Ace Micromatic

Turning SolutionsSales & Service Centres Gurgaon Rohtak Turning Solutions Milling SolutionsINDIA T: +91 124 4745500 T: +91 99966 91055 Milling SolutionsNorth E: [email protected] E: [email protected] Delhi Rudrapur Industry 4.0 Solutions T: +91 11 22414232 Ludhiana T: +91 95570 30224 E: [email protected] T: +91 97791 28296 E: [email protected] Faridabad E: [email protected] T: +91 129 4047000 Ranipet E: [email protected] T: +91 4172 272732 E: [email protected] Bangalore Chennai - Sriperumbudur Trichy Industry 4.0 Solutions T: +91 80 40200555 T: +91 44 40440700 T: +91 431 2443066South E: [email protected] E: [email protected] E: [email protected] Grinding Solutions Bangalore - Bommasandra Chennai - Tambaram Grinding Solutions T: +91 80 27834836 T: +91 044 22265531 Pune - Chinchwad Customer Support E: [email protected] E: [email protected] T: +91 21 40712111 Customer Support Belgaum Coimbatore E: [email protected] T: +91 99800 02597 T: +91 422 4506183, 6588595 Pune - Shirur E: [email protected] E: [email protected] T: +91 98906 23217West Chennai - Ambattur Hyderabad E: [email protected] T: +91 44 40440700 T: +91 40 23070496 Rajkot E: [email protected] E: [email protected] T: +91 282 7287003 E: [email protected] Jamshedpur Kolkata T: +91 657 6539931 T: +91 33 23648781/82/83 /64578825 E: [email protected] E: [email protected] Ahmedabad Mumbai T: +91 99242 89892 T: +91 22 26867271/ 72 E: [email protected] E: [email protected] Aurangabad Mumbai - Thane T: +91 240 2552309 T: +91 250 25829062 E: [email protected] E: [email protected] Indore Nasik T: +91 73899 39190 T: +91 253 0427098 E: [email protected] E: [email protected] Kolhapur Pune - Chakan T: +91 230 2460444 T: +91 2135 322002 E: [email protected] E: [email protected] Germany T: +49 1722316688 E: [email protected] China (Shanghai) T: +86 (21) 5866 5031/32 E: [email protected] Note: All above information and specifications are subject to change, without notice, owing to TOTAL SOLUTIONS continuous product improvement. TOTAL CUSTOMER SERVICE Accessories shown in the photographs are for illustrative purpose and may not be part of standard equipment. TSCT/IND/JUL/17

Standard 2 Axis Turning CentreModel Units J 300 LM J 400 LM SJ 400 LM SJ 500 LM Mega Jobber CUB LM Apollo Simpleturn Simpleturn Simpleturn Simpleturn LT 20 Classic LT 25 LT 30 LT 40 Vantage Vantage Vantage 40100 5075 50125 50200 500 LM 800 800 LM 800Capacity mm 500 500 500 500 550 450 425 400 500 500 500 550 550 650 575 640 640 640Swing Over Bed mm 250 225 225 225 290 125 165 200 700 390 400 390Swing Over Carriage mm 320 320 350 350 370 140 190 …. 280 280 280 290 310 415 2200 580 580 580Maximum Turning Dia mm 300 400 400 500 670 200 224 870 2300 500 800 800Maximum Turning Length mm 312 425 425 550 630 280 250 1000 …. …. NA 370 450 480 580 1025 1025Distance Between Centres A2-11Spindle A2-5 620 1120 1870 670 665/1050/1500 665/1090/1540 A2-6(A2-8)Spindle Size / Nose mm 52.5 132Bore Through Spindle 750 1250 2000 670* 630/1050/1500 630/1050/1500 2000 63 22/30 4000 A2-5 A2-6 A2-6 A2-6 Flat 110 (A2-5) Flat 110 A2-5 A2-6 A2-6 02-Jun A2-6 (A2-8) A2-8 (A2-11) A2-8 (A2-11) 22/30 A2-6(A2-8) A2-6(A2-8) 11/15 52.5 63 63 Ø63 Ø63 Ø63 15/15 63 36 36 Ø47 Ø53 With GB Ø53 With GB 63 80 80 380 4000 3500 3500 2000 2000 Ø53 With GB 4000 3000 3000 2200 300 5.5/7.5 5.5/7.5 5.5/7.5 Ø40 With GB 7.5 7.5 2000 11/15 18.5 18.5/22 20 63 63 800 7/10.5 9/13.5 9/13.5 7.5 7.5 7.5 15/15 25/25 25/25 4000 4000 20Max. Spindle Speed rpm 4000 3000 4000 4000 2500 7.5 BTP-160 11/15 11/15 5.5/7.5 8 15/15 15/15 BTP-100Spindle Motor Power_Fanuc kW 7/10.5 11/15 3.7/5.5 3.7/5.5 5.5 8 32x32Spindle Motor Power_Siemens kW 165 11/15 3.7/5.5 3.7/5.5 5.5 25x25 300Axes 30X-Axis Stroke mm BTP-80 165 180 180 205 87 114 200 300 300 300 205 240 255 300 300 8 400 400 500 670 200 224 940 700 1200 1950 670 665/1090/1540 665/1090/1540 500 800Z-Axis Stroke mm 30 30 30 18 20 15 8 8 8 8 20 15 15 20 20 25x25X/Z-Axis Rapid m/minToolingTurret Type BTP-80 BTP-80 BTP-80 BTP-80 BTP 63 BTP 50 4 Station V-Axis 4 Station V-Axis 4 Station V-Axis 4 station V-Axis BTP 100 BTP-125 BTP-125 BTP-100 BTP-100 8 8 8 8 8 8 4 8 8 8 8 8No. Of Stations 444 25x25 25x25 25x25 25X25 20X20 16X16 20x20 25x25 25x25 25x25 25x25 25x25OD Turning Tool Size mm 25x25 25x25 25x25 V: Vertical GB: Gear Box 21

