WFTI SPRING 2020 FLIPBOOK EDITION

SSPPRRIINNGG 22002200 Serving Manufacturers of Springs, Wire WWW.WIREFORMINGTECH.COM Formed Parts, Wire Mesh and Rebar Products REBUILD & UPGRADE EMPHASIS ARTICLES...P. 30-41 SPRING COILING... P. 56 Wire Forming Technology International April 27, 2020 Wire Handling A straighten and cut machine's productivity is increased by 15% - 20% with the correct wire payoff equipment. Rockford Manufacturing Group has developed solutions that improve operator setups, product quality with reduced downtime. RMG’s Heavy-Duty Powered Turntables are the most durable available. We have eliminated the problematic chains and belts currently used on most powered turntables in the market. These turntables have fully automatic speed control to synchronize the feed rate with the straighten and cut machine. By isolating the lead end of the wire from the weight of the coil, your operator can achieve the best possible performance from the production machine with the use of larger coils. Because these powered turntables start WIRE HANDLING...P. 48and stop automatically there is no interaction required with the operator, keeping them safely in front of the production machine where they belong. STRAIGHTENING & CUTTING..P. 72, 78 Industry Event Updates: pages 8-21, 28, 46 & 70MODEL 6450 VF POWERED TURNTABLE

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TableTabolef oCf oCnontteennttss FSapllr2in0g072020 Vol. 23V,olN. 1o0.,2No. 4 www.wireformingtech.com RebWuFildTI&EUMpPgrHaAdeS3IS0:-4e1Dmsheintbyaerdlseiitrnplto.l33gr.eg.in.m40we2gn0eitFhnteJUR eapes1stbg4iucur aFraiMWeSraeledndeaolancFeArttuoge&TusandarldIlrnytt &UoAeTit-oncee pInAqRnslcuupgevrahierepiltrsnnmsWbiagctiemiudcmrlneeeatiae,Flnkslmd?o itnAsargmtSicenoinrhreingawilersTeiwvreovecriehefcoanqmrceomucloieseipngsnmgsyotieInr ninAdetetuswrsmnftoaraayrtirymoindnnadasokivli tniT–dbgeu ecCashplfsnleriaifcnaoasgsrlsismAbolcaeorhjowifienrivr2teeea0cmfoyh0erenm7niacteraAdllwidkpaeearvrd2etssl0.o, 2pg0miv.eenntosut Constantine Grapsas - Many questions must be answered before deciding to rebuild or buy new. 36 PE nrg1a. 6cM tai“BDucHrruaeowoslB wiGAenrr eeedRetstvneasbi-l-c aESStetn ao- gmAvo iemenndumel Uteiai-tprcp rihfonrginnoggerme asMd dc sEyatirn nxaWttuegigsinyrec eraet sFifouaolcntered”m liinfit ngargnodw toh tahnedr srec tuarnn gtoe pt r eoxfitteabnidlitey d. life tim es. 38 RC liev2ef0uW rhbHRitiiceyshd-ahArrdmofDug.leleySnnirsets Efouonmr,bfJibrsJ.hr-ieiAgtdtrlemWevimaeecwehlodinnf eitthn oecgafpn hSMybspeicaraaiclngmhgoeio tnaSdlletucerhsgeoylicoef hwyditrhogaenn aetmtrbarcitttilveemeRnOt oI.f 40 An Altseprrinngastteievl aelontgowBithuaydiisncugssiaonNofemwitigaMtioan cmhethinodes. H ei2k3e AhCleorsm- pAos sgoitoidonas Enfefwe;catsg einne rCalaorvbeorhna uSl toef etulbe bending machines. Jig welder after refurbishment ...38 CelebmDrare.tRtailolnugreggryN2o.f5WsprYriginhegta-mPraaskrint g6 of the multi-part series, The Strength of Steel, dedicated to the and wire formed parts manufacturing. 42 Dave Padgett Sr. - Employee-owned job shop specializes in wire forming and welding. WM ai2rrk 4eV eMCKcnoairaoatbatnailnnet gusRisn.-f fDagoCrhcsuass ptmfturooii nm-rrg Ae s-t mlrhaonoaeSdkd eaw2ttei1 srheppsigtrf oshiCnr-mpgeFeewnrdofoitrprruemawrriatsysna.hcree dlapnintdog cosrHuropespiolopnrt-rdeinsriivsteVanteot fnlbuutoiirllodapmotloyomrreerPv/PerTnoFtiElda t uorcs.t ion Drum washer for springs and wire formed parts...3044 48 EW dii2tro6eri aHlSDSrat.tarEneffcdsk-eslThi hanPerdgesMetaRüntlelioen-rou-gf-Sn th–trdee As-uas rpP(tsihrnoatwc) iptreiecehnaainln gAdclpiannpgbltieeccuashtenidooilnongmyaakinndg aeuqtuoipsumsepennt.sion coil springs Typical spCrominmegpshafacitlure...52 52 Case fSortbuedtteyr m: aFteariaill uutriliezatAionnvaialhyigshiesr hoarfdnSesps rreisnulgtinsg ifnorerdutchedemRataeriiall Iunsedd/uresdutcreyd weight. welding cyl- inder...36 H ol3ly0G reHeenahat lg&h S- Fuarifluarceea nTarleysaistmanedntte sRtinogusnedrvuicpes are helpful for understanding and acting. 54 PJeraen-sMeaEanrncdtditBaosartuiauirfoldaSrcnateanftforde- af-StEumapleipmnSliteintersuaquthdiinapgvymeesarnleotns.wpdopnrdoReddeutcaotilooiunzr/alcoatnlilgofocrnhthaoengsfteaaotev-Seofr-psthreee-cqaruitaiirnilnhgMeaqatuaclihfieind heelp. 56 SE dpi3tor6rii nalgMaDSnotdoCraowffrtoheh-ee iTeFlnihJlnseeuengxtsgutieapbRbtbieloloy-idotatuyf--wnt Ahaederlnla--tunadragrp tieVnienoedfsrmwpseorasirnkhtgeiwlri,cettoyhldiel iinfndgogomrwe antqcthuihmeiipne meWcsaeininsrtbbeaee niWlnedgsostoefrtfchekhareenndro3lt0oogmwyiin.reutweso.rkers, 62 IS nhna3w8on vMMSaaotarnitivicanheV-iitInaSnrceipr-seVr aiefsnorsergad tiPlteWhrrwooiiurdregeuhhacpInuingntedgar nuf oWdrcmetiinrnieovgi ranHonndaTmnoeetghmneetrarpwlslyireefrrpiiernoncdgelsysLwiniagntmeerascqhuineenschofifnegre. d 66 Full Sgploebaelldy wAithhaeftear-dsalteos sutphpeortPanedrefnegcineteSrinpg.ring A nd3r9ea sCSAigSg M- SIp Srincghcoolialinrgshmiapc hAinwealirndeso ffReer naucmhe Trooutsaolp otiof nUsSa$nd46pr3o,g0r0am0 minin g2.007 Parts made on special machine...55 72 MSipkeoMtlciCENgxAuhclSetytMrp-IOt e(PCdnrhofridocSumacgtitornh aegAiCsfgesAeohSdcMtimaeItCianotOneiN rnoiaNfg lESsCpt&hrTiaInOtCgNa Mur,eaatnoptupiunftbaimlcigctuautmrioenrisno, tfIenrcm.)s, Noafpsetrrvaiilgleh, tInLe, sUsSAan. d cut length. Versatile system for producingC ol4u 4m IWntssi rAec Rtiovdit i&es C iona Vtiennge zSuueplpa l&ie rC Coolunmsobliiadates wire hangers....38 22 Golf OJaucqtiunesgA,ncSkaperrti-nCgomWpaonyrlindte®n,dsEtovteapntihne gdevaeltoptihngegrBowathllmpaarkertkin Latin America. M ic4h5ae l CBaonmdyp-aCnAyS MPrI oNfeiwless& Events Update 24 CoronInafo&rmaEtiounroof vpaleueatno thIenidnteurnsattiroyna,lAspurintgoamndowtirievfoermImed ppaartscitn,duCsthry.ina Relationship 26 TKoh nera dRInDodecnukgslwetrre-ylE lEuHrvoapeernadtnsnPeesrsspeTcteivsest Coiling machine with six pairs Ala3n7T hoSmtaras i-gWhitreFPrroomducTt hTeestSinhgow of feed rollers...67 33 PlastiIcmiatgye,s EanldafascttsicfriotmywairenSdouStheoamst AeSILA 2e0n07i,thyeld October 16-18, 2007, in Bangkok, Thailand. De6p1arLRtmaignedhyntDt-sBeFuolrbd --QAlluTahlinitgys Springs Issue: Winter 2008 DevelopmNenetxst Wire Forming Events ..........D...r...R...o..g.e..r..N.....W...r.i.g..h..t..-..I.t’.s...N..o. t4Funny, New Column Premier Editorial.......................6..9......F...a..i..l.u...r.e....A...n...a..l.y...s..i.s....P...r..o6gram & TraininTogpC Plraosdsuecsts of 2007 News Wire ..........................C.....R...i.c.h..a..r.d...G..o..r.d..o..n..-..S...M..I..T..e.c8hnical Update, New Cowluirmen2P0re0m8i ePrreview Product Showcase...........I.n...d...u...s...t..r..y....E...v...e..n...t..s.......40 Roundup: Materials RotmoraAEscddthrviitaneoiegrrti.ha.is.tl7eeI8nrnisnd’geInxd..e..x................2....8............S......p......r....i..n......g......C......o......n........................4......6.... 63Wire Expo S7p0otligIChSt: TMesh Welding 64 Departments Next Issue: Summer 2020Fall 2007/Wire Forming Technology International 3 Wire Forming Events ............................................................4 SPRING WORLD 2020 Preview • ICST Preview Editorial.................................................................................6 News Wire ............................................................................8 wire China 2020 Preview Product Showcase..............................................................74 Roundup: Wire Forming & Bending Advertisers’ Index & Classified ...........................................79 Spotlight: Heat Treatment Editorial Company Index ....................................................80 Spring 2020/Wire Forming Technology International 3

WIRE FORMING EVENTS Table of Contents Fall 2007 Vol. 10, No. 4 June 2 – 4, 2020 – CANCELLED December 7 – 11, 2020 WAI Operations Summit Wire Expo 2020 Uncasville, CT, USA wire 2020, Düsseldorf, GermanFye atur e Articles 1741 Akron Peninsula Rd, www.wireexpo20.com Dealing with June 16, 2020 www.wire-tradefair.com • www.mdna.comhydrogen CASMI Annual Golf Outing embrittlement 14 WFTI Technical Achievement AwaArdksr o–n C,laOssHo4f 24030173 USA Hoffman Estates, IL, USA in spring www.casmi-springworld.org Tel: +1 330 864 2122 • Fax: +1 330 864 5298Second Annual Wire Forming Technology International Technical Achievement Awards, given out June 18 – 19, 2020 – POSTPONED annually to spring making or wire forming industry individuals for major technical developments SpringCon 2020, Sheffield, UK March 25 – 27, 2021 steel....20 www.ist.org.uk • www.springcon2020.com www.wireformingtech.comrelated to equipment, materials or accessories for making springs or wire formed parts. September 14 – 16, 2020 wire India 2021, Mumbai, I n1d 6i a“B Huoswin eRses- ESnagviende eitr ifnrogm M Ey xWtiinrcet Fioonr”minCg h ip Li ppinc ott International Conference www.wire-india.com • www.mdna.com Drew Greenblatt - A multi-pronged strategy resultedP inr egsroiwdthe nantd arentudrnP tou pbrolfiitsabhileityr. on Spring Technologies (ICST) 20 HRicyhdarrdoDg.eSniss Eonm, Jbr. r-iAttrleevimeweonf tth oe fp hSyspicrailncmhgei taSpll@tuergeywloifrheydfroogremn ienmgbrtitetlecmhe.nctoofm Düsseldorf, Germany AIMnttaleayrnw1tia0r,e–G21A032,,1U2 0S2A1 Drum washer for springs and Mike McNultyspring steel along with a discussion of mitigation methods. www.icst2020-germany.de www.interwwiirreefo2rm1ed.cpaortsm...30 23 CDro. Rmogpeor Ns.iWtiorignh tE- Pffaertc6tosf tihne mCualtri-bpaortns eSrietVes,eiTclhee SPtrreengstihdoef Sntteeal,nddediEcadteidtotorthe September 22 – 24, 2020 metallurgy of spring making and wire formedmpacrtns [email protected] 21st China (Guangzhou) Int’l. Spring Industry Exhibition, Guangzhou, China 2 4 CKirotaant Rin. Dghsa mfoi -r A t lhooek a2t1 hsigt hC-peenrfotrumraynce and corrosTioon-mresiHstauntt flcuhorionposlyomner/PTFE www.springexpo.com.cn September 22 – 24, 2021 coatings for springs and wire formed parts. Global Sales Manager September 23 – 26, 2020 wire China 2020, Shanghai, China 26 Stress Peening – A Practical [email protected] www.wirechina.net • www.mdna.com wire Southeast Asia 2021 Compact Dr. Eckehard Müller - Stress (shot) peening can be used in making auto suspension coil springs October 7 – 9, 2020 Sally Gossfor better material utilization via higher hardness resulting in reduced material used/reduced weight. SPRING WORLD® 2020, mesh Rosemont, IL, USA 30 Heat & Surface Treatment Roundup Sales Representative www.casmi-springworld.org Bangkok, Thailand welding cyl- Editorial Staff - Suppliers have responded to our call for the state-of-the-art in heat www.wire-southeastasia.cominder...36 [email protected] and surface treatment equipment. September 28 – 30, 2021 36 MDoororthee eFJleunxgiebbilolidtty- Aarnandg eVoef rmseashtiwlietyld infgomr atchhein eWs iisrJbeie miWngoMofrfekareesdratorwire workers, and when set up by a well-trained woSrkeenr, ithoerdoEwdntiimtoerc,ajnabme [email protected] SMI Metal Engineering eXp o328 0M21ac hin es for Producing Wire Hianntgeersrnational Sales Sonia Vitari - Versatile wire hanger forming and other wire processing machines offered Las Vegas, NV, USA globally with after-sales support and engineering. CHINA www.metalengineeringexp o39.o rCExgAceSrpMtedI fSrocmhtohelaCrAsShMiIpC OANwNaECrdTIsO NR, eaapucbhRlic Tiantoiogtnaioelf roTf UraSd$e4M63e,0d0i0a iLnt 2d0. 07 CASMI (Chicago AssociaEtioans otf CSphriinnga M:aVnuifvacitaunrerSs,h Inacn.),gNa+p8er6vi-lle2,1IL,6U2S8A.9-5533, EXT 169 October 2021 44 Wire Rod & Coating Supplier Consvoivliidaant@esr ingiert rade.co m Versatile system for producing Its Activities in VenNeozurtehla& & SCoouluthmCbihaina: Maggie Liu +86-20 8732-3316, wire South America 2021, Sao Paulo, Brazil wire hangers....38 Jacques Anckaert - Company intendsEtoXtapTth9e 3de3v2elopmingaggrogwiteh lmiuar@ket rininLagtiineArmtrearicdae. .com www.wire-south-america.com 45 Company Profiles interHnaotionnagl sKpriongnagn:d MwireikfoermHedapyart+s i8nd5u2stry2. 369 8788, ext 11 Information of value to the www.mdna.com Industry Events [email protected] October 7 – 9, 2021 37 Straight From The Show GERMANY International Conference of the SIpmargiens agnd facts from wire Industry, Barcelona, SpDeapianr tmen ts SoutheastTASoImA 20H07u, htcelhd iOncstoobenr,16G-1l8o, 2b0a0l7,SinaBlaensgkMok,aTnhaailganedr. www.federnverband.deWire Forming Events..................................................4 [email protected] Editorial....................................................................... 6 Next Issue: WINinDtIeAr 2008 Strategise.inToPpv Pt.rLodtdu.c,tAs bohf i2j0at07Sanghvi, Co-Founder News Wire ..................................................................8 Tel : +91-22-w6i5re262300186 5P/r6e6v,ieCwell : +91-98211 27628 Product Showcase....................................................40 REoumnadiul p: :a [email protected] Advertisers’ Index .....................................................63 Editorial Index...........................................................64 Spotlight: Mesh Welding ITALY CFaaslli2r0a07g/Whirie PFourmbinbg TleicchanotláogyInIntteernrantioanazl ion3 ale Diego Casiraghi, Oliver Casiraghi Tel: +39 031 261407 • Fax: +39 031 261380 [email protected] JAPAN Sakura International, Ken Myohdai Tel: +81 6 6264 3900 or +81 3 5646 1160 Fax: +81 6 6264 3901 or +81 3 5646 1161 [email protected] TAIWAN Worldwide Services Co. Ltd. Robert Yu Tel: +886 4 23251784 • Fax: +886 4 23252967 [email protected] Publisher's Notice: We assume no responsibility for the validity of claims in connection with items appearing in Wire Forming Technology International magazine. Ad- dresses are given to facilitate further inquiry. Wire Forming Technology International is published in the months of February, May, August and November by Initial Publications Inc., Chip Lippincott, Pres., 1741 Akron Peninsula Rd, Akron, OH 44313 USA. For subscription info write: Circulation Dept., Wire Forming Technology International, 1741 Akron Peninsula Rd, Akron, OH 44313 USA. For changes of address, visit www.wireformingtech.com. Wire Forming Technology International is distributed with- out charge to people employed by a company or division of a company engaged in the manufacture of springs, wire formed parts, wire mesh and rebar products and the materials, tooling, machinery and control systems for making those parts. Others may subscribe at US$35/yr in the USA and Canada or US$65/yr elsewhere. Single copy price is US$20 plus shipping. Editorial reprint prices will be furnished upon request.CanadaPostInternationalPublicationsMailProduct (Canadian Distribution) Sales Agreement No. 40025486. Canadian return address: BleuChip International, PO Box 25542, London, Ontario N6C 6B2 Canada. Postmaster: Send address changes to Wire Forming Technology International, 1741 Akron Peninsula Rd, Akron, OH 44313 USA. 4 Wire Forming Technology International/Spring 2020

