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MGI CORPORATE BROCHURE

Published by Nisha Nair, 2015-12-14 00:51:58

Description: MGI CORPORATE BROCHURE

Keywords: LGSF,LIGHTGAUGE STEEL FRAMING,COLD FORMED STEEL,HOT ROLLED STEEL

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LIGHT GAUGE STEEL FRAMING SOLUTIONS PROFILE





WWHOE ARE We at MGI are proud to be recognised as the pioneers of the LGSF – Light Gauge Steel Framing revolution in India and are Market leaders in offering complete turnkey solution – right from Design, Supply and Erection of Frames to Finished product using LGSF technology. With a commendable work Experience across diverse sectors and terrains PAN-India and strong in-house team of on-site and off-site skilled manpower, we take complete responsibility of realizing your dreams to build-be it a new home, holiday home, office, school or any other institutional building. Apart from the fact that MGI has Constructed the first ever G+5 (Goa)and G+13 (Jammu) steel buildings in India, some of our noteworthy projects in steel include ITIs at Multiple locations (MP), Polytechnic Institutes at Multiple locations in Uttarakhand, Offices for Delhi Tourism Department, Villas at multiple locations and many more.01Light Gauge Steel Framing Solutions

MGI Infra uses an advanced, technological breakthrough solution for the design and WWHAET DOconstruction of complex fast-track modular buildings. Featuring structural light steelframing (LGSF) materials in lieu of traditional building materials, MGI is the newgeneration alternative to conventional building construction. Our steel framedbuildings are delivered on time and on budget, in up to half the time of traditionalconstruction. With benefits such as superior quality, enhanced energy efficiency,design flexibility and improved site safety, the MGI building system is the perfectsolution for service providers today.At MGI, we work closely with our clients throughout the entire modular constructionprocess offering a comprehensive approach to each and every project. A member ofour senior management team is involved in each project and an MGI representativeis directly accountable for all aspects of the project from design, scheduling andproject management to quality control. We have found that this process allows us tomanage our projects effectively and enables us to develop lasting relationships withour clients.www.mgiinfra.com 02

PRODMUCITX 03 • Light Gauge Steel Framing (LGSF) • Hybrid system (LGSF + Built-up Sections) ALBGOUSTF LGSF systems are Pre-Engineered, Manufactured to precision, designed to withstand most severe climes of wind, seismic loads and snow loads. Transportable to remote locations, these are an excellent replacement to conventional RCC masonry work. These are assembled from Cold formed galvanized steel “C” profiles with a dry construction style building technology. Some of the countries using the system today are USA, Canada, Western and Eastern Europe, China, Austria, New Zealand, India, Malaysia, Indonesia, South Africa, Gulf countries, and Algeria. In fact LGSF is currently employed as the standard building practice all over Europe and Australia, due to its eco-friendly properties.Light Gauge Steel Framing Solutions

AHBOYUBTRID SYSTEMSMGI uses hybrid systems i.e. mix of LGSF and built-up sections when the Parameters LGSF HYBRIDstructures require span beyond 9m and are more than 4 floors in height. Thequantity used is decided based on the load calculations. Using this hybrid Clear Span UPTO 9m UPTO 14msystem, we could go upto 15 floors and achieve large spans. Clear Truss Span UPTO 22m UPTO 25m 250 to 350m 150 to 300m Slab thickness UPTO 6m UPTO 12m Single wall height UPTO 1.5m UPTO 2.5m Cantilever Span UPTO 15m UPTO 50m Building height 04www.mgiinfra.com

HWOWE BUILD 05 The MGI building process begins with a detailed computer model of your building, which is engineered and virtually framed with cutting-edge design software. We have built our library with industry standard details covering typical cold-formed steel connections in Floors, Load Bearing Walls, Non-Load Bearing Walls, Roofs, and General Conditions. All details are in AutoCAD, WMF and DXF Formats. Our design professionals trained on LGSF Technology have access to an extensive and broad range of technical and design information.MGI's team of in- house architects and engineers will establish your exact needs and produce the most effective design.Light Gauge Steel Framing Solutions