Vertical Lathes, 2 Axis Lathes with Customized Solution and Compact SeriesModel Units Vantage 1000 LM VTL 25 L VTL 30 VTL 30 Plus VTL 40 LC 12 LT 16 300 LM LT 16 XL LT 2 XL 500 LT 2 LM 500 Plus LTP 2 LM 500 CS 16 LM 200 CS 2 XL 400 CS 2 LM 400Capacity 640 625 500 500 550 550 400 300 260 260 300 300Swing Over Bed mm 580 400 800 1000 1000 450 450 320 320 550 500 450 320 320 1000 400 240 650 500 125 225 400 500 275 225 250 400 400Swing Over Carriage mm 1180 NA 500 720 800 140 320 425 550 550 320 330 456 456 700 700 800* 200 300 540 500 200Maximum Turning Dia mm A2-6(A2-8) A2-6 NA NA NA 280 296 A2-5 A2-6 550 NA 250 A2-6 A2-6 63 47 52.5 63 63 63Maximum Turning Length mm 4000 50 - 3000 4000 4000 4000 4000 11/15 11/15 5.5/7.5 7.5/11 7.5/11 7.5/11Distance Between Centres mm 15/15 17/17 7/8.4 9/10.8 NA NASpindle 300 215 165 165 245 245 1000 400 400 500 410 410Spindle Size / Nose 20 20 A2-8 A2-11 A2-11 Flat 110 (A2-5) A2-5 20 20 A2-6 Flat Nose 20 20 47 65 - 36 52.5Bore Through Spindle mm BTP-100 BTP-100 50 - 2500 2000 - 4000 4000 BTP-80 BTP-80 63 86/110/130/160/180 52.5 Servo Servo 8 8 18.5/22 18.5/22 5.5/7.5 8 8 8 8Max. Spindle Speed rpm 28/28 28/28 30/22 3.7/5.5 7/8.4 3500 50-1500 4000 25x25 25x25 27/38 3.7/5.5 25x25 25x25 25x25 25x25Spindle Motor Power_Fanuc kW 11/15 5.5/7.5 5.5/7.5Spindle Motor Power_Siemens kW 11/15 NA NAAxesX-Axis Stroke mm 265 380 440 87 160 280 165 183 500 700 800 200 310 540 500 200Z-Axis Stroke mm 20 20 20 20 30 30 30 30X/Z-Axis Rapid m/minToolingTurret Type BTP-125 BTP-125 BTP-160 BTP 63 BTP-80 BTP-80 Servo 8 8 8 8 8 8 8No. Of Stations 8 25x25 25x25 32x32 20X20 25x25 25x25 25x25 20x20OD Turning Tool Size34

Turnmill Sliding Head AutomatsModel Units LT 2 XL 500 M LT 20 CLASSIC M LT 30 1500 M LT 40 M Vantage 800 M VTL 30 M VTL 40 M Model Units SHA 12 SHA 20 SHA 20/3Capacity Maximum Machining Dia mm 12 20 20Swing Over Bed mm 500 550 650 800 640 800 1000 Maximum Machining Length mm 80 165 80Swing Over Carriage mm 260 Spindle Thru Hole Dia mm 16 24 24Maximum Turning Dia mm 250 290 415 575 400 240 920 Max Main Spindle Speed rpm 8000Spindle Max Sub Spindle Speed rpm 12000 8000 10000Spindle Size / Nose 250 390 700 400 425 500 Max Spindle Speed Of Gang Rotary Tool rpm 12000 6000 8000Bore Through Spindle X1 - Axis Rapid Traverse m/min 6000 18 6000Max. Spindle Speed A2-6 A2-6 A2-8 A2-11 A2-6 A2-8 A2-11 Y1 - Axis Rapid Traverse m/min 32Spindle Motor Power_Fanuc mm 63 X2, Z1, Z2 -Axis Rapid Traverse m/min 24 32 18Axes rpm 4000 63 80 132 63 47 65 Main And Sub Spindle Power kW 24 32X-Axis Stroke kW 42683 Spindle Motor Power kW 32 2.2/3.7 32Z-Axis Stroke 4000 3000 2000 4000 2500 2000 No. Of Tools Maximum 1.5/2.2 2.2/3.7 2.2/3.7X/Z-Axis Rapid Over All Dimensions (LxWxH) mm 1.5/2.2 2.2/3.7Tooling 9/11 18.5/22 22/30 11/15 18.5/22 22/30 20 21 12Turret Type - Rotary Tool Turret 1870 x 1170 x 1700 2450x1379x1850 1930x1250x1790Rotary Tool Motor Power mm 183 192 255 380 300 300 500No. Of Stations mm 500OD Turning Tool Size m/min 20 600 1540 2200 800 625 800 20 15 20 20 20 20 (A) (A) (R) (R) (R) (R) (R) kW 2.2 3.7 4.5 5 4.5 4.5 5 12 12 12 12 12 12 12 25X25 25x25 32x32 25x25 25x25 25 x 25 mm 20x2056

