Important Announcement
PubHTML5 Scheduled Server Maintenance on (GMT) Sunday, June 26th, 2:00 am - 8:00 am.
PubHTML5 site will be inoperative during the times indicated!

Home Explore HVAC solutions_European adaptation

HVAC solutions_European adaptation

Published by urednik, 2017-09-11 04:56:35

Description: HVAC solutions_European adaptation

Search

Read the Text Version

Adhesives, Sealants, Functional Coatings, Equipment and ServicesHVAC Solutions

2 | HVAC Solutions Henkel. Improving your designs, understanding your challenges. PROVEN SOLUTIONS FOR ALL YOUR NEEDS – TODAY AND TOMORROW HVAC manufacturers face daily challenges – reducing costs, improving efficiency, and continuing to innovate, to name just a few. While there are many adhesive suppliers to choose from, they’re not all created equal. You need a supplier with a broad product portfolio, a global footprint, and the engineering and application know-how to solve your challenges. Henkel, the leading solution provider for adhesives, sealants and functional coatings worldwide, offers much more than quality adhesives. With our history and experience in the HVAC industry, our experts can help you find ways to optimize your manufacturing processes and drive down costs. We can help you create equipment that is stronger, quieter and more reliable. And we’re continually developing innovations to help you succeed in the future. Let us show you the value Henkel offers.

1-800-562-8483  |  na.henkel-adhesives.com/hvac | 3 INNOVATION More than 30% of our sales come from products launched in the past five years.GLOBAL SUPPLY CHAIN CUSTOMIZED SOLUTIONSand chemical management services We will create the formula thatto maintain a reliable supply meets your exact requirements.of products to our customers.GLOBAL WHY HENKEL? BROADSUPPORT PRODUCT Henkel will work with you to optimize PORTFOLIOno matter where in the your manufacturing process, identifyworld you’re located. to provide the optimum improvements, and solve solution for your challenges. your toughest challenges. We’re your partner every step of the way.COMPLETE COMPREHENSIVEEQUIPMENT LINE TESTINGthat can be easily and teardown analysis tointegrated into your back up our product andmanufacturing process. process solutions. ENGINEERING SERVICES 10 R&D centers around the world staffed by 3,000 design, application and manufacturing reliability professionals.

4 | HVAC Solutions WORLDWIDE RESEARCH AND DEVELOPMENT Mississauga, Canada Heidelberg, GermanyMadison Heights, USA Dublin, Bridgewater, USA Ireland Rocky Hill, USA Dubai, United Shanghai, China Toluca, Arab Emirates Seoul, South Korea Mexico Yokohama, Japan Pune, India Sao Paulo, Brazil Johannesburg, South Africa ENGINEERING SOLUTIONS Henkel’s global network of engineering and R&D centers is staffed by 3,000 design and application professionals. We offer complete engineering services from application and design support to process optimization and a full array of analytical and testing services.