PTC - Pretension Control HIGH SPEED CNC COILERS INTERNATIONAL PATENT MX 15 Ø 0.010” - 0.067” MX 30 Ø 0.016” - 0.118” MI L AN O - I TALY NIMSCO LLC North American distributor 5115 B Tremont Ave. Davenport, IA 52807 Ph: 563-391-0400 Fax: 563-391-0403 [email protected]

EDITORIAL Chaos Update Your Free-of-Charge WFTI Subscription Wire forming and spring making industry events Wire Forming Technology International (WFTI) is delivered definitely are in chaotic flux, and several had to be free-of-charge to qualified subscribers in more than 70 countries. postponed or cancelled. Here is the current running list To make sure every issue is delivered uninterrupted to your place of changes that were announced in March and April: of business and/or residence, make sure your subscription in- formation is up-to-date at www.wireformingtech.com/renew. • The wire 2020 trade fair in Germany was postponed Please note that you can also read the digital edition online at until December 7-11. The details and a new hall www.wireformingtech.com. layout can be seen on pages 9 and 10. and supply chains, and several have shifted production • The WAI Operations Summit & Wire Expo 2020 was to fill critical needs while most of us have adapted to first postponed but subsequently cancelled. We have new work environments and personal challenges. prepared an update article on the event, which can Going forward as our patience obviously wears thin, be seen on page 46 of this issue. the thing that matters most is how we respond indi- vidually and collectively to work together to get things • SpringCon 2020 technical conference organized by under control, to open closed businesses and to fight the Institute of Spring Technology (IST), originally against the existing and potential damage to all people scheduled for June 18 and 19, 2020, has been post- and places. At the same time, we can show gratitude poned to dates yet to be determined; see page 28 for and compassion to those people and groups that have a preview of this event. and are stepping into the breech and for the chance for each of us to share in and benefit from our own incon- • The 21st China (Guangzhou) Int’l. Spring Industry veniences, challenges, disappointments, suffering and Exhibition, which was to have taken place from June new ways of working and socializing. 11 to 15, 2020, has been postponed to September 22-24, 2020; see page 21. Change • wire India was postponed until 2021, see page 8. We are pleased to announce news about two columns, one a restructuring of sorts and the other one, brand Many more changes are sure to come. new. I recommend that you check out both of them, which are a great part of our regular lineup of good wire Gratitude forming industry columns. After 15 years of authoring The As the global pandemic has unfolded, I keep finding Strength of Steel columns covering myself impressed with the responses of so many people, “hard core” engineering materials communities and companies, while I push back and relevant to the production and pro- dismiss constant temptations to look for scapegoats and cessing of wires and wire products, to second guess the men and women that are actually in Wire Forming Technology International the arena charged with making decisions for the com- (WFTI) columnist and metallurgy mon good based on limited information and imperfect expert Dr. Roger N. Wright is sharing modeling. There is no doubt that some government of- lighter and practical anecdotes in his ficials here in the USA and predators from all over the new series of columns, called It’s Not world are stepping onto the slippery slope of tyranny Funny!!!! and domination, but for the vast majority, I think that The new column is called SMI Techni- the public and private responses to the pandemic can be cal Update, and it will appear regular- summarized as positive, quick, effective and coopera- ly in WFTI. The column is authored tive efforts to confront this latest and most unexpected by C. Richard Gordon, SMI’s Techni- problem. It has been said by many people that hardship cal Director. generally makes people stronger and often heroic. This Turn to pages 61 and 69, respectively, is certainly true, and we see evidence for this globally to see the premiere editions of each and most clearly here at home in the USA, where we are column. famous for rallying together to overwhelm any problem that comes our way, whether it be a family hardship, a Mike McNulty, Editor neighbor in need, a weather disaster, a threat to national [email protected] security or this mysterious virus. The quick cooperation of our wildly diverse nation of over 300 million individually minded people is truly impressive as is the fast mobilization of various finan- cial, service, technology and manufacturing resources to the front lines of need. My personal and anecdotal experience is that the vast majority of wire forming and spring making related businesses have reacted deci- sively to protect their employees, suppliers, customers 6 Wire Forming Technology International/Spring 2020

“Bending in a New Dimension” CNC Bending and Coiling Machine for the Production of Two- and Three- Dimensionally Bent Parts and Frames from Wire and Profiled Material BM 36 The BM 36 HighSpeed is a powerful machine used for manufacturing bent wire parts of high complexity. The HighSpeed BM 36 HighSpeed, which includes both highly dynamic drives and a 5-year smartbend license, can be used to optimize unit costs across the entire range of parts. • Improved machine design and enhanced technologies increase the range of application possibilities • Optional in-line chamfering device, as well as tube in-feed executions for bending tube from coil • The high-end control system WPS 3.2 EasyWay features an intuitive user interface • Modular expandable machine design providing the highest flexibility BM 36 HighSpeed Technical Data Wire diameter range 600 N/mm2 2.0 - 6.5 mm .079 - .256 in 1,200 N/mm2 2.0 - 4.5 mm .079 - .177 in 1,900 N/mm2 2.0 - 3.6 mm .079 - .142 in 160 - 1,100 mm 6.3 - 43.3 in Bend-back clearance (infinite via CNC adjustment option) apx. 180 Nm Bending torque apx. 133 ft/lbf Number of CNC axes (14 options max) 7 7 Infeed speed max. 140 m/min Bending head, transverse stroke +40 / -40 mm 460 ft/min Bending head, up/down stroke +10 / -80 mm +1.57 / -1.57 in CNC support plate, stroke (option) +25 / -200 mm +0.39 / -3.15 in +0.98 / -7.87 in Economical • Versatile • Reliable Engineered for What’s Next Spring Coiling & Forming Wire Bending & Forming Wire Straightening, Cutting Tube Bending & Forming Nail, Fastener & Chain Machines Machines & End Working Machines Machines Machines WAFIOS Machinery Corporation 27 NE Industrial Road, Branford, CT 06405 WAFIOS Midwest Technical Center 9830 W. 190th Street, Mokena, IL 60448 Postponed / NEW DATES USA www.wafios.us / 203 481 5555 / [email protected] 7 - 11 December 2020 Canada www.wafios.ca / [email protected] Hall 10 / F22 & Hall 10 / F40 WAFIOS Machinery Corporation is a subsidiary of WAFIOS AG

NEWS WIRE Exhibitor Update phone at +1 312 781 5180 or email the DOC preliminarily determined [email protected]. that imports of otherwise straight for wire China 2020 www.wirechina.net rebar that is bent at one or both www.mdna.com ends (hooked or bent rebar), and Exhibitor registration for wire produced and/or exported to the China, International Wire & Cable wire India Postponed United States by Deacero S.A.P.I. Industry Trade Fair, is going to March 2021 de C.V., circumvent the existing strong seven months antidumping duty (AD) order, before the start of the The leading national Indian which covers rebar from Mexico show. Especially, booth trade fairs, wire India, Tube India, that is straight or in coil form. space in the international METEC India and India Essen Weld- halls is in high demand. ing & Cutting will take place from As a result of this ruling, Com- Overall, 1700 exhibitors on some March 25 to 27, 2021, at the Bom- merce will instruct U.S. Customs 1.2 million ft2 of gross exhibit space bay Convention & Exhibition and Border Protection to collect in 11 halls are expected. The event Center. By postponing the events AD cash deposits on imports of will take place from September until next year, the Indian orga- hooked or bent rebar produced 23 to 26, 2020, at the Shanghai nizer, Messe Düsseldorf India, is and/or exported by Deacero, at New International Expo Center, reacting to the current dynamics the applicable rate for in-scope Shanghai, China. regarding trade fair shifts in the rebar. Cash deposits will be re- international calendar of events for quired for any future imports and The exhibitors will cover the metal and metallurgy trade fairs unliquidated entries since October entire range of the wire and tube and COVID-19 and its unforesee- 18, 2019 (the date on which Com- sectors, from raw materials, pro- able effects worldwide. merce initiated this circumvention duction and processing equipment inquiry), unless the importer certi- to end products. Together with the organizer’s fies that the hooked rebar has been partners from business and indus- sold in connection with specific, Renowned companies such try, the situation was reassessed identified construction project and as DOW, Borouge, NUC and and the difficult decision was produced according to an engi- HanHwa Chemical have con- arrived at to postpone the success- neer’s structural design, consistent firmed their participation within ful metal trade fair quartet until with industry standards. the cable chemical material cat- spring of 2021. egory. As the largest international Under USA law, circumvention pavilion at the event, 80% of the Approximately 400 exhibitors exists when (among other things) exhibition area in the German from 25 countries are expected to imported merchandise subject to pavilion has already been booked. attend the trade show events. an existing AD order undergoes a minor alteration that brings the The visitors at the wire China Friedrich-Georg Kehrer, who product outside the scope of the trade fair will mainly come from is the Global Portfolio Director order. the following sectors: wire and Metals and Flow Technologies cable, fiber optic cable, fastener of Messe Düsseldorf, explained: This inquiry was initiated in and spring, fittings, steel and non- “We are very grateful to our response to a request from USA ferrous metals, chemicals, oil and exhibitors and partners for their domestic producers of rebar: the gas, automotive manufacturing support in these difficult times. Rebar Trade Action Coalition, and electronic. Due to the gradual Together we will master the chal- whose members are Nucor Cor- commercialization of 5G commu- lenges ahead. All the more reason poration; Gerdau Ameristeel nications and the advancement of to look forward to welcoming you U.S., Inc.; Commercial Metals China’s independent aerospace all to Mumbai from March 25 to 27, Company; Cascade Steel Rolling aircraft industry, the number of 2021.” www.mdna.com Mills, Inc.; Byer Steel Group, Inc.; professionals participating in wire and Steel Dynamics, Inc. 2020 from the fields of informa- U.S. DOC Announces tion technology, telecommunica- Circumvention on The strict enforcement of U.S. tions and aerospace engineering Mexican Bar Imports trade law is a primary focus of is expected to increase this year. the Trump Administration. To On-line registration is now open. The U.S. Department of Com- date, the Trump Administration merce (DOC) recently announced has issued 45 preliminary or final For professional visitors, admis- an affirmative preliminary circum- affirmative determinations in anti- sion is free of charge. Only one vention ruling regarding imports circumvention inquiries – this is a registration and ticket is necessary of steel concrete reinforcing bar 200% increase from the number to visit all three trade fairs. For (rebar) from Mexico. Specifically, of such determinations made dur- further information on visiting or ing the comparable period in the exhibiting, contact Messe Düssel- previous administration. dorf North America (MDNA) by 8 Wire Forming Technology International/Spring 2020

The U.S. Department of Com- NEWS WIRE seldorf on all days of wire 2020 and merce’s Enforcement and Compli- Tube 2020. ance unit within the International tickets) already purchased for the Trade Administration is respon- original March 2020 show date For further information on visit- sible for vigorously enforcing USA will remain valid. After you have ing or exhibiting at wire 2020 and trade law and does so through logged in at the on-line ticket shop, Tube 2020, contact Messe Düssel- an impartial, transparent process the existing tickets can be down- dorf North America (MDNA) at that abides by international rules loaded again with a new eTicket +1 312 781 5180 or send email to and is based on factual evidence layout under “My orders”. [email protected]. See page 10 of provided on the record. this issue for the floor plan. www.trade.gov All of the show tickets include www.mdna.com the free use of all public trans- www.wire-tradefair.com Continued... New Dates for wire 2020 portation within the Rhine-Ruhr in Germany; On-Line regional network (VRR) of Düs- Ticket Shop Open MTF22 straighten,chamfer, cutting machine wire and Tube, the world's lead- ing international trade fairs for MTF20 straightening,cutting and marking machine Visit us at the next the wire, cable, tube and pipe WIRE DÜSSELDORF industry, will now take place from SVO_ wire pay-off unit December 7 to 11, 2020, at Düs- Exhibition seldorf, Germany fairgrounds. Pls note that for this edition our booth has This is Messe Düsseldorf's been moved from timely response to the postpone- usual location: now ment of the two trade fairs, which it is in Hall 13 , Booth was announced at the end of Feb- ruary. It was agreed in consulta- D29 tion with all partners involved in where these products order to counteract the increas- and further items will ingly dynamic developments regarding the possible spread of be displayed the Coronavirus. PFR43 ECM-05 ASM-ADM Also, entrance passes for the rotating electronic wire straightener new date of wire 2020, the Interna- die-holder cutting unit tional Wire and Cable Trade Fair and Tube 2020, the International GQ complete range of AL6 AL12 Tube and Pipe Trade Fair, can now wire guide equipments for the processing feeder be purchased online with reduced rates at: of wire https://tinyurl.com/wlch9dm. Complete range of CA, CAR, CAW AS-AD STR wire and Tube will be held con- straighteners for GAP straightening wire mechanical currently from December 7 to 11, Cable guide rollers straightener 2020, at the fairgrounds in Düs- tubes traverse seldorf, Germany. unit One-day passes cost €42 online AR (€60 on show site) and five-day wire tickets cost €82 online (€100 on straightener show site). Special offer: three visitor tickets for the price of COMETO SRL Via Cabella Lattuada 41 23841 Annone Brianza Lc Italy two tickets. Purchase at least one +39-0341-263090 [email protected] www.cometo.ws 1-day ticket and a voucher for a www.youtube.com/user/Cometosnc colleague and you will receive a voucher for a third colleague free of charge. All of the show tickets (includ- ing visitor, exhibitor and press Spring 2020/Wire Forming Technology International 9

NEWS WIRE 2070–112D0ecRheinbad SAVE join THE the best: NEW DATE Düsseldorf Germany www.wire.de www.tube.de MERKUR Halls 10–14 SPIEL-ARENA Wire, Cable, Wire Products and Technology U-Bahnhof Nord/ Hall 15 Tram station North Mesh Welding Technology MERKUR Halls 16–17 SPIEL-ARENA/ Spring Making Technology Messe Nord and Products Halls 16–17 Polizei/Police Fastener Technology and Products Messe-Einfahrt/Fair entrance Hall 17 Tor 1/Gate 1 meet China’s expertise Eingang/Entrance Süd II/Halle 17 Cottage Halls 5–6 CCD Stadthalle South II/Hall 17 North Entrance Bending and Forming 07–09 December 2020 Technology Eingang/ Halls 6, 7a Entrance Pipe and Tube Processing CCD Süd Technology Hall 7a Plants and Machinery Hall 7 meet China’s expertise Hall 7.1 WTT-Expo Halls 8a, 8b, 9 Tube Accessories Halls 8a, 8b, 9 Tube Manufacturing and Distribution A Messe Düsseldorf B Messe Düsseldorf Verwaltung/Administration Verwaltung/Administration C Messe-Center/ D Düsseldorf Congress GmbH Trade Fair Centre Verwaltung/Administration Messe Düsseldorf GmbH P.O. Box 10 10 06 _ 40001 Düsseldorf _ Germany Tel. + 49 211 4560 01 _ Fax + 49 211 4560 668 www.messe-duesseldorf.de Schwarze-Robitec berg), meets the high requirements has a positive effect on the bending of its customers from the auto- result as well. Delivers Bender motive and aviation industries, among others. Tube bending ex- Also, Schwarze-Robitec imple- to ELB-Form pert Schwarze-Robitec designed mented a client-specific log-in sys- a CNC 80 E TB MR for its loyal tem linking the machine to other For the Austrian company, ELB- client, albeit with one crucial dif- internal company processes such Form, a simple order for a new ference to the machines they were as clocking in and out of work. machine from Schwarze-Robitec already familiar with. ELB-Form is www.schwarze-robitec.com ended in a huge increase in pro- now using a tube bending machine ductivity and efficiency. The fully with NxG control for the first time. SpringWorld® in electric multi-radius tube bending October 2020; Call machine CNC 80 E TB MR is en- The new machine is also helping for Presentations suring extremely short cycle times ELB-Form to reduce production for the experts for cold and hot time thanks to faster tool changing SpringWorld® will take place forming. The key to this produc- times with the Quick-Tool-Unlock October 7 to 9, 2020, at the Donald tivity gain is Schwarze-Robitec’s system for a quick and easy assem- E. Stephens Convention Center in intelligent NxG control system. bly and disassembly without any Rosemont, IL, USA. Presented by Production time is reduced by 20% additional equipment. The system the Chicago Association of Spring to 40% depending on the compo- Manufacturers, Inc. (CASMI), nent being worked and the desired SpringWorld has delivered results tube geometry. since 1959. SpringWorld provides a unique opportunity to network Extremely tight tolerances even with other spring manufacturers, with complex tube geometries for wire formers and OEMs including confined spaces—for the produc- one-on-one discussions with col- tion of exhaust tubes and systems, leagues who share challenges and by ELB-Form, an Austrian com- pany based in Vandans (Vorarl- 10 Wire Forming Technology International/Spring 2020

A COMPLETE RANGE OF GRINDING MACHINES M1 H50 H100-1 H110-1 M3-S M4D H150 MA6-1E MA6-2E HA100-2 MA6-D HA100-2-2 MA9-1E MA9-2E MA10-1E MA16-1E MA16-2E MA10-2E OMD OFFICINA MECCANICA DOMASO SPA 22013 Domaso (CO) • Italia • Via Case Sparse, 205 • Tel. +39 0344 97496 • Fax + 39 0344 96093 http://www.o-m-d.it • E-mail: [email protected]