Manufacturing Facility: 06 MGI has its state of the art facility set up in an area of 40,000 Sq. Foot at Nalagarh, H.P. an hour's drive from Chandigarh, Punjab, India. MGI is equipped with the most advanced automated roll-forming machines for steel framing. MGI has invested in the best software in the industry for LGSF framing. Manufacturing Process: The wall panels, roof trusses and floor joists are all made up of roll-formed cold rolled steel sections of thickness ranging from 0.75mm to 1.6 mm, (Yield strength 500MPa- 550MPa) that comply with ASTM A1003 Structural Grade 33 (NS 33). The Steel Structure is designed for a Design Life of minimum 50 years. Steel hot-dipped in Alum/Zinc coating AZ150 (known as Galvalume with 55% Aluminium and 45% Zinc) is used. Assembly/ On Site erection: The framing is designed and manufactured into large simplified sections, each with pre-punched holes for mechanical and electrical runs, precise window and door openings, integrated structural supports and specified sub –sheathing systems. The light construction LGSF framing package is assembled from cold formed galvanized steel profiles with a controlled indoor production facility, delivered directly to the site, and installed by certified installation crews. In the gaps between the elements of the frame, heat insulation materials like Rockwool {50mm/75mm/100mm/150mm(Density 48 kg/m3)}, Polyurethane foam are placed and the frame is supplied with surface layers made of various materials(Fiber cement boards, Gypsum Boards, AAC Panels, EIFS) forming a layered structure. The elements of the frame structure are constructed of 'C' profiles with a dry construction style building technology. Numerous steel fasteners, stiffeners and other complementary profiles are connected to the basic elements of the structure. We offer unparalleled design flexibility and a wide range of cladding, roofing and glazing options. This means your LGSF building will look no different from a brick and mortar structure.www.mgiinfra.com

CWODEESFOLLOW 07 INTERNATIONAL CODES & STANDARDS • The US building codes (International Building Code and International Residential Code), developed by the International Code Council (ICC), reference the NASPEC for the design of Cold formed steel. • AISI Standards have been adopted by ICC International Building Code 2006 and NFPA 2005-2006 Building Codes. AISI Standards Adopted by IBC, 2006 Edition and NFPA, 2005-2006 Edition: • North American Cold-Formed Steel Specification 2001 Edition with 2004 Supplement • 2004 Edition of Cold-Formed Steel Framing Standards • In addition, the Australian/New Zealand (AS/NZ) Cold formed steel code that is also based on the US NASPEC specification. • Computer Software produce engineering calculations and structural analyses based on the codes above. INDIAN CODES & STANDARDS • Cold-formed steel is designed in accordance with the IS 801 under the National Building Code (NBC) of India. • IS 875: Part 1 to 5 – Loads on Structure • IS 800: 2007 – Design of Steel Structures • IS 801: 1975 & AS/NZS 4600:2005 – Design of Cold-Formed Steel • IS 456: 2000 – Design of Concrete • IS 1893: 2002 – Earthquake Resistant DesignLight Gauge Steel Framing Solutions

WLHGYSF Salient features: • No drying out period in wet weather, resulting in no delays. • Lighter than other framing materials – no lifting equipment required on site. One • Extra floor space - Due to reduced thickness of external walls when compared with person can easily carry a 5-metre fabricated panel a double skin brick wall (some 6%). • Easy material selection - no need to cull or sort. • Extremely Accurate - Light Steel Frames dictates a high degree of accuracy of building dimensions. Being computer designed and rolled, the allowable • Straight walls and Square corners tolerances are minute (as low as 5mm), thus ensuring a perfect building every time. • Call backs due to cracks are eliminated. • High strength results in safer structures, less maintenance and slower aging of • Small punch list. structure. • Less scrap and waste (2% for steel vs. 20% for Cement). • Not vulnerable to any type of fungi or organism. • Price stability • Less probability of foundation problems - less weight results in less movement. • Requires less than half the electricity to heat and cool to thermal comfort levels • Not vulnerable to termites. than brick houses • Less probability of damage in high winds – stronger 08 • No toxic chemicals are used to treat steel connections, riveted and screwed versus nailed. • Minimal wastage - Almost all cutting and sizing is done in-factory by automated • Fire Safety. machinery. The material wastage is zero. Any waste steel can be recycled. The Light Steel Frame buildings come in already completed frames ready to be erected on site.www.mgiinfra.com

