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Home Explore ERASKON-IMC-BA-01_-_BID_PACKAGE_FOR_SUPPLY_INSTALLATION_COMMISSIONING_OF_LOBP-2

ERASKON-IMC-BA-01_-_BID_PACKAGE_FOR_SUPPLY_INSTALLATION_COMMISSIONING_OF_LOBP-2

Published by Atharv Patil, 2021-06-26 19:14:07

Description: ERASKON-IMC-BA-01_-_BID_PACKAGE_FOR_SUPPLY_INSTALLATION_COMMISSIONING_OF_LOBP-2

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Dear Contractor, SUPPLY, INSTALLATION & COMMISSIONING OF LUBE OIL BLENDING PLANT IN GBARAN, BAYELSA STATE, NIGERIA Your company has been selected to participate in the subject bid. Please, follow-on the instructions detailed in the following pages and below. This Bid is not a guaranteed order. For technical queries, please contact the undersigned. Please Treat as URGENT KINDLY SUBMIT YOUR QUOTES BY EMAIL BY COB ON OR BEFORE May 30, 2021. PLEASE CONFIRM THE RECEIPT OF THIS EMAIL WITH A RETURN EMAIL (AKNOWLEDGEMENT). Thank you and I look forward to hearing from you. Sincerely Yours, Enyiego Osim (For Erasko Energy Limited)

(A) INTRODUCTION Eraskon Nigeria Limited, a subsidiary of Eraskorp Nigeria Limited and a leading industrial infrastructural conglomerate with assets and operating interests in natural resources, infrastructure and services. Eraskon Nigeria Limited plans to make significant investments in the lubricant and home care products industry in Nigeria by the establishment of an Integrated Manufacturing Complex with lubricating oil blending plant capable of processing 50,000 liters of lube oils per day, plastics manufacturing and packaging, oral care, home care and production of aerosols in Gbaran, Bayelsa State. Erasko Energy Limited has been nominated as the Engineering, Procurement, Construction and Installation contractor for the development of the Integrated Manufacturing Complex project. The development of the integrated Manufacturing Complex will be in phases. Only the first is covered in the Bid as follows: a. Petroleum lubricants – 50,000 litres daily blending capacity, utilizing an Automatic Batch Blending (ABB) technology with Ancillary Equipment. b. Engine Oils: SAE 20W-50 range, SAE 15W-40 range, SAE 40 range. c. This would require filling and packaging of petroleum lubricant products, requiring Filling & Packaging Equipment with associated conveyors and accumulators d. The Integrated Manufacturing Complex facility is situated on a land reserve of about 58,000 square meters with a “state of the art” architectural structure that comprises of the Lubricating oil Blending Plant, Chemicals Blending, Plastics manufacturing Plant and manufacturing of Home Care Products. The space available for the Lube Oil Blending activities is shaded in Red in the attached Layout. 2

(B) BID INSTRUCTIONS: a. PLEASE QUOTE OUR \"REFERENCE NO\" ERASKON-IMC- BA-01 on Your Subject Email. b. PROVIDE QUOTATION TO COVER THE SUPPLY, INSTALLATION & COMMISIONING OF EQUIPMENT LISTED IN SECTION D. c. PLEASE STATE DELIVERY/COMPLETION PERIOD. d. Material Samples shall be given out to only Successful bidders. e. ALL COSTS INCURRED BY THE SUPPLIER TO PERFORM THE REQUESTED QUOTATION ARE AT HIS OWN EXPENSES AND CANNOT BE CLAIMED FROM ERASKO ENERGY LTD. f. ERASKON NIGERIA LTD HAVE THE RIGHT TO FURTHER NEGOTIATE ALL OR PART OF THE QUOTATION. g. ERASKO ENERGY LTD RESERVES THE RIGHT TO ACCEPT/REJECT ALL/ ANY PART OF YOUR QUOTATION. h. SUPPLIER/CONTRACTOR SHALL PROVIDE THEIR EMPLOYEES WITH WORKING CONDITIONS AND SAFETY CLOTHING INCLUDING PAYMENT OF WAGES AND BENEFITS, WHICH COMPLY WITH APPLICABLE LAW i. CURRENCY OF QUOTATION SHOULD BE IN US DOLLAR j. ALL INFORMATION OBTAINED DURING THE BID PROCESS MUST BE STRICTLY CONFIDENTIAL AND WILL NOT BE DUPLICATED OR DISTRIBUTED TO ANY THIRD PARTY EXCEPT THE Bidder’s Suppliers, WITHOUT THE WRITTEN CONSENT OF ERASKO ENERGY LTD. k. ERASKO ENERGY LTD IS NOT OBLIGED TO HOLD CONFIDENTIAL ANY INFORMATION PROVIDED BY THE BIDDER. l. PLEASE PROVIDE PRICED LIST OF EACH ITEM IN A PRICE SUMMARY SHEET 3

