SLB STO-D Program Book_31MAR2015

Missing OPSEC Deployable Metering and Monitoring System (DMMS) Cont.III. Wide Area Visualization Environment (WAVE). A computerized visualization tool that:  Provides a cyber-secure web portal for review of base camp data at Regional, Command, and Theater levels  Integrates data from multiple systems for monitoring, manage- ment, and planning of operational energy use  Displays data analytics and location information in customiza- ble views using the toolset analytical and GIS capabilities  Provides automated data transfer using standardized data for- mats on a secure NIPRNET connectionThe DMMS is currently at TRL 5+.Technical Point of Contact: Charles T. Decker,[email protected], 217-373-3361. 13-24 April 2015 The Contingency Basing Integration and Technology Evaluation Center (CBITEC), Fort Leonard Wood, MO1DoD Information Assurance Certification and Accreditation Process (DIACAP) DISTRIBUTION STATEMENT A. Appr oved for public r elease; distr ibu- 18 tion is unlimited i

“We have to be a globally responsive Army, leaner, Missing OPSECsmaller, tailorable, scalable. We have to be expedi- Deployable Metering and Monitoring System (DMMS)tionary. We have to get there with the least amount The DMMS is a multi-component electronic system for monitoring,of support possible” - Army Chief of Staff Gen. data acquisition, analysis, and information dissemination of base campRaymond T. Odierno, speaking to the AUSA – Insti- sustainment/logistics elements (e.g., energy, fuel,tute of Land Warfare Breakfast, 23 January 2014. water, waste, etc.).“ Logistics innovation are needed to match the ad- The three components of DMMS are:vances that we are trying to make with our combat I. DIACAP1 Approved Wireless Metering Solution: A suite of elec-forces” - Army Vice Chief of Staff Gen. John F.Campbell opening remarks at the Association of trical meters and sensors to monitor base camp functional ele-the US Army’s “ Sustaining Force 2025” seminar, ments. The Wireless Metering Solution box:20 may 2014.  Provides in-line advanced electrical meters and sensors for“ A Globally Responsive Army: Downsize, transi- monitoring FOB/COP supply and demand side power.tion, and then sustain a smaller, but ready and ca-  Monitors fuel and temperature status.pable Total Army that provides Joint and Com-  Meters and sensors are enclosed in portable transit cases to fa-bined forces with expeditionary and enduringlandpower for the range of military operations and cilitate rapid deployment and set-up , i.e., “Plug and Play”.features unique competencies such as operational  Connects to open architecture dashboard.leadership. Mobility, command and control, andtheater logistics at all echelons.” - Army Chief of II. Contingency Base-Energy Management System (CB-EMS). AStaff Gen. Raymond T. Odierno CSA priorities, Oc- computerized dashboard for data acquisition and analysis of basetober 2013 camps sustainment/logistics elements. The CB-EMS:  Provides a dashboard to facilitate informed decision making. i  Allows for control over end-uses to help manage base camp energy consumption.  Enables data analysis that provides a means for data collection and visualization.  Provides reports for individual meters, systems, buildings, camps or multiple camps.  Transmits data to OE data repository. 17

Table of ContentsHistorical Background 1Objectives 1Creating an Enduring Capability 3The SLB-STO-D Framework 4SLB-STO-D Pillars 81000 Pax Base Camp Demonstration 9Technologies16 ii