Subspindle and Y Axis Twin Spindle Machines -Gantry AutomationModel Units LT 2 XL 500 S LT 2 XL 500 M S LT-2 LM 500 MSY Vantage 800 MYS Vantage 800 MY Model Units LCXT 12 LCXT 20 LCT 12G R CapacityCapacity Swing Over Bed mm 327 458 327 Swing Over Carriage mm 327 458 327Swing Over Bed mm 610 610 610 640 640 Maximum Turning Dia mm 240 360 240 Maximum Turning Length mm 145 190 145Swing Over Carriage mm 350 350 330 400 400 Spindle Spindle Size / Nose mm A2-5 A2-6 A2-5Maximum Turning Dia mm 350 350 375 400 400 Bore Through Spindle kW 47 63 47 Spindle Motor Power_Fanuc 5.5/7.5 11/15 5.5/7.5Spindle Axes mm X-Axis Stroke mm 130 190 130Spindle Size / Nose A2-6 A2-6 A2-6 A2-8 A2-8 Z-Axis Stroke m/min 145 190 145 X/Z-Axis Rapid 24 24 24Bore Through Spindle mm 63 63 63 86 63 Tooling mm Turret Type Servo Servo ServoMax. Spindle Speed rpm 4000 4000 4000 3000 4000 No. Of Stations Units 8 10 8 OD Turning Tool Size KgSpindle Motor Power_Fanuc kW 9/11 9/11 9/11 11/15 11/15 mm 20 x 20 25 x 25 20 x 20 Gantry mmSpindle Motor Power_Siemens kW 9/11 9/11 9/11 -- -- m/min LCXT 12 G LCXT 20 G LCT 12 G R Model 3X2 6X2 3X2Sub Spindle NA Work Piece Weight Work Piece Size Ø120X85 Ø200X120 Ø120X85Sub-Spindle Size / Nose Flat Nose Flat Nose Flat Nose Flat Nose NA U / V / W Axis Stroke 3200/550/185 4200/650/300 1430/550/185 U/ V / W Axis Rapid 160/120/55Bore Through Spindle mm 47 47 47 47 NA 160/120/55 160/120/55Max. Sub-Spindle Speed rpm 6000 6000 6000 6000 NASpindle Motor Power kW 5.5/7.5 5.5/7.5 5.5/7.5 5.5/7.5 NAFull Power Range_Fanuc rpm 1200 - 6000 1200 - 6000 1200 - 6000 50-6000 NAAxesX-Axis Stroke mm 213 223 198 300 300Z-Axis Stroke mm 500 500 500 800 800Y-Axis Stroke mm NA NA ± 40 +55/-75 +55/-75ToolingTurret Type Rotary Tool Turret(R) Rotary Tool Turret(R) Rotary Tool Turret(R) Rotary Tool Turret (R) Rotary Tool Turret (R)Rotary Tool Motor Power kW -- 2.2 4.5 4.5 4.5No. Of Stations 12 12 12 12 12Max. Boring Bar Dia Ø 32 32 32 40 40OD Turning Tool Size mm 20x20 20x20 20x20 25x25 25x257 8

Standard Vertical Machining CentersModel Units MCV-300 MCV-350 540V Winner Super Winner 740V MCV-400 MCV-450 Acer / 850 MCV-550L 1060V MCV-650 MCV-700N MCV-700 MCV-800X-Axis mm 400 400 500 500 500 700 600 800 800 1000 1000 1020 1250 1500 2000Y-Axis mm 350 350 400 400 400 400 450 450 510 550 600 650 700 700 810Z-Axis mm 320 480 450 350 500 450 500 500 500 550 600 600 600 700 810Table Size mm x mm 650 x 400 800 x 400 850 x 410 1200 x 600Max. Load On Table kgf 650 x 350 650 x 350 400 300 800 x 400 400 800 x 450 1000 x 450 1000 x 510 1200 x 550 800 1200 x 650 1450 x 700 1650 x 700 2400 x 810Spindle Speed - Std rpm 400 400 6000 6000 300 6000 300 400 500 800 6000 800 1200 1500 2000Opt 1 rpm 6000 6000 8000 8000 6000 8000 6000 6000 6000 6000 8000 6000Opt 2 rpm 8000 8000 10000 8000 10000 8000 8000 8000 8000 8000 4000 / 5000 4000 / 5000 4000 / 5000Spindle Power - Std kW 10000 7.5 / 5.5 5.5 / 3.7 10000 7.5 / 5.5 10000 10000 10000 11 / 7.5 6000 6000 6000Opt kW 5.5 / 3.7 7.5 / 5.5 11 / 7.5 11 / 7.5 11 / 7.5 15 / 11 11 / 7.5 8000 8000Rapid Traverse - Std m/min 7.5 / 5.5 5.5 / 3.7 40 / 40 / 40 40 / 40 / 30 7.5 / 5.5 40 / 40 / 40 7.5 / 5.5 15 / 11 15 / 11 (15/11) / (18.5/15) 32 / 32 / 24 (15/11) / (18.5/15) 15 / 11 15 / 11 18.5 / 15Tool Shank Type 40 / 40 / 40 7.5 / 5.5 BT-40 BT-40 BT-40 11 / 7.5 BT-40 18.5 / 15 18.5 / 15CNC System - Std BT-40 40 / 40 / 40 0iMF 40 / 40 / 40 0iMF 30 / 30 / 30 30 / 30 / 30 32 / 32 / 30 32 / 32 / 24 0iMF 32 / 32 / 24 18 / 18 / 18Opt BT-40 0iMF BT-40 BT-40 BT-40 BT-40 BT-40 / BT-50 828D / M70 BT-40 / BT-50 20 / 20 / 24 20 / 20 / 20 BT-40 / BT-50 0iMF 828D / M70 0iMF 828D / M70 0iMF 0iMF 0iMF BT-40 / BT-50 BT-40 / BT-50 0iMF 828D / M70 0iMF 0iMF 0iMF 828D / M70 828D / M70 828D / M70 828D / M70BVU 828D / M70 828D / M70 0iMF 0iMF 828D / M70 828D / M70 