dimac.com.au MITEE-BITE Uniforce® Clamps The compact, economical Mitee-Bite Uniforce Clamp enables you to fixture more parts on the machine table. The specially designed steel wedge spreads the clamping force uniformly on both sides of the 7075-T6 aluminum channel. • Increases productivity • Minimizes tool changes ACCESSORIES TURNING • Holds two parts with equilateral clamping action • Ideal for clamping flat or round workpieces • Reduces wasted space • Easily mated to hydraulic pull cylinders Holding Number Part Thread Maximum Torque Force of Clamps Key No. Model A B B1 C D* E F† Size Spread (N.m.) (N.) Per Pack Size 80250 250 6.1 6.9 6.40 8.1 5.3 3.6 6.4 M2 6.7 0.70 880 6 1.5 80375 375 9.1 9.7 9.50 11.9 7.9 4.7 9.5 M2.5 10.0 1.50 1350 62 80500 500 12.3 14.5 12.70 15.9 10.4 5.6 12.7 M4 13.2 3.40 2224 83 80750 750 18.6 19.0 19.05 23.8 16.1 9.5 19.0 M6 20.3 14.30 6670 65 81000 1000 24.8 25.9 25.40 31.7 20.8 12.7 25.4 M8 26.9 14.50 8895 46 81500 1500 37.3 38.6 38.10 47.6 30.8 19.0 38.1 M12 39.9 38.40 15565 2 10 82000 2000 49.7 51.5 50.80 63.5 41.2 25.4 50.8 M16 53.0 74.60 26690 2 14 D* - A milled slot wider than D dimension will insure clamp remains in line with workpiece. Clamp sides should not come in contact with slot walls during expansion. F† -The distance needed between workpieces for clamp clearance. Drill and tap mounting hole on the center of F dimension. MITEE-BITE Machinable Uniforce® Clamps The Mitee-Bite Uniforce Machineable Clamps are a great device for holding awkward shaped components by machining the jaws to suit. • Mitee-Bite Uniforce Clamp with additional width. • Can be used with hydraulic pull cylinders • Ideal for machining to suit the shape of your workpiece • Holds two parts with one clamp • Steel wedge spreads clamp force uniformly • More parts per load • Available in 5 Sizes • Locking plate is used to machine jaws and should be removed to clamp workpiece MILLING Part Model A* D E F† Torque Holding No. Description B C G H** I (N.m.) Force (N.) 80050 1 Clamp Assembly, with Locking Plate 80055 1 Clamp Assembly, no Locking Plate 500 28.6 12.7 15.7 10.67 6.3 4.6 10.16 M2 M4 3.40 2225 80075 1 Clamp Assembly, with Locking Plate 750 38.1 19.1 23.9 16.05 9.4 6.6 15.87 M4 M6 14.30 6675 80080 1 Clamp Assembly, no Locking Plate 80100 1 Clamp Assembly, with Locking Plate 1000 50.8 25.4 31.8 20.83 12.7 9.9 20.62 M4 M8 14.50 8900 80105 1 Clamp Assembly, no Locking Plate 80150 1 Clamp Assembly, with Locking Plate 1500 76.2 38.1 47.5 30.86 19.1 15.7 30.48 M5 M12 38.40 15575 80155 1 Clamp Assembly, no Locking Plate 80200 1 Clamp Assembly, with Locking Plate 2000 101.6 50.8 63.5 41.28 25.4 20.3 41.28 M6 M16 74.60 26700 80205 1 Clamp Assembly, no Locking Plate A* - The distance needed between workpieces for clamp clearance, drill and tap mounting holes on the center of \"A\" dimension. F† - The amount of machinable stock on jaws. H** - Mounting Screws included. Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705 49
dimac.com.au MITEE-BITE Pitbull Clamps Extremely low profile side clamps that also provides pull down forces. Available in different materials and edge profiles to suit any workholding requirement. ACCESSORIES TURNING • High vertical and horizontal forces • Available in 5 sizes • Available in 2 different edge styles • Brass Blunt edge to prevent marking workpiece. • Tool steel blunt edge for general purpose. • Tool steel knife edge for aggressive machining • Suppplied with Oil Resistant O-Ring which sits under the clamp for ease of part loading Typical fixture Part A B C D* Clamp Screw Torque Holding Total No. Clamps No. Description Width Size (N.m.) Force Throw Per 3.55 9.52 1.90 56000 Tool Steel, Knife Edge 3.81 3.55 9.52 1.90 9.52 M2.5 1.8 (N.) 0.190 Package 56010 Tool Steel, Blunt Edge 3.81 3.55 9.52 1.90 9.52 M2.5 1.8 0.190 56015 Brass, Blunt Edge 3.81 4.75 12.70 2.54 9.52 M2.5 .56 2800 0.190 8 56020 Tool Steel, Knife Edge 5.08 4.75 12.70 2.54 12.70 M4 5.6 2800 0.406 8 56030 Tool Steel, Blunt Edge 5.08 4.75 12.70 2.54 12.70 M4 5.6 875 0.406 8 56040 Brass, Blunt Edge 5.08 7.11 19.05 3.81 12.70 M4 2.8 6600 0.406 8 56050 Tool Steel, Knife Edge 7.62 7.11 19.05 3.81 19.05 M6 22.5 6600 0.610 8 56060 Tool Steel, Blunt Edge 7.62 7.11 19.05 3.81 19.05 M6 22.5 1750 0.610 8 56065 Brass, Blunt Edge 7.62 11.43 25.40 6.35 19.05 M6 5.6 16000 0.610 6 56070 Tool Steel, Knife Edge 10.16 11.43 25.40 6.35 25.40 M10 40.6 16000 1.270 6 56075 Tool Steel, Blunt Edge 10.16 16.26 38.10 9.52 25.40 M10 40.6 4200 1.270 6 56080 Tool Steel, Knife Edge 15.24 38.10 M12 145.0 26000 1.900 4 16.26 38.10 9.52 26000 4 56085 Tool Steel, Blunt Edge 15.24 38.10 M12 145.0 50,000 1.900 2 50,000 2 D* Minimum recommended clamp height. MITEE-BITE TalonGrip Vise Jaws TalonGrip is a simple bolt-on system that will allow you to perform aggressive machining operations while clamping on as little as 1.5mm. • Ideal for small batch quantity, difficult applications or prototype work. • Use when fixture cannot be justified • Can be used with vise jaws or as an ideal partner to the Pitbull Clamps. MILLING Aggressive stock removal Multiple parts VISE JAW SET (Set includes 4 Talongrips, 1 stop with screws) Part No. Vise A BC DE 32044 100mm 63.5 17.47 37.84 100 25.4 32046 150mm 63.5 17.47 37.84 150 25.4 32066 150mm 98.55 23.87 44.19 150 25.4 32068 200mm 98.55 23.87 44.19 200 25.4 VISE JAWGRIPS & STOPS Part No. Description A B Recommended No. of Grips C D Gripping Height Per Pack 32050 Extra Grips 19.05 12.7 6.35 M5 1.5mm-1.9mm 2 1 32025 Extra Stop - - - M5 - FIXTURE GRIPS Part No. Description A B Recommended No. of Grips C D Gripping Height Per Pack 32075 Fixture Grips 19.05 19.05 7.92 M5 1.5mm-3.0mm 2 32100 Fixture Grips 19.05 25.4 7.92 M5 1.5mm-3.0mm 2 50 Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705
dimac.com.au ACCESSORIES TURNING MITEE-BITE VersaGrip Vise Jaws VersaGrip allows you the versatility of clamping standard vise work as well as providing a solution to difficult applications that would normally require fixturing or soft jaws. • Replace your current jaws with VersaGrip to hold odd-shaped parts. • Aggressive penetrating teeth for ensured clamping • Teeth rotate to find the optimum holding edge. • Can hold flame cut parts, castings and even parts with negative draft. Odd shaped parts Multiple parts VISE JAW SET (Set includes 4 Versagrips) Part No. Vise A BC DE 32166 150mm 150 47.75 25.4 63.5 / 98.55 17.47 / 23.87 32168 150mm 200 47.75 25.4 98.55 23.87 VERSAGRIP Recommended No. of Grips Part No. A B C Gripping Height Per Pack 32175 19.05 9.52 M5 1.5mm-3.5mm 2 MITEE-BITE ID Xpansion Clamp The ID Xpansion™ clamp is the ideal way to hold parts on an inside diameter for high density machining on vertical or horizontal machining centers. It can also be used as an expanding mandrel on a lathe. These machinable clamps are produced in 10 sizes and can hold internal diameters from under 4.1mm to over 103mm. The flange diameter of the clamp is held to a close tolerance for precision locating in a machined pocket on work cubes and fixture plates. MILLING Part Model A B CD +.000 F G† H* I J Torque Holding No. Number E -.050 (N.m.) Force (N.) 10.7 7.6 6.1 3.0 7.4 4.1 M2 on 13.7 BHC M2 4.1 38000 #00 21.8 16.0 15.0 5.9 20.00 12.4 7.1 M3 on 20.95 BHC M4 7.2 