1-800-562-8483  |  na.henkel-adhesives.com/hvac | 5HENKEL: YOUR TOTAL SOLUTIONS PROVIDER | 6HVAC APPLICATIONS | 8NOISE, VIBRATION, HARSHNESS (NVH) & METAL REINFORCEMENT SOLUTIONS | 12NVH Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Liquid Applied Sound Deadener (LASD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Acoustics Labs and Engineering Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17BONDING SOLUTIONS | 18FUNCTIONAL COATINGS AND METAL PRETREATMENT SOLUTIONS | 20Portfolio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Nanotechology Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Autodeposition Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Equipment Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26EQUIPMENT & ENGINEERING SOLUTIONS | 28Equipment Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Engineering Expertise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Consulting Expertise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6 | HVAC Solutions HENKEL: YOUR TOTAL SOLUTIONS PROVIDER SOLUTIONS Henkel offers a broad array of adhesives, sealants and functional coatings for every step of your manufacturing process, from for every step of forming and stamping to final assembly. But Henkel is more than your process just a supplier – our partnership with customers sets us apart. We have the expertise and ability to work with you from the R&D stage through the entire manufacturing process. In addition to the product solutions shown below, we can also support your needs with our testing capabilities, acoustics labs, analytical services, technical seminars, value calculators, and much more. Our global capabilities enable us to service your manufacturing and design centers in all regions with our dedicated Henkel technical and account experts. It’s part of our mission to be your total solutions provider. € €METAL FORMING FUNCTIONAL COATINGS METAL WELDING AND METAL PRIMER AND TOP PREASSEMBLY PRETREATMENT COAT PAINTINGMACHINING,FORMING AND • Panel stiffening • Cleaning • Powder coatingSTAMPING • Seam sealing • Conditioning • E-coating • Structural bonding • Conversion coating • Autodeposition coating• Metalworking fluids • Anti-weld spatter • Seam sealing • Structural/elastic bonding€ ENGINEERING SERVICES ● TESTING ● ACOUSTICS LABS ● ANALYTICAL SERVICES ●

1-800-562-8483 | na.henkel-adhesives.com/hvac | 7 €ASSEMBLYSTRUCTURAL GENERAL NOISE AND INSPECTION €BONDING BONDING THERMAL CONTROL + PACKAGING• Cabinet assembly • Overlay bonding• Seam sealing • Control panel bonding • Insulation bonding TEST • Carton closing • Machinery adhesives • Vibration damping • Packaging • Sound absorption adhesives • Labeling● TECHNICAL SEMINARS ● TRAINING ● GLOBAL SUPPORT

8 | HVAC Solutions 3 Motor Assembly Bonding 4 Retaining HVAC APPLICATIONS 2 Functional CoatingsApplication Categories 4 Threadlocking 1 NVH 1 NVH 3 Compressor Assembly Bonding 2 FUNCTIONAL COATINGS 3 ASSEMBLY SOLUTIONS € 4 MACHINERY ADHESIVES CENTRAL A/C CONDENSER UNIT Thread Sealing 4 Tube Sealing 3 3 Structural Bonding 3 Motor Assembly Structural Bonding 3 Bonding Threadlocking 4 2 Functional Coatings Retaining 4 NVH 1 3 Insulation Bonding Gasketing 4 € CENTRAL A/C AIR HANDLER UNIT

1-800-562-8483  |  na.henkel-adhesives.com/hvac | 9 Insulation Bonding 3 3 Motor Assembly Bonding Gasketing 4 4 Threadlocking 1 NVH Functional Coatings 2 4 Thread Sealing Structural Bonding 3 3 Tube Sealing Threadlocking 4 €Motor Assembly Bonding 3 INDUSTRIAL HVAC Retaining 4 Thread Sealing 4 2 Functional Coatings 1 NVH Tube Sealing 3 3 Compressor Assembly Bonding 3 Structural Bonding € DUCTLESS CONDENSER UNIT

10 | HVAC Solutions HVAC APPLICATIONSApplication Categories 3 Insulation Bonding 2 Functional Coatings 1 NVH 2 FUNCTIONAL COATINGS 1 NVH 3 ASSEMBLY SOLUTIONS 4 MACHINERY ADHESIVES Motor Assembly Bonding 3 3 Glass Bonding Motor Assembly 3 3 Low Pressure Bonding Molding Retaining 4 € Insulation Bonding 3 Threadlocking 4 DUCTLESS AIR HANDLER 3 Glass Bonding 2 Functional Coatings 3 Tube Sealing 3 Compressor Assembly Bonding 1 NVH € WINDOW A/C

NVH 1 1-800-562-8483 | na.henkel-adhesives.com/hvac | 11 Gasketing 4 3 Structural Bonding Retaining 4 3 Insulation BondingMotor Assembly Bonding 3 2 Functional Coatings Retaining 4 Threadlocking 4 4 Threadlocking € FURNACE 1 NVH 4 Gasketing 3 Foam Stop 2 Functional Coatings (Tank) 2 Functional Coatings (Shell) 3 Foam Stop 4 Threadlocking €4 Thread Sealing WATER HEATER