NEWS WIRE are ready to discuss solutions, pro- computer for the presentation. of good business practices and viding new insights for business. Sessions are typically 45 minutes sharing of technical information in length. throug35h0 oPnopglaoriAnvgencuoemmunications Sessions will be held on amoPnhgEonlmtehh: eu6r3sj0ot,.3bIL5-9s6.04h12o27p63 spring manu- Wednesday, October 7 and Thurs- facturiFnagx: c63o0m.35p9a.4n2i7e4s in the Greater day, October 8. Depending on re-E-Wmaeibl::[email protected],ssppIrrLiinn,ggwUwooSrrllddA..oorraggrea. On the trade show floor—which sponse, sessions may also be held CASMI Membership now in- itsenaSpdppereirnsogawcWihllionsrgeldes®ethlWle-oillaul ttTesasttkateteucPsh—lancoaetl-- OctoboenrFA3rsi-5dinaiyn2,0RO1o8cs,toethbmeeorEn9dt.u, cIlalitnioonisThe- cludes spring companies and industry suppliers from the mid- opgrCoyodanuvtcaatciiltva: biMtlyeic,thqoauiemal lBpitarynodavyne,dcCoosm-eErxpveaiccnueyt.ive Dirwaetceatorllrh, c(a6os3nb0se)ter3nu5c9ut-pi4og2nr7a3vdose.rdmptoibpaaendhayan@rddcasmi-swwprweinswgtw.aconarsdlmd.toih-rsrgporuingghwouortldth.oergUSA. MEolrmehtuhrastn, IL9,0Jatonuparsyu8p,p2l0ie1r8s—wSipllringWodrlrda®pweiltlotabkeettpelar caeccOocmt. 3m-5o,d2a0t1e8t,haet the Donald E. Stephens baonefnICdnedeocxtne.swhvme(oCeirbrnAovkitSniticwoMsesnittIsrp)hCa,aieStoncintpnehtrng.eeinrerAgtaishnWrpselRroyaiirnormldgs3pep0mhrm,lao0aiosnd0nn0gduutef,cafolItitlcvslf2itenuroreeidsr.srPepparsrrneuoodsTlgetghwsrnreaistaremieomndrcfmomgberyaim1inntn9hegig5zer.se9C,ir.nihsnSiccpatlarrhuigendeogilnoWAfgoososolkrlonliodcnewig-paortinoifnoo-vongridnoeefsdSaipsrcuPEiunnsgiurqseMuiroesaonsnoppuiwpfneaiotcahgrttunusrneiPStrysl,ptaoryisngLsar&ge prcoodlluecatgsuaensdwsheorvshicaerse ocnhatlhleensgheoswand arearreeaadsy. to discuss solutions, providing new inRsigohltsefoirnbuHsineeassl.th floor includes: Business Management includ- Care • adpOSvrenopHCTFSWEFSSCAamdtrpptialxooohlnoaaoiuiasSSSHFTFECCirtrnmnertmdntrcebtisoalxptpooeoaagenstssanwilttrsmnripstempltorntetWprsfgmitsaar/santworoinensiepatiroostndunelgpwooprnosuiorartenrestnsmticgieirrneunwnonnsiorasiphmlsgfssvnrsnitrggnidasdsososrpisohsgdscfphmspiirtinrossoonenosihrhecsrprnsownpsno&eegecripsrgvnsrrireisorspr&frenssieiplgpennnorgpcosprnigosgrtionownohsrosm—gwdgewessuperswcnrahsthnseposipydcwrarhipinnfnfrlidogoogsdsosrsaurepcirpnvtircivcoliueatmrswttmipgesysdcnareuo,tolehaicebloagaqcncsviaM)ibnlinunic,:ntineansHgeassfiieairiletohslnytnsenirRaasentmiekgnyamirnntsdlo,lehnal(ye,gd-aietncenorcdni3snsooneuqnccaiic0pdmutegatuogall,leus,g0snmnaaspaasteh0dlddnuaanenirp0tttinvinpngddeueynlridiicscpsrecsngaSeapqoash—cleng.unaiuttnrnnteic,Mloaatopooimehersbrtqgomeno,s,teaeaurearlr,natiaeicfnvnieanceaccblomdidsxt,sceecnsehm,e,eltmeosmndlauesvsoosirane(sdenisef,aeadfdfiniwi9dgene.ennngiettxt0iissessdlggyo.aahl-,,,,tisobepitesstuphpaeimaimpcptftenoeonpaclnlalecreaerlostgatdiFhcshenty.itus,taerrenrAetrasutYonsEtoiLhmsnetcmomtkwulatparutoredabiremllekigmyloncsec.ecn,psbilpphdupoceibhtlenipriesfesamanneiiaoassrtrngraicliptnenoCgnottofio,oguocsnodnfoSyfnlUrrurtptseetmahnhKdyrrrnvneosawirie,tenn.idtlssdnlanigguegfsilgtnsoycploide,parulp&sealLirmmdlyfintyooerosPbteeuqinctordvrrrehdusdeioemiltaicsolrhupttiaasssnnooes---l,, • • • • • • • • • • • bringinWgirsepfroirnmgs-related business- 6 SIGMA, ISO, etc.) Stuart McSheehy, Manag- peopleAntodgmetuhcehr, .mIunch20m1o8r,e!nearly I.T. including software and ing Director, says, “We have 2200 attendees and exhibitors from hardware for inventory control, developed tooling and manufac- aTatrhSaEoteht.puteSerenivtnnDedegdponWehtnethoeasirnelsladsdcwnCEiodsoo.nrenSrevxvtlnehedeonpinbwiphtieitnoeaonennrrtdstlsCyiffCceroilonoropmtnbcearavrtaiteneirenndogdiuR-.nnogdssetpmhreiitponrnwnagyct-yor,lerrTIulolldleaidlnctlae,iohtnCditnsegAbon-udljDtuoseosi/gdnCoty.eflATsiivhsanMeenpgmdee,SoivpnreTpurenleietpntcetihgassoingfIcrrneiooqtdnmahuuvneeeOsrdns.-’HiIenan2rtel0yI1nlttho6outece,drarmeanltdteyaohd’trmscieoacenttrlhdaietmahlisnceAaeai2Drtclpe,toc2ooaon0rrnatm0.fdldopsroudnbeescneaqtdsuefeosn,rtbtihune-t tOio’wArHnAetwtgCatewitsrnee.etdcnnraaaIdttsnenaimorctn,eneicj-rusdeinspseiartfsairtfindefirogevleiwnneeaeoamnarlidlnsdiAndi.Ssoiueirrlstigppmeltoaiseimtnrmfetdri.dbotseemtedorle1scp0traitnhngeadd,niSsdadtOpagarycmnti-nhooopgefas-Wirtsntiihgonicon,rsglwfcd,asl.csuwtaotdaebilnilknifen-oigrnrg, smaaananondryredewpwiinbrreefeelocsnfroeomdmnrimatnetagim-oanta.$nR2ue5fag/cotciphsruteeteurrraramsecstoriueoasnsni.r.ntkTVowheidmsietleiltsempohrrpseaae-rnonedpiinenhraawstehh.iicghhwligehatnedd totshpersipnrgin, gstoafm20p1in8g. ,Qfuaesstteinonesr?aCnadll CASMtiIoant (t6h3a0t)w3e59s-h4o2u7l3d, ocroen-smidaeilrintfhoa@tcasmi-spr“inWgweormld.aonrgu. facture springs, pressings and gas struts for engi- wire form manufacturers. The pre- do not appear in the categories r1isneo4gsbsiCn,nhiuAa.2dsosSrt0RupierMn2seaswte0Igtrps,iywieosrsasialntncpnusrgordapdafmmptoeciluadotiaeeidnnacnradelysuitefsn-ffoU,daoreroacfSi-imtnnSssu$dhp1r2Stersoh95erihepw4nspa4tgmierenWiwramnidtspghao-bweelraokelrefdGnr--storetetca-afhnotnedri-rwpacptCahbrreolhrooTbofiivgnicuhtaefrtgetooa.grhraomomoedruanaesgtrtceaaitaoohanshnue.siezMortUahaece.dirrgSamose.tuoibpogafenhltarttsdoneihemnnidtgpdoeiocneianleooitgswsnetdcaitontnthhmcodeelumthdueensdicesapvtftntrhoerieaiolernoecngprthrsoimcaenraopaesgmmlinatdothpccnoarctgonfmausigrtershpeonseaoaiaadnnbjrondirobdeouu-sasndtadrnsypd.teiRmcseturequbsucmehosanotssf- made us see the fuller picture 2020 is now open. exhibitor p-3e0r-sonnel to participate. and resulted in us operating new Also the organizer invites all Don’t delay your submission as production schedules to meet Primary Members (spring manu- there is a limited number of spots demand.” facturers), SpringWorld 2020 ex- that will be rewarded on a first hibitors and interested parties to come, first served basis. With one million mouthpiece submit their presentation sugges- springs taking approximately 125 tions (please note that suppliers machine hours to manufacture must be exhibiting in SpringWorld and other product lines in the tens to present). CASMI will provide a Chicago Association of Spring Manufacturers, Inc. of thousands, the advanced de- complimentary LCD projector, a CASMI was founded in 1944 as sign, engineering and manufactur- large screen and power as needed. a not-for-profit trade association ing capabilities across European You will need to provide your own dedicated to the development Springs & Pressings factories, from 12 Wire Forming Technology International/Spring 2020



NEWS WIRE London to Cornwall, are working be used with the beverage cart. USA, announces that its Board of together to help combat today’s Then at 5:30 PM, there will be a Directors (BOD) has cancelled the public health emergency. traditional open bar throughout WAI Operations Summit & Wire the cocktail hour, with dinner Expo 2020 due to the uncertain McSheehy concludes, “We starting at 6:30 PM. trajectory and effect of the CO- manufacture the largest range of VID-19 pandemic. The event was springs and pressings in the UK Start putting together your originally scheduled for June 3 to and have some of the most ad- foursomes today to join the com- 4, 2020, at the Mohegan Sun Re- vanced high-volume machinery petition in a relaxed networking sort Casino, Uncasville, CT, USA. available. At peak, our machines atmosphere with your industry can manufacture five million colleagues. On March 19, 2020, WAI an- springs an hour, and we have nounced the suspension of the repurposed and upscaled specific All CASMI members, Spring- event, pending further investiga- production lines to manage orders. World 2020 exhibitors and suppli- tion of the availability of alternate ers who are interested in exhibit- dates and the viability of resched- “Normally, validation as a new ing at SpringWorld are encouraged uling later this year. After full supplier takes months of trials be- to attend this great industry event. consideration, and recommenda- fore volume production, but in this Prizes will be awarded for sev- tion by WAI’s Exhibition Planning very abnormal period we’ve been eral golf competitions including Committee, the BOD made the fast-tracking processes to suit our prizes for both men and women difficult, but necessary decision customers and are beyond proud in Longest Drive, Closest to the to cancel the Summit and Expo. to be able to play a supportive role Pin and Longest Putt. Please note However, some elements of WAI’s in today’s climate.” that the Peoria scoring system will 90th Annual Convention includ- www.europeansprings.com be used as a handicapping system ing the presentation of the WAI for the lowest team scores. We’ll Mordica Memorial, Donnellan CASMI Annual Golf have a drawing for several door Memorial and President’s Awards, Outing on June 16, 2020 prizes, and each golfer will receive will take place in 2020, likely with a complimentary golf towel from a WAI Chapter event. CASMI’s Annual Golf Outing CASMI with their registration. takes place on Tuesday, June 16, Commenting on the BOD deci- 2020, at the Bridges of Poplar CASMI wishes to thank its sion, WAI President and Exhibition Creek Country Club in Hoffman sponsors (as of February 24, 2020) Planning Com- Estates, IL, USA. for their generous support: mittee member, Jan Sørige, said, Join your fellow CASMI mem- • Amada Orii America, Inc. “I am confident bers and other industry profes- • Amstek Metal in our decision. sionals for 18 holes at Bridges of • Anchor Abrasives Our priority is Poplar Creek Country Club on • Automated Industrial the health and June 16. Picturesque, tree-lined safety of WAI’s and immaculate condition, from Machinery, Inc. community. As of today, we shift No. 1 tee to No. 18 green, Bridges • Fenn Torin focus to Interwire 2021 in Atlanta. offers a perfect blend of bark • Gibbs WAI’s staff and committee mem- and benevolence that will satisfy • HS Wire Technology bers are fully engaged to ensure golfers of all abilities. Bring your • Industrial Steel & Wire that Interwire is a success. We ex- sunglasses and sunscreen. • InterWire Group tend thanks to WAI’s loyal exhibi- • Lake Michigan Metals Inc. tor base, its sponsors and speakers Please note that the event is • Rosemont Exposition and look forward to a productive starting at 11:30 AM this year. The day’s activities will begin with Services registration starting a 11:30 AM. • SGS MSi Lunch will be provided. The shot- • Suzuki Garphyttan gun start of the golf tournament • Vinston U.S. Corp. is set at 12:30 PM. On the course, • WAFIOS you will have two drink tickets to • Worth Steel & Machinery www.casmi-springworld.org WAI Operations Summit & Wire Expo 2020 is Cancelled The Wire Association Interna- tional (WAI), Inc., Madison, CT, 14 Wire Forming Technology International/Spring 2020

Dongguan JinYiDing Machine Co., LTD A professional CNC spring coiling machine manufacturer in China Model: JD-416 Wire capacity: 0.5-1.6mm Max. OD: 32mm Max. Production speed: 400pcs/min Feed length: unlimited Wire feeding axis motor: 1.5KW OD axis: 0.75kw Upper cutter axis: 1kw Bottom cutter axis: 1kw Monitor display: color/Chinese/English Machine size: 80×65×145cm Machine weights: 550kg Power: 220V 3P 50/60Hz PRODUCTS(JD-416) JD-416 JD-560 Model: JD-560 Wire capacity: 2.5-6.0mm Max.OD: 100mm Max.Production speed: 150pcs/min Feed length: unlimited Wire feeding axis motor: 15KW OD axis: 5.5kw Pitch motor: 2.0kw Upper cutter axis: 4.5kw Bottom cutter axis: 4.5kw Monitor display: color/Chinese/English Machine size: 200×150×220cm Machine weights: 4000kg Power: 220V 3P 50/60Hz PRODUCTS(JD-560) DONGGUAN JINYIDING MACHINE CO., LTD No.1 Renxing 3th Road, Renhe Industrial Area, Humen Twon, Dongguan City, 523000, Guangdong Province, China • web: www.0769jdm.com • email: [email protected]

NEWS WIRE show in 2021.” ment in STM through the sale of ity in 2010, sales have more than Next year Interwire—the largest the facility and the avoidance of quadrupled to revenues exceeding future capital outlays resulting US$100 million dollars per year. and longest-running trade event from the redeployment of the for wire and cable in the Ameri- equipment. According to Jay Mandel, CEO and President, “It is a point of cas—will celebrate 40 years since The consolidation of facilities is pride for our team that in the last its founding. It is scheduled for expected to result in the elimina- 10 years, we have invested over May 10 to 13, 2021, at the Georgia tion of up to 42 positions at the US$30 million dollars and added World Congress Center, Atlanta, Summerville facility. Summerville over 120 jobs at our Freeport Mill GA, USA, where it originated in employees will be offered employ- to help support USA manufactur- 1981. Updates will be posted at: ment at Insteel’s other facilities, ing and the community of Free- www.wireeexpo20.com together with relocation and tran- port, IL,USA.” www.wirenet.org sition assistance. It is anticipated www.Interwire21.com that operations at the Summerville A 100,000 ft2 addition at its- facility will cease by the end of the Freeport facility has enabled the Insteel Subsidiary third quarter of fiscal 2020. company to consolidate estab- Acquires Assets www.insteelgcs.gcs-web.com lished production facilities and bar of Strand-Tech distribution that used to take place Tri Star Metals out of Carol Stream, IL,USA. This Insteel Industries, Inc., Mount Launches New Website consolidation will improve ship- Airy, NC, USA, recently an- ment flow, as bar or wire orders nounced that its wholly-owned The Tri Star Metals home page coming off Freeport production subsidiary, Insteel Wire Products jumps to life, showing a dynamic lines can now ship with bar that Company, has acquired substan- video of employees hard at work they carry in stock. tially all of the assets of Strand- at the company’s state-of-the-art Tech Manufacturing, Inc. (STM), metal manufacturing and distri- While some companies struggle for US$22.5 million, subject to bution facility. This video is more under the pressure of growth, Tri certain post-closing adjustments. than just a catchy website feature; Star Metals has grown to become a it highlights the company’s rapid major player in the industry, while STM is a leading manufacturer expansion. keeping its small minimums, op- of prestressed concrete strand timal prices and quick lead times. (PC strand) for concrete construc- The new Tri Star Metals website tion applications. For the twelve serves as a resource for customers, “Despite being a major raw months ended February 2, 2020, highlighting not only the compa- material manufacturer, we have STM’s sales were US$29.0 million. ny’s products, markets served and always maintained a distribution ISO9001 and AS9100 certification, mentality,” said Seth Fischer, Under the terms of the pur- but also safety data sheets, metal the company’s VP of Sales and chase agreement, Insteel acquired, conversion calculators and metal Aerospace Products. “Unlike most among other assets, STM’s ac- stock rates. mills, we commit heavily to inven- counts receivable, inventories, tory. We love partnering on Ven- production equipment and facility In addition to expanding Tri dor Managed Inventory programs located in Summerville, SC, USA. Star’s on-line presence, the new to enable same-day shipments and The purchase price is subject to site represents the moves the com- support unanticipated demand an adjustment to be determined pany has been making internally fluctuations.” based on STM’s closing working to expand business operations. capital balance. The transaction With a new website to comple- was funded from cash on hand. Since Tri Star’s inception in ment its expanding industry pres- 1985, the company has demon- ence, Tri Star Metals has equipped Insteel plans to close the Sum- strated consistent growth. Since itself to continue the company’s merville facility and move most acquiring a manufacturing facil- success into the future. of its equipment to the company's www.tristarmetals.com Continued... other three PC strand produc- tion facilities located in Gallatin, Tri Star plant facility. TN, USA; Houston, TX, USA; and Sanderson, FL, USA. Insteel expects to recover approximately US$8.0 million of its initial invest- 16 Wire Forming Technology International/Spring 2020



