V.AL Innovative Fo Compan http://www
L.IN. ood Products ny Profile w.valin.net
OUR M Production a healthy and bespoke s a growin
MISSION and supply of snack pellets to satisfy ng market
OUR JOU Foundation Year – 1992 • 2 x 300 kg/h Production Lines for Sn • 1 x 250 kg/h Production Line for Pre • Installed production capacity: 4200 • Covered area: 3500 sq.m. • Overall investment: 6 millions € ---25 years of exper Today – 201 • 5 x 500 kg • 1 x 1.000 • Installed P • 12.000 t/y • Covered A • Overall inv
URNEY nack-Pellets e-Cooked Lasagna t/year rience at your disposal--- 19 g/h Production Lines for Snack-Pellets kg/h Production Line for Snack-Pellets Production Capacity: 17.500 t/year year of Snack-Pellets Area: 7000 sq.m. nvestment: > 30 Millions €
A RELIABLE FOR YOUR WE PROPOSE OURSELVES AS PARTNER FOR YOUR SN Snack pellets are semi finished obtain a wide range o 3DIMENSIONAL POTA SHAPES AND POPP
E PARTNER BUSINESS A RELIABLE AND INNOVATIVE NACK PELLET BUSINESS. d products that can be used to of snack products like: ATO CHIPS D TUBES PED CHIPS
KEY COMPETE R&D Center, complete • No. 3 pilot single-screw extr • Various laminating, cutting a • No. 2 static dryers • No. 1 industrial twin-screw e • No. 1 industrial single-screw • No. 1 industrial complete dr • No. 1 industrial belt toasting
ENCIES IN NPD e with: ruders and shaping systems extruder w extruder rying line g oven
QMS &FOOD SA • H.A.C.C.P. plan in place since 1996 • Certified UNI EN ISO 9002 since 1999 • Certified UNI EN ISO 9001 since 2008 • Certified BRC grade A since 2008 • Kosher certification by Orthodox Union • Halal certification by Halal Global since
AFETY n since 1999 e 2016
WHO W Mauro Ingrid Mauro CRISCUOLO BARATTIN COSTA Sales & Mkg Director Finance Manager Managing Dir Antonella Renata ASTOLFI LEWANDOWS Area Manager QC Manag
WE ARE rector Grazia Orietta BORTOLUSSI DE FINA SKA Production Manager QA Manager ger
OUR PRO SNACK PELLETS • DIE-CUT SHAPES • STRIP TYPE SHAPES • MULTIGRAIN SHAPES • MICROPELLET SHAPES • PUNCHED SHAPES • 3DIMENSIONAL SHAPES • LAMINATED SHAPES • SNACK MIXES
ODUCTS
OUR PRODUC Raw Proc Materials -Mixing -Purchase -Extrusion -Receipt -Shaping -QC -Drying -Storage -Cooling
CTION FLOW cess Finished product n -Metal detection -Packaging
RAW MATER • PARTNERSHIP WITH SUPPLIERS • SUPPLIER AUDITS • QC CHECKS ON EACH DELIVERY CORE RAW MATERIALS • Potato Flakes, Granules, Starch • Various Corn Flours and Starches wholemeal • Wheat Flour including wholemea • Rice Flour • Soy Proteins • Tapioca • Wholegrain Barley, Oat • Quinoa, • Legumes and Pulses, i.e. chickpea • Vegetables, i.e. Beetroot, Carrot,
RIALS s including al as, lentils, beans , Spinach, Tomato
SHAPING POTAT
TO FLOURS…
….OR CEREAL
L FLOURS…
MIXING WHOLE OUR MULTIGR
GRAIN FLOURS: RAIN RECIPES
….OR SHAPING S
SOY FLOURS.
….OR LEGUM
MES FLOURS.
LAMINATE BD: from 45 to 60 G/ Salt Content: from 0,5 to 3% Other Options: Pre-Mixed Shapes Veggies Inclusions Veggies Mix New Shape - Development Costs: Pilot Equipment: 5.000 – 10.000 Euro Lead Time: 1 – 2 months Industrial Equipment: 20.000 – 40.000 Euro Lead Time: 3 – 4 months
ED SHAPES /L
3DIMENSION BD: from 75 to 100 G Salt Content: from 0,5 to 2% Other Options: Pre-Mixed Shapes New Shape - Development Costs: Pilot Equipment: 5.000 – 15.000 Euro Lead Time: 1 – 2 months Industrial Equipment: 25.000 – 40.000 Euro Lead Time: 3 – 4 months
NAL SHAPES G/L
DIE-CUT BD: from 60 to 80 G/L Salt Content: from 0 to 3% Other Options: Pre-Mixed Shapes Veggies Mix New Shape - Development Costs: Pilot Equipment: 3.000 – 5.000 Euro Lead Time: 1 – 2 months Industrial Equipment: 10.000 – 20.000 Euro Lead Time: 3 – 4 months
SHAPES L
STRIP-TYP BD: from 50 to 80 G/L Salt Content: from 0,5 to 2% Other Options: Pre-Mixed Shapes Veggie mix New Shape - Development Costs: Pilot Equipment: 2.000 – 3.000 Euro Lead Time: 1 – 2 months Industrial Equipment: 5.000 – 10.000 Euro Lead Time: 3 – 4 months
PE SHAPES L
MICROPELL BD: from 55 to 70 G/13 Salt Content: from 0 to 1% Other Options: inclusions or premixed New Shape - Development Costs: Pilot Equipment: 2.000 – 3.000 Euro Lead Time: 1 – 2 months Industrial Equipment: 10.000 – 15.000 Euro Lead Time: 3 – 4 months
LET SHAPES 30mL
PUNCHED BD: from 45 to 60 G/ Salt Content: from 0,5 to 2% Other Options: Pre-Mixed Shapes New Shape - Development Costs: Pilot Equipment: 5.000 – 15.000 Euro Lead Time: 1 – 3 months Industrial Equipment: 25.000 – 40.000 Euro Lead Time: 4 – 6 months
D SHAPES /L
SNACK-PELLET EXP • FRYING – most common te based pellets and cereal bas • HOT AIR EXPANSION – Alik cereal based pellets. • POPPING – similar to rice c for micropellets. • SALT ROASTING –Suitable fo
PANSION OPTIONS echnology. Suitable for potato sed pellets. ke for popcorns. Suitable for cake forming process. Suitable or cereal based pellets
OUR GOALS – PR TASTY SNACKS CAN BE ALSO HEALTHY! How ? - Reducing Sodium content - Reducing oil intake in frying process - Reducing Acrylamide - Increasing fiber content - Increasing vegetable protein content - Adding vegetables and fruits powders as - Developing products suitable for expansi ENVIRONMENTAL SUSTAINABILITY - Renewable Energy - CHP Combined Heat & Power - Water Efficiency - Paper and packaging waste reduction
RESENT & FUTURE ! < 1% salt < 20% < 500 ppb from 5 to 15% from 10 to 50% inclusions ion methods different from frying
HEALTHY & TA LEGUME • Lentil, yellow pea, chic • 4g of proteins per serv
ASTY CHOICES ES STRIPS ckpea flours ving
HEALTHY & TA QUINOA • Quinoa flour as first ing • 0,5% of salt in the recip the fried product
ASTY CHOICES A STRIPS gredient pe, 15% of proteins in
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