ADVANOTAFGELSGSF 09 Superior Seismic Properties : MGI Steel being light and ductile is more resilient to the lateral forces for earthquake. In Seismic Zones our steel buildings are the safest option. Construction speed : Structures made using MGI LGSF Technology are not affected by common construction problems such as labour issues, shortage of water, electricity etc. We deliver buildings in one third the time. Dry surrounding eco system : Due to the dry construction techniques of MGI modular buildings, no damage is caused to the surrounding eco system. Our timelines are not affected by adverse weather conditions. Heat and sound insulation : At MGI we make sure that all our Wall, floor and roof sections are filled with the optimum insulation materials which provide superior heat and sound insulation when compared with traditional buildings. Durability : MGI modular buildings are permanent constructions that you can use lifelong. They are not stereotypical prefabricated constructions. Though pre- fabricated they are robust, durable structures meant to with stand the test of time. Easier funding options due to the short time of construction : Since banks issue credit that are linked to construction milestones, the credit debt can be paid back in a much shortened time compared to conventional construction technique. Cost : Buildings constructed with MGI modular technology are finished in a significantly shorter time as compared with the conventional brick and mortar buildings; as a result the amount of workers on the construction site and general expenses of the site are reduced.Light Gauge Steel Framing Solutions

Brick & RCC construction Vs LGSF construction BRICK & RCC CONSTRUCTION LGSF CONSTRUCTION Quality of construction varies as materials sourced from All materials are of uniform quality. different vendors. Huge savings in transportation costs as LGSF construction is Huge transportation costs as all materials are heavy 1/3rd weight of that of brick wall. Uneven surface requires more plastering material and Straight finished surface does not add up extra plastering reduces usable area by 25% materials and reduces usable area by only 15-20% Brick walls are more prone to shrinkage cracks Dry walls do not experience shrinkage cracks. Wet construction which is time consuming and involves curing Dry and fast construction and no curing needed. at various stages.www.mgiinfra.com 10

EXTERFIOINRISHESWide Range of design possibilitiesand finishing materialsIt is possible to apply all types of construction designs to MGImodular buildings. Local features and personal tastes can beeasily incorporated into the design of the construction. Due to theabsence of columns and beams, the buildings are much moreaesthetic. The possibilities of finishing materials that can be usedare only limited by your imagination.External Finish options : INNOVATIONS IN STEEL WITH MGI 11• Stone Finish• Specialty Siding• Vinyl Siding• Cultured Stone Finish• Cedar Clad Finish• Brick Finish• Wooden Lapsiding• Aluminium Composite Panels• Wooden plankLight Gauge Steel Framing Solutions

BUILDING WRAP CFS STUD BUILDING WRAP CFS STUD BUILDING CFS STUD FIBER CEMENT 89MM/150MM FIBER CEMENT 89MM/150MM WRAP 89MM/150MM BOARD (FCB) 50 MM BOARD (FCB) 50 MM ROCKWOOL 50 MM ROCKWOOL FIBER CEMENT ROCKWOOL LAP SIDING BRICK VENEER SEALANT BOARD (FCB) SEALANT SEALANT ALUMINIUM CFS SUD 89MM COMPOSITE 50 MM ROCKWOOL PANEL (ACP) SEALANT CFS STUD 89 MM BUILDING WRAP CFS STUD 89MM/150MM GYPSUM BOARD 50MM ROCKWOOL FIBER CEMENT 50 MM ROCKWOOLGYPSUM BOARD BOARD (FCB) PAINT SEALANT SEALANT FIBRE CEMENT BOARD WALL TILE (FCB) PAINT BUILDING WRAP CFS STUD BUILDING WRAP CFS STUD FIBER CEMENT CFS STUD 89MM/150MM 89MM/150MM BOARD (FCB) 89MM/150MMFIBER CEMENT BOARD 50 MM ROCKWOOL ADHESIVE 50 MM(FCB) 50 MM ROCKWOOL SEALANT ROCKWOOL GROOVE FINISH DOUBLE LAYER SEALANT FIBER CEMENT BOARD ADHESIVE (FCB) POLYSTYRENE WALL TILE BASE COAT - LAYER1 FIBRE MESH FIBER MESHBASE COAT-LAYER2 PAINTwww.mgiinfra.com 1210