Sustainability Logistics Basing - UNCLASSIFIED: Distribution Statement A. Approved for public release Science & Technology Objective - Demonstration 586-282-4161. Historical Background Wastewater Treatment (WWT-Bio)The Army has recognized the need for reducing sustainment demands The WWT-Bio is a stand-alone biological-based system designed toat contingency bases. Contingency bases are highly dependent on re- provide wastewater treatment capabilities at contingency bases to re-supply, which can be unpredictable, put Soldiers at risk in convoys, and duce wastewater backhauling. Treatment of wastewater to meet EPAmay lead to reduction of mission completion. It can be too costly and secondary treatment standards will allow for safe onsite discharge andlabor intensive for a small unit (platoon, company, battalion) to a 50%+ reduction in wastewater hauling requirements. The systemtransport and maintain all required consumables (fuel & water) to last provides a new capability that is designed to adapt to widely varyingfor weeks or months at small base camps. In 2011 the US Army Office load conditions and provide rapid start-up. It reduces the logistic bur-of the Assistant Secretary of the Army for Acquisition, Logistics, and den and health risk to the Warfighter.Technology (ASA(ALT)) charged the Research Development and En-gineering Command (RDECOM) with conducting a Technology Ena- System characteristics are:bled Capability Demonstration (TeCD) 4a - Sustainability/Logistics—Basing (SLB), now programmed as a Science Technology Objective –  Size – Pack out volume of ≤ 416 ft³ (Tricon).Demonstration (STO-D) SLB to develop and execute a program thatwould address these sustainment challenges.  Weight – ≤7,110 lbs. Perna Quotes  Manpower – Minimal, Automatic control and operation. The WWT-Bio is currently TRL 5. The system will reach TRL 6 at the end of FY16. The WWT-Bio is endorsed by PdM- FSS & PdM- PAWS with transition pending. Technical Point of Contact: Lateefah C. Brooks, [email protected], 586-282-65871 15

Creating an Enduring Capability Objectives. The Ar my needs impr oved capability to enable , to enable sustainment independence by reducing resupply and backhaul demand at contingency base camps . The objective is to reduce the need for fuel resupply by 25%, reduce the need for water resupply by 75% and decrease waste generation/backhaul by 50%, while main- taining Force Provider like quality of life on these base camps. Challenge. The Challenge is to for mulate an integr ated Model based Systems Engineering approach for both technologies and non material solutions to address current Army basing barriers.  Current Army maneuver units have limited or no organic basing capability and rely on theater provided support.  The majority of theater provided equipment/support is not stand- ardized, integrated or optimized to be easily deployed, transport- ed, erected and is inherently inefficient.  Sustainment/Support tasks detract from Soldier availability to per- form operational mission.14 2

The SLB-STO-D Framework UNCLASSIFIED: Distribution Statement A. Approved for public release Program Inputs Real Time Inline Diagnostic Technology for Water Monitoring (WATERMON) Baselines An approved baselines serves as the foundational The WATERMON system consists of a suite of sensors for In-line piece to develop an enduring framework. Before the Water Monitoring applications. The system is a water demand reduc- SLB-STO-D there were no robust baseline for base tion technology capable of providing quality assurance information for camps efficiency or quality of life analysis. The base- >30 days use of field water produced using new processing techniques. lines for both base camps and quality of life are ap- The system is also capable of enabling the performance optimization proved by TRADOC and are use by multiple life cy- of water treatment equipment. cle contingency basing organizations. The baselines allows scientist and engineers to develop a cost and Other important characteristics of the system are: operational effective modeling and analysis capabili-  Autonomous, battery powered. ties that could predict and inform leadership on tai-  Wireless- and network-capable sensors compatible with most com-lored efficient base camps capabilities based on mission location, andduration that provides optimized Quality of Life (QoL). puting devices, smart phones & media players.  Interoperable with most water treatment and handling systems us- 3 ing supplied connections.  Testing raw and product water <5% accuracy for each water quali- ty parameter and <5 min total analysis time.  Non-specific MOS operator can be trained within 2 hours. While the WATERMON is ruggedizing for future technology demon- stration, the 1000 PAX Demonstration will approximate the WATER- MON by integrating Commercial-Off-The-Shelf (COTS) units to the Wastewater Treatment (WWT-Bio) system at the Fort Leonard Wood wastewater treatment facility. The COTS system provides data to SLB -STO-D to evaluate the WWT-Bio and 1000 PAX Demonstration could assess the benefit of WATER- MON information for WWT-Bio opera- tion. The WATERMON is currently at TRL 5 and will be transitioned to Product Man- ager – Petroleum & Water Systems (PdM-PAWS) at TRL 6+ at the end of FY15. Technical Point of Contact: Lisa Neuendorff, [email protected], 13

