Classic SeriesAIR HANDLING UNIT Range 1000 CFM to 20000 CFM 472 L/s to 9440 L/s
Cool Point (Pvt.) Ltd. is the largest manufacturer of customized HVAC/R equipment in Pakistan.We cater the increasing demand of air-conditionig and refrigeration for all industrial sectors. As asubsidiary of WAVES, Cool Point (Pvt.) Ltd. follows the same traditions which are built upon alegacy of innovation and commitment. Since 1971, we have been striving to provide ourcustomers with state-of-the-art technology at competitive prices. With ISO 9001:2008 and14001:2004 certi cations, Cool Point (Pvt.) Ltd. ensures quality in every fact of its process and apromise for a healthy environment.We have a technical set-up of the largest after-sale network in Pakistan. Comprising more than250 certi ed service centers stretched across 17 cities which we pass on to our valuedcustomers with immediate 24-hours response. Our testing lab ensures the performance ofequipment is up to the mark with ARI standards. Our product comply and can be found workingbehind the scenes at all major pharmaceuticals, supplying hygienic air in operation theaters andeven providing customized solutions for food preservation.AIR HANDLING / COIL DESIGNING Air Handling Unit cabinet design simnluation / performance calculation is done with AHU Designing Software in accordance with ARI / ASHRAE / EUROVENT Standards. Cooling coils (DX / Chilled Water) are designed and performance is calculated by using state of the art software. This software enables the designer to design and select the best performing coil for any specific parameters.
Classic Series AHUIntroduction NomenclatureCool Point Classic Series AHU is designed to a high Cool Point Classic Series Air Handling Units are basedengineering ef ciency standards and are ideal, where on standard module sizes.the requirement of clean, hygiene air are mandatorylike hospitals, pharmaceuticals, laboratories, food CSAH 02 03industry, electronic facilities and clean roomapplications. Height in Module Width in Module 02 = 750 mmThe AHU is constructed of high strength extruded 03 = 1065 mm 02 = 750 mmaluminum to form rigid frame. With its new thermal 04 = 1375 mm 03 = 1065 mmbarrier feature which is using three leg- ber plastic 05 = 1690 mm 04 = 1375 mmcorner pieces, 25 or 50 mm polyurethane (PU) 06 = 2010 mm 05 = 1690 mminsulation panel and prevent condensation occurring. 06 = 2010 mmThe new thermal break pro le can perform better than 07 = 2320 mmthe basic pro le in terms of providing better insulation 08 = 2560 mmand energy saving. 09 = 2950 mmAHU, to optimize the best arrangement and Note:performance for either chilled water system or DXsystem applications. Standard components can be There is special customized design for non standard AHU uponselected and placed according to customer customer request especially low height unit.requirement. Once the unit is de ned, optional itemsand accessories can be selected. Width and height are based on the 25mm PU insulation panel. Additional 50mm (Height & Width) for AHU with 50mm PUCool Point can produce high quality, exible airhandling unit which can provide excellent thermal Insulation.ef ciencies and to be airtight. Besides, air handlingunit is produced with exible features to meet the General Featuresindoor air quality, operating ef ciency, sound level andinsulation requirement for today’s extensive Modular construction.commercial and demanding markets. A comfortable Application exibility.environment can enhance human’s life quality. Perfect Thermal break pro le. No materials that cause threat to human health.Cool Point Classic Series AHU available is all No Material which facilitates the growth of harmfulcapacities to delivery from 1000 CFM to 20000 CFM(nominal air ow rate against total static pressure up to micro organisms.8.0 IWG (2000 Pa). Internal surfaces of the units are made of wear resistant materials. Easy for maintenance. Easy for cleaning inside the units and its components. Conformity with applicable European health and safely standards. A typical CSAHU unit consists of a wide choice of a combination but not limited to the following sections, fan, cooling coil, Heat recovery wheel / systems, heating coil, humidi er, lter section, mixing box with dampers, plenums etc. Fan (Plug + Belt driven), cooling coil DX-CW, Heating coil, Electric heating, Heat Recovery Wheel, Humidi er, Single & Multi Zone, Draw / Blow Through arrangement, Dual Coil, Filtration, VFD, VCD, SS Interior (Optional). 1
Classic Series AHU Panels Double Skin panels with sandwiched insulation.Component Features Insulation thickness 25 mm, 50 mm. Powder coated hot-dipped galvanized outer skin.CASING & CONSTRUCTION Galvanized Inner Skin. Inside of the units appear smooth without anyPenta Post Frame Extruded Aluminum Pro le with built in thermal visible and open adsorptive area. Access panels are provided for all sections to break system. Aluminum pro le frames are joined by means of facilitate access to all internal components for maintenance and cleaning. strong nylon corners. Removal of any panels shall not affect on structural integrity of the units.Thermal Break Pro leThis is a new and high quality thermal break aluminum Access Doorpro le which can enhance performance of an AHU. It Suitable access doors are provided for all sectionsis constructed of two parts of extruded aluminum jointtogether with thermal barrier made out of nylon. The to facilitate access to all components fornylons sandwiching the inner and outer layers of maintenance and cleaning.extruded aluminum. This design could render the Hinged access door for fan and lter section. Lift offformation of an effectively isolated thermal layer type doors for all other sections.between the inner and outer side of the pro les so that For fan section, access doors with Aluminum steelthe release of thermal energy via AHU could be hinges, push t gaskets and quarter turn lockingultimately minimized. system with all metal part. a Gaskets Specially designed closed cell EPDM gaskets liner c between the panel and frame to ensure an a Outer Side excellent leak tight and thermal bridge protection. Push- t type gaskets for hinged access doors Nylon Non Conductor Material gaskets using in classic series AHU are totally closed cell type, and it will not help growth of c Inner Side bacteria or fungus, preventing contamination. Gaskets coming in contact with air ow areBene t of Thermal Break Pro le patterned according to VDI 6022 standards. Increased Energy Ef ciency - System energy Finish ef ciency is improved by lowering the heat loss. Standard Colour (Off-white, Blue) Unit condensation minimized - Exterior Insulation condensation is potentially damaging or creating All panels are internally insulated with hazardous conditions. Probability of moisture migration into panel interior, polyurethane foam insulation with density of 2.5 which can degrade the insulation, is eliminated in lb/ft3 (40 kg/m3) and thermal conductivity of 0.14 this. BTU.in/ft2 F.h (0.02 W/mK). Cut-off in an attempt to achieve energy conservation. Base Frame and Floor Panel Improve sound insulation. Painted Hot dip galvanized sheet metal or structural steel base frame. Provision for drainage through oor panels for each section, can be provided on request. 2
Classic Series AHUMajor Sections and Sub Assemblies Coil Section Chilled water / Direct expansion and hot waterFan Section Direct driven centrifugal fans and belt driven coils. Coil performance are tested in accordance with centrifugal fan are supplied as standard in Cool Point Classic Series AHU. AHRI standard 410. Fan without scroll, so it can be easily inspected, Coils are tested by air pressure while coils are checked and cleaned. (Optional) Centrifugal impeller with backward curved blades submerged in water to a pressure of 300 psig (2060 of sheet steel, welded and coated, fastened on the kps). shaft of the ange motor, balanced statically and Coils are constructed from seamless copper tubes dynamically according to DIN ISO 1940. 3/8”, 1/2” or 5/8” O.D. Fan motors are Ip55 / IP54 protected and class F Pre coated aluminum ns / Copper Fins. insulated. Minium ns per inch: 8 Motor suitable for operation with frequency inverter Maximum ns per inch: 12 VFD (Optional). Coils are assembled in slide-in guides for easy A Suitable speed variation system is required for removal for maintenance and cleaning. the optimum adjustment of the desired operating Stainless steel coil frame. point. (Not included in standard supply). Stainless steel, double skin, insulated condensate Access doors for fan section are supplied with drain pan. internal handles for units with internal height more Drain pans are slopped from three sides for a than 800mm. complete drainage. Bulk head light / Marine Light. DX Coils with matching condensing units are Inspection window. available. Units with standby fans on request. Coil performance and selection could be provided. Units with belt driven / plug fan. Coils can be provided with moisture eliminator depending on the air conditions.Performance of all fans have been tested and Eliminator frame in stainless steel / G.I.mNeoatessu:red in accordance to AMCA Standard 210. The Eliminator can be pulled out for cleaning.sound level is measure and rated in accordance withAMCA Standard 300. The fan bearing provided will Heating Sectionhave a minimum L50 life of 200,000 hours, and are Hot Water Coil.available as high as 1,000,000 hours. Electric Heater. Filter Section / Options Filters are coated with biostatic preservative to inhibit the growth of fungi and bacteria to improve the indoor Air Quality. Pre Filter: 2” (50 mm) thick panel lter. EN Class: F5 accordance with En779. Pre Filter EN Class F5 3