NEWS WIRE Schlatter Moves enhancing equipment allows HSM to manufacture the products ef- to New Location fectively and efficiently in order to support nationwide relief efforts. Schlatter Deutschland GmbH & Co KG has moved to a new ad- “This is a company-wide initia- dress at Hessenbusch 157, 48157 tive to aid our nation in a time of Münster, Germany. The company desperate need,” said Michael expects to be fully moved in to the W. Hinshaw, Jr., Chief Operat- new facility by June 30, 2020. ing Officer (COO) at HSM. “We are fortunate to have the equip- During the entire relocation and also our workforce with our ment manufacturing and sewing period and for a time afterwards Springtelligence programme.” capabilities within our enterprise there may be some delays in the www.jbsprings.co.uk to help manufacture these critical company’s factory supplies of supplies to aid in the fight against spare parts. Schlatter will be avail- HS Manufacturing COVID-19. I am beyond proud able via its regular phone numbers Invests in Equipment of how our company has worked and email address during the for Masks & Gowns tirelessly over the last several relocation period. However, on weeks to get this new operation June 23 and 24, 2020, there will be HS Manufacturing, LLC, up and running in an incredibly disturbances on all communica- Hickory, NC, USA, a division of short time frame. These efforts tion channels (phones, fax and Hickory Springs Manufacturing demonstrate HSM’s values and email) due to the change of the Company, and leading supplier of reflect our family culture and our telephone system. Mobile phone components for the furniture and employees’ sense of duty to help numbers will still work on those bedding industries, has made an our country however we can.” dates. www.schlattergroup.com emergency capital investment in equipment to produce protective In addition to the new masks JB Springs Increases facemasks and medical gowns and gowns, HS Manufacturing, Its Investment in for healthcare personnel on the LLC has developed an alumi- Inspection Technology front lines of the COVID-19 pan- num nose bridge component for demic. Efforts recently began at medical masks. The 0.25\", 25 gauge JB Springs of the UK recently three of Hickory Springs’ North aluminum strips are being pro- installed a new LED2D-140 inspec- Carolina facilities to support the duced at HSM’s Atlanta Attach- tion camera from industry leader, nationwide shortage of personal ment Company division located MicroStudio. The camera is able protective equipment across the in Lawrenceville, GA, USA. The to detect and precisely measure country. Most of the initial supply company is capable of producing springs and wire forms with is committed to public and private some 50,000 units per day. amazing speed when the parts are regional medical providers in www.hsmsolutions.com placed on the instrument’s table. the southeast USA with plans to The mechanism allows springs increase production capacity to New FMA Website or wire form parts up to 500 mm serve greater USA demand. long to be measured as the camera The Fabricators & Manufactur- can track along the length of the Atlanta Attachment Company, ers Association, International® measurement table. a division of HSM, rapidly pro- (FMA), has announce the launch duced and set up 26 pieces of new of its newly designed FMA web- JB Springs’ Managing Director, equipment at Hickory Springs site. After months of completely Alex Driver, commented, “This locations to increase the speed revamping the site, it is now live new investment shows our com- and efficiency of production. The with many new features and im- mitment to stay at the forefront of equipment includes sonic welders provements. Whether you’re on a spring manufacturing technology. for mask production and labor- desktop or mobile device, the new We are very proud of our reputa- saving devices to decrease the design offers an enhanced user tion for the highest quality and time required to make the pleats experience that lets you browse we continually strive for improve- on masks and increase the output information based on your choice. ment by investing in technology of hemming operations for both Website visitors enjoy easier access masks and gowns. The labor- to exclusive member resources, the latest industry news, ways to get involved with the FMA and much more. One of the main goals of the 18 Wire Forming Technology International/Spring 2020

Save the date! September 28-30, 2021 South Point Resort & Casino Las Vegas OFFICIAL EVENT OF Learn more at www.metalengineeringexpo.org Connect with SMI: metalengineeringexpo @metalengexpo @springmanufacturersinstitute

NEWS WIRE association in its redesign of the to the machinery range. the transformation that has been website was to improve the experi- Additionally, a frequent pro- carried out during the past four ence for FMA members so they can years, the company is in a good easily access relevant resources gram of ‘open days’ to nearby shape with world-class assets and throughout the site. customers will allow Eurobend motivated, skilled employees,” www.fmamfg.org visitors as well as prospective and stated Malinen. “Being a Board existing customers to get closer member for eight years gives me New USA-Based to the company’s equipment and a strong background for my new Eurobend Operations technical expertise. position—I know the company www.eurobend.com and the management, and I am Thanks to its global expansion looking forward to developing and the increase of the company's Outokumpu Appoints the company further and through presence in the USA, Eurobend Heikki Malinen as this create value for Outkumpu welcomes you to its new USA President & CEO stakeholders.” offices located just outside Phila- delphia, PA, USA, at 250 Hansen Outokumpu’s Board of Direc- As announced earlier, Roeland Access Road, King of Prussia, PA tors has appointed Heikki Ma- Baan will leave his position as 19406. This location is convenient- linen, as President and CEO of President and Chief Executive ly located close to Philadelphia Outokumpu and the Chairman of Officer (CEO) of Outokumpu on and New York airports. the Leadership Team. He joined May 15, 2020. the company on May 1, 2020, This is just one of many exciting and assumes his role as the Chief “On behalf of the entire Board achievements in Eurobend’s his- Executive Officer (CEO) on May of Directors, I would like to thank tory, as the company is continu- 16, 2020. Roeland Baan for his contribution ously moving forward in every to Outokumpu’s improved opera- aspect of its business. Trustworthi- Malinen has previously worked tional and financial performance ness from its customers has fueled as Chief Executive Officer (CEO) at and I wish him all the best for the Eurobend’s nationwide growth, Posti Group Corporation and at future,” said Jordan. strengthening its existence in the Pöyry PLC. Prior to these, he has www.outokumpu.com company’s market sector. held various leadership positions in UPM in the USA and in Finland. WFA Fall & The new space will allow Eu- Malinen has been a member of the Winter Meetings robend to continue providing its Outokumpu Board of Directors prospective and existing custom- since 2012, and due to his ap- The Wire Fabricators Associa- ers with the highest level of service pointment, he will resign from the tion (WFA) holds three meetings and support. Board at the end of April. per year in the spring, fall and winter. The spring and fall meet- The company’s USA team will Kari Jordan, who is the Chair- ings include a social hour and be able to provide information on man of the Outokumpu Board of dinner the night before, a half-day Eurobend equipment, organize Directors, commented, “Following meeting consisting mostly of a visits to existing customers for an extensive international search discussion on current economic machine demos and inform cus- process, Heikki Malinen was developments and trends in the tomers about the latest additions singled out as the top candidate for industry, a luncheon and a guest the CEO position due to his previ- speaker presentation or a member ous CEO roles in demanding envi- plant tour. ronments as well as international experience in sales and process The Winter Meeting commenc- industry. His long Board mem- es with a welcome dinner on bership in Outokumpu naturally Thursday and ends with a group is an additional advantage pro- dinner on Saturday. Mornings are viding profound knowledge and reserved for meetings and presen- understanding of Outokumpu’s tations. One afternoon is set aside business. I am confident that as the and devoted to golfing, fishing or CEO, Heikki will be a great asset relaxing. to the company.” Spouses accompany most mem- “I am honored to get the op- bers to the Winter Meeting, which portunity to lead Outokumpu, is held in January. which is a global leader in the stainless steel industry. Thanks to The upcoming WFA meetings are the Fall Meeting and the Win- ter Meeting. 20 Wire Forming Technology International/Spring 2020

NEWS WIRE Focusing on peening, blasting, cleaning and The 2020 Fall WFA Meeting will spring manufacturing industry, Metal Finishing News be conducted from September 10 the SpringCon technical confer- vibratory finishing! to 11, 2020, and will take place ence event will provide its visitors Mystic, CT, USA. with an in-depth view and unb- Vol. 15 derstanding of the global spring September The 2021 WFA Winter Meeting industry as it is today. will be conducted from January 28 Issue to 30, 2021, and will take place in Additional information about Year 2014 Las Vegas, NV, USA. SpringCon can be found at the www.wirefabricators.org show website. Publication for the www.springcon2020.com Peening, Blasting, China (Guangzhou) Int’l. Spring Industry Obituary Cleaning and Exhibition Postponed Vibratory Finishing David Purcell The 21st China (Guangzhou) Int’l. Industries Spring Industry Exhibition, which It is with deep sorrow, WAFIOS was to have taken place from June announces that David Purcell, Nadcap COLUMN: 11 to 15, 2020 at the China Import President of WAFIOS Machinery Competency Counts and Export Fair Pazhou Complex Corporation, passed away late in Guangzhou, China, has been night on April 29, 2020, following page 58 postponed due to the Corona virus a motor vehicle accident the day until further notice. before. 14th MFN Asian Shot Peening Workshop & The new dates for the China David Purcell truly respected each Trade Show in Singapore (Guangzhou) Int’l. Spring Industry and every WAFIOS customer; Exhibition trade show event are indeed, he respected everyone. 11th-13th Nov. 2014 September 22 to 24, 2020. David was true “WAFIOS blue,” not (see page 27) www.julang.com.cn because he had to be, but because he loved what he did. Every inter- Optional practical evening classes SpringCon 2020 action was meaningful, purposeful MFN Shot Peening Technical Conference and in the spirit of fairness. David’s Has Been Postponed leadership of WAFIOS Machinery Workshop in Germany Corporation for the past nine years 14th-16th October, 2014 The SpringCon 2020 technical has brought the company to new conference organized by the Insti- heights, markets and success. (see page 65) tute of Spring Technology (IST), His involvement in industry trade which was originally scheduled groups has touched many of our Dry and Wet Blasting Almen Saturation Curve From A for June 18 and 19, 2020, has been customers and friends who will also Machines made in India Statistical Perspective (p. 18-20) postponed by the IST due to the dearly miss his presence. David ongoing Coronavirus (COVID-19) Purcell shaped WMC and WAFIOS page 28 situation in accordance with gov- group with his positive attitude to ernmental guidelines. life, unique leadership style and www.mfn.li innovative ideas. He will be deeply The SpringCon trade show event missed. MFN INTERNATIONAL is distributed in will be held at the Millennium 67 countries and published 6 times a year Galleries, which is located in David Purcell is survived by his wife Sheffield, UK, on a new date to be Heather, two sons and extended www.mfn.li determined and announced soon family. Our hearts go out to them by the Institute of Spring Technol- and anyone with whom he had the 第二卷 中 ogy (IST). opportunity to befriend. For those 2015年3月 国 who would like to send Heather a If you are employed in the message, please send an email 春季刊 金属表面处理杂志 to: [email protected] and it will be forwarded to her. MFN中国主要内容 是抛丸、喷丸强化及 In lieu of flowers, Heather requests 成形，抛丸、喷丸、 that a monetary contribution be 喷砂清理，振动研磨、 made to your local police, fire, am- bulance teams or healthcare facility. 抛光、工业涂装等 In David’s memory, please consider 金属表面处理资讯 becoming an organ donor and/or give blood. Memorial services will 5月11-13日，广州国际表面处理展 典型汽车零件的X射线应力 follow in Chicago and Branford later www.sf-expo.cn 检测技术 (第24-27页) this year. www.wafios.us MFN 是 SF Expo 的官方合作伙伴 Nadcap专栏： Nadcap改变了人们的 态度 第10页 科学新讯： 使用载荷控制型弯板 疲劳试验机对空化喷 丸处理不锈钢的裂纹 萌生和扩展进行评估 第6-8页 MFN抛喷丸强化 训练课程在中国 2015年5月15-17日 www.mfn.li/cn MFN CHINA is exclusively for the Chinese market and published 4 times a year www.mfn.li/cn MFN offers courses for: ▪ Shot & Flap Peening ▪ Industrial Painting ▪ Mass Finishing ▪ Shot Blasting ▪ Residual Stress Measurements Training in 9 languages! MFN is a Partner in MFN is an Official Education in Nadcap Collaboration Partner of FEMS MFN is a Media Partner of NACE MFN is the Official Cooperation Partner of Metal & Steel MFN Headquarters Switzerland www.sf-expo.cn MFN is the Official Cooperation Partner of SF EXPO Spring 2020/Wire Forming Technology International 21

CASMI News & Events Update by: Chicago Association of Spring Manufacturers, Inc. Michael Bandy Chicago Association of Spring Manufacturers, Inc. (CASMI) 218 Glorieta Drive St. Augustine, FL 32095 USA www.casmi-springworld.org CASMI Golf Outing To learn more about SpringWorld and to register free Will Take Place This June of charge, visit: https://www.casmi-springworld.org/page/SWHome CASMI will host its Annual Golf Tournament at Bridg- es of Poplar Creek Country Club, Hoffman Estates, SpringWorld, which is presented by the Chicago As- IL, USA, June 16, 2020. Bridges offers a perfect blend of sociation of Spring Manufacturers, Inc. (CASMI) bark and benevolence to satisfy golfers of all abilities. every other year, provides a unique opportunity for spring manufacturers, wire formers, OEMs and their The day’s activities include lunch, shotgun start golf suppliers to network including one-on-one discussions tournament, cocktail hour and dinner. Various prizes with colleagues to share challenges, discuss solutions will be presented throughout the evening. and provide new insights for business. CASMI to Host an Evening at the Ballpark CASMI will host its third installment of An Evening at the Ballpark at Impact Field in Rosemont, the home of the Chicago Dogs, a team of the American Association of Independent Professional Baseball (AAIPB). The AAIPB is the largest and most success- ful independent minor league baseball league in the United States. The event will take place August 20, 2020. Details and registration are available at: CASMI will host its Annual Golf Tour- https://www.casmi-springworld.org/event/ballpark20 nament at Bridges of Poplar Creek Country Club. www.casmi-springworld.org WFTI All CASMI members, SpringWorld® 2020 exhibitors, CASMI was founded in 1944 as an independent, not-for- and suppliers who are interested in exhibiting at profit trade association dedicated to the development of SpringWorld are encouraged to attend this great indus- good business practices, and sharing of technical informa- try event. Start putting together your foursomes today tion through ongoing communications among the job-shop to join the competition and for a relaxed networking spring manufacturers in the Greater Chicago area. While atmosphere with your industry colleagues. membership is predominantly located in Illinois, Indiana Details are available on the CASMI website at: and Wisconsin, the organization provides support to spring https://www.casmi-springworld.org manufacturer and supplier members throughout the USA. SpringWorld 2020 Update Although CASMI works closely on several issues with the Spring Manufacturers Institute (SMI), a national SpringWorld 2020 will take place October 7 to 9, 2020, at organization, both organizations are independent of one the Donald E. Stephens Convention Center in Rose- another, with unique missions, programs, services, and mont, IL, USA. With more than 90% of available space members. sold on the trade show floor, companies that are interested in CASMI sponsors the SPRINGWORLD® Trade Show every exhibiting in SpringWorld 2020 two years. New technology presented at this event brings should contact CASMI to secure their participation. thousands of people to the Chicago area from all over the Call +1 630 359 4273, or contact by sending an e-mail to world. Since the first show in 1959, SPRINGWORLD has [email protected]. Exhibiting information become the largest gathering of the spring manufacturing is also available on the organization’s website at: and wire forming industry anywhere at one time. Nearly https://www.casmi-springworld.org/page/SWExhibiting 100 exhibiting companies - participating in 30,000 net ft2 Registration is now open to attend the event as well. square feet of exhibit space - demonstrate machinery, show raw materials, test equipment, software and other products 22 Wire Forming Technology International/Spring 2020 and services. www.casmi-springworld.org

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European Perspectives by: April 6, 2020, that the European Union (EU) is now Dipl.-Ing. Konrad Dengler facing the “biggest test” to the union yet. The Chancel- Industrial Journalist lor urged European nations to work together to rebuild Finkenweg 6 once the pandemic now gripping the continent has sub- D 91091 Grossenseebach sided. With a similar tone, France also issued a blunt Germany warning that the EU is about to face the deepest and [email protected] longest recession since World War II, with many work- ers furloughed and companies putting production on • Corona & European Industry • EU’s Biggest Test • hold. Over 75,000 people have died worldwide, some Over 1.1 Million EU Automotive Jobs Affected 50,000 of them in Europe. The daily death toll has now • Guidelines for EU Auto Industry Relaunch begun to drop in hard-hit Spain, Italy and France. • EU Strategy to Rebalance Relationship with China Merkel called for strength in the face of the crisis. “In my view, the European Union stands before the biggest Corona & the European Industry test since its founding,” Merkel warned, a day ahead The Corona virus (COVID-19) crisis pandemic, which of a key conference of Eurozone finance ministers to broke out in December 2019, has hit nearly every agree an economic rescue plan for the bloc. “Everyone country in the world and is the central theme in the Eu- is just as affected as the other, and therefore, it is in ropean and other media. It seems that large parts of an everyone’s interest, and it is in Germany’s interest for overheated economy have drastically come to a shut- Europe to emerge stronger from this tes. The answer down. For different reasons, the situation in Europe can only be: More Europe, a stronger Europe and a varies from country to country. The market research well-functioning Europe.” institute Ifo, for example, expects that German econo- my could shrink by 20% due to Corona virus, and the In language evoking euro crisis memories of a decade German Central Bank warns of a severe recession. ago, Merkel said her country’s fortunes rest on the well being of the EU as a whole, pushing against criticism The German Automotive Industry Association VDA, that Germany lacked solidarity with its partners. says the European passenger car market closed the first quarter of 2020 with a significant drop: 3.1 million Southern EU nations, mainly Italy, Spain and France, new vehicles were registered, which corresponds to a have urged Germany, Austria, the Netherlands and oth- decline of 26% compared to the same quarter of the er northern partners to introduce common debt facilities previous year. Since the beginning of the 2000s, this to dampen the worse economic impact of the virus. But was the weakest first quarter registered in Europe. leaders from the richer northern nations have resisted the calls—with Germany and the Netherlands in the To survive the crisis, manufacturing companies apply lead—fearing their taxpayers will be left to foot the bill. different means such as short-time work or introduce https://industryeurope.com/merkel-eu-leaders-facing- the manufacture of new products such as masks, face biggest-test-to-union/ shields, ventilators, testing devices or protection, steril- izing and cleaning systems. Generally said, there will Jobs of Over 1.1 Million be changes and it can be expected that in Europe af- EU Automobile Workers Affected ter the crisis the working and living conditions will be different than before. While companies are preparing According to data compiled by the European Automo- for the future with modified production programs and bile Manufacturers’ Association (ACEA), Brussels, new business models, individuals may reflect on modi- Belgium, the jobs of at least 1,110,107 Europeans fications in their way of life and may find suggestions working in automobile manufacturing are affected by and hope in the Bible. However things may appear, the factory shutdowns as a result of the COVID-19 crisis. crisis gives a good boost to Internet-based services This figure published at the end of March 2020 only such video conferences and streaming services. This refers to those people directly employed by car, truck, trend and all other industrial activities now and in the van and bus manufacturers—the impact on the wider future have one thing in common: They need wires automotive supply chain is even more critical. EU-wide and cables for the transmission of electronic data and production losses due to factory shutdowns amount to electricity. From this perspective it can be said that the at least 1,231,038 motor vehicles so far. Production wire and cable industry in Europe is in a comparatively losses are obviously set to increase if shutdowns are good position also in these critical times. extended or additional plants are brought to a halt. In total 2.6 million direct manufacturing jobs are provided EU Leaders Facing “Biggest Test” to EU by the EU automotive industry, with vehicle makers In view of the spreading Corona virus, German Chan- operating 229 vehicle assembly and production plants cellor Angela Merkel warned in a speech in Berlin on across the region. According to ACEA, 13.8 million Eu- 24 Wire Forming Technology International/Spring 2020