Base Camps. SLB-STO-D developed three use case scenarios and baselines for three different representative base camps, a 50 person austere camp, a 300 person camp and a 1000 person camp. The base- line contain all the equipment, components, personnel, resources and assumptions that provide all the functionality to the camp and is the basis for how are savings will be measured. Quality of Life. The SLB-STO-D in conjunction with the consumer research team at NSRDEC developed a quantitative framework to measure, baseline and model base camp quality of life (QoL) as an en- abler of Soldier readiness when integrated technology and non- materiel base camps solution sets are applied.12 4

Maturing Technologies UNCLASSIFIED: Distribution Statement A. Approved for public releaseSLB-STO-D is tracking over 60 near term technologies addressingmultiple base camp sustainment functions, such as energy efficient PowerShade Cost Reduction (PSHADE)shelter technologies, energy efficient modular kitchen equipment, flex- The PSHADE is a fabric structure with built-in photovoltaic ar-ible photovoltaic shading technologies, expeditionary waste water re- ray that is designed to shade and provide power to tents, rigid-cycling and treatment systems, state-of-the-art waste to energy tech- wall shelters, vehicles, etc.nologies, next generation in-line water quality systems, novel water The congressionally funded PSHADE program intends to reduce costgeneration capabilities, such as water generation from air, and special- and improve photovoltaic component parts by focusing on extendingized microgrids and power management systems, to name a few durability of the base textile materials, reducing manufacturing cost ofThe integration of over 60 near term technologies addressing multiple components via optimized design and manufacturing processes, andbase camp sustainment functions synchronized across the Army’s pri- increasing the efficiency of the Balance of System by implementationorities, results in REOM Charter three tenants. of grid tie capability/high efficiency power electronics. These com- bined efforts hold promise to provide a higher electrical generatingTechnology Chart capability at a lower weight and cost, offering a more attractive alter- native/supplement to traditional fuel fired electrical generators. Collaboration Other features of the effort are to:SLB-STO-D is a highly collaborative program with great representa-  Reduce initial procurement cost by 20% (T) to 30% (O) for a givention from all life cycle areas to include the several TRADOC organiza-tions, RDECOM organizations and multiple PEO CS&CSS product PV generation capability.and program managers as well as the co lead for the organization com-  Increase peak KW output of a given size PowerShade by 10%ing from the Army Corp of Engineers. The increase level of participa-tion from partners, customers and stakeholders allows for easy align- (Threshold) to 20% (Objective).ment to new Army challenges such as Force 2025 and beyond and The  Increase lifespan from a 3 year specification to 10 years.Army’s operating concept.  Reduce deployment effort required for erection by reduction of Partner Chart weight of structural components. The PSHADE is currently at TRL 7 and fielding strategy is pending. 5 Technical Point of Contact: Steven R. Tucker, [email protected], 508-233-6962. 11

The SLB-STO-D’s vision for success is built on a Model Based Systems Engineering Approach. The SLB-STO-D will conduct operationally relevant demonstrations, verifying both system capabilities and the benefits of non-materiel solutions. Data collection and the validation of performance are critical for cali- bration of the enduring model. However, analysis is the key factor to show how this STO-D will meet its objectives. Iterative process of modeling the technologies contributions to the program objectives and conducting operationally relevant demonstrations to gather real-world data to be used to refine the models throughout the development and analysis phases of deter- mining the material and non material solutions contributions to the program objectives. Integrates technology solution sets and provides optimal configuration to validate and calibrate the predictive model.10 6