828D / M70Horizontal Machining CentersModel Units Proton HMC-400 XL CMH-400 CMH-400 XL CMH-500 MCH-400 XL MCH-500 MCH-630 MCH-800 500 600 600 600 800 610 800 1000 1500X-Axis mm 400 450 500 500 550 610 600 850 1100 400 410 500 500 550 650 800 900 1300Y-Axis mm 400 x 320 1° x 360 (opt) Ø500 / 400x400 400 x 500 400 x 500 500 x 630 400 x 500 500 x 630 630 x 800 800 x 1200Z-Axis mm 200 1° x 360 1° x 360 1° x 360 1° x 360 1° x 360 1° x 360 1° x 360 1° x 360 6000 400Table / Pallet Size mm x mm 8000 6000 400 500 500 500 500 1200 2000 7.5 / 5.5 8000 6000 6000 4000 8000 4000 4000 4000No. Of Indexing Position 11 / 7.5 11 / 7.5 8000 8000 / 10000 6000 10000 6000 40 / 40 / 40 15 / 11 11 / 7.5 11 / 7.5 15 / 11 15 / 11 15 / 11 30 / 22 30 / 22Max Load On Table / Pallet kgf BT-40 15 / 11 15 / 11 0iMF 40 / 40 / 32 40 / 40 / 32 50 / 50 / 40 40 / 40 / 40 48 / 48 / 48 40 / 40 / 40 40 / 40 / 40 40 / 40 / 40Spindle Speed - Std rpm BT-40 BT-40 BT-40 BT-40 / BT-50 BT-40 BT-40 / BT-50 BT-50 BT-50 0iMF 0iMF 0iMF 0iMF 0iMF 0iMFOpt 1 rpm 0iMF 0iMFSpindle Power - Std kWOpt kWRapid Traverse - Std m/minTool Shank TypeCNC System - Std9 10

Drill Tap Machining Centers Drill Tap Machining CentersModel Units Spark DTC-300 DTC-400 DTC-400XL DTC-400L DTC-400XL-L Super Dart Model Units Challenger+ MCV-400F MCV-400XL MCV-450XL Acer XLX-Axis mm 300 400 500 500 700 700 600 X-Axis mm 600 600 600 800 800Y-Axis mm 250 350 400 400 400 400 450 Y-Axis mm 450 450 450 450 510Z-Axis mm 250 320 320 320 320 320 500 Z-Axis mm 350 500 500 500 500Table Size mm x mm 500 x 250 Table Size mm x mmMax. Load On Table kgf 150 650 x 350 650 x 400 650 x 400 850 x 410 850 x 410 900 x 450 Max. Load On Table kgf 900 x 450 900 x 450 900 x 450 1000 x 450 1000 x 510Spindle Speed - Std rpm 6000 200 300 300 300 300 250 / 500 Spindle Speed - Std rpm 250 / 500 300 500 500 600Opt 1 rpm 8000 6000 8000 10000 8000 10000 Opt 1 rpm 8000 8000 8000 8000Opt 2 rpm 8000 10000 12000 10000 12000 8000 Opt 2 rpm 8000 10000 10000 10000 10000Spindle Power - Std kW 5.5 / 3.7 12000 10000 Spindle Power kW 10000 12000 12000 12000 12000Opt kW 5.5 / 3.7 7.5/5.5 5.5 / 3.7 7.5 / 5.5 12000 / 15000 Opt kW 12000 11 / 7.5 11 / 7.5 11 / 7.5Rapid Traverse - Std m/min 20 / 20 / 15 5.5 / 3.7 7.5 / 5.5 7.5 / 5.5 Rapid Traverse - Std m/min 7.5 / 5.5 7.5 / 5.5 15 / 11 15 / 11 15 / 11Tool Shank Type BT-30 40 / 40 / 40 7.5/5.5 60 / 60 / 48 48 / 48 / 40 Tool Shank Type 11 / 7.5 11 / 7.5CNC System - Std 0iMF BT-30 48 / 48 / 40 BT-30 BT-30 60 / 60 / 48 50 / 50 / 40 CNC System - Std 50 / 50 / 40 50 / 50 / 36 40 / 40 / 40 40 / 40 / 40 50 / 50 / 40Opt 0iMF BT-30 0iMF BT-30 BT-30 / HSKA50 Opt BT-40 BT-40 BT-40 BT-40 BT-40 0iMF M70 0iMF 0iMF 0iMF 0iMF 0iMF 0iMF 0iMF M70 M70 M70 0iMF 828D 828D 828D11 12

Twin Spindle Machining Centers Special VMCs Model DM / Aerospace Column Moving X-Axis DM-800Model Units Gemini Mini S Gemini Mini L Gemini Jr. Gemini Jr. XL Gemini XL Gemini Max Y-Axis Units 1000 Fier V Leader 400 XLX-Axis mm 400 600 500 500 600 750 Z-Axis mm 800Y-Axis mm 400 450 450 450 450 500 Table Size mm 500 500 600Z-Axis mm 500 500 600 600 600 600 Max. Load On Table mmTable Size mm x mm Spindle Speed - Std mm x mm 1000 x 700 400 450Max. Load On Table kgf 800 x 400 1100 x 450 900 x 450 900 x 450 1200 x 480 1400 x 520 Opt 1 kgf 1500Distance Between 2 Spindles mm 250 250 500 500 500 1000 Opt 2 rpm 8000 350 500Spindle Speed - Std rpm 250 360 250 250 Spindle Power rpm 10000Opt 1 rpm 6000 6000 8000 8000 400 / 460 400 / 550 Opt rpm 760 x 375 (2) 750 x 400 (2)Spindle Power kW 8000 8000 10000 8000 4000 Rapid Traverse - Std kWOpt 11 11 7.5 / 5.5 (2) 10000 Tool Shank Type kW 300 300Rapid Traverse - Std m/min 11 / 7.5 (2) 7.5 / 5.5 (2) 15 / 11 (2) CNC System - Std m/minTool Shank Type 50 / 50 / 40 50 / 50 / 40 24 / 24 / 24 11 / 7.5 (2) 7.5 / 5.5 (2) 26 / 22 (2) Opt 8000 8000CNC System - Std BT-30 BT-30 50 / 50 / 40 11 / 7.5 (2) 40 / 40 / 40Opt 0iMF 0iMF BT-40 BT-40 / HSKA63 50 / 50 / 40 BT-50 / HSKA100 10000 828D 828D 0iMF BT-40 / HSKA63 828D 0iMF 0iMF 15 / 11 828D 0iMF 20 / 20 / 16 40 / 40 / 32 50 / 50 / 40 BT-40 BT-40 BT-40 0iMF 0iMF 0iMF 828D13 14