12 | HVAC Solutions

1-800-562-8483 | na.henkel-adhesives.com/hvac | 13NOISE, VIBRATION,HARSHNESS ANDMETAL REINFORCEMENTSOLUTIONSCreate Stronger andQuieter SystemsHenkel’s solutions to reduce noise, vibration and harshness (NVH)were originally designed for automotive vehicle cabins and arenow used in HVAC manufacturing. Our TEROSON® brand NVHsolutions and LOCTITE® brand adhesives and sealants helpenhance material properties and minimize audible noises.

14 | HVAC Solutions NOISE, VIBRATION, HARSHNESS AND METAL REINFORCEMENT SOLUTIONSHenkel is a leading source worldwide for NVH (noise, vibration and harshness) APPLICATION REINFORCEMENTsolutions. We provide advanced NVH technologies and comprehensive designand engineering support to our customers. Henkel has been an NVH partner with NEED Increase stiffness,leading manufacturers for more than 20 years, and our expertise also helps HVAC shift resonant frequencymanufacturers create dimensionally stronger and quieter products. Our TEROSON® SOLUTIONbrand NVH solutions and LOCTITE® brand adhesives and sealants help enhance Expandable Foamsmaterial properties and minimize audible noises. Reinforcing with Stiffening PadsNVH Product Portfolio and Technologies Structural Adhesives Structural Tapes• Henkel offers a full portfolio of NVH solutions in five categories – reinforcement, damping, sealing, absorption and barrier – detailed in Figure 1. • Structural vibration reduction • Allows metal design• We provide effective solutions to airborne noise and structure-borne noise, as well as vibration and leakage. with thinner panels • Reduction in mass• We help our customers achieve high performance sealing and save on process cost through automation.Vibration Response Test (Figure 2)> BEFORE > AFTER VIBRATION LEVELVibration response test for side Test results for side panel using HIGH LOWpanel. Red/yellow indicates Henkel expandable material withhigh levels of vibration. optimized application. Blue/green indicates low levels of vibration.

1-800-562-8483  |  na.henkel-adhesives.com/hvac | 15 NOISE, VIBRATION AND HARSHNESS SOLUTIONS (FIGURE 1)DAMPING SEALING ABSORPTION BARRIER Dissipate vibration Isolate Reduce Block of panel structure noise sources airborne noise sound transmission Liquid Applied Sound Deadener Gap Filling Sealants Acoustic Barrier/Absorber High Damping Foam Semi-Structural Sealant and • High Sound Transmission Loss (STL) performance Constrained Layer Pads Expandable Foams • High absorption performance • Tunable performance• High loss factor performance • Less welding• Structural vibration reduction • Less corrosion• Improves NVH performance • Process cost savings• Converts vibration through automation into thermal energy • Blocks noise pathway• Reduction in sound pressure levels• Easy to apply on various substrates NVH Technology Overview 20kHz {AIRBORNE BARRIER > Multilayer composite materials NOISE ABSORPTION > Fiber absorbers (non-woven) 1kHz SEALING > Foam absorbers 100Hz > Elastomeric baffle foam materialsFREQUENCY > Expandable elastomeric sealants and tapes {STRUCTURAL DAMPING NOISE REINFORCEMENT > Bitumen sheets (mass damping) > Constrained layer damping sheets 0.1Hz > Ambient cured, spray-grade coatings > Heat cured, spray-grade coatings > Pumpable anti-flutter panel isolators > Semi-structural adhesives > Structural adhesives > 2K expandable structural epoxy > Fiberglass panel stiffening tapes > Expandable rigid foam parts

16 | HVAC Solutions NOISE, VIBRATION, HARSHNESS AND METAL REINFORCEMENT SOLