Abbey Forged Brochure

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CONTENTSA Passion For SteelPride In The PastPurpose For The FutureOur ProductsSawingForgingRing RollingHeat TreatmentMachiningOur ProductsExpress ServiceNORSOKM650 CONTINUED BESPOKEREV4APPROVED INVESTMENT PRODUCTSMANUFACTURER INNEWPLANT DESIGNED TO ENHANCE & MACHINERY MATERIAL PROPERTIES 3

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A PASSION FOR STEEL“To exceed our clients expectations inq uality, delivery and cost through c ontinuousimprovement and customer interaction for thelong term sustainable g rowth and profitabilityof the business.”Abbey Forged Products is Offering competitive lead OVER 30 YEARSthe UK’s leading forgemaster times from just seven days, EXPERIENCEin the oil & gas industry. With Abbey Forged Products give WITHIN THE OILover 30 years of experience in customers the advantage of an & GAS INDUSTRYforging, Abbey are specialists express service enabling themin creating bespoke products to react when it matters most,using open die and ring setting them apart from otherrolling methods. forgemasters around the world.Manufacturing high integrity Over their 30 years’ experienceassured parts such as flanges, within the industry Abbeyblinds, blocks and rings in Forged Products have workedvarious materials including closely with major endCarbon, Stainless, Duplex, users and OEM’s, gainingSuper Duplex and Nickel Alloy approval from BP, Exxon &our core grades being LF2, F65, Statoil for the new NORSOKF44, F51, F53, F55, 625, 718, M650 REV 4 qualification,725 & X750 all from our central covering Duplex, Super Duplexlocation in the UK. and 254SMo/F44. 5

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PRODUCTS Square Bar Abbey Forged Products are able to manufacture a variety Round Bar of products, including but not limited to: Block Flat Disc Ring Thermowell Flange Anchor FlangeMATERIAL Please find below Abbey Forged Products present range of materials that are currently stocked:Carbon & Low Alloy Steels070M20 605M36 722M24 826M40 ASTM A105 18CrNiMo7-6 826M31 ASTM A350 LF2 535A99 832M13070M55 655M13 815M17 835M15 ASTM A350 LF3 709M40 A694 F70 A182 F347080M40 665M17 817M40 835M30 A182 F317 A182 F321 A182 F347H A182 F317L A182 F321HHigh Yield Carbon Steels FV520B AISI 4140 Alloy 825A694 F42 A694 F52 A694 F60 A694 F65 AISI 8630 F6NM Alloy X750Stainless Steels 17/4PHA182 F44/6Mo A182 F304H A182 F316L A182 F316LNA182 F304L A182 F310 A182 F316H A182 F316TiA182 F304L A182 F316Duplex & Super Duplex SteelsA182 F51 A182 F53 A182 F55Low Alloy Steels for High Temperature ServiceA182 F5 AISI 4145 A182 F11 A182 F91A182 F22 A182 F9 A182 F12 AISI 4130Nickel AlloysAlloy 400 Alloy 625 Alloy 718 Alloy 725Martensitics410 416 420S29/S37 440C 7

SAWING IN HOUSE CUTTING, UP TO The first process in 800MM SECTION Abbey Forged Products’ manufacturing process is sawing. With a wide range of band saws on site they are capable of cutting sections up to 800mm in all grades of metal, from carbon to nickel alloy. Having these facilities on site ensures we are able to meet short lead times and customer deadlines.8

FORGINGAbbey Forged Products have in open die forging, Abbey OPEN DIEdeveloped a superb reputation Forged Products have a large FORGING UP TOwith the world’s leading oil range of hammers, capable of 1800 KILOSand gas companies such as manufacturing weights from 1BP, Exxon and Statoil, for to 1800 kilos.their forging capabilities.Abbey have perfected forgingpractices that enhance thematerial’s natural properties,so they can be used in harshenvironments. Specialising 9

RING ROLLING UP TO 59” MAXIMUM Abbey Forged Products’ latest DIAMETER investment was adding the capability of ring rolling to the site. Capable of rolling all grades of carbon, stainless and nickel alloys, the new equipment allows rings to be produced up to a maximum of OD 59”/1500mm.10

HEAT TREATMENTOne of the most critical parts of • Annealing FURNACES UPAbbeys manufacturing process • Normalising TO 10 TONNESis heat treatment, giving • Quench & Temper MAX LOAD WITHthe material its mechanical • Solution Annealing BOTH WATER &characteristics. Abbey has a • Stabilise Annealing OIL QUENCHINGrange of heat treating furnaces, • Age Hardening FACILITYapproved to API 6A, ASTM • Precipitation HardeningA991 and NORSOK M650 Rev4 amongst others, with bothWater and Oil quench mediums.The various treatments we cancarry out are as follows:- 111

MACHINING The machining list at Abbey The machining process can PROOFMACHINING Forged Products is extensive be used to reduce material FACILITY CAPABLE due to on-going investment in sections prior to heat OF TURNING, this area. They have ensured treatment to optimise the BORING & MILLING they have the right machines mechanical characteristics, or available to complete the to manufacture product that highest precision machining to require a uniform size, making meet all our customer’s needs, them ideal for further CNC from milling machines to centre machining. and turret lathes.122

TESTING & NDTThe onsite testing facility holds The final part of the ISO 17025ISO17025 accreditation and manufacturing process at ACCREDITEDis maintained to the highest Abbey Forged Products is NDT. TEST HOUSEpossible standards. Our technicians are trained to meet international standardsAbbey Forged Products have in testing covering thean extensive list of testing following areas:capabilities, which include: • Ultrasonic Testing• Tensile Testing up to 700c • Dye Penetrant Inspection• Impact testing to -196c • Magnetic Particle inspection• Micrographic testing • Ferritscope Examination• Corrosion testing • Positive Material Identification• Chemical Analysis• Hardness Testing 13

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EXPRESS SERVICEAt Abbey Forged Products The Express Service gives DELIVERIESall parts of the manufacturing customers the option to be WITHIN 7process are carried out on their able to react to situations and WORKING DAYSmain site in Sheffield. This gives implement the solution before VIA OUR EXPRESSthem the ability to produce they become critical. SERVICEforgings within seven days aspart of their Express service;unique within this industry.All materials from the rangecan be supplied as part of thisservice and receive a full 3.1certification from our widevariety of stock grades. 115

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VISION FOR THE FUTURE.The company’s vision is to see improvements in the overall machinery maximising ourbecome a market leader in the expertise but will help staff to operational efficiency.supply of forgings to the oil & grow into senior positions forgas industry. Growth will be long term careers and is drawn Pushing past a traditionalorganic with a planned and directly from the companies relationship with our clientsvery closely managed increase values; Integrity, Respect, we will go further by workingin the companies’ size and Passion, Excellence, Teamwork, with our customers, developingresources whilst maintaining its Service and Empowerment. improved manufacturingcore values and family ethos. techniques, investing andWe will compete on quality and Continual reinvestment has building our business aroundservice and not cost leadership. been the company’s practice the customer’s needs. over the years, a policy thatA big part of the growth will continue into the future by OVER 30 YEARSstrategy will be increased levels ploughing back profits year EXPERIENCEof employee engagement, on year, leading to growth of WITHIN THE OILencouraged through individual production capabilities and & GAS INDUSTRYlearning and development plans sales revenues of the businessto actively be engaged in key though modernisation andareas throughout the company. continuous investment in theThis philosophy will not only latest technology, plant and 17

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ABBEY FORGED PRODUCTSBeeley Wood WorksBeeley Wood LaneSheffield S6 1NDEnglandT +44 (0)114 231 2271F +44 (0)114 232 4983E [email protected] in England and Wales.Company Registration No: 1644542 19

ABBEY FORGED PRODUCTS Beeley Wood Works Beeley Wood Lane Sheffield S6 1ND England T +44 (0)114 231 2271 F +44 (0)114 232 4983 E [email protected] Registered in England and Wales. Company Registration No: 164454220