Classic Series AHU VFD / Frequency Inverter A VFD provides adjustable speed control of a single Fine lters: 12: depth high ef ciency extended fan motor. Normally, an AHU which has been installed surface lters. EN class: F9 accordance with EN by VFD can vary the frequency within 30 to 60 Hz in 779. order to control the motor rotation speed. It also provides protection for the motor operation. Powder coated hot dip-galvanized lter rack. Inspection Windows. Energy Recovery Bulk head light. Introducing ventilation from outdoors is essential in Manometer across lters. maintaining desired indoor air quality. Heat wheel is HEPA lter: ultra high absolute HEPA (High available as the option to match this requirement. these energy components can recover upto 65% or Ef ciency Particulate Air) Filter with ef ciency in more of the energy normally exhausted from a excess of 99% when measured by using DOP (Di- building. They are working based on this concept - Octyle Phthalate) Method. Capture heat from exhaust air as it passes through the HEPA lters in Cool Point Hyienic AHU are in air handling unit and transfer it to the supply air stream. accordance with En1882 standards. Hence, it is able by transferring energy from a warm air stream to a colder air stream. On the other hand, Fine Filter EN Class F9 during the summer, it is used to cool the air.Motor Heat Recovery WheelMotor is internally mounted integral to an isolated fan It is constructed of aluminum coated with heat transferassembly. Standard motor shall be horizontal foot material (silica gel or others) which is rotated by anmounting, induction motor, squirrel, totally enclosed electric motor at a constant or variable speed. it isfan-cooled (TEFV or TEFC) with IP55/IP54 protection currently known as the most ef cient technology.with class F, Motor capacity is selected to be littleoversized for desired running capacity. For the desired There are two sections of fan required: exhaust fanoperation speed between fan and motor. Motor and supply fan. The heat wheel rotates at a constantoptions are 2, 4 & 6 poles. low speed, capturing and transferring both sensible (heat) energy and latent (moisture) energy. The abilityMotor Option to transfer both sensible and latent energy gives the 380-415 Volt / 3 Phase / 50 Hz (Standard) heat wheel several advantages. First, it can reduce the Standard Ef ciency Motor (Eff2) capacity of ventilation equipment. Furthermore, heat Premium ef ciency Motor (Eff1) wheels can work at lower temperature without frosting Motor with VFD Arrangement occurs. The supply air from the heat wheel is not near saturation level, and moisture in the ductwork is not anSpring ISOLATOR issue. The bene t includes recover both latent andThe fan in an AHU can create substantial vibration that sensible heat by allowing reduction in system capacitycan transform to panels casing and consequent about 30% to 65%. The most signi cant bene t is towidespread generation between the fan compartment prevent sick building syndrome.and the rest of the AHU to prevent it, two types ofisolators are used. Summar Winter Rubber mounting (for blowers) 25mm de ection spring (for blowers) 4
Mixing Box Section Classic Series AHU Mixing box with fresh air and return air dampers. Both return and supply air dampers are sized to Drain pans are slopped from three sides for a complete drainage. handle 0-100% of the total supply. Class 4, aluminum dampers, as per DIN en 1751. Provision for drainage through oor panels for any Motorized damper with parallel or opposed blades. section can be provide on customer request. Dampers close automatically, in the event of a Plenum (Access) Section power cut. Empty plenum sections can be provide forHumidi er Section applications like access, end vertical assembly etc. Custom sizes to suit a particular requirement canUltrasonic / Steam Humidi er Steam humidi er consists of immersed electrode be supplied as a option. steam, generating cylinders, steam distribution Hygienic Sealants pipe and necessary controls. The sealant, which is used inside the AHU to seal The steam distributor passes through the unit casing to inject steam in the air steam to reach the some of the components against the air or water required humidity conditions. leaks is antibacterial, are non-toxic and doesn’t ON-OFF control for humidi ers. contain dangerous or allergenic components. Stainless steel condensate tray. Sealants used in Classic Series AHU’s are Inspection windows. patterned according to VDI 6022 standards. Bulk head light. Droplet separator. (Optional) Optional Features & Accessories VFD Complete compatible.Ultrasonic