Compact Hydraulic Precision Hydraulic Heavy Duty Hydraulic Economical CNC Production CNC ProductionCylindrical Grinder Cylindrical Grinder Cylindrical Grinder Cylindrical Grinder Cylindrical GrinderModel Units ECO 200 Model Units GC 350 Model Units GCH 440 Model Units SG 40 CNC SG 63 CNC SG 100 CNC Model Units e GRIND 200 CNCSwing Diameter mm 200 Swing Diameter mm 350 Swing Diameter mm 440 Swing Diameter mm 350 350 350 Swing Diameter mm 200Admit Between Centre mm Admit Between Centre mm Admit Between Centre mm Admit Between Centre mm 500 800 1200 Admit Between Centre mm 250Grinding Length mm 400 [630] Grinding Length mm 630 800 1200 Grinding Length mm 800 1600 2000 Grinding Length mm 400 630 1000 Grinding WheelGrinding Wheel 400 Grinding Wheel 500 750 1150 Grinding Wheel 750 1500 2000* Grinding Wheel (Max Dia x Max. Width) mm 450 [500] x 50(Max Dia x Max. Width) mm (Max Dia x Max. Width) mm (Max Dia x Max. Width) mm (Max Dia x Max. Width) mm 500 x 50 [80#] [80 With Spacer]Spindle Power kW 350 x 50 Spindle Power kW 400 [500*] x 50 [80] Spindle Power kW 500 [600#] x 80 [100] Spindle Power kW 500 x 50 [80#] 500 x 50 [80#] 3.7 [ 5.5 ] Spindle Power kWWheel Speed m/sec 3.7 Wheel Speed m/se 3.7 [5.5] Wheel Speed m/sec 7.5 [11] Wheel Speed m/sec 3.7 [ 5.5 ] 3.7 [ 5.5 ] 33 [ 45 ] Wheel Speed m/sec 5.5 33 33 [45] 33 [45] 33 [ 45 ] 33 [ 45 ] 45Medium Duty CNC Production CNC Production Heavy Duty CNC Production CNC Heavy DutyCylindrical Grinder Cylindrical Grinder Cylindrical Grinder Cylindrical GrinderModel Units SM 40 SM 63 SM 100 Model Units R80 R120 Model Units SH40 SH63 Sh100 Model Units H GRIND 360 CNCSwing Diameter mm 320 Swing Diameter Swing Diameter mm 360 / 500 / 630Admit Between Centre mm 400 320 320 Swing Diameter mm 500 500 Admit Between Centres mm 320 320 320 Admit Between Centre mm 630 / 1200 / 2000 / 3000Grinding Wheel mm 550 x 80 (45 m/s) Grinding Wheel Grinding Wheel mm 760 x 180(Max. Dia x Max Width) [550 x 120#] 630 1000 Admit Between Center mm 800 1200 (Max Dia x Max. Width) mm 400 630 1000 (Max Dia x Max. Width)Spindle Power kW 7.5 [11] Spindle PowerWheel Speed m/sec 45 550 x 80 (45 m/s) 550 x 80 (45 m/s) Grinding Wheel mm 900 x 50 1066 x 50 Spindle Power mm 660 x 145 (45 m/s) 660 x 145 (45 m/s) 660 x 145 (45 m/s) Wheel Speed Wheel Speed 760 x 150 (45 m/s) 760 x 150 (45 m/s) 760 x 150 (45 m/s) [550 x 120#] [550 x 120#] (Max Dia x Max. Width) 660 x 120 (60 m/s) 660 x 120 (60 m/s) 660 x 120 (60 m/s) 7.5 [11] 7.5 [11] Spindle Power kW 15 22 kW 22 [30] m/sec 45 45 45 Wheel Speed m/sec 50 60 kW 11 [15 / 22] 11 [15 / 22] 11 [15 / 22] m/sec 45 / 60 45 / 60 45 / 6015 16

Production CNC Internal Grinder CNC Production Centreless GrinderModel Units IG 150 IG 150 U IG 50 CNC Model mm CLG 5020 / 6015 CLG 6020 / 6025 CLG 6030 (TG)Max. Swing Dia Of Chuck mm 300 [450, 600] 300 [450, 600] 160 [250] Component 2 ~ 60 3 ~ 120 3 ~ 120Max./Min Grinding Diameter mm 150 [250] / 5 150 [200] /5 50 [70] / 10 Size Min. Max. Dia mmMaximum Grinding Depth mm Grinding Ø510 x 200 (250) x Ø610 x 200 x Ø304.8 Ø610 x 305 x Ø304.8Workhead Spindle Nose 200 120 70 Wheel – Dia x Width x Bore m/sec / Ø610 x 150 (250) / Ø610 x 250 x Ø304.8Max. Component Weight (Including Chuck) kg A2-5 [A2-6, A2-8] A2-6 [A2-8 ] A2-4 (A2-5) Max. Wheel Surface Speed kW 45Internal Grinding Spindle rpm Grinding Wheel Spindle Power mm 45 45 30 70 [110, 150] 110 (150) 50 Regulating Wheel – Dia