LIGISHTGSRTEEEELNSteel delivers a number of unique environmental benefits such as product longevity, recyclability, easy transportation and less raw material wastage.Recyclability : Energy Efficiency Much of the steel used to make light gauge steel framing is recycled. • Steel framed buildings can be very energy efficient. The strength of When a steel frame building is demolished, the steel can be recycled. steel requires fewer wall studs, so there are fewer thermal bridges to transmit heat.• It takes approximately one-quarter of an acre of mature trees to produce the wood framing for a typical house. The same house can • Steel frame buildings do not settle or warp, so they remain more be steel framed from three or four old cars. airtight.• Steel can be recycled indefinitely without losing any of its qualities. • The depth of the steel beams provides a wider space for insulation.• When steel buildings are no longer required in their current location, • The design flexibility of steel frame buildings enables architects to they can be dismantled and re-erected elsewhere. focus on energy-efficient housing features.Light Gauge Steel Framing Solutions 13

WBHUOILWDE FOROur solution applies to all segments of the construction industryand is divided into several segments: INSTITUTIONAL COMMERCIAL Universities High-Rise Schools Mid-Rise Low-Rise Medical Centres Religious Centres Retail Office Buildings Hospitals Hotels/Motels RESIDENTIAL Warehouses Industrial Facilities Single Family Multi-Family Assisted Living Military HousingManufactured & Modular Housing Apartments & Condominiumswww.mgiinfra.com 104

OUORFLFAETERSITNGSMGI launches NIU Modular homes, our range of Pre-designed or NIU Modular homes are built with safe, economical and environment friendlyCustomized steel frame homes aspects.The housing industry in India is witnessing an increasing demand of stylishly Pre-designed (with numerous design options) with desired features by ourbuilt modular homes or prefab buildings. Manufactured / Readymade in-house team of architects, NIU Modular Homes would surely add a pleasingHousing is fast becoming a preferred method of building in India. look to your property. Cost – effective and Customised to your liking, NIU Modular Homes would be executed in a factory setting and then brought toPresently more and more customers are opting to get steel homes, at times, kit your plot for a quick yet perfect assembling, minimizing unnecessary labourhomes, that are built by a professional kit home manufacturer overseas or costs and hassles; this makes our NIU modular Homes profitable and budgetlocal prefab manufacturer. Letting your kit home pre-built offsite allows you to friendly.move into the new home faster as well as the process becomes cost-effective. Energy Efficient Features help in Reducing Energy Costs. Built with greatOur NIU homes Ease the entire home building process right from plans to insulation properties our kit homes provide sufficient insulation, leaving yoursourcing for interiors.. space cooler in Indian summers and warmer during winters as compared to RCC structures.Light Gauge Steel Framing Solutions 15

With a NIU Modular Home from MGI you get: 16 • Pre-designed or Customized light steel frame homes • Designed as permanent buildings made of Steel (LGSF & Hybrid) with a structural design life promise • Pre-designed by in-house team of Architects & Interior designers • Cost effective & Customisable • One-stop-solution for every home-right from foundation to furnishing • Refurbishing & renovation options • Outdoor Solutions – Garden Houses, Gazebos etc. • A proven, highly durable modular building system that is 100% environmentally friendly. • Delivery on time and on budget, in up to half the time of traditional construction • High quality construction ensured by a zero tolerance manufacturing process. • The most sustainable and energy efficient buildings. • Unequalled design flexibility made possible by a wide range of cladding, roofing and glazing options. • Flexibility through future expansion and relocation. • 90% less waste and minimal disruption to the site. • Corrosion resistant, Fire resistant, Mould and Pest Resistance, Anti-wind and Anti-Seismic homes.www.mgiinfra.com

OURPERSOTEJEEMCEDTS AFTER Floors: G+1 Covered Area: 1800 sq.feet Steel Sections: LGSF sections Scope: Turnkey Duration of work: 2 monthsBEFORELight Gauge Steel Framing Solutions 17

OURPERSOTEJEEMCEDTS AFTERBEFORE Floors: G+2 18 Covered Area: 4500 sq.feetLight Gauge Steel Framing Solutions Steel Sections: LGSF sections Scope: Turnkey Duration of work: 4 months

OURPERSOTEJEEMCEDTS AFTERBEFORE 19 Floors: Ground Covered Area: 800 sq.feet (6 units) Steel Sections: LGSF sections Scope: Turnkey Duration of work: 2 monthsLight Gauge Steel Framing Solutions