Demonstrations. Demonstration is a key element of the Ana- Missing OPSEClytic Framework as described in the SLB-STO-D Systems En-gineering Plan. Data collected at live demonstration and from Structural Insulated Panel Hut (SIP-Hut)controlled tests, subject matter experts (SMEs), technical The SIP-Hut is an alternative to semi-permanent barracksmanuals, and other sources, will serve as inputs to Modeling (commonly known as Barrack Huts or B-Huts). The SIP-Huts are con-and Simulation, through which the program challenge state- structed of pre-manufactured structural insulated panels that have ament will be satisfied. Data collected at live demonstration are high insulating value (both thermal and acoustic), and provide foralso used to refine the operational and technical requirements, quick assembly/disassembly. The SIP-Hut takes one-third the time toincluding system-to-system interface requirements, for contin- construct and is twice as energy efficient as the current B-Huts.gency basing and logistics. Demonstrations objectives follow: Important features of the SIP-Hut are:Objective 1. Collect empirical data on candidate technologies  Potential 80% reduction in energy consumption compared to non-and baseline systems that can be used to calibrate modeling,simulation, and analysis, and support trade-offs and engineer- insulated B-Hut.ing decisions.  50-60% reduction in squad-hours construction time compared to BObjective 2. Collect data on non-materiel solutions that can -Hut (not including roof) with non-skilled labor.be used to influence the operational baseline, including The SIP-Hut is currently at TRL 6.DOT_LPF (doctrine, organization, training, leadership, per- Technical Point of Contact: Charles T. Decker,sonnel, and facilities). [email protected], 217-373-3361.Objective 3. Collect data on Quality of Life at the camp. 9Objective 4. Show how the program meets Contingency Bas-ing (CB) and Operational Energy (OE) gaps.Objective 5. Showcase any “Wow Factors,” i.e., the materieland non-materiel game changers.Objective 6. Present modeling and simulation methods andresults as part of the demonstration through visual and physi-cal displays, such as posters and computer representations ofmodels. 7

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UNCLASSIFIED: Distribution Statement A. Approved for public release Energy Informed Operations- Central (EIO-C) The EIO-C is an interface standard for an autonomous tactical mi- crogrid grid architecture from 15 to 300kW that supports Army Con- tingency Basing power availability and reliability, while reducing gen- erator fuel usage and maintenance. Its purpose is to develop, imple- ment, and support an intelligent power system interface standard and associated applications which allow optimization of power and energy resources based on mission objectives. The EIO-C microgrid features:  Open, standardized interfaces for communication and power inter- connects with advanced control hardware and software.  Smart generation sources, robust intelligent distribution boxes, with future expansion into components, such as power inverters, controllers for renewable source input, and energy storage devices.  EIO microgrid application providing enhanced grid awareness, an- alytics, and control of power resources.  Improved efficiency in operational energy to reduce cost and logis- tics burden of fuel resupply.  Ability to prioritize and utilize power resources according to mis- sion needs enabling commanders with information and flexibility to complete the mission in a resource constrained environment.  More reliable and resilient energy network to ensure the availabil- ity of power across the battlespace. The EIO microgrid is currently at TRL 5+. Technical Point of Contact: Marnie Bailey, [email protected], 443-395-4793.97