ropeans work directly or indirectly in the auto industry, structure will be key to ensuring that the fleet can be accounting for 6.1% of all EU jobs. The turnover gen- renewed in an environmentally-friendly way. erated by the auto industry represents over 7% of EU GDP. Investing €57.4 billion in R&D annually, the auto- The full statement, ‘Corona crisis: Towards a strong motive sector is Europe's largest private contributor to and green re-launch of the EU auto industry’, can be innovation, accounting for 28% of total EU spending. found here: https://www.acea.be/uploads/press_releases_files/ https://www.acea.be/press-releases/article/covid- ACEA_statement-Corona_crisis-Towards_a_strong_ 19-jobs-of-over-1.1-million-eu-automobile-workers- and_green_re-launch_of_the_EU_auto_industry.pdf affected-so-far-dat Guidelines for the Relaunch A EU Strategy to Rebalance of the EU Auto Industry the Relationship with China The European Automobile Manufacturers’ Associa- China is the EU’s second most important trading partner tion (ACEA) has set out four guiding principles for a behind the USA, while China’s most important trading successful relaunch of the auto industry, which will be partner is the EU. And there is still plenty of economic vital to the wider economic recovery of Europe: potential for both sides. According to the employer as- sociation, BusinessEurope, Brussels, Belgium, the 1. Defining a coordinated strategy to safely consolidation of China’s state-led economy, however, relaunch vehicle production as soon as possible presents systemic challenges that lead to market dis- As soon as the immediate crisis ceases, it is vital that tortions within China, the EU and on third markets. This both manufacturers and suppliers can rapidly and si- undermines the level playing field between European multaneously get their plants up and running across and Chinese businesses. A fairer economic relation- the whole supply chain and in all countries. ACEA ship is therefore urgently needed and would best be therefore is requesting EU-wide support for a coordi- achieved if China created a true level playing field be- nated re-start of activities and investments right along tween domestic and foreign firms and addressed the the supply chain. As the health of all those who work in systemic issues that lead to market distortions. Busi- the auto sector is a top priority, clarity on the relevant nessEurope has published the paper, “The EU and health and safety rules in each country for when pro- China. Addressing the Systemic challenge”, which out- duction re-starts is needed. lines the potential that closer economic engagement would bring but also acknowledges and explains the 2. Stimulating market obstacles that undermine this potential. The associa- demand for all vehicle categories tion’s ultimate goals are for the EU to secure a level As Europe looks to reboot its economy, it will be crucial playing field between the EU and China, mitigate the that clean road transport and mobility are affordable for impact of China’s government-induced market distor- everybody across the continent. But given the fragile tions, reinforce the EU’s own competitiveness and en- economic situation, many consumers and professional sure fair competition and cooperation on third markets. transport operators will be simply unable to purchase new vehicles. Therefore, fleet renewal schemes for all The paper can be downloaded from: vehicle categories across the EU would be needed to help re-launch demand for latest vehicle technologies. https://www.businesseurope.eu/publications/eu-and- china-addressing-systemic-challenge 3. Unblocking type approval and WFTI registrations of the latest-technology vehicles Today’s standstill in the industry, technical services and Dipl.-Ing. Konrad Dengler is an industrial journal- national type approval authorities is understandably ist and specialized translator serving the wire/cable disrupting the approval or ‘homologation’ of new vehi- technology, tube technology, materials and produc- cles, meaning they cannot be sold. Similarly, if vehicle tion technology and quality testing industries. registration authorities are shuttered and cannot grant registrations, businesses and customers cannot use He can be reached by telephone at +49 9135 6982 their new vehicles. ACEA therefore urges authorities in or by email at [email protected]. the EU member states to accelerate the type approval and vehicle registration process to the maximum ex- tent possible, given the constraints currently in place. 4. Accelerating investment in recharging and re-fuelling infrastructure An EU-wide network of charging and re-fuelling infra- Spring 2020/Wire Forming Technology International 25

Spring & by: Wire Formed Alan Thomas, Marketing Department Parts Testing ZwickRoell Limited Southern Avenue The Rockwell Hardness Test Leominster Herefordshire HR6 0QH United Kingdom www.zwickroell.com The Rockwell hardness test measures hard- ness in the simplest way possible, by press- ing an indenter into the surface of the mate- rial with a specific load and then measuring how far the indenter is able to penetrate. Generally, the indenter is made of either a steel ball or a diamond. In February 1919, Hugh Rockwell and Stan- ley Rockwell, were awarded a patent for the Rockwell hardness testing device, an appa- ratus designed to measure the resistance of metallic materials to an applied force. Though they were unrelated, both men worked for the New Departure Company in Connecticut in the USA and were respectively an automo- bile enthusiast and a metallurgist. The Rockwell hardness tester was devel- oped out of a need for a machine that could Illustration courtesy of the United States Patent Office. quickly and easily measure the effects of heat treatment on bearing raceways, as establishing hard- ness provided information on the durability, strength and flexibility of the material being tested. A commonly used method of measuring hardness involved attempt- ing to indent the material being tested by pressing a sharp object into its surface using increasing amounts of force. The two engineers augmented the traditional test method by employing a conical diamond for the in- dention device and basing the test results on the depth of indenter penetration. Important advantages of the Rockwell test were the much smaller test area needed to obtain an accurate measurement, and the fact that the test could be performed on both flat and curved surfaces. In 1924, Stanley Rockwell began the com- mercial production of Rockwell hardness testers with ZwickRoell Rockwell hardness testing machine. as preload or minor load, is applied to the test sample Charles Wilson, an instrument manufacturer based in Connecticut. Rockwell hardness remains the most efficient and using a diamond or ball indenter. This preload breaks extensively used hardness test and is recognized as through the surface to reduce the effects of the sam- one of the 20th century’s metallurgical innovations. The ple surface finish. After maintaining the preliminary test Rockwell test method is used on all metals, except in force for a specified dwell time, the baseline depth of circumstances where the test metal structure or sur- indentation is measured. face conditions introduce too much variation, for exam- After the preload, an additional force, called the major ple, the indentations would be too large for the applica- load, is added to achieve the total required test force. tion or where the sample size or shape would prohibit This force is held for a predetermined amount of time its application. or dwell time, to allow for elastic recovery. This major load is then released, returning to the preliminary load. The Rockwell method measures the permanent depth After holding the preliminary test force for a specified of indentation produced by a force on an indenter. dwell time, the final depth of indentation is measured. First, a preliminary test force, commonly referred to 26 Wire Forminig Technology International/Spring 2020

Test method illustration: A = Depth reached by the indenter after application of the preload or minor load. B = Position of indenter during total load, minor plus major loads. C = Final position reached by indenter after elastic recovery of test sample material. D = Distance measurement taken representing the difference between preload and major load position. This distance is used to calculate the Rockwell Hardness Number. The Rockwell hardness value is derived from the dif- test machine during the loading application resulting ference in the baseline and final depth measurements. This distance is converted to a hardness number and from conditions such as dirt under the test specimen or the preliminary test force is removed and the indenter is retracted from the test sample. on the elevating screw column. A variety of indenters may be used, for example, coni- It is also important to keep the surface finish clean, and cal diamond with a round tip for harder metals to ball indenters with diameters ranging from 1/16\" to 1/2\" for any decarburization from heat treatment should be re- softer materials. moved prior to testing. Conversion charts are available. These charts allow conversion from one method of hardness to another method of hardness. However, it must be remembered that these conversion charts cannot precisely convert from one method of hardness to another. WFTI www.zwickroell.com Range of Rockwell hardness test indenters. ZwickRoell is a global leading supplier of materi- als and component testing systems. The company When one is selecting the appropriate Rockwell hard- supplies both standard and tailor-made solutions ness, a general guide is to adopt the scale that speci- for the most demanding requirements – in R&D, fies the largest load and the largest indenter possible production and quality assurance – across more without exceeding the defined operation conditions than 20 industry sectors. Privately held, the and accounting for conditions that may influence the company’s consistent focus on innovation and test result. These conditions include test specimens commitment to outstanding quality has supported that are below the minimum thickness for the depth of its growth in markets worldwide. Additional infor- indentation, a test impression that is too close to the mation about the ZwickRoell Group may be found edge of the specimen or another impression or testing at: www.zwickroell.com on cylindrical specimens. For further information regarding this article, In addition, the test axis should be within two degrees please contact: of perpendicular in order to ensure precise loading, and Alan Thomas, Marketing Department there should also be no deflection of the test sample or E: [email protected] Tel: +44 1568 615201 Mob: +44 7710 196684 Spring 2020/Wire Forming Technology International 27

In-Depth View of the Global Spring Industry: Conference Postponed Compiled from information at New dates to be determined www.springcon2020.com Conference Tickets The SpringCon 2020 technical conference organized by the Institute of Spring Technology (IST), originally IST offers “All Access” SpringCon tickets, which include scheduled for June 18 and 19, 2020, has been postponed the following aspects of the first day of the conference: by the IST due to the ongoing Coronavirus (COVID-19) • Welcome reception situation in accordance with government guidelines. • Access to the main conference The SpringCon event will be held at Millennium Gal- • All breakout sessions leries in Sheffield, UK, on a new date to be announced. • Lunch and refreshments IST also offers “VIP” SpringCon tickets, which cover If you work in the spring manufacturing industry, this two days of the conference including the following: conference will provide an in-depth view of the global • Welcome reception spring industry as it is today. • Access to the main conference • All breakout sessions At SpringCon, attendees will hear from some of the • Lunch and refreshments largest organizations in the business on topics covering • Private drinks reception new technologies, software and wire trends as well as • Evening meal​ how Brexit is and will continue to effect manufactur- • Q&A Breakfast with IST at their facilities ing. On the second day of the conference, there will be • Tour of the testing labs a special breakfast and question and answer session with Dr. Richard Dignall and Dr. Conor McCaughey. Conference Speakers The SpringCon event will also include tours of the IST SpringCon will provide an array of industry experts testing facilities with the latest technology innovations offering presentations on a topics of high importance from WAFIOS. to companies and participants involved the spring manufacturing industry. This will be the fourth biennial SpringCon trade show Dr. Conor McCaughey, Metallurgist and R&D Man- event run by organizer, IST, and it has proved to be ger, IST, will offer: Presenting Research at IST: An Update a hit with manufacturers, designers and end users on Current and Future Work. alike. The conference provides many opportunities This talk will focus on the continuing research being for professional networking throughout its course conducted at IST into nitrided springs, the aim of as well as more informal and relaxed times to talk which is to be able to include two new materials into business over a few drinks and a three-course dinner Spring Calculator Professional (SCP) in both the nitrid- on one of the evenings for those that have booked to ed and un-nitrided form. Allowing spring designers to attend the dinner. be able to see the benefits of nitriding and confidently predict the life of nitrided springs for their customers. Breakout Sessions Although testing is still ongoing, data produced so far is already showing the benefits of nitriding with The Institute of Spring Technology has set up a bril- regards to the life of a spring. liant and comprehensive line-up of Breakout Sessions Dr. McCaughey’s talk will also include the launch of throughout the conference. Breakout Session attendees a new scheme of fatigue testing, the aim of which is will get a look at the latest from Spring Calculator to have a constant feedback loop of data to supply to Professional, where they can ask anything they like IST and SCP. for answers from the software creators. Joan Samuel, Head of Global Product Management, Winoa Group, will present: A New Cut-wire Technology Additionally, Breakout Session attendees will get a for a More Cost Efficient Shot peening Process. taste of the Institute of Spring Technology’s Practical Nowadays, as for any kind of manufacturing industry, Spring Design Course as well as have the opportunity to meet with the Institute’s Testing Manager to discuss their broken springs. IST highly recommends that those who are interested in attending the SpringCon Breakout Sessions, pre-book their sessions in order to avoid disappointment at the time of the session. 28 Wire Forming Technology International/Spring 2020

the spring industry is seeking for more cost-efficient  2:35 PM – Break manufacturing processes, without compromising  2:55 PM – Presentation from Bekaert on quality and performances of the finished goods.        (Topic to be confirmed) Indeed, in the context of a global economy and  3:35 PM – Speaker to be Confirmed strengthening overseas competition, the pursuit of this        (Topic to be confirmed) goal is not an option but a necessity. A new cut-wire  4:15 PM – Closing Remarks with Chris Hopkins technology, characterized by an extended lifetime, is  4:30 PM – Close of Day 1 arriving on the European market to support springs manufacturers through this journey. Day 1 Breakout Sessions: SCP Software Interactive Demo June Smith, Regional Affairs Manager Yorkshire & Take part in our live demonstration of SCP; discover new Humber, Make UK, will offer: A Presentation on The updates and learn from the people behind the software. Impact of Brexit, and, Skills Gaps in Manufacturing. Spring Design Masterclass Taster Get a taster of our practical spring design training course. Smith offers a background of formulating national Bring a Spring and local economic policy, business growth support, Meet with our testing services team to get a high level economic development, skills and regeneration, lob- overview of your broken spring. bying and representational activities comes together within her current role at Make UK, the manufactur- Day 1 VIP Ticket Holders ers’ organization as the Regional Affairs Manager for  6:00 PM – Private Drinks Reception Yorkshire and Humber.  7:00 PM – Gala Dinner Having attained degrees in Human Resource Manage- Day 2 VIP Ticket Holders ment from Huddersfield University and in Economic  10:00 AM – Welcome Breakfast Development from the University of Manchester,  10:30 AM – Q&A with Dr. Richard Dignall Smith’s diverse past roles and responsibilities have        & Dr. Conor McCaughey included the development of business led economic  11:15 AM – Tour of IST Test Labs, including a look strategies and business growth activity, international        at the latest technology from WAFIOS Anglo-Chinese educational and economic exchanges,  12:30 PM – Close of Conference the inception and roll-out of business awards pro- grammes, race equality policy advice and commu- To find additional information on nity cohesion campaigns and both grass roots and SpringCon 2020, and to learn of corporate business engagement in order to underpin the event’s new dates when they regeneration and optimize economic growth. are determined by IST, visit the SpringCon website: www.springcon2020.com WFTI Pieter Ghekiere, Segment Mgr. Automotive & Equip- ment EMEA, Bekaert, will present: How C.A.S.E. and More About IST: Future Mobility reshape the Spring Wire Needs. The Institute of Spring Technology (IST) is recognised as the spring industry’s most authoritative and influential voice for spring Martin Bauer, Technical Sales Manager, WAFIOS, will design, manufacturing, training, testing and failure analysis. We are offer: A Presentation on eMobility. a unique centre of excellence for spring technology, enjoying an unri- valled pedigree and reputation stretching back to 1942. Conference Schedule We have a fantastic reputation for metallurgy and steel-making knowledge, it only seems right that home of IST should be in Sheffield Day 1: in the UK. We are right at the heart of the global spring making indus-  9:00 AM – Registration & Refreshments try, covering all aspects of research and devel- opment, software, problem solving and testing.  9:30 AM – Welcome with Dr. Richard Dignall Our software, Spring Calculator Professional (SCP), is recognized as the smartest spring design software world-  10:10 AM – Dr. Conor McCaughey wide. It is packed with an impressive range of international design Research at IST: An Update on standards, materials data, relaxation prediction and fatigue data available to everyone as standard. SCP can predict the behaviour of a        Current Work and Future Work spring under different environmental and operating conditions. Hone your design to see how it will perform under real-world conditions like  10:55 AM – Break limited space and visualise your work with 3D modelling and work- ing animations. More info at www.ist.org.uk.  11:15 AM – June Smith        The Impact of Brexit Spring 2020/Wire Forming Technology International 29  11:55 AM – Joan Samuel        A New Cut-wire Technology for a        More Cost Efficient Shot Peening Process  12:25 PM – Lunch  1:25 PM – Presentation from WAFIOS       (Topic to be confirmed)  2:05 PM – June Smith        Manufacturing Skills

Upgrades & Rebuild Services by: Investments in new equipment might Jessica Morgan, Marketing Coordinator often be a first choice, however this FENN LLC may not be feasible in a year like 2020. 80 Clark Drive, Unit 5-D East Berlin, CT 06023 USA www.fenn-torin.com This year, the COVID-19 pandemic has raised a myriad provide a greater return on investment. Overtime, due of challenges for many industries, especially manu- to the demanding nature of the swaging process, dies facturing. Major changes have been taking place from may need to be reworked, wear parts such as side and keeping staff safe, to maintaining machinery and find- bottom plates may need to be replaced and certain ing new sales. Many companies have been forced to components may need to be recalibrated. shift their normal practices during this unprecedented disruption. While some businesses have slowed, their Upgrades and rebuilds enable manufactures to stay leaders must continue to plan and position themselves current with safety standards by installing additional for growth in the coming months. safety switches and new electrics on older machines. Additionally, upgrades and rebuilds for swagers If money was not a consideration, investment in new improve accuracy and repeatability as well as allow equipment might be the first choice, but this might not for the integration of new equipment—as production be feasible in a year like 2020. processes may change over time. Machine users find that upgraded equipment helps to ensure reliable toler- Decision makers are stuck asking themselves, “How ances and part consistency that allows manufacturers can my business still position itself for growth and to avoid material rework and lost production time. success, while maintaining a strict budget?” Utilizing FENN’s upgrade and rebuild programs may be the perfect solution. These programs enable FENN machinery owners to maximize productivity for ag- ing equipment and extend the machine’s useful life. Although this article offers explanations and examples on the process of two of FENN’s most frequently up- graded machines, Swagers and Spring Coilers, FENN can upgrade any machine from its product line. The Process FENN Swager receives a new headring. FENN follows a thorough and comprehensive rebuild One FENN Swager Customer’s Experience: A swager process, which begins with a full mechanical and customer approached FENN inquiring for a way to electrical evaluation of the machine. Following the isolate its operator from the swaging process during evaluation, FENN’s experts outline customized recom- mendations based on the machine’s age, condition and intended application. Upon customer agreement, FENN moves forward with the plan to rebuild and outfit the machine with reliable OEM components by FENN’s trained experts. Once the machine is upgraded or rebuilt the mechan- ics and electrics are reevaluated and tested to ensure precise functionality. Swagers FENN Swager before and after rebuild. For decades, FENN has been producing high quality swaging equipment for a variety of industries. The swaging process involves metal forming without cut- ting chips, and the practice is used for reducing wire, tube or rod. FENN frequently provides upgrade and rebuild ser- vices for aged swagers to prolong their usable life and 30 Wire Forming Technology International/Spring 2020

WFTI EMPHASIS: Rebuild & Upgrade active reduction of the material, while also increasing Another item that many swager customers request productivity and maintaining consistent part quality. are sound enclosures, used to reduce the noise of a With the machine already in production the customer swaging operation to below OSHA’s permissible ex- needed a solution that could be designed and inte- posure limit for hearing protection. Access ports can grated around the existing equipment. be integrated into a sound enclosure for optional fea- FENN proposed designing and integrating a feeder tures such as exhaust fans, wiring in and out, through unit including a hydraulic table and hydraulic jaw swaging and feeder tables. For wear parts, FENN’s assembly. The gripper automatically opened and in-house die design experts can create customized dies closed to accurately feed and remove material from and hammers to suit the unique requirements of each the swager. In addition to the new feed unit, FENN customer to ensure the customer gets the most of out experts also suggested upgrading the customer’s exist- its swaging machine. ing swager to further improve production processes and party quality. The recommended swager upgrade Spring Coilers included updated controls and electrics, and a new head ring and spindle. As a long standing and respected brand, FENN has a large installed base of older Torin model mechanical FENN Hydraulic Feed. spring coilers. These spring coilers are used to cre- ate a variety of springs across a wide range of wire FENN Swager with hydraulic feed. diameters. As a result of the upgrade process paired with the integration of a new feeder, the customer received a FENN offers both CNC Control Upgrades and Me- machine system with increased production capacity, chanical Retrofits for aging Torin spring coilers. The efficiency and improved safety. The electrical upgrade Torin Mechanical Retrofit Program is designed to included additional kick-switches and push buttons maximize the potential output of older W-Series (with for the operator’s safety. With the rebuilt swager, the cams) Mechanical Torin Spring Coilers, with the latest customer minimizes machine downtime while main- Torin CNC technology. Additional mechanical retrofit taining consistent part quality. The efficiency created benefits include: with integrating a hydraulic feeding system enabled the customer to follow a routine production schedule • Expedited set up by adjusting the timing of the and has saved time by reducing the need for material cam shaft via offsets in the spring program rather rework. than re-clocking the cams mechanically. In addition to hydraulic feed tables, FENN offers a wide variety of swager feeding options including • Variable speed and position control of the cam manual feeds, door-mounted, and custom solutions. shaft enables greater flexibility when making complex springs. • Unlimited accurate feed length provided by pre- cise servo control. • Integrated probe interface enables precise clock- ing of springs. Spring coiler retrofits are a great option for those who have existing equipment, but are not ready or able to buy new. Customers can rest assured their retrofit is guaranteed with FENN’s one-year retrofit warranty. Retrofitted spring coilers are also beneficial to their original counterpart as they become simplified with fewer mechanical parts that need potential future replacement. Upon completion, valuable mechanical parts that become obsolete in the retrofit process are crated and shipped back to the client for use on other mechanical machines, if desired. FENN also offers CNC Control Upgrades for older Torin servo-controlled coilers. The Control Upgrade includes a complete replacement of the control system with state-of-the-art technology currently implement- ed on new Torin coilers. With this package, owners eliminate the risk of relying on obsolete components and other issues such as low production rates, poor Spring 2020/Wire Forming Technology International 31

Upgrades & Rebuild Services ...continued generation of FZ Series coilers, which meant there was significant room for improvement. Torin Spring Coiler W-Series mechanical retrofit. After inspection, FENN proposed necessary upgrades the machine would need to ensure quality springs and worn mechanics. Increased ma- maximum productivity for the customer’s coil- chine capabilities can include: ing process. Because obsolete hydraulics cause • Modern, intuitive touch screen provides ease of unwanted maintenance costs and productivity issues, FENN suggested to replace the original use while maintaining Torin spring programming hydraulics with a servo-motor driven cut. FENN method. would also provide the latest Torin software on • All standard FZ series software features including a new 19\" touch screen display. Spring Shortcut spring program generator and Spring Portal, enabling connectivity for remote At the end of the upgrade process, the customer diagnostics and programming. received a fully supportable spring coiler, both • Modernized platform ensures your machine can mechanically and electrically. The upgraded coiler be supported for years to come. has more efficient production rates, with decreased • Minimize future downtime for repairs. setup times. The customer can produce compression • Option to replace hydraulic cut with servo motor- springs at a rate at least 4-times faster than what the driven cut (on select models). coiler was capable of before the upgrade. Additionally, In the end, customers are pleased to find they can save the modern Torin FZ Series electrical and software time and labor with reduced set-up time on Torin’s components are more reliable, resulting in increased modern CNC programming with FENN’s Retrofit uptime and maximized productivity. As part of the Program for Mechanical Coilers and FENN’s CNC upgrade process, the customer gained access to new Control Upgrades. features including remote access for equipment and One Torin Customer’s Experience: A repeat customer software support. approached FENN looking for a solution to increase efficiency and output with its spring coiling operations Applications and production requirements can change and eliminate the use of hydraulics in its machine. for businesses over time, and machines may no longer To meet growing production quotas and keep costs prove useful in their original configuration. In addi- down, the customer decided to upgrade an existing tion to Swagers and Spring Coilers, upgrades/rebuilds spring coiler. At over 20 years old, the machine had are available on other FENN product lines including original, now obsolete electrical components that made Rolling Mills, Wire Flattening and Shaping Equipment it difficult to support. In addition, older worn parts and Drawbenches. Following the upgrade or rebuild had caused mechanical issues in the aging coiler that of any FENN metal forming machine, FENN is avail- resulted in poor quality springs. The dated 115-CNC able to answer questions and offer training to keep coiler had slower production rates than Torin’s current your business productive. With training available on all machinery purchases and upgrades, CNC control Torin FZ-115 CNC Spring Coiler control upgrade. software updates can be seamlessly integrated into your system. With comprehensive services, FENN can support customers by telephone, digital remote capabilities and field service diagnostics and repair. FENN invites those interested in upgrade or rebuild services to visit the FENN website. www.fenn-torin.com WFTI Company Profile: FENN is a global supplier of rugged, innovative, state-of-the-art metal forming machinery, custom en- gineered and precisely manufactured for your unique application. With over 120 years of experience, our experts can help make your complex metal forming processes a reality. With decades of proven results, and thousands of installations, you can trust FENN’s expert staff to have the process knowledge necessary to help you reach your production goals and meet critical tolerances. www.fenn-torin.com 32 Wire Forming Technology International/Spring 2020

All Things by: Springs Randy DeFord, Engineering Manager Mid-West Spring & Stamping Plasticity, Elasticity 105 Etna St. and Some Lenity Mentone, IN 46539  USA E-mail: [email protected] www.mwspring.com This quarter I decided to write about a subject ing and unforgiving at the same time. This special that is an underpinning of all the work I do — the mixture of elements that allow wire to be formed into elastic materials that are used to shape parts such a dimensional component that can be manipulated as springs, rings and wire forms of every kind. into shape and then receive forces repeatably is Both ferrous and nonferrous materials can be the key to spring manufacturing. manipulated in multiple ways. Many are sheared, slit and cut. Some are drilled, swedged or honed. What is key to spring tolerancing is the understand- Others are ground and machined with a myriad of ing that the elastic properties of the wire are the methods. reason that tolerances are needed that provide the flexibility to allow inherent variation from coiling — Springs however, are “formed” products. Their very tolerances/lenity that are not so strict or precise as function relies on the ability of the spring material to those held on machined items. be plastic enough to be formed, but elastic enough to return to a dimensional state that provides repeat Remember, machined parts have the luxury of deflections, over and over again. This is termed more time to cut, grind, peel, shave, drill and col- “cold winding”. This ability to be formed but recoil, lectively form as needed. Springs are expected to adds an interesting situation for the spring maker. be formed in seconds and have the ends ground All suppliers are at the mercy of the material prop- with high capacity production methods, which yield erties, but processes performed on nonelastic parts that can be sold for pennies a piece and many material allow a certain level of control. times hold precision loads. And although spring production machines have improved dramatically Spring coiling machinery however, is required to over the decades, the material remains the same, be production savvy, so multiple parts can be pro- chemically, and its challenge to precision forming duced per minute — typically several dozen per is always present. Springs also have the challenge minute. For this to happen, hard tooling is needed of ancillary processes such as stress relieving and to force the wire into a required dimensional shape shot peening — processes that can further affect with a length of active material that produces a the final dimensions of the finished product. required spring rate. These special materials are considered “spring temper”. Elastically formed products should have tolerances The spring wire must maintain a hardness/tensile that allow some dimensions to vary — not due that allows the material to be over-coiled around an arbor or diameter pin and return to a controllable so much to forming limitations, but due to those body diameter. This asks for the wire to be forgiv- special materials that seek to provide the best of both worlds. www.mwspring.com WFTI Randy DeFord is the Engineering Manager at Mid-West Spring & Stamping, a custom spring manufacturer that offers custom spring design, stock springs and metal stamping services. The company is multi-plant spring manufacturer and leading supplier of auger springs and metal stampings. For more information, call +1 574 353 7611, Ext. 231, fax to +1 574 353 7388, email to [email protected] or visit www.mwspring.com. The company is also the home of Landrum Performance coil and leaf springs for racing applications, call +1 866 703 3154 or visit www.landrumspring.com. Spring 2020/Wire Forming Technology International 33

Rebuild & Upgrade? by: Should I rebuild my old machine? Constantine Grapsas What would be the cost? AIM, Inc. 502 S. Vista Avenue Maybe better to buy a new one? Addison, IL 60101  USA Is it worth it? www.AIMmachines.com Did you ever have any of the above questions? At Rebuild & Upgrade doesn’t always mean lower cost AIM, Inc., we receive at least ten similar inquiries per or savings — age and condition of the machine are in month. When there is an auction, we may receive 200 in question and will determine the feasibility. a week! Having more than 1300 machine installations, it is inevitable that we receive such requests. For example, if the machine is 15 to 25 years old, most likely, the servo controller installed is no longer manu- There is no quick and straightforward answer. It all factured. We will have to replace it with a new control- depends on the machine in question: ler. A new controller will need new servo amplifiers, which most likely will require new servo motors. Will • How old is the machine? you keep 15 to 25-year-old gearboxes? Probably not. Since all of the above will be removed, it will be wise • What is the condition of the machine? to replace all bearings for straighteners, feeders and bender? Are there any badly worn components? Any • Does it operate? old solenoids? The list can quickly grow, and the labor required may be more than building a new machine • Are there any maintenance records available? since disassembly, investigation and cleanup will be required (versus assembly only). • Can we get spare parts if it breaks? Most of the time, you are better off getting a “trade-in” • Is the included software supported? discount and get a new machine that conforms to the latest UL, CE, CSA and OSHA standards while having • Is there a manual available? another ten-year usable life. • How accessible are the parts and services The problem is not only the technology, but the regula- from the manufacturer? tion changes. If you just upgrade to a new controller and computer it does not necessarily mean that your • Can I train my people on how to use it? old machine is conforming to the new regulations! We What would be the cost? recently had a customer who upgraded to a new com- puter system and shortly after received a hefty penalty • Is there a maintenance and support contract available? It is a fact that technology has evolved tremendously during the past ten years. Can we upgrade older machines? Yes, we can. We have been implementing upgrades for the past twelve years, but is it worth it? Unworking machinery as well as damaged and old-technology parts, mechanical and electrical. 34 Wire Forming Technology International/Spring 2020

WFTI EMPHASIS: Rebuild & Upgrade from an OSHA inspector because his machine was not • Can improve efficiency. compliant with recent safety regulation changes. Ac- cording to the inspection, we had to quote a hefty sum • Have tax incentives for the USA with accelerated to bring the machine into compliance with the latest depreciation. safety requirements (included labor, travel and parts). The best source of information to make a decision is In considering the Rebuild & Upgrade decision, the always the original equipment manufacturer. Our en- attributes of new equipment should be considered: gineers can provide detailed quotations for upgrades and our sales team will offer trade-in discounts for • Have full warranty. your old equipment. www.AIMmachines.com WFTI • Requires less upkeep. Company Profile: AIM, Inc. has headquarters in the USA with a second location • Incorporates technological advancements, which in Europe. Committed to innovation, top quality and rapid offer desirable new features. response tech support, the company manufactures the broad- est line of wire bending machines in the world, from below • Incorporates the latest technology and software. 1 to over 25 mm wire diameters. AIM uniquely qualifies as the premier wire automation company. AIM, Inc.—“Forming • Support engineers are very familiar with it and our future with yours”. www.AIMmachines.com can respond quick. • Provides safety and compliance. Repaired parts (above), alignment check (below), and new machinery (four images on the left, top and bottom). Spring 2020/Wire Forming Technology International 35

Practical Advice on Upgrading by: Some machines can use a face lift and others can experience extended life Eng. Mauro Beretta times from the upgrading process. BB Spring Technology Srl Via Socrate, 27 22070 Casnate con Bernate (CO), Italy www.bbspringtechnology.com A machine that is in good mechanical condition, but Is Upgrading a Old Machine could use a “face lift” is an excellent candidate for Equal to Buying a New Coiler? upgrading with the focus normally being on bringing the electronics up to today’s standards. No, it’s not – that’s something you must keep in mind since the productivity will not be increased and the Also, if in the past you made a good long-term invest- core of the machine will remain unchanged. ment buying a high quality machine, then we can give It is correct to consider upgrading as a cost-effective al- you the opportunity to extend that good investment ternative to keep your machines current and avoiding for years to come with a good upgrading procedure. long down-time searching spare parts. This operation will permit you also to increase the quality of your How Do We Proceed? production. In order to allow an easy maintenance and state-of- Do We Have a Real Benefit the-art control of the process, we run the machine for on Upgrading a Machine? a few hours to verify, based on our knowledge, what’s wrong in the mechanical assembly. Yes, the real benefits are mostly related to still finding components and spare parts. Most of the old machines Once we have identified any problems, we disassemble have big problems on replacing parts (mostly electri- completely the coiler and remove the cabled panel if cal) due to their obsolescence, making it hard and its present. We will then clean all the parts and analyze sometimes impossible to find. them one by one to verify if there is any particular Here are some other advantages to keep in mind. totally worn-out or broken part, focusing on the issue • Easier to operate and maintain we have found during the initial check-up. • Energy saving thanks to the latest components • Improved product quality After this first phase we will start to re-assemble the • Easy service made by remote intervention coiler. On every upgrade, we install a brand new “ca- • Just plain looks better! bled panel” containing the latest components we use; the cable panel and all its components will be in com- pliance with UL certification. Together with the cabled panel, we replace the operator interface installing the latest numerical control with the latest user-friendly software easily controlled by a touch screen. Before (left) and after (right) CNC machine from BB Spring Technology. 36 Wire Forming Technology International/Spring 2020

WFTI EMPHASIS: Rebuild & Upgrade What Do You Recommend? I advise customers to verify these two important items: • Initial investment amount: I would not recommend revamping operation on small machines, I would put more emphasis on trading it in on a new one. • Installed machines amount: If you have two old ma- chines, then why don’t you think to rebuild one of them and keep the spare parts which we replace on the machine as “extra spare parts” for future use. Which components are compatible between my coilers? We can assist you to determine its feasability. For more information, contact the author at BB Spring Technology or Jay Griffith, President of Wire Machine Systems, Fort Wayne IN, USA, the North American representative of BB Spring Technology. WFTI www.wire-machine.com • www.bbspringtechnology.com Company Profile: BB Spring Technology is a long time manufac- Before (above) and after (below) wire forming machine turer into the wire forming market. Our keywords are “High Tech- from BB Spring Technology machines. nology”, “High Productivity” granting the best “Flexibility” on the market. We are specializing in spring coiling machines suitable to produce compression, torsion, extension and other types of springs. We also have a strong focus on revamping old coilers that are still vi- able mechanically or maybe they just have old electrical components on-board. www.bbspringtechnology.com BB Spring Technology is represented in North America by Wire Ma- chine Systems, Fort Wayne IN, USA. www.wire-machine.com Spring 2020/Wire Forming Technology International 37