x Width x Bore kW 11 [15] 22 [30] Ø350 x 305 x Ø152.4OD Grinding Wheel Size mm Belt Drive Belt Drive Belt Drive Regulating Wheel Spindle Power Nm Ø305 x 200 /150/250 x Ø127 Ø350 x 200 /250 x Ø152.4 2.2Work Spindle Speed Range rpm Upto 35,000 / Upto 35,000 / Upto 35,000 / Infeed Slide Servo Motor 1.5 18 HF Drive - Upto 1,05,000 HF Drive - Upto 1,05,000 HF Drive - Upto 1,05,000 2.2 Ø 400 x 50 11 18 -- 100-1200High Speed PLC Engine Valve SeatValve Seat Grinder Grinding MachineModel mm GVS 60 CNC Model mm GVS 60 CRHead Diameter degree 20 ~ 50 Head Diameter degree Ø 20 ~ 60Seat Angle 45 ~ 60 Seat Angle mm 45° ~ 70°Grinding Wheel mm Stem Diameter mm 4.5 ~ 15(Max. Dia x Max. Width) 610 x 20 Overall Length m/sec 55 ~ 170Type Of Wheel Conventional Cutting Speed 45 [CBN]Spindle Power kW 5.5Wheel Speed m/sec 6017 18

Tool Turrets Automatic Tool Changer (ATC) Machine monitoring and OEE online! Ÿ OEE & Production Analytics Ÿ Process Energy MonitoringPragati has produced 45,000 BTP Turrets out of which Available for both vertical and horizontal machining TPM-Trak Ÿ Assembly Conveyor Monitoring16,000 turrets are working outside India. Presently, centres with 30, 40, 50 tapers India's leading software/hardware Machine Ÿ Online Quality & RejectionPragati produces a wide variety of turrets like; Monitoring products (IOT & Industry 4.0 Solutions) Ÿ Visual Factory ANDONŸ BTP Electromechanical Turrets ATC features an Arm Drive Unit which consists of a TPM-Trak, help to increase production rates, Ÿ Track & TraceŸ HTP Hydraulic Turrets synchronized mechanism of globoidal and groove cams. increase OEE, reduce downtime losses, reduce Ÿ eSHOPx - Digital FactoryŸ STP Servo Turrets cost per piece and enhance decision-makingŸ SMT Single Motor Live Tool Turrets - Radial Ÿ Tool Magazines are available in different capacities capabilities. TPM-Trak is driving manufacturing MachineConnect™Ÿ SMT Single Motor Live Tool Turrets - Axial productivity at leading companies today and many Acquire rich, accurate production data without anyŸ DST Driven Servo Turrets 20, 24, 30 or 32 for a Drum Type Magazine progressive companies are taking advantage of operator involvement, over LAN, directly from theŸ DTT Driven Tool Turrets TPM-Trak's TS16949, ISO and QS compliant digital machine controlŸ VTP Vertical Tool Turrets 30, 32,40, 50, 60 and 90 for a Chain Type Magazine cockpits and resources in their drive towards Access machine data from your network, or directlyŸ SQTP Square Turrets excellence. from you're mobile! Ÿ Magazine rotation can be either by a Cam Drive/Servo They use industrial ethernet (rugged, industry Faster, precise machine maintenance, using inbuilt Drive mechanism standard) or wireless (ease of deployment) for breakdown, preventive and predictive connectivity between your shop-floor and maintenance workflows Tool Discs & Tool Holders Chucking Cylinders PCs/servers Used for: 20 Tool Discs are available in standard slotted and VDI Ÿ Rotary Chucking Cylinders primarily find it’s Ÿ CNC, PLC, Conventional machines varieties to suit different models of tool turrets and application on CNC lathes, for actuation of corresponding Tool Holders Ÿ Any type of machine: metal cutting, die power chucks. casting, presses, induction… Indexing Tables Ÿ “With Safety” chucking cylinders are suitable for Ÿ Automated data capture & analysis in real Index Tables have been developed on the lines of their high-speed application and incorporate a time highly successful BTP-series of turrets check valve which prevents the chuck jaws Key features include; from opening in case of hydraulic system Ÿ Part count, cycle time, load/setup time, Ÿ Three-Piece Coupling, Electrical Operation, and failure during operation downtime losses, tool change frequency, These cylinders are available in two versions: spindle run, machine hour rate… Encoder Feedback Closed Centre Models : PSS 1020, 1225, 1530 & Ÿ Repeat Positioning Accuracy: ± 2\" 2035 Ÿ Drives accurate, real-time, fact-based decision Ÿ Indexing Time For 45°: 0.5 sec Open Centre Models : PHS 1036, 1246, 1552, making on shop-floor, for better productivity 1875 & 2091 and profits19 Ÿ “Without Safety” chucking cylinders are suitable for relatively low-speed application and are available in models P-140, P-110, P-80, P-50 & P-30