Water Humidi er VCD (Manual + Motorized). Water supplies to AHU through ultrasonic plates so Motorized Valves & Controls. SS Inner / Outer. as to create a mist of very ne droplets, this Marine Light. atomized water is readily absorbed by the air, Ultra Violet lighting for bacteria killing. humidifying and cooling it. 2” PU Panel thickness can be supplied in sections. Atomizing plates are made of stainless steel. Flexible design options. Stainless steel condensate tray. DX & Chilled Water Coils. Droplet separator. Filtration Arrangement (All Classes). Demineralized water must be used for this type of To build at side option. humidi er. Can be customized to the site. AHU having re retardant PU insulation.Sound Attenuator Section (Optional) Fire proof motor / Fan assembly. Sound attenuator can be provided in both supply Removable / Fixed coil. AHU with run around coil heat recovery system. and return air side. The standard design is with vertical specially designed splitters consisting of sound absorbing material parallel to the air stream matching unit cross section. Two different media depths of 24” (600 mm) and 48” (1200 mm) are available as standard. Installation rails in stainless steel.Drain Connections Stainless steel, single / double skin, insulated condensate drain pan for coil, humidi er and mixing box section. 5
Classic Series AHUDimensional Data Heating Section COMMONBaVckIEW Top HEPA Fan Humidi er Hot Filter Section Section Water Return Return (FIHP) (HSEG) Coil Electric Heater Air & Side & Back Fresh Air Fresh Air Air CP W H hL LL L L1Flow Model 43” 3” 11.5”1000 0202 40” 35” 76 2901750 0203 23.25” 11.5” 590 2902500 0204 1016 892 1090 4” 46.75” 15.25”2917 0303 60” 40” 100 3904167 0304 5” Table 1 1255417 0305 1524 1016 1190 52”6667 0306 70” 46” 13207583 0405 1778 1168 56” 11.5” 1422 2909333 040611083 0407 83” 64”12000 0506 2108 162614250 050716500 050818750 0509 130” 70” 58” 147420167 0608 3302 177822917 0609Dimensions are in inches (mm)Notes: .• Nominal air ow at 500fpm coil face velocity.• Length of eatch separate sections are provided.• For units without knockdown or knockdown frames with more than one section (please contact Fac.tory).• Dimensions are subjected to change with out any notice for future improvement. 6
Classic Series AHUDimensional Data Cooling Section Filter Section Mixing Box Plenums (PEM) (BMX) DX / Eliminator Flat Filter Bag Bag PEM 1 PEM 2 PEM 3 Chilled Filter Filter Back Water (F-6) (F-9) Return Air & Side Coil Fresh Air L L L L1 L2 L L1 L2 L3 CP Model 18.25” 465 0202 20.25” 0203 515 0204 24” 15.25” 2.0” 610 0303 390 50 0304 0305 0306 11.5” 27.25” 27.25” 20” 24” 30” 0405 290 690 690 508 610 762 0406 0407 0506 15.25” 4.0” 0507 440 100 0508 0509 0608 0609Dimensions are in inches (mm) Table 2Notes:• For mixing box with damper, dampers could be manufactured according to the layout / sight plan provided.• For mixing box section, dimensions varies according to fresh air & return air percentage.• Length of each separate sections are provided.• For units without knockdown or knockdown frames with more than one section (please contact Fac.tory).• Dimensions are subjected to change with out any notice for future improvement. 7
CLASSIC SERIES MODELSClassic Series AHUQuick Selection AIR FLOW RATE 8
HVACR Solutions Ultimate Product RangeEquipment is manufactured on latest Provides Turnkey HVACR Projects, StartingCNC machines with prompt deliveries from conceptual planning till the commissioningClients are welcome to visit our facilities & Heat Load Calculation Installationto discuss technical details HVAC System Concept & Design Testing & Commissioning Supply of HVAC Equipment Operation & MaintenancePackage Mobile AC Plant Package Type Unit Air Handling Units Cold Chain Equipment (Standard / Classic Series)Concealed Type AHU Floor Standing Cabinet (DX/CW) Air / Water Cooled Chillers Reefer Containers (Screw, Semi Sealed, Scroll)DX / Chilled Water FCU Pharma / Hospital Grade PAC Air Cooled Condensing Units NEWGreen SolutionsTruck Mounted Air Conditioner VRF System - CMV-II (Key Technology Integration)More than engineering we are aboutinnovative partnerships
www.coolpoint.net.pkCOOL POINT (Pvt.) Ltd.Head Of ce:Adda Plot, Sharaiz Avenue, Jati Umra Road, Off Raiwind Road, Lahore. Ph: 042-35322612-7 Fax: 042-35322618, Email: [email protected] Of ce:Suite No. 201, 2nd Floor, Plot No. DC-4, Clifton Centre, Clifton, Karachi. Ph: 021-35810981-2, Fax: 021-35821219 Email: khiof [email protected] Of ceOf ce No. 11, Ist Floor, Allied Bank, Zaki Center, I-8 Markaz, Islamabad. Ph: 051-4861371 Fax: 051-4861372 Email: isbof [email protected] Note: All the data in this book maybe changed without notice for further improvement on quality and performance.
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