Refurbishment of Jig Welding Machines by: A fully refurbished machine can be a good Clive White, VP Sales choice with an attractive ROI, considering Clifford North America, Inc. that the cost of a new machine could be 5 255 Zenith Parkway three times the price of refurbishing. Loves Park, IL 61111  USA www.cliffeng.com Equipment manufacturer and supplier, Clifford North Cleaning & Testing America, Inc., has been expanding its activities into Complete Refurbishment for the company’s well- The machine is also thoroughly cleaned, while all water known CLIFFORD CNC Jig Welding machines. Our and air lines, that are not replaced, are blown out to refurbishing process involves going through every remove contaminants. The same cleaning process is aspect of the machine in detail in order to ensure that carried out on the transformer as well as water-cooled the machine is 100% operational. mechanical components that we have determined do not need to be replaced. PC/PLC & Control Board After the refurbishment process, the machines are All of the jig welding machines refurbished by Clifford thoroughly tested by Clifford North America, in order North America, Inc. get the company’s latest Beckhoff to ensure they are fully operational in our factory. PC/PLC and Touch screen. One of the biggest weak- nesses of the older machines is their out-of-date PC/ We also offer on-site commissioning and training to PC and HMI units. ensure the customer has a full working knowledge of the machine as well as a production machine that can We also upgrade the weld control board to our lat- be relied upon by the customer. est design and remove all of the old I/O modules. In this way you can be sure to have our latest software, A fully refurbished machine from Clifford North and reliable and robust electronics in your machine. America, can be a good choice with an attractive ROI, The new PC/PLC also comes standard with remote considering that the cost of a new machine could be internet support, which can be extremely helpful in three times the price. Refurbishment is done locally trouble-shooting and keeping your machine up and in Illinois, USA, while we also offer on-line support, running as well as making it more user friendly and on-site service and spare parts from this location. easier to operate. See the accompanying before and after machine refur- Damaged/Ineffective Machine Components bishment photos. Any components that are damaged or not working Contact the author, Clive White, at Clifford North to our satisfaction are replaced or rebuilt to ensure reliable operation. America, Inc., by phone at +1 815 980 8279 or by email at [email protected] to see how the company can help you. www.cliffeng.com WFTI   Machine before refurbishment    Machine after refurbishment 38 Wire Forming Technology International/Spring 2020

WFTI EMPHASIS: Rebuild & Upgrade Machine before refurbishment Machine after refurbishment Electric Panel before refurbishment Electric Panel before refurbishment Electric Panel After refurbishment Company Profile: Clifford provides industrial welding, grating and wire working equipment. For more than 50 years, Clifford was started in 1969 by Clifford Sobey, in Clifford has been a leader in the resistance welding Pietermaritzburg, South Africa, as a specialist ma- industry, and has won awards for innovation and chine builder in the wire and welding industry. Over engineering excellence. Clifford prides itself in de- the years, Clifford has grown from a family busi- signing customized machinery that is reliable, fast ness to a globally recognised brand. Today, Clifford and economical with a global spares and support is a technology-driven company that uses the latest system for its customers. Clifford understands the productivity tools and employs elements of Agile, importance of being current with new technologies Lean and Just-in-Time philosophies to streamline and has partnered with local universities and other the design and manufacturing process. This makes technology companies to try to solve real-world a Clifford machine faster, more reliable and eco- problems. That research and development make its nomical compared to the competition. Clifford is way into all our new machines, ensuring we are al- an international company that provides welding ways on the cutting edge. www.cliffeng.com solutions for customers located around the world. Spring 2020/Wire Forming Technology International 39

An Alternative to Buying a New Machine by: As good as new: General overhaul Heike Ahlers of tube bending machines. Schwarze-Robitec GmbH Olpener Straße 460 – 474 51109 Cologne, Germany haul of one of the machines at Schwarze-Robitec, it is www.schwarze-robitec.com usually back in operation six months later. However, clients only have to do without their machines for To buy new or second-hand? When purchasing a car, around eight weeks. Prior to the overhaul, the tube consumers tend to make their decision based largely bending machine manufacturer procures the necessary on price. And if you happen to have a well-maintained materials and purchased parts, and manufactures the car in the garage whose only downside is a stuttering components. Only then the machine is delivered and engine, then a trip to the workshop is usually the first fully disassembled into its individual parts. port of call. A similar approach can be applied to tube bending machines. Many companies have been reliably using the high-investment machines for decades. But at some stage the technology might reach its limits. In some instances, a general overhaul can be an alternative to buying a new machine. In which cases does this make sense and in which not? The tube bending machine manufacturer, Schwarze- Robitec, provides an overview. From the automotive industry to shipbuilding to Hydraulic and electrical installations as well as the power plant or boiler construction—in many indus- entire machine safety system are newly installed tries, tube bending machines are an indispensable during a general overhaul. This is due to the fact part of the manufacturing process. They have to bend tubes precisely and quickly. Although a high-quality that statutory safety regulations have usually changed machine is a major investment, the costs are rapidly since the machine was first put into operation. amortized. In addition, good machines are often in use for decades. Once the technology reaches its limits, Schwarze-Robitec sandblasts all welding components many users decide in favor of a general overhaul of and the entire machine frame in order to remove the their machine. old paintwork. All welding seams are also checked. So while the machine frame and the welding components Old Machine Frame, New Components are re-used, all hydraulic and electrical installations are replaced including hydraulic piping, cables, control One of the leading international experts in the sector cabinet, control technology and control panel. In ad- of tube bending machines is Germany-based company dition, the entire machine safety system including the Schwarze-Robitec. When a client orders a general over- CE components, for instance, is newly installed during a general overhaul. This is due to the fact that statutory safety regulations have usually changed since the machine was first put into operation. This is ultimately followed by the as- sembly of the overhauled machine—including the preliminary acceptance test at Schwarze-Robitec’s site in Cologne, and the machine being put into operation at the desired location—as is the case with a new ma- chine. A 12-month warranty period is offered. Since expensive parts such as the machine frame and General overhauls are usually ordered by clients. welding components are re-used, an overhauled machine However, in some instances the manufacturer sells a machine that has undergone a general overhaul. This is roughly one-third cheaper than a new machine. can be a particularly interesting prospect for buyers if the machine configuration is ideally suited to their 40 Wire Forming Technology International/Spring 2020

WFTI EMPHASIS: Rebuild & Upgrade An overhauled machine: as good as a new, incorporating state-of-the-art technology. performance requirements and they are working Tube bending machines are also similar to cars in on a tight budget. Since expensive parts such as the machine frame and welding components are re-used, terms of the intervals between necessary maintenance an overhauled machine is roughly one-third cheaper than a new machine. And yet the buyer receives a work. The car of an everyday commuter—equivalent product, which is as good as new with state-of-the-art technology. to a machine working at high capacity in three-shift Keeping an Eye on a operation—will be in for its next inspection quicker Machine’s Overall Condition than that of the casual weekend driver. The frequency If a car suddenly starts to stutter and breaks down on the road, this doesn’t mean that it is a complete write- with which tube bending machines require main- off. Perhaps it only requires a new oil filter, new spark plugs or maybe even a new engine. For tube bending tenance work varies depending on their utilization, machines, this is equivalent to a component overhaul. workload and regular maintenance. It is therefore the If for example, a new pressure die assembly, a new swing arm or a new bending head is installed, it is combination of many factors that determines whether possible to get the machine back up and running again. However, it is necessary to keep an eye on the overall a general overhaul is a reasonable option. These factors condition of the machine. include the time, the condition of the machine and the For instance, for Schwarze-Robitec’s control systems from previous generations prior to the year 2000, there performance requirements in production. is often only a limited availability of spare parts, and upgrades are no longer possible. If such machines are www.schwarze-robitec.com WFTI mechanically refurbished, the control technology will still pose a risk of failure—a general overhaul includ- Company Profile: ing a replacement of the control system is therefore a more sensible option. But should a client’s produc- Founded in 1903, Schwarze-Robitec GmbH is one of tion requirements change fundamentally, then a new the leading international experts in the sector of tube machine is in order. Just as with a car, installing a new cold bending machines. The company currently employs engine is not worthwhile if this is then shortly followed 130 people at its Cologne headquarters. The company by a gearbox failure—or if the owner now needs a van is represented worldwide via long-term partner enter- instead of a station wagon. prises. Schwarze-Robitec has been active with in North America for over 40 years with its own branch office since 2015. The company manufactured the world’s first CNC controlled tube bending machine in 1977. To date, more than 3000 machines have been sold, with some used in production unrestrictedly for far more than 35 years. In addition to tube bending machines and bend- ing tools, the Schwarze-Robitec product range includes tube perforating machines, measuring stations, solutions in the area of special machinery construction and fully automatic bending cells. The company serves all lead- ing manufacturers in the aerospace industry, automotive industry, energy sector, shipbuilding industry and many other industries. www.schwarze-robitec.com Spring 2020/Wire Forming Technology International 41

Celebrating 25 Years by: Locally, employee-owned job shop specializes in wire forming and welding while keeping its Dave Padgett Sr., President eye on safety, health and community support. K&S Wire Products Inc. 300 Nelson Avenue Neosho, MO 64850 USA www.kandswire.com Founded in 1995, K & S Wire Products, Inc., is cel- with low-cost producer countries. ebrating its 25th anniversary in 2020! K & S is a locally, employee-owned industry leader in the job shop wire “Our family of associates is committed to manufac- forming and welding business. From its manufacturing turing quality products on time, and at a reasonable facility in Neosho, MO, USA, the company produces price,” said Gene Schwartz, Sr. “Although we face wire forms, racks, shelves, grids, grills, grates, fan strong competition, particularly from China, we be- guards, point-of-purchase display racks and animal lieve our company has a competitive advantage with cage floors and doors, primarily for industrial OEM respect to personal service, high quality parts, quick clients and retail store fixture buyers. response and short lead times.” The Schwartz family owns 61% of the company, and We are often asked by other manufacturers what our the employee stock ownership plan (ESOP) that Gene CNC forming capabilities are and if there is one brand Schwartz, Sr. started in 2007 owns 39% of outstand- that we prefer. Our answer is always the same. There is ing stock. no CNC forming machine that can do everything so we have two brands that we try and work with. We have The company began with just three employees in a found over the years that each has its special ability and 30,000 ft2 facility. Today, it has expanded employment by having both we are able to perform most operations to 100-110 employees, and through a series of building requested. Of course we also have the tried and true air expansions now occupies a facility of over 185,000 ft2. benders, which may be old technology, but still serve During the last several years the company has invested a big part of our production. Being a job shop, not all in robotics and CNC computer controlled bending orders are big enough to warrant the tooling and setup machines to enhance productivity and further compete required of a CNC machine. K&S has the unique ability 42 Wire Forming Technology International/Spring 2020

NEWS WIRE rigJaonin. “KP&aSrtiincuElnacrloyuriangaingleOgaScHyA To Rdeemliovveers custom, multi-radius recently in Verona, Italy. Held Oc- maAnnutifbaiocttiucrPinregsccroipmtiopnasnAyslRikeecordabbleenIdnijunrgi—esmaking it the first of its tober 21 to 22, 2019, at the Palazzo nAtookoKRlerof&eoxgtcnpShioeleRWogsrenMiwebrieitasiailroPsnl,nordtkouhPerdeaierudopSscogtatrAprsafaet,tkmetIrnnygocei(nacSw. nhHcaadhtAtseoRHtcbihhcPeeee-ae),lntpharopAgrtkcoreaihumnm“didesTmvfihooenerfemmftsoeheebvreneesfUtrruuncllhiyte-dadruaStmtoaamtetiasc.tefldexsibyisl-- Della Gran Guardia, the event for1e2fryoenatrsin, atnhde winedsuesetraiegsreoaf tthbeenefit initydotihngatswo.eAcan literally offer an was envisioned as a “technical futcuhrael.le”nge facing all manufacturers in itondfianyi’tse wnourmk ber of bend options. conference of collabo- eAnkvriroonnRmeebnatr, iisnarsetgaaterd-osf-ttoheO-aSrHt A (OTcchuepiantvioenstaml ent significantly in- ration & in- steSeal freetybaarndfaHberiaclathtiAondmcoinmisptraantyion), iscthreeassteasndoaurdr capacity, efficiency novation” intended to serve as a venue to fouthnadterdeqiunirJeasnaunatribyiootfic1s9t7o8bwe ipthlaced oanndthseerOvSicHeA, while maintaining our further industry knowledge and the30p0ulorgpowsheenopf resuscprpibleydinags acporne-ventabcleomtrepaettmitievnet.pricing, positioning us foster discussions between manu- strTuhcetioinniticaol nintjruarcytoisrsfirisnt tahide unnotrilthth-e doctfoorrdterceimdeesndtoous growtothd,e”seixgpnlainnds buildfaocutruCreNrsCanfodrmsuipnpgltioerosl.ing, which easptreOshcriiobereagpiorenc.aSuitniocneatrhyeann,tiAbiko-tic to thPeresmidpleonyteea.nd CEOa,llMowicshuasetloBh.andle jobAsgqauinicskt lyth. e captivating back- ronWRheybasrhohualsdevthoalvt ebdetoabreeccoomrdeaable? KH&SumhpashrheaydII. For 25 years we hadvreobpeeonf aVberigonsua,pp2o3r5teirnodfucsotmry- masjeovresruapl cpolinevreirnsathtieoncsomwimtheOrcSiaHlA, and wthwewN.aAtkioronnaRl ebar.community projects andplroocfaelsnsioonnparlosfiptsa.rGticeinpeaStecdhwinartthz’es preAcsassot,crieastiidonenotfiaMl aannudfraecttauilremrsar(-NAM). NAM is in full philosophy has beecnotnhfaetreinf cthe,e wcohmicmh uincitlyudsuedppporret-s ktbeeacscwtttshhosToueoinhnsptdwrhospekoirlsiomfdorohsukregutuaaerwyoegrnldifihftuftr.tohreohfforIosauettmihroctwtcetlscvthuiMihlghrelareradlrneEeoe.ngmrgPwqgKeiu,ksiet&daailhnsraSnwneotidotnhewhIarcthsaaslallntasutl.amsidhaanfaeoneeldwnnsrl-pNuacofyAamsuMcratbaunetgIWCroueietnftnaodagriyclwOnrftiaaueiSlafnclriHeenid&lTisgArtgieeetttooosCtnchacebnliRecaeuadoVtfsolpf,lnieewcoaaertersreottssinonhtnootaeuhalesndmocsonaumpnpryppoaoofsinerrtgtynitanthinasettihezicoexaonptcmiseoo,cmnmttseuamadbnsulitpetony-oitb.tsoyEesp.iaabclehmex,yehaemniabdrbitKeesra,&coahSf itsimefpfircoiveentthaendwionrnkoevnavtiirvoenmmeanntua-nd maintaTihneaWsairfee AssociaTthioenemInptelornyeae-s at K&S believe that by living up to the facwtuorrkinsgpasoceluftoior nosu.r Nemowpl,oyAekersonwhile atllioownianlg (uWsAtoI) Inc., Mphaidloisopnh, iCesT,that were put in place by our founder Resbaavrewciollsht asvoewtewcoacnobmepalestceoamndpetitiveUaSsApo, sasnibdlet.he ItaliaGneMneacShcihnwerayrtz Sr., we will continue to grow and ftiuolhnlyttspafsuo://rtloapbmrooar.ctmeeods.sgcionuvgt/-sashntaodrcp-kb• wernewbdwa.sort.sah-a.gov •MMwwaAwnF.un)fa, amMc.touirlgraenros,AIstasolchycuo,isalcdttoiomnnucelr(ruAspdCofeosIdri-tyioenarasstoa well-respected supplier to our come. WFTI In fact, one of the machines their jointly organized conference SpFrianlgl 22001290//WWiirree FFoorrmmiinngg TTeecchhnnoollooggyy IInntteerrnnaattiioonnaall 2433

Wire Manufacturer Steps Forward to Help in Ventilator Production by: Custom-made spring wire is helping Mark Venables, Managing Director support the unprecedented drive to UK Manufacturing Director build more ventilators. Alloy Wire International (AWI) 87 Dewey Ave. a crucial role in supporting the frontline, often meeting Warwick, RI 02886 USA extremely demanding time lines in the process. www.alloywire.us.com This has included supplying a customer that had to Alloy Wire International (AWI) has been commis- remake springs destined for ventilator production due sioned to produce more than 16,000' of material that to an untimely power cut, while another client made will be used to produce crucial parts for use in life- a 280-mile round trip to collect its order from AWI. saving equipment destined for the ground-breaking In both cases, Alloy Wire International did its bit by Nightingale Hospital in London. making the wire in just two days. Alloy Wire International is one of the UK’s leading The company, which holds more than 200 tons of EU/ manufacturers of round, flat and profile wire, with its DFARS-compliant stock at any one time, put its Emer- 60-strong range featuring a number of medical suit- gency Manufacturing Service (EMS) into action to meet able materials including Phynox, MP35N, Stainless the urgent requirements of a spring maker that is sup- 316LVM, Nickel 200&201 and Inconels. plying into the VentilatorChallengeUK Consortium The company’s workforce is working around the clock to assist in the ramp-up of Smiths and Penlon Rapidly to meet the requirements of existing and new custom- Manufactured Ventilator Systems. ers, with material available from 0.001\" (0.025mm) to 0.827\" (21mm) in small batches or medium/large Interest has also come from North America, South Ko- volumes. rea and Australia, with AWI supplying urgent quanti- In addition to the projects it is completing for ventilator ties of custom-made Inconel spring wire and 316LVM production, AWI is also providing wire that goes into Stainless Steel to a spring maker in Wisconsin and a electric heating elements used for medical plastic form- major medical center in Seoul, respectively. ing and for the critical sterilization of vital equipment. AWI works with more than 5000 customers every year Other customers still placing orders are involved in and the company knew a lot of them supplied into critical sectors that deliver essential services. The Covid-19 pandemic has brought this sharply into view and, over the last week, AWI has been busy manu- facturing a range of wire for companies that are playing Teamwork taking place at Alloy Wire International to produce more than 16,000 ft of material that will be used to produce crucial parts for use in life-saving equipment destined for the Nightingale Hospital in London. 44 Wire Forming Technology International/Spring 2020