Service Nurturing 5 41 relationships 350 Machine Understanding Upgradation customer needs ONE STOP-AMC Offering SHOP total solutions Continuous Commissioning Service Offerings : The Micromatic Way monitoring & training Commissioning Support Customer MMT's experience and expertise have been distilled 01 support into check lists and work instructions; to ensure that customer’s new machines from Ace Micromatic Group Micromatic Machine Tools is the customer face of across the country. With a strong team of 500 plus start performing on arrival at their shop 02 the Ace Micromatic Group, India's largest machine trained engineers, they sever best by being at the tool group. It has helped customers set new door steps of their customers in need and provide Breakdown Support 03 paradigms in productivity through constant them with unmatched pre sales and post sales In the event of machine breakdown, MMT trained 04 interaction. Interfacing the technological application and service support. service engineers quickly reach the customer and excellence of the manufacturing units with the attend to the same professionally and courteously customer's desire for higher productivity and Looking back at the three decades of their profits, MMT has developed a one stop super shop operation, It can be confidently said that Spares Support for total customer support. Micromatic played a key role in nurturing the SSI’s Single point support for all OE spares, with no waiting & the SME’s to adopt CNC technology and move time for running models and minimal waiting time for These include Application Engineering, towards global quality levels, by providing older machine models Commissioning and Training, Tech Centers, customers with affordable CNC technology and Continuous Monitoring of Product Performances & close hand holding. No wonder over 60 % of their AMC Support Annual Maintenance Contracts (AMC). customers feel comfortable to work with them and A variety of maintenance contracts to suit customer’s place repeat orders. specific needs; provide mix and match preventive, health Their customers are served through the extensive checkups and breakdown support and widely spread Sales and Service network of 41 plus offices and seven technology centres spread Value Add Support Incorporation of optional features on field machines, up gradation of sub-assemblies wherever applicable; 05 machine audits, reconditioning and retro fitment of subassemblies21 22

AMCThe Best Way to deal with a problem is to proactively PREVENT IT Why MMT AMC? What is achieved? What kind of infrastructure MMT Have ? Choose the offering to suit your needs Comprehensive AMC Contract“Breakdowns can be disastrous and can be avoided Ÿ Minimum downtime to ensure higher Ÿ Skilled & empowered peopleonly when the machines are monitored regularly, productivity, better profits and on-time PLATINUMmeasurements are taken and data is analyzed for deliveries Ÿ Technical service support centers for immediate DIAMONDimplementation of corrective and preventive service needs with parts support at most of the GOLDactions” Ÿ Reduced major maintenance costs locations SILVER Ÿ Avoid repetitive failures by suitable possibleGood maintenance