OURPERSOTEJEEMCEDTS AFTERBEFORE Floors: G+1 20 Covered Area: 1600 sq.feet (10 units) Steel Sections: LGSF sections Scope: TurnkeyLight Gauge Steel Framing SDoluutiroanstion of work: 3 months

OUR ESTEEMED PROJECTS G+13 Residential Towers - JAMMUBEFORE 21Light Gauge Steel Framing Solutions

AFTER Floors: Stilt+13 22 Covered Area: 135000 sq.feet Steel Sections: Built up sections/LGSF sections iSnctoerpioer:cSltaededl isntgruacltounreg iwncithlusdlainbg exterior and Duration of work: 7 monthswww.mgiinfra.com

OUR ESTEEMED PROJECTS G+5 Residential Service Apartments-GOABEFORE 23Light Gauge Steel Framing Solutions

Floors: Stilt+5 slab,Covered Area: 35000 sq.feetSteel Sections: LGSF sections 24iSncsuolpateio: n,Fsluopoerr sstrluacbt,ureroofDuration of work: 6 monthswww.mgiinfra.com

OUR ESTEEMED PROJECTS Polytechnic Institutes - Multiple Locations, UttarakhandBEFORE 25Light Gauge Steel Framing Solutions

AFTER 26 Floors: Stilt+1 Covered Area: 12000 sq.feet Steel Sections: Built up sections/LGSF sections Scope: Turnkey Duration of work: 4 monthswww.mgiinfra.com

OUR ESTEEMED PROJECTS Industrial Training Institute, 6Trade-Multiple Locations, M.P.BEFORE 27Light Gauge Steel Framing Solutions

AFTER 28 Floors: Stilt+1 Covered Area: 25000 sq.feet Steel Sections: Built up sections/LGSF sections Scope: Turnkey Duration of work: 6 monthsLight Gauge Steel Framing Solutions

OUR ESTEEMED PROJECTS Industrial Training Institute, 3Trade-Multiple Locations, M.P.BEFORE 29Light Gauge Steel Framing Solutions

Floors: Stilt AFTERCovered Area: 8000 sq.feetSteel Sections: Built up sections/LGSF sectionsScope: TurnkeyDuration of work: 4 monthsLight Gauge Steel Framing Solutions 30

OUR ESTEEMED PROJECTS Engineering College-UttarakhandBEFORE 31Light Gauge Steel Framing Solutions

Floors: Stilt+1 AFTERCovered Area: 30000 sq.feetSteel Sections: Built up sections/LGSF sectionsScope: TurnkeyDuration of work: 6 monthsLight Gauge Steel Framing Solutions 32

OUR ESTEEMED PROJECTS Field Hostel-Himachal PradeshBEFORE 33Light Gauge Steel Framing Solutions

Floors: Stilt+1 AFTERCovered Area: 15000 sq.feetSteel Sections: Built up sections/LGSF sectionsScope: TurnkeyDuration of work: 4 monthsLight Gauge Steel Framing Solutions 34

OUR ESTEEMED PROJECTS Sub-Registrar Offices-Multiple Locations, New DelhiBEFORE 35Light Gauge Steel Framing Solutions

Floors: Stilt+1 AFTERCovered Area: 25000 sq.feetSteel Sections: Built up sections/LGSF sectionsiSnctoerpioer:cSltaededl isntgruacltounreg iwncithlusdlainbg exterior andDuration of work: 4 monthsLight Gauge Steel Framing Solutions 36

OURPERSOTEJEEMCEDTS Cairn Energy Ltd., Lab & Office Building-RajasthanBEFORE 37Light Gauge Steel Framing Solutions

Floors: Stilt+1 AFTERCovered Area: 40000 sq.feetSteel Sections: Built up sections/LGSF sectionsScope: TurnkeyDuration of work: 6 monthsLight Gauge Steel Framing Solutions 38

OURPERSOTEJEEMCEDTS AHWA School Extension - GujaratBEFORE 39Light Gauge Steel Framing Solutions

Floors: Extensions Project AFTERCovered Area: 18000 sq.feetSteel Sections: LGSF sectionsScope: TurnkeyDuration of work: 5 monthsLight Gauge Steel Framing Solutions 40


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