0.70 1113 38050 #0 24.9 19.0 15.0 5.9 29.72 14.2 12.2 M3 on 23.1 BHC M6 11.2 5.00 4228 38100 #1 24.9 19.0 15.0 5.9 31.50 20.0 13.5 M3 on 29.0 BHC M8 13.2 17.00 8455 38150 #2 28.6 22.2 17.5 6.4 37.50 27.0 18.0 M4 on 39.4 BHC M10 16.3 34.00 11125 38200 #3 31.8 25.4 20.6 6.4 50.00 35.3 23.0 M4 on 45.5 BHC M12 20.3 60.00 20025 38250 #4 39.6 31.8 27.0 7.9 56.00 42.0 29.3 M5 on 55.9 BHC M16 21.4 150.00 26255 38300 #5 39.6 31.8 27.0 7.9 69.50 51.5 29.3 M5 on 63.9 BHC M16 21.4 280.00 44500 38350 #6 45.5 37.6 32.3 7.9 75.50 77.7 29.3 M6 on 92.6 BHC M16 19.3 280.00 44500 38400 #7 45.5 37.6 32.3 7.9 107.50 103.0 29.3 M6 on 188.06 BHC M16 19.3 280.00 44500 38450 #8 132.90 280.00 44500 G† - Minimum diameter the “F” dimension can be machined or turned down to. H* - (3) Mounting screws included. Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705 51
dimac.com.au OK-VISE Low Profile Clamps ACCESSORIES TURNING OK Vise (Finland) manufacture a wide range Fixed stop Workpiece Workpiece Fixed stop of Dual Action Clamps, meaning they act in two directions simultaneously. Their range Typical Setup includes machineable jaw types and bolt-on jaw style and benefit from a greater jaw stroke to other styles of dual action clamps STD OK-VISE Part No. A B C D E G – Socket Pressing Force Tightening Weight in Hardness of Head Screw of jaws, kN torque Nm kg approx. jaws HC S BK2-VT min optimum max S DK2-VT DIN 912 S FK2-VT 27 29 31 ★ BK2-VT-S 42 45 49 29 15 21 2.5 M8 X 020 25 44 0.055 48-52 ★ DK2-VT-S 57 61 66 0.180 48-52 ★ FK2-VT-S 27 29 31 41 22 30 4 M12 X 030 65 145 0.465 48-52 42 45 49 0.055 48-52 57 60 64 56 29 42 5 M16 X 040 110 360 0.180 48-52 0.465 48-52 29 15 21 2.5 M8 x 020 25 44 41 22 30 4 M12 x 030 65 145 56 29 42 5 M16 x 040 110 360 Cost Efficient OK-Vise – non-precision ground MILLING Part No. A B C D E Socket Pressing Force Tightening Weight in Hardness of Head Screw of jaws, kN torque Nm kg approx. jaws HC AK2-VT-S0 min optimum max BK2-VT-0 DIN 912 BK2-VT-S0 20 23 25 27 29 31 22 11 15 4.2 M5 x 025 10 10 0.022 48-52 27 29 31 0.055 48.52 29 15 21 2.5 M8 x 020 25 44 0.055 48-52 29 15 21 2.5 M8 x 080 25 44 Replaceable Jaw OK-Vise Part No. A BCDEGHK L Socket Pressing Force Tightening Weight in Hardness of min optimum max Head Screw of jaws, kN torque Nm kg approx. jaws HC BK2-VT-T DK2-VT-T DIN 912 FK2-VT-T 33 35 37 29 15 21 2.5 7.5 12. – 4 x M5 M8 x 020 22 43 0.060 30-34 0.200 30-34 46 49 53 41 22 30 4 11 18 28 4 x M5 M12 x 030 55 145 0.480 30-34 61 65 70 56 29 42 5 14.5 26 40 4 x M5 M16 x 040 100 360 S= Common size in stock ★= Smooth grip face 52 Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705
dimac.com.au OK-VISE Low Profile Clamps Extra Width OK-Vise Part No. A B C D E G – Socket Pressing Force Tightening Weight in Hardness of ACCESSORIES TURNING min optimum max Head Screw of jaws, kN torque Nm kg approx. jaws HC S BK2-VT-3 S DK2-VT-5 DIN 912 S FK2-VT-5 33 35 37 29 15 21 2.5 M8 x 020 25 44 0.070 30-34 0.235 30-34 52 55 59 41 22 30 4 M12 x 030 65 145 0.550 30-34 67 71 76 56 29 42 5 M16 x 040 110 360 Self Aligning Gripper OK-Vise – suits uneven grip surface Stock Thread Diameter of Diameter of GGG No. (T) ball (D2) serration (D1) min opt max BK2-VT-B M12 8.5 7.2 19.5 20.5 21.5 DK2-VT-B M16 12.0 10.7 31 32.5 34.5 Part No. A BCDE G Socket Pressing Force Tightening Weight in Hardness of Hardness of min optimum max Head Screw of jaws, kN torque Nm kg approx. jaws HRC X jaws HRC Y BK2-VT-B 33 35 37 29 15 21 2.5 DK2-VT-B 52 55 59 41 22 30 4 DIN 912 43 145 3 M8 X 020 22 0.064 30-34 48.52 MILLING 5 M12 x 030 55 0.212 30-34 48-52 OK-Vise Pull Down Conversion Kit Converts a standard OK Vise into a Pull-Down clamp that will ensure that the workpiece is securely clamped and pulled down to a datum face. Consists of a Pull-Down Plate, a Pull-Down Bushing and a Bushing. Simply use the clamp upside down with the Conversion Kit. Any of the clamps can be used in this way. Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705 53