the detection of gases for hospital incubators, dental Company Profile: products and power generation. Alloy Wire International (AWI) is a specialist manu- Angus Hogarth, Sales Director at AWI, concluded: “We facturer of precision drawn round wire, flat wire, profile are very proud of the heroic actions of health service wire and wire rope in over 60 different ‘Exotic’ nickel al- and social care staff, and this is our own small way of loys. Operating from two state-of-the-art sites in the UK, a supporting them to help save lives. dedicated sales office in Rhode Island (USA) and a network of 39 international sales teams, AWI is a global supplier “Our employees have been fantastic and really em- supporting 15 industries including aerospace, automotive, braced our role as a key manufacturer, adopting the chemical, electronics, nuclear and oil and gas. The com- government’s social distancing policies while still pany offers industry-leading 3-week delivery times from delivering wire that is going to be used in increasing placement of order and have 200 tonnes of stock avail- the number of ventilators in the UK and supporting able to customers at any one time. Extensive investment other crucial medical equipment. in new machinery and the technical expertise of its staff keeps it at the forefront of wire manufacturing from 0.001\" “AWI is ‘at the source’ of many first steps in creating (0.025mm) to 0.827\" (21mm) in small batches and medi- um volumes. www.alloywire.us.com life-saving equipment and we are committed to main- taining this supply throughout the pandemic.” www.alloywire.com WFTI Spring Wire Speciality • BAE Systems approval One of Alloy Wire International’s largest and most Important to the spring maker is the assurance that diverse markets globally is the spring manufacturing AWI’s 200 tons of starting stock in 60 different High industry. Companies in this sector produce compres- Performance alloys is EU and DFARS compliant. sion springs, tension springs, torsion springs and formed parts from its material to perform in critically If you are a spring maker and require high-perfor- demanding places like aircraft engines, nuclear in- mance nickel alloy wire in any quantity from 10' (3m) stallations, valves and deep down oil wells – where to as much as 7000 lb (3000 Kg) or would like techni- other wire regularly fails to perform. cal support on any of the 60 high-performance nickel alloy wires, visit AWI at www.alloywire.us.com AWI understands exactly what spring makers need for precision coiling and supplies exactly how they Super Six…Six Key Advantages want it, guaranteeing consistency in temper and a dead cast whether that is wire in coils with soap Alloy Wire International (AWI), provides custom- coating or clean on spools. There is even the option ers with high-quality products, excellent services, of straight bars. on-time deliveries and order dependability. AWI’s knowledge and experience, combined with con- What AWI does really well is produce any wire size tinual investment in R&D and technology, keeps it between 0.001\" (0.025mm) to 0.827\" (21mm) to pre- at the forefront of the wire industry, and customers cise tolerances – typically within three weeks. The receive an expert solution for their individual order spring industry today is demanding more wire that is specifications. Its ‘6 key advantages’ can be sum- certified to an increasing number of specifications, marized as follows. or produced to the customer’s own special mechani- cal properties, which AWI also supports very well. 1. Large size range from 0.001\" to 0.827\" (0.025 to 21 mm). The company’s technical and metallurgical team talk through spring manufacturers’ technical re- 2. Order quantity ranging from 3 meters to quirements, material application and helps solve 3 tonnes. potential manufacturing situations around the need for corrosion-resistant and high-temperature 3. Delivery within 3 weeks. performing wire. 4. Manufacturing wire, bars and rope in Alloy Wire International’s worldwide reputation for 60 exotic alloys. Quality and Reliability are backed up by: • ISO 9001 Quality Management approval 5. Order is manufactured to your specification. • AS 9100 Aerospace & Defence approval • ISO 14001 Environmental approval 6. ‘Emergency Manufacturing Service’ for delivery • ISO 45001 Health & Safety approval within days. To see the details behind these advantages, visit www.alloywire.us.com/six-advantages. Spring 2020/Wire Forming Technology International 45

Manufacturing Best Practices by: WAI Operations Summit & Janice Swindells Wire Expo 2020 Cancelled Wire Association International, Inc. 71 Bradley Road, Ste. 9 Madison, CT 06443-2662 USA www.wirenet.org The Wire Association International (WAI), Inc., Program highlights and supporters of the WAI Opera- Madison, CT, USA, announces that its Board of Direc- tions Summit and the WAI’s 90th annual convention as well as the Wire Expo 2020 list of wire forming exhibi- tors (BOD) has cancelled the tors are presented below and on the right. WAI Operations Summit & Wire Expo 2020 due to the un- Exhibitor and sponsor details and contact informa- certain trajectory and effect tion are available online at www.wireexpo20.com of the COVID-19 pandemic. The event was originally Program Highlights scheduled for June 3 to 4, 2020, at the Mohegan Sun Resort Casino, in Uncas- The biennial WAI Operations Summit and the WAI’s 90th ville, CT, USA. On March 19, 2020, WAI announced the annual convention was to feature the following presenta- suspension of the event, pending further investigation tions, courses, demonstrations and speeches: of the availability of alternate dates and the viability of rescheduling later this year. Commitment to Continuous Improvement, by David Fisher, President/CEO, James Monroe Wire & Cable Co. (JMWC). After full consideration, and recommendation by Fisher planned to share his company’s approach to qual- WAI’s Exhibition Planning Committee, the Board of ity and continuous improvement—a focus since JMWC’s Directors made the difficult, but necessary decision to founding in 1970. Upgrades such as plant expansion, new cancel the Summit and Expo. However, some elements machinery, specialized software, quality system enhance- of the WAI 90th Annual Convention including the pre- ment, and extensive personnel recruitment have allowed sentation of the WAI Mordica Memorial, Donnellan JMWC to streamline production, and improve quality and Memorial, and President’s Awards, will take place in efficiency. Today, JMWC continues to offer high quality 2020, likely with a WAI Chapter event. products and services while expanding its product line, capabilities, and capacity. Commenting on the BOD decision, WAI President and Exhibition Planning Committee member Jan Sørige, New Dynamic Die Alignment Methods Along with Other said, “I am confident in our deci- Production Improvements, by Gil Baker, Ph.D., Confident sion. Our priority is the health and Instruments, Inc. Baker, WAI’s Mordica Memorial Award safety of WAI’s community. As of winner, planned to introduce new Dynamic Die Alignment today, we shift focus to Interwire (DDA) methods to reduce wire breaks and improve wire 2021 in Atlanta. WAI’s staff and surfaces and die life. He was to share innovative, low-cost committee members are fully and low-intrusion techniques that make these methods engaged to ensure that Interwire viable. He also would have described how existing QC is a success. We extend thanks results and readily collected data can be used to diagnose to WAI’s loyal exhibitor base, its and improve production processes such as hot copper rod sponsors, and speakers and look rolling and wire drawing. forward to a productive show in 2021.” Manufacturing Next Gen, by Kathleen Edge, Exec. VP, Operations Southwire Company, LLC. Edge planned to Next year, Interwire—the largest and longest running discuss Southwire’s mission to be a Connected – Flexible trade event for wire and cable in the Americas—will Operating System. She was to highlight the company’s celebrate 40 years since its journey toward modernization and a lean culture adapting founding. It is scheduled to new demands by sharing production-related success for May 10 to 13, 2021, at stories. A leader in technology and innovation, Southwire the Georgia World Con- Company, LLC, is one of North America’s largest wire and gress Center, Atlanta, GA, USA, where it originated cable producers. in 1981. “Winning the Fire Drill: A Superior Approach to an Industry Please note that the WAI is fully operational, and it 4.0 Transformation”, by Dr. John Carrier, Senior Lecturer, remains a resource. The WAI staff is working remotely MIT Sloan School of Management. Carrier was going to to continue to serve the industry. www.wireeexpo20.com talk about the keys to understanding system dynamics and www.wirenet.org • www.Interwire21.com the competitive advantage generated by the synchroniza- tion of operations with the supply chain in the new world of industrial digitalization. He would have focused specifi- cally on how organizations can re-energize their Lean, Six Sigma, and Agile Teams by linking them to the increased 46 Wire Forming Technology International/Spring 2020

WAI Operations Summit & Wire Expo 2020 — Cancelled visibility to problems afforded by Industry 4.0. Wire Forming Related In addition, a full-day course and demonstrations were Wire Expo 2020 Exhibitors scheduled, as follows AITMAC Inc. Fundamentals of Wire Manufacturing, course topics would Ambrell Induction Heating Solutions Auto Link Technology / Allied Machine have included mechanics of wiredrawing; drawing dies; AWT Machinery Inc. wiredrawing lubricant properties; wire breaks and surface Cemanco LC damage; fundamentals of ferrous metallurgy; stranding Die Quip Corp. and cabling; extrusion; cleaning and coating of rod and ERA Wire Inc. wire; ferrous testing and properties; fundamentals of elec- FENN LLC trical testing; ferrous heat treatment; marking and printing; IDEAL Welding Systems and wire and cable manufacturing problem-solving. Industrial Heater Corp. King Steel Corp. Production Solutions Demonstrations, topics would have Leggett & Platt Wire Group included wire breaks; determining the root causes of clean- Micro Products Company ing house issues; the impact of exposure focus on safety; OMCG, Inc. and solutions for fines. Radcliff Wire Inc. Schlatter North America Two keynote speakers were planned for the event, and Sivaco Wire Group the details are as follows: Taubensee Steel & Wire Co. Ultimate Automation Ltd. Brett Culp – The Making of Industry Superheroes, Award- WAFIOS Machinery Corporation winning documentary filmmaker Brett Wire Association International, Inc. Culp, best known for his films Legends of Wire Journal International, Inc. the Knight and Look to the Sky, planned to Wire Machine Systems Inc. deliver the opening keynote address on Wire Forming Technology International (WFTI) Wednesday, June 3, 2020. Culp documents Witels Albert USA Ltd. the positivity of the human experience. His presentation will convey one clear message: Everyone has Exhibit Hall a superhero within. Culp’s insights connect people to an organization’s mission to help them realize their greatest 326 327 426 427 526 527 626 627 726 727 826 827 926 927 1026 1027 personal and business potential. Rockford WAI Pittsfield Appleton United ERA Vision Ambrell 1025 Adam Schefter – An Insider’s View of What Makes a Winner, Projects Manufacturing Plastics Manufacturing Wire Wire Engineering Induction Overview On June 4, 2020, Adam Schefter was sched- Group FELM Engineering, Co Inc Inc Heating uled to share his insights on the NFL and WAI Inc. Solutions 1019 discuss why some “teams” are more likely to Education 324 LLC succeed. Schefter is a Senior NFL Insider at LLFlex ESPN. He appears on a variety of programs, Center 320 325 424 425 524 525 624 625 724 725 824 825 924 925 1024 including NFL Live, Sunday NFL Countdown, 1015 Monday Night Countdown, SportsCenter and 318 iiM AG ADVARIS Industrial NESMA Hi-Temp more throughout the year. He also hosts his own ESPN Proton measurement GmbH Heater Products Teknikor Audio podcast, The Adam Schefter Podcast, and regularly Products Corp contributes to other ESPN platforms, such as ESPN.com Inc + 1011 and ESPN Radio. This keynote address was to be spon- engineering LaserLinc, sored by Gem Gravure Co. Inc. 316 Inc Commission 323 422 423 522 523 620 623 722 723 822 823 922 923 1022 Support: Industry Partner & Sponsors Brokers 1009 Inc Nitta Troester H-I-S Asaclean Fine Nisso Traxit Refractron The Wire and Cable Suppliers Association® (WCISA®) Corporation GmbH Coatings - Sun International America North Technologies is an Industry Partner with event organizer WAI. The WAI 314 of America & Co. KG America Corp Operations Summit & Wire Expo also had the generous The Plastech Corp Inc LLC support of more than a dozen sponsors, including the MGS Inc. 1007 following: Group Radcliff 321 420 421 518 Incom 621 720 721 820 821 920 921 1020 Wire Inc Platinum Sponsors: Encore Wire; Gem Gravure Co. Inc.; 312 521 America James Monroe Wire & Cable Corporation, Wire & Plastic Howar Kinrei Heany Bechem Eurodraw Ultimate 1005 Machinery Corporation; SDI LaFarga, LLC and Southwire of Industries Allied Lubrication Wire EBNER Premier Automation Aztech Company LLC. Equipment Industrial Technology Furnaces, Wire Inc America Inc Group, Inc Equipment Die Ltd Lubricants Gold Sponsors: Carris Reels Inc. and Sonoco Reels. LLC srl Inc. LLC 308 Silver Sponsors: Niehoff Gruppe and Sikora Interna- 319 418 419 Rainbow 517 718 719 818 819 916 919 1018 1003 tional Corp. BETA Rubber & Wire Clinton LaserMike Plastics Leggett AWT Bronze Sponsors: Baum’s Castorine; Champlain Cable; Machine & Platt Machinery Instrument Enkotec Co. Inc.; Fort Wayne Wire Die, Inc.; Lloyd & / NDC E-Beam W Gillies Roteq Joe-Tools Precision IWM Systems Wire Co Bouvier, Inc.; NDC BetaLaserMike; Precision Payoff Technologies Services Technologies Machinery Die International Group Inc Systems; and RichardApex. Inc 1001 306 Inc LLC Inc Technologies Balloffet Lloyd & Inc 817 Die Corp Bouvier Inc 317 416 417 516 The Wire 617 717 816 917 1016 Association Sonoco 304 International, Wire & AITMAC Eurowire Reels and Cable Inc Magazine Inc. Technology Spools International 302 IDEAL Zumbach Zumbach SAMP Bartell George OMCG, (WCTI) Witels Welding Electronics Electronics USA Machinery Evans Inc. Albert Systems Inc Systems Corp USA Corp Corp Ltd 313 412 411 510 513 610 613 712 713 810 813 912 913 1012 Condat Woodburn Wire Diamond Niehoff Paramount Properzi Sikora Mathiasen RichardsApex Schlatter Lab Die Inc Endex Die Co International International Machinery Inc North Co North America Inc Corp Inc America Wire & Inc Plastic 307 410 Carris Machinery 511 Filtertech 611 710 711 Morgan-Koch 811 910 911 1010 Reels, Corp Inc Corp FMS Taubensee USA Inc. Steel Inc Microdia Parkway-Kew Stolberger & Wire Co Conneaut Yield Super Seal Phifer USA Corporation Inc DBA Industries Management Corporation International Wardwell Braiding Inc Corp 408 409 508 509 606 609 708 707 808 809 908 909 1008 QMS Saint-Gobain KN CTS - Q8Oils P&R Baum's Madem-Mo- Elkem, Alphagary- International Metalloid America, Manufacturing Cincinnati Specialty Castorine orecraft Inc /Mexichem Wire Dies Corporation Thermal Specialty Inc. Solutions Inc Co Inc Reels USA Compounds Spray Inc 406 407 506 507 M. 607 706 Chemetall/BASF 807 906 907 1006 Holland 806 Nexeo Tensor Arkema Plastics Joe Snee Amacoil Machinery Quaker Graham Cavallero Integrated Cablogic Inc. Associates, Inc Houghton Engineering Plastics Control Technologies Ltd Corporation Inc. Technologies Inc. 303 402 403 504 505 604 605 702 705 804 805 904 905 1004 Lamnea DuBois Windak Ace Bruk Fort MFL Leibinger Sivaco HONTA King Auto Chemicals/ Inc Metal AB Wayne Group Coding Wire Inc. Steel Link Heatbath Group Corp Technology Inc 603 Wire and / Allied Die Marking Machine Rosendahl Inc Systems Nextrom Magnetic Maillefer Gem 502 503 602 703 802 803 902 903 1002 Technologies Extrusion Gravure Co Inc Esteves Die Micro Ltd Oy Group Quip Products USA Corp Company WAFIOS Huestis Guill FENN Cemanco Reel Machinery Industrial Tool & LLC LC Options Corporation Engineering by Vandor Corporation Co WFTI Spring 2020/Wire Forming Technology International 47

Wire Handling Roundup compiled by the Editors at Wire Forming Technology International Suppliers have responded to our call for the state-of-the-art in wire handling equipment and technology. Payoff Units—Perfectly Coordinated strengths up to 1200 N/mm². This version is used on Complete Package for Wire Processing straightening and chain machines as well as for cold- forging applications. Information from WAFIOS AG, Reutlingen, Germany, says, “WAFIOS, a leading provider of wire payoff “Last but not least, the double-pass version features a units, offers a broad range of coil designs for a whole deflection system with springs and steel rollers, which host of wire processing applications. The know-how is permanently attached to the payoff unit and also has that these Reutlingen-based specialists have built up an easy-to-move arm on the control unit. Suitable for over decades ensures that customers receive a com- wire diameters up to 5 mm as well as strengths up to plete package of production equipment and payoff 2000 N/mm², double-pass wire deflection is primarily units that is perfectly coordinated in terms of quality, used on spring coil and wire nail machines. output, availability and service life. “Traditional factors that influence the ideal configura- “The carrier plate diameters can be chosen based on tion of the payoff unit are the wire diameter and wire the outer diameter of the coiled material and can be strength, in particular with respect to the type and size between 850 mm (for special materials such as alloys, of the coiled material. In addition, the wire process- for example) and 2300 mm (for spring steel wire, for ing machine, which defines both the payoff size and example). When it comes to the carrier versions, the the type of design such as the deflection version, has variety of equipment options depends on whether a key role to play. wire spools, wire coil carriers, strengthened versions “The payoff series from WAFIOS offers exceptional for reinforcing steel or, for example, special safety variety with a whole host of equipment options, al- equipment for oil-hardened spring steel wire are lowing them to meet the most varied of customer required. requirements. Depending on the payoff direction of the coiled material, the control unit can be converted “In addition to the carrier versions, WAFIOS payoff to right-handed or left-handed operation. units also feature a large number of other equipment “When it comes to the deflection versions, customers options, subject to the type or series. can choose between the light and heavy version as well as double-pass wire deflection (see Figure 1). • The central centering stanchion adjustment opti- mizes set-up time when adjusting and securing Fig. 1 — Payoff unit from the AHP series with the coils. double-pass wire deflection. • Wire-end clamping device provides additional “The light arm version, which comprises spring steel, protection to prevent the wire end from being metal or plastic rollers, is used for wire diameters whirled around. from approximately 1.5 to 7 mm with strengths up to 1200 N/mm², especially on straightening and wire • Residual weight detection with wire-end switch bending machines. prevents the production machine from running “The heavy version with a large, stable deflection while empty. This option is only available with roller is suited to wire diameters from 3 to 16 mm and double-pass wire deflection and when using spring steel or reinforcing steel, and can be fully integrated into the programming system of the WAFIOS wire processing machine. Immediate shutdown, shutdown after defined number of units or warning message only are available as options. • Motorized wire feed that is designed specifically for large to very large wire diameters improves set-up safety, makes it easier to introduce the wire into the machine and increases machine availability. • Protective fence versions for forklifts or crane loading (CE conformity) to increase flexibility and industrial safety. • Custom solutions include placing two payoff 48 Wire Forming Technology International/Spring 2020