Payoffs Program Outputs The SLB-STO-D outputs were based on the program objectives of re- ducing 25% fuel and 75% water that is resupply and 50% waste that it is backhaul, while maintaining a Force Provider standard of quality of life. Through a model based systems engineering approach SLB-STO -D looks to find the right balanced of fuel, water and waste materiel and non-materiel solutions that would allow the base camp to reduce its resources and achieve the quality of life metrics. In addition, it is about providing leaders with the necessary tools that would allow this process to be repeatable across multiple base camp configurations, AoRs and environments. Provides a path for technology and knowledge product transitions The SLB-STO-D achievement of the metrics of fuel, water and waste backhaul reduction generates other payoff attributes that provides the Army with overmatch in the sustainment area and on mission effec- tiveness. Early war-gaming results have shown the reduction of 31% of resupply convoy trucks. The reduction of resupply convoy trucks have contribute to the reduction in operational cost, convoy related casualties and the reduction of the tooth to tail ratio. Moreover, the study on the Soldier’s quality of life have been correlated to the Sol- dier readiness ability. By finding the Soldier optimal readiness level as a function of resources and quality of life, allows leaders to develop a minimal resource resupply scenario that provides the base camp with the necessary amount of resources without affecting Soldier readiness The Systems Engineering Modeling and Simulation Capability devel- oped will be a powerful tool to refine Contingency Basing (CB) and Operational Energy (OE) gaps and contribute to Capability Develop- ment Document (CDD) requirements development. Another added6 10

Missing OPSEC Hybrid Power Trailer (HPT) The HPT is an electrical power generation system that couples a standard Army 15 kW tactical quiet generator (TQG) with a 80 kW-hr lithium ion battery mounted on a trailer. The system decreases genera- tor run time, reduces fuel consumption, enables silent operation, and provides power redundancy for military applications. Important characteristics of the HPT are:  Reduced fuel consumption by 80% (54 gallons/day (gpd) down to 11 gpd) during spring and summer testing at EFOB-L in Cham- paign, IL.  Provided 28 hours of silent operation at low loads (< 2 kW). The HPT is currently at TRL 6. Technical Point of Contact: Charles T. Decker, [email protected], 217-373-3361.11 5

Payoffs Program Outputs The SLB-STO-D outputs were based on the program objectives of re- ducing 25% fuel and 75% water that is resupply and 50% waste that it is backhaul, while maintaining a Force Provider standard of quality of life. Through a model based systems engineering approach SLB-STO -D looks to find the right balanced of fuel, water and waste materiel and non-materiel solutions that would allow the base camp to reduce its resources and achieve the quality of life metrics. In addition, it is about providing leaders with the necessary tools that would allow this process to be repeatable across multiple base camp configurations, AoRs and environments. Provides a path for technology and knowledge product transitions The SLB-STO-D achievement of the metrics of fuel, water and waste backhaul reduction generates other payoff attributes that provides the Army with overmatch in the sustainment area and on mission effec- tiveness. Early war-gaming results have shown the reduction of 31% of resupply convoy trucks. The reduction of resupply convoy trucks have contribute to the reduction in operational cost, convoy related casualties and the reduction of the tooth to tail ratio. Moreover, the study on the Soldier’s quality of life have been correlated to the Sol- dier readiness ability. By finding the Soldier optimal readiness level as a function of resources and quality of life, allows leaders to develop a minimal resource resupply scenario that provides the base camp with the necessary amount of resources without affecting Soldier readiness The Systems Engineering Modeling and Simulation Capability devel- oped will be a powerful tool to refine Contingency Basing (CB) and Operational Energy (OE) gaps and contribute to Capability Develop- ment Document (CDD) requirements development. Another added4 12