dimac.com.au MITEE-BITE Vacmagic Vacuum Chuck and Pallet Changer ACCESSORIES TURNING Uses standard shop floor compressed air (70 to 100psi) to generate powerful vacuum, eliminating the need for costly and bulky vacuum pumps and hardware. Also doubles up as quick change pallet changer. • Easy to install and set up Standard • Reliable and easy to use Pallet • Includes safety switch to link back to your CNC controller if air is lost • Flexible pallet design – supplied with standard pallets but additional ones can be made to suit. • Repeatability of 5 microns Low profile base unit quickly mounts to machine table. Operates with 70 PSI standard shop air Base unit MILLING TECHNICAL DATA Air Supply Requirements 5 Bar (70 psi) Air Consumption 55 slpm (2scfm) Vacuum pallet with rubber cord positioned for thin workpiece Typical Pull Down Force 0.85 kg/cm2 Workpiece placed over rubber cord and pushed Safety Switch included down to create a vacuum. Now ready for machining Vacuum Indicator included Hardened Locator Pins included SPECIFICATIONS Part No. Description Height Width Length 45375 VM100 Base Unit / Vacuum Chuck 25 140 315 45325 150 318 45300 VM100 Small Pallet 25 45175 VM100 Complete - with Base Unit and 2 Small Pallets 45125 45150 VM300 Base Unit 35 330 323 45100 45110 VM300 Standard Pallet 15 315 360 VM300 Vacuum Pallet 15 315 360 VM300 Complete - with Base Unit, 2 Standard Pallets, 1 Vacuum Pallet and safety switch Vacuum Gasket (1.5m) 54 Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705
dimac.com.au BALL LOCK Mounting Systems ACCESSORIES TURNING The Ball Lock Mounting System is designed to speed accurate locating and locking of fixture plates and subplates.The system consists of three parts: a Locating Shank, a Liner Bushing, and a Receiver Bushing. Using the Ball Lock Mounting System is a simple three step process. Install receiver bushings in your machine table or subplate, and liner bushings in your fixture plate; then insert the locating shanks through the liners and into the receivers to provide accurate location. A couple of turns of the set screw in each of the locating shanks provides positive holding force. Eighteen locating shanks, two types of receiver bushings, and two types of liner bushings are available to suit your individual requirements. It is recommended that the use of the Ball Lock Mounting System for locating and clamping of fixture plates be incorporated in a systematic process. All fixture plates should have two locating points positioned as far apart as possible. There is no advantage to having more than two locating points. If more than two flanged shanks are required to provide additional hold-down force, omit liner bushings in the additional holes in the fixture plate and allow 0.76mm over the nominal size. The additional clearance will insure that these holes have no influence on the locating holes. MOUNTING CONFIGURATION FOR MOUNTING CONFIGURATION FOR +–0.013mm ACCURACY ++–0.038mm ACCURACY Receiver Receiver Bushings (either Bushings (either style) mounted style) mounted at +–0.005mm. at +–0.005mm. Accuracy of Ball Lock™ Mounting System MILLING The centre distance of the receiver bushings in the machine table, tombstone, or subplate should be as accurate as possible +–0.005mm recommended. Accurate