(C) BASIC SPECIFICATION FOR LUBE OIL BLENDING AND FILLING & PACKAGING PLANT-ERASKON LTD a. ALL TANKS, PIPELINES AND PUMPS SHALL BE IN ACCORDANCE WITH STANDARD. ALL PUMPS AND Accessories shall be of the same make. i.e pumps shall come from one maker while Valves shall be of the same make. b. Steam and product Pipelines shall have properly sized pressure relief Valves, Tanks product circulation lines, Steam Coils, Temperature Controllers and Tank Vent pipe. c. Electrical installation shall comply with IP54 protection, while the power supply shall be 400V, 3phase and 220V single phase, 50HZ, including Neutral and Earth. d. PLCs shall be of latest Siemens make e.g S71500 for Filling Lines, Contactors may be of Schneider or Siemens and Inverters of Siemens or Danfos e. ABB, FINISHED PRODUCTS & HOLDING TANKS: Please quote separately for Stainless Steel and Mild Steel. f. The Batch Coding system shall be from the same Maker. g. List of 2 Year spare part with price shall be included in the quote for consideration. h. FAT and local Training need to be quoted while cost of Insurance to Ship should be Separated from the one to Bayelsa plant. i. Suppliers must be available on site in Nigeria to Install the Equipment and give training to Local Engineers & Technicians. j. If Suppliers have Local Representative in Nigeria any Quote requested on the Equipment shall have a copy sent to this Company to avoid controversy on price. k. All Drawings, Manuals and other Documentations shall be 3 Copies in English. l. Pneumatic pressure is 8-10 Bar, Environment Temperature is 18-40degC, Humidity +/-80%, Altitude 1,000. No Vacuum. PLANT HEIGHT- 8M. m. The available space for the Blending and Filling Equipment as indicated in the attached Equipment Layout are as follows: i. Blending Area: 20.00 Meters x 14.50 Meters. ii. Filling & Packaging Area: 34.69 Meters x 10.00 Meters. 4

