEAR APPROPRIATE PROTECTIVE CLOTHING, INCLUDING • HARD HATS • GLOVES • RUBBER – SOLED SHOES • EYE – PROTECTION • SAFETY HARNESS www.sl-metal.com
CERTIFICATES M.I.R F.I.R
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