location will ensure a sound base for interchangeablity of numerous fixture plates. For accurate repeatability within +–0.013mm of true position, both of the liner bushings in the fixture plate should be primary liners and the center distance tolerance should be +–0.005mm. For slightly less accurate repeatability (within 0.038mm of true position), use one primary and one secondary liner with a center distance tolerance of +–0.025mm. Mounting Method with Mounting Method with Bolt-in recessed bushing Reverse mount bushing Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705 55
dimac.com.au BALL LOCK Mounting Systems Shanks ACCESSORIES TURNING Any Ball Lock application requires at least two sets of shanks, receiver bushings and liners. The liners are placed into the fixture plate to ensure extremely accurate positioning. If more than two shanks are required (to provide additional hold down force), omit the liner bushing so that these additional holes will not interfere with the primary locating holes. Shank & Bushing Mat'l: 4340 Heat Treat: Shanks Rc 40-45; Bushings Rc 50-54; Liners Rc 62-64. Liner Mat'l: 52100 Finish: Black Oxide Metric Shank Dimensions* Fixture Head Length Hex Max. Max. Repair Screw Kit Part Plate Head Thick- Under Shank Wrench Working Torque Part No. Description Thick. Dia. ness Head Dia. Size Load (kg f/M) Number ±0.05 A B C D E (kg f) 0.16 0.41 49955 S 49655 MBLS-13-13 13 22 6 27.6 13 2.5 300 0.55 49956 49656 MBLS-13-20 20 34.6 3 540 1.24 2.07 49957 S 49657 MBLS-16-20 20 32 8 36.5 16 49958 49658 MBLS-16-25 25 41.5 3.46 49951 49952 49651 MBLS-20-20 20 40 10 39.5 20 3 1300 6.91 S 49652 MBLS-20-25 25 44.5 49961 49962 49661 MBLS-25-20 20 45 10 44.0 25 4 3100 49971 S 49662 MBLS-25-25 25 49.0 49972 49981 49671 MBLS-30-20 20 50 12 49.0 30 5 4500 49982 49672 MBLS-30-25 25 54.0 49983 49984 49681 MBLS-35-20 20 51.0 49991 49992 49682 MBLS-35-25 25 60 16 56.0 35 6 7000 49993 49683 MBLS-35-40 40 71.0 49994 49684 MBLS-35-50 50 81.0 49691 MBLS-50-20 20 64.0 49692 MBLS-50-25 25 75 20 69.0 50 10 9000 49693 MBLS-50-40 40 84.0 49694 MBLS-50-50 50 94.0 Do not exceed maximum screw torque. Liners Locating repeatability will determine if one primary and one secondary or two primary liners are needed. With two primary liners, repeatability of ±0.013 mm can be maintained if the two holes for receiver bush- ings are held to a centerline distance of ±0.005 mm tolerance. MILLING Metric Liner Dimensions* Primary Secondary Primary Secondary Nom. O.D. Length Fixture Plate Liner Liner Liner Liner I.D.† B -0.25 Hole Size Part Part 19.0 -0.50 for Liner No. Description Description A 25.0 Number 13 35.0 C Min Max 16 35.0 19.016 19.026 S 49755 49855 MBLL-13-13 MBLT-13-13 20 45.0 13 25.016 25.026 25 20 35.018 35.028 49756 49856 MBLL-13-20 MBLT-13-20 30 45.0 20 35.018 35.028 S 49757 49857 MBLL-16-20 MBLT-16-20 25 45.018 45.028 35 63.5 20 49758 49858 MBLL-16-25 MBLT-16-25 25 45.018 45.028 50 20 49751 49851 MBLL-20-20 MBLT-20-20 25 63.021 63.031 20 S 49752 49852 MBLL-20-25 MBLT-20-25 25 20 49761 49861 MBLL-25-20 MBLT-25-20 25 40 S 49762 49862 MBLL-25-25 MBLT-25-25 50 20 49771 49871 MBLL-30-20 MBLT-30-20 25 40 49772 49872 MBLL-30-25 MBLT-30-25 50 49781 49881 MBLL-35-20 MBLT-35-20 49782 49882 MBLL-35-25 MBLT-35-25 49783 49883 MBLL-35-40 MBLT-35-40 49784 49884 MBLL-35-50 MBLT-35-50 49791 49891 MBLL-50-20 MBLT-50-20 49792 49892 MBLL-50-25 MBLT-50-25 49793 49893 MBLL-50-40 MBLT-50-40 49794 49894 MBLL-50-50 MBLT-50-50 † Primary liner I.D. is nominal +0.005/+0.018 Secondary liner I.D. is nominal +0.025/+0.050 * All dimensions and specifications are in millimetres unless specified otherwise. S = Common size – stocked continually 56 Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705
dimac.com.au BALL LOCK Mounting Systems ACCESSORIES TURNING Bolt-in Recessed Bushing Two styles of receiver bushings are available. Generally, the Bolt-in Recessed Bushing is utlized in blind hole applications (slip fit). The Reverse Mount bushing is used in through hole ap- plications (light press fit). J NOTE: Installed bushings should be approximately L 0.30 mm below the M surface of the subplate. Max. Corner K N Radius .50 Metric Bolt-In Recessed Bushing Dimensions & Installation* O.D. Bolt Bore Min. Tap X Depth Part -.01 Shank Circle -.00 Drill Depth Subplate (3 Pl Equally Number Description A -.02 Dia. E F G Dia. +.01 Dia. ±0.025 Thick. Spaced) BC I JK L M N S 49556 MBLB-13-RC 11.56 35 13 4.4 7.6 4.5 25 35 13.5 11.91 20 M4x0.7 x 10 S 49557 MBLB-16-RC 11.56 37 16 4.4 7.6 4.5 29 37 16.5 11.91 20 M4x0.7 x 10 S 49551 MBLB-20-RC 15.82 45 20 5.4 9.5 6.0 35 45 20.5 16.21 20 M5x0.8 x 12 S 49552 MBLB-25-RC 19.94 55 25 6.4 11.0 7.0 42 55 25.5 20.32 25 M6x1.0 x 15 49553 MBLB-30-RC 21.77 60 30 6.4 11.0 7.0 48 60 30.5 22.15 30 M6x1.0 x 15 49554 MBLB-35-RC 22.61 70 35 8.4 14.0 9.0 56 70 35.5 22.99 32 M8x1.25 x 20 49555 MBLB-50-RC 31.12 92 50 10.4 17.0 11.0 75 92 50.5 31.50 45 M10x1.5 x 25 Reverse Mount Bushing .76 X 45° K .76 Rad. P MILLING M N Metric Reverse Mount Bushing Dimensions & Installation* O.D. Bore Min. NOTE ON REVERSE +.04 Shank +.01 Part B +.03 Dia. -.00 Subplate Depth MOUNT BUSHING: Number Description A C EK Thick. C-Bore ±.025 To alleviate the possibility of binding the shank in M NP the bore, the maximum interference fit between S 49566 MBLB-13-RV 12.1 25.0 20 13 20 20 26 6.92 bore and bushing O.D. should not exceed S 49567 MBLB-16-RV 12.1 28.6 22 16 22 20 29 7.24 0.013 mm. S 49561 MBLB-20-RV 17.1 32.2 28 20 28 20 33 8.74 S 49562 MBLB-25-RV 21.0 40.2 35 25 35 25 41 10.54 49563 MBLB-30-RV 21.8 48.2 42 30 42 30 49 10.95 49564 MBLB-35-RV 25.1 54.2 48 35 48 32 55 12.50 49565 MBLB-50-RV 31.1 75.2 67 50 67 45 76 15.75 * All dimensions and specifications are in millimetres unless specified otherwise. S = Common size – stocked continually Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705 57
ACCESSORIES TURNING dimac.com.au MILLING KITAGAWA Rotary Tables Whether you are looking for a Rotary Table to go onto your existing machine or fitted to a new machine, Kitagawa can offer a solution. • If your machine is not “4th Axis Ready”, in other words, it does not have the required Servo Drive Amplifier to drive an additional axis, Kitagawa can offer their own MAC mini Controller, which is controlled by an “M” code from the machine tool. • If you are looking at a new machine, or your existing machine is “4th Axis Ready”, then Kitagawa can tailor a solution to your needs. Features of the Kitagawa Rotary Tables include: Triple Disc Brake System (MR Series) The use of a large diameter piston and triple disc brake results in four areas of disc in contact enabling a much higher clamping torque with pneumatic clamping, than traditional methods Air over Oil High Clamping Torque (TX Series) The TX Series make use of a compact Air over Oil Hydraulic Booster (shown in circle) that creates a powerful hydraulic clamping torque, with a standard pneumatic input. Double-Lead Worm Gear Double-lead worm shaft gear enable ideal contact between the worm shaft teeth and the worm wheel, with easy backlash adjustment. Also, the double-lead wormshaft and wheel creates a higher indexing accuracy. Kitagawa MAC mini Programmable Controller In situations where your machine is not 4th Axis Ready, we can supply the Rotary Table with it’s own programmable controller. This can be triggered by M Codes or can be operated manually. These controllers include Absolute Encoders, Large LCD Screen displaying various program parameters and is very easy to set-up and operate. 58 Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705