iii. The areas are outlined in GREEN colour. n. PALLETIZER SHALL BE LOW LEVEL TYPE. o. Please attach list of previous location you have supplied to including Nigeria if any. p. SAFETY: MACHINE GUARDS INTERLOCK SHALL BE ENERGIZED CLOSED. I.E GUARDS MUST DE-ENERGISED BEFORE IT CAN BE OPENED q. Please provide relevant justifications if the manufacturer of the equipment being offered is not in our list of preferred brands. (D) DETAIL EQUIPMENT LIST TURN KEY IMPORT SN ITEM DESCRIPION MINIMUM QTY PREFFERED BRANDS CAPACITY TANK FARM 1 BASE OIL PUMPS FROM TANKFARM TO ABB 20 CM/H 3 Vikin, Ingersol, Johnson, Stock 2 BASE OIL STRAINER 3 Filclean, Beckley 3 BASE OIL UNLOADING PUMP 20 CM/H 4 Vikin, Ingersol, Johnson, Stock AUTOMATIC BATCH BLENDING SYSTEM 4 DEDICATED BLENDING VESSEL 10KL 2 FRIGMAIRES, THERMOPACCHEMSEPT, ABB 2 FRIGMAIRES, THERMOPACCHEMSEPT, ABB 5 DEDICATED BLENDING VESSEL 6KL 2 2 Vikin, Ingersol, Johnson, Stock 6 DEDICATED FINISHED PRODUCT TANK 10KL 1 Vikin, Ingersol, Johnson, Stock 4 7 DEDICATED FINISHED PRODUCT TANK 6KL 4 FRIGMAIRES, THERMOPACCHEMSEPT, ABB 1 8 HOLDING/SLOP TANK 10KL LOT 1 9 BASKET FILTERS 50 MICRON 1 1 10 FINISHED PRODUCT TRANSFER PUMP TO FILING LINE 8 CM/H 11 HOLDING TANK TRANSFER PUMP 8 CM/H 12 DEDICATED PIPELINES & FITTINGS WITH INSTRUMENTATIONS FROM ABB TO PRODUCT TANKS 4\" 13 ADDITIVES DRUM OVEN 3/2\" 14 ADDITIVES DRUM DECANTING UNIT(INTEGRAL WITH PIGGING SYSTEM) 10 D/Hr 15 DRUM TROLLEY 300KG FILLING & PACKAGING(In order of Proccess flow) 16 PRESSURE TESTING MACHINE (Suitable 4 Litre & 1 Litre plastic Bottles with easy change parts) 50 Bottles/min 1 Serac Asia, King packaging China, KHS machines India, Masterfil England, 17 BOTTLE LABELLING MACHINE (Suitable 4 Litre & 1 Litre plastic Bottles with easy change parts) 50 Bottles/min 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 18 8-STATION LINEAR FILLING MACHINE (Suitable 4 Litre & 1 Litre plastic Bottles with easy change parts) 40 Bottles/min 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 19 CAPPING MACHINE (Suitable 4 Litre & 1 Litre plastic Bottles with easy change parts) 50 Bottles/min 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 20 LASER jJET BATCH CODE(NOTE: Not inkjet) INCLUDING Carton, Drum and KEG 55 Bottles/min 4 MACSA Id, Markem 21 INDUCTION SEALER (Suitable 4 Litre & 1 Litre plastic Bottles,) 60 Bottles/min 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 22 CARTON FORMER/ERRECTOR (Suitable for all Carton Sizes, to be positioned adjacent to the flow line) 10 Cartons/min 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 23 PRODUCT ACCUMULATION TABLE 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 24 CARTON TAPPING MACHINE WITH INFEED AND OUT FEED ROLLER CONVEYOR 50 4L B/min 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 25 PRODUCT TRANSFER/ACCUMULATION CONVEYORS 12 cartons/min 7 Serac Asia, King packaging, , KHS machines India, Masterfil England, 26 PALLETIZER WITH INFEED AND OUT FEED ROLLER CONVEYORS 1 Serac Asia, King packaging, , KHS machines India, Masterfil England, 27 200 LITRES/25 LITRES KEG MACHINE(With In feed and Out Feed Roller Conveyors) 12 Cartons/min 1 Serac Asia, King packaging China, , KHS machines India, Masterfil England, 28 BULK LOADING LOAD CELL(TRUCK WEIGH BRIDGE)/PRINTER/GROUNDING DEVICE/ LOADING RACK, 20 DRUM/HR 1 Weigh-Tech, Symc,Phonix; WILCOX OR EMCO WEATON LOAD/ARMS 29 PALLET TRUCK (1 ELECTRIC AND 1 MANUAL) 2 30 LABORATORY TESTING EQUIPMENT EQUIPMENT / APPARATUS 40TON LOT 1000KG ANCILLARY EQUIPMENT 2TON 1 Wilford, Forbes Marshal, babcock 31 STEAM BOILER (ELECTRIC OR GAS FIRED) 1000 LITRES 1 32 BOILER FEED WATER TANK 300 LITRES 1 33 CONDENSATE TANK 5000 LITRES 1 34 BOILER GAS TANK 1 Atlas Copco, Ingersol, Jungheinrich 35 AIR COMPRESSOR(100 LS, 2 no) 300cfm 1 Atlas Copco, Ingersol, Jungheinrich 36 AIR DRYER DESCICANT TYPE (100 L/s) 300cfm 1 Atlas Copco, Ingersol, Jungheinrich 37 AIR ACCUMULATOR (2000L) 2000 LITRES 1 38 WATER TREATMENT PLANT 30KL/DAY 2 39 SUBMESIBLE PUMP (and BOREHOLE) 1000 L/min 1 40 FIRE WATER PUMP{DIESEL `POWERED and ELECTRIC } 1000 L/min 1 41 JOCKEY PUMP { ELECTRICAL POWERED} 1000 L/min 12 WILCOX, EMCO WEATON 42 HOSES COMPOSITE TYPE AND MALE AND FEMALE DRY BREAK COUPLINFOR LOADING AND TRANSFER 3IN ELECTRICAL 43 CENTRAL ELECTRICAL DISTRIBUTION PANEL TBD ABB, SIEMENS,SCHNEIDER 5

LABORATORY TEST EQUIPMENT QTY REMARKS SN ITEM DESCRIPION 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 1 FOAM SEQUENCE APPARATOR WITH CHILLERS 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 2 COLD CRANKING SIMULATOR 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 3 EMULSIBILITY TESTER 2 KHARL FISHER, WINLET, PETROTEST, HOULLTON 4 TAN EQUIPMENT 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 5 WEIGHING BALANCES ELECTRONIC TYPE 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 6 POUR POINT AND CLOUD ANALIZER 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 7 FLASH POINT TESTER 2 KHARL FISHER, WINLET, PETROTEST, HOULLTON 8 ICP METER 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 9 VISCOMETER (40oC/100oC) HOULLTON 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 10 AIR RELEASE TESTER 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 11 SULPHUR CONTENT TESTER 2 KHARL FISHER, WINLET, PETROTEST, HOULLTON 12 COLORIMETER KHARL FISHER 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 14 WATER CRACLE TESTER 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 15 PARTICLE COUNTER FOR USED OIL ANALYSIS 1 KHARL FISHER, WINLET, PETROTEST, HOULLTON 16 FTIR OXIDATION TESTER 2 17 WATER SEPERABILITY TESTER 1 18 FUME CUPBOARD AND EXTRACTOR FANS 0.5 20 GAS CYLINDERS AND GAS/WATER/AIR PIPPINGS, FITTINGS AND PORTABLE 50L AIR COMPRESSOR 21 5KVA UPS POWER BACK UP 6


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