practices enhances machine Ÿ Equipped with Microsoft Dynamics CRM Non Comprehensive AMC Contractperformance for increased life. This is effectively put actions software, which connects the people andinto practice by MMT’s trained service team who Ÿ Reduce capital investment by avoiding processes across the organization EMERALD-2care, understand and support customersthroughout the life cycle of the machine standby machine provision Ÿ CRM supports in retrieving required data on EMERALD-3 Ÿ Minimal spare parts inventory machines with a click of a button Ÿ Better component quality Ÿ Reduced rejection and spoilage Ÿ Customized Tally software to handle spares support processes such as enquiries, quotations, PO, supply tracking and execution as per MMT SLAs What AMC team does ? How is it done ? EMERALD-4 MMT engineers carry out the health checks of Ÿ Planning and scheduling preventive RUBY machines, diagnose possible deviations and maintenance activity address pro actively to maximize uptime PEARL Ÿ Pre-defined health check-ups23 Ÿ Ensuring regular lubrication PMC-1 Ÿ Maintaining records and analysis Ÿ Basic training for the maintenance staff HEALTH CHECK UP Ÿ Planning inventory of spare parts Ÿ Checking and replacement of protective and wear & tear items 24

CSR Tech Centres: MMT way of thinking next At present around 15,000 CNC machines being Ace Micromatic CSR ? Training Methodology sold annually in India. There is a need for at least 50% Classroom lecture session Today we are living in the 21st century, every small 40,000 operators every year and availability of Objective 50% Hands-on practice on the machine activity of our day to day life is dependent on trained operator is vital for the engineering On the job training at industries technology. MMT Tech Centres help the customers industry. According to the demand and supply we Train youngsters for a successful career as Lectures supported by multimedia presentation to convert dreams into reality; Tech Centres are see only one third trained operators available in the CNC operators readily employable in the Hands on exposure to cutting tools & measuring knowledge house available for their customers to market. This gives an the idea of the importance of manufacturing industry instruments experience & experiment on new machining training for manufacturing industry. Home assignments for strengthening the process. Their Application Engineers provide the Eligibility learning customers with product and process know-how This profound thought inspired the Ace Interactive discussion / Q & A sessions and enable effective manufacturing. They are one- Micromatic Group to establish Training Centres in Minimum SSLC passed in the age group of 18-25 Daily review stop-shops for getting all the information the year 2006.These Centres harness the potential years Validation of the knowledge gained (written test regarding machines, tooling and fixture options, of unemployed, non-technical youth and train & certificate) part development, machine applications and them to become skilled CNC machine operators. Admission Process training. They even help customers with part prove This move helps the youngsters to get into the outs. mainstream through gainful employment. Written/ Oral test for selection Every Tech Centre has a team to guide through the Training Centres selection of CNC Lathes, Machining Centres and Grinders for customers to get hands on experience Ace Micromatic CNC Technology Centres are with their machines. Parts are also proved out on located at: their machines. Aurangabad Bangalore Five rooms of action: Coimbatore Chennai Ÿ Hands-on feel of machines Gurgaon Pune Ÿ Application Engineering Rajkot Ÿ Seminars Ÿ Training Ÿ CSR Initiatives25 26