SLB-STO-D Pillars UNCLASSIFIED: Distribution Statement A. Approved for public release Sustainability The SLB-STO-D success is in part Modular Appliances for Configurable Kitchens (MACK)Logistics Basing STO-D due to a construct that allows teams The MACK is a suite of modular fuel-fired kitchen appliances that to interact independently, while lev- can be configured for use across all Army field feeding platforms. The modular appliances are designed to replace current fuel-fired applianc-Five Pillars of Success eraging each others results. Through es which are inefficient, loud, expensive, and exhaust heat and com- bustion products into the kitchen workspace.TMIT EDVT SEIT MSAT RIT this framework the SLB-STO-DTechnology Key features of the MACK are: Management teams have delivered successful  Far quieter and easier to use than current appliances, and does not Experimentation & Demonstration products that are now use to assess vent heat and exhaust into cooking area.  Standardized design concept that minimizes number of inventoried Systems technology validity for base camp Engineering parts, reduces the total number of NSNs. use. The SLB-STO-D five pillars  Standard suite across all mobile kitchen platforms simplifies train- Modeling Simulation, Analysis approach uses business and research ing, all kitchens use common components that can scale to outfit kitchens with different capacities. Requirements  Modular nature of components enables easy disassembly into man- Integration portable pieces for integration into different platforms or buildings.  Compared to current JP-8 appliances fuel and power are reduced and development best practices to by:Core Leadership manage, integrate, analyzed and - 50% on average across all appliance types. - Typical power requirements per appliance are reduced frommodel technologies to achieve the fuel, water and waste backhaul re- approximately 90 watts (MBU) to 50 watts (JIFF burner).duction and provide leaders with enduring tools and successful transi- The MACK appliances are currently at TRL 6 and expected to transi-tions of technologies and knowledge products. Some of the key contri- tion to Product Manager – Force Sustainment Systems (PdM-FSS) at the end of FY15.butions are: Technical Point of Contact: Joseph J. Quigley,Developed base camps and quality of life baselines vetted by MSCoE [email protected], 508-233-5860.and CASCOM 3Developed data repository and modeling infrastructureDeveloped a DoDAF-2 compliant base camp architectureDeveloped operationally relevant demonstration integration plansDeveloped a model-based systems engineering analysis and integrationframeworkDeveloped a prioritization scheme for baseline data and future tech-nology needs 13

Developed a robust modeling tool to predict technology performance, which is verified, validated and calibrated through operationally rele- vant demonstrations Developed an innovative data review dashboard that provides just-in- time readings to graph and collect field data Developed data authentication processes in compliant with the Army Test & Evaluation Command (ATEC) procedures Developed an automated technology portfolio workbook to manage and discriminate maturing technologies2 14

UNCLASSIFIED: Distribution Statement A. Approved for public release Desert Environment Sustainable Efficient Refrigeration Technology (DESERT) The DESERT project will demonstrate a High-Efficiency Refrigera- tion Unit (HERU). The HERU is intended as a plug-and-play replace- ment to the cooling systems in existing Army 20' cold-storage contain- ers, and utilizes the existing Multi-Temperature Refrigerated Container System (MTRCS) as the demonstration platform. Important characteristics of the HERU are:  Twice as efficient and effective as legacy systems.  Operates in extremely hot environments (135°F ambient).  Fuel savings greater than 50% with an ability for higher savings with the use of alternate energy sources, such as photovoltaics.  16% lower initial procurement cost yields lower production and replacement costs.  Inclusion of on-board power generator for backup or operations during transport.  Even without solar assist, will save 730 gal of JP-8/year/system, which has the potential to reduce resupply convoys trucks.  Max power draw of 8 kW under demanding conditions, and no surge allows the use of smaller generator sets.  Doubled mean-time between failures, from 500 to 1000 hours im- proves reliability.  On-board computerized diagnostics will ease maintenance. The HERU is approaching TRL 7 and will be transitioned to Product Manager - Force Sustainment Systems at the end of FY15. Technical Point of Contact: Alexander J. Schmidt, [email protected], 508-233-4244. High-Efficiency Refrigeration Unit (HERU) [right], mounted on a Multi-Temperature Refrig- erated Container System15 1

Demonstration Technologies 1000 Pax Base Camp Table of Contents Demonstration TechnologiesDesert Environment Sustainable Efficient 1 12 34Refrigeration Technology 2 5Modular Appliances for Configurable 3Kitchens 6Hybrid Power TrailerEnergy Informed Operations - Central 4Structural Insulated Panel Hut 5 9 6PowerShade Cost Reduction 7 Waste WaterReal Time Inline Diagnostic Technology for 8 Treatment PlanWater Monitoring 9Wastewater Treatment 78Deployable Metering and Monitoring System DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited i 16