dimac.com.au MR Series KITAGAWA Rotary Tables ACCESSORIES TURNING • Compact Design TMX/TR Series • Powerful Pneumatic Clamp • High Speed Rotation • High Rigidity • High Accuracy • Air over Oil Clamp • Vertical or Horizontal Use • Hydraulic Clamp Option • Heavy Duty Applications TBX Series • Vertical or Horizontal Use • High Rigidity TM Series • Air over Oil Clamp • Hydraulic Clamp Option • 2 or 3 Spindles • Heavy Duty Applications • High Productivity • Compact Design • High Speed Rotation • Rear Motor • Compact Design • Pneumatic or Air over Oil TT Series GT Series • Tilt/Rotary Table • Suit 5 Axis Machining • Very High Clamping Torque • Compact & Low Weight • Suits Heavy Duty Machining • High Rigidity • High Rigidity • High Speed Rotation • High Indexing Speed • Pneumatic Clamping • Powerful Pneumatic Clamp Model Table Dia Centre Height Bore Max Working Mass Clamping Torque Weight mm mm mm Vertical Use Horizontal Use kg MR120 Rotating Axis Tilting Axis MR160 128 120 32 kg kg Nm Nm 33 MR200 165 140 40 41 MR250 202 140 45 60 120 150 - 61 MILLING MR320 250 180 70 80 160 310 - 85 320 225 105 100 200 350 - 135 TMX160 125 250 600 - TMX200 165 120 40 180 350 1200 - 56 TMX250 200 140 52 60 TRX320 250 180 78 80 160 450 - 101 TR400 320 225 110 100 200 600 - 196 TR500 400 255 150 125 250 1100 - 350 TR630 500 310 170 180 350 2600 - 550 TBX160 600 400 250 250 500 2500 - 900 TBX200 165 120 40 300 600 3200 - 66 TBX250 200 140 52 400 1000 4000 - 74 TBX320 250 180 78 80 - 450 - 135 TM2100 320 225 110 100 - 600 - 220 TM3100 105 110 32 125 - 1100 - 85 TM2160 105 110 32 180 - 2600 - 100 TM3160 165 140 40 30 60 117 - 100 TT101 165 140 40 30 60 117 - 150 TT120 110 140 32 80 160 176/400 - 65 TT140 125 150 32 80 160 176/400 - 105 TT182/TW182 140 200 32 20 35 180 300 150 TT (S) 251 180 180 40 20 35 120 200 170 TT (S) 321 250 225 70 30 50 280 580 270 GT200 320 255 110 40 60 450 800 360 200 140 45 60 100 900 1200 64 100 150 2600 2600 820 - -- Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705 59
dimac.com.au TOUCHDEX Indexing Table ACCESSORIES TURNING The automatic index table for high precision and rigidity TOUCHDEX is mounted on the machining center table in the same manner as a CNC index table for fully automatic indexing of the workplace. In contrast to CNC index tables, the TOUCHDEX does not incorporate a servo motor, but uses the Z axis movement of the machining center to rotate the table for indexing. Features of Touchdex: • Simple installation – no electrical connection necessary • High rigidity – the use of locking pin for index position, gives much greater clamping force, than a friction braked CNC rotary table • High precision and durability – indexing accuracy of less than 30 seconds (cumulative). Repeat accuracy ±3 seconds. The unique clamping system ensures high accuracy despite locking pin wear, with zero backlash for the life of the unit The indexing angle of the table is Part Number Guide controlled by changing the Z axis FD-xxx For General Vertical Use movement. When the table is rotated FDM-xxx For General Vertical or Horizontal Use 45˚ with the pushbar full stoke, a FDR-xxx For General Vertical or Horizontal Use – Reversible movement of 5˚ is achievd by pushing xxx-04 For Rapid Rotation – 1 full stroke equals 90 degrees the pushbar 5/45th of the stroke. xxx-360 For Small Rotation amounts – minimum 1 degree increments * The minimum indexing angle and maximum indexing angle at full stroke differs between models. OPERATION: Move the Using the The table is Recommence machining Z axis clamped machining on centre tool movement automatically the newly (ø10mm or of the when the indexed face. larger tool) machining pushbar is onto the center, press returned. pushbar on the the pushbar MILLING top of the with the tool. TOUCHDEX. Table Index at Min. Full Loadings Part No Spindle Centre full pushbar Indexing Pushbar Allowable Weight Bore Height FDM-150 Table Dia. stroke Angle stroke Vertical Horizontal Load Accuracy Repeatability kg FDR-150-04 37 120 FD-200 111777000 37 120 45 5 38 200 300 588 30 +/- 3 30 FD-200-04 210 16.5 135 FD-200-360 210 16.5 135 90 5 53 200 300 588 30 +/- 3 40 FDM-200 222111000 16.5 135 FDM-200-04 210 16.5 135 15 5 35 250 - 1030 30 +/- 3 37 FDM-200-360 210 16.5 135 FDR-230 230 16.5 135 90 5 78 250 - 1030 30 +/- 3 38 FDR-230-360 230 58 145 FDR-230-04 230 58 145 15 1 35 250 - 1030 30 +/- 3 37 FDR-230-04-360 223300 58 175 FDM-230 230 58 175 15 5 35 250 350 1030 30 +/- 3 42 FDM-230-360 230 58 145 FD-300 310 58 145 90 5 78 250 350 1030 30 +/- 3 43 FD-300-360 331100 52 185 FDM-300 310 52 185 15 1 35 250 350 1030 30 +/- 3 42 FDM-300-360 310 52 185 FDR-340 333444000 52 185 45 5 56 250 350 1127 30 +/- 3 48 FDR-340-360 450 100 200 FDK-450 100 200 45 1 56 250 350 1127 30 +/- 3 48 120 250 90 5 83 250 350 1127 30 +/- 3 55 90 1 83 250 350 1127 30 +/- 3 55 45 5 56 250 350 1127 30 +/- 3 42 45 1 56 250 350 1127 30 +/- 3 42 45 5 75 350 - 2280 30 +/- 3 80 45 1 75 350 - 2280 30 +/- 3 80 45 5 75 350 500 2280 30 +/- 3 91 45 1 75 350 500 2280 30 +/- 3 91 45 5 83 350 500 2280 30 +/- 3 105 45 1 83 350 500 2280 30 +/- 3 105 45 5 93 450 - 4560 30 +/- 3 214 60 Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705
dimac.com.au SAV Workholding ACCESSORIES TURNING SAV (Germany) manufacture a wide range of Magnetic Workholding solutions for almost any application, including Milling, Turning, Grinding & Spark Erosion. They also offer a range of quality lifting magnets and vacuum solutions. MILLING TURNING • Powerful magnetic chucks • Permanent, Electro- and • Permanent, Electro- and Electropermanent Electropermanent • High stability • Conventional to High Speed • Slipring connection • Taper adapters Cutting • Accessories GRINDING SPARK EROSION • Rectangular and • Permanent magnetic chucks Circular magnetic chucks • Pallet systems • Suitable for zero reference • Permanent, Electro- and • Quick set up Electropermanent Sine Tables • Mechanical clamping • Accessories • Laminated blocks • Dressing tools LIFTING • Measuring tools • High accuracy • Permanent Magnetic Lifters • Horizontal & Vertical MILLING-VACUUM SYSTEMS • Plate lifting • High safety • Powerful holding force • Non magnetic materials • Conventional to high speed cutting • Modular systems AMF Hydraulic & Pneumatic Workholding MILLING For higher volume production, or to eliminate manual loading issues, it can be advantageous to utilise some form of power clamping, either hydraulic or pneumatic. AMF (Germany) specialise in this area and can provide small and large scale solutions. Below are some of the range of components that make up a power clamping solution; Air over Oil Hydraulic Pumps Swing Clamps Pull Down Clamps Vertical Clamps Link Clamps AMF also offer a wide range of clamping elements related to Tool and Die Clamping Tel: (03) 9561 6155 [email protected] Fax: (03) 9561 6705 61
For the latest information and more products, visit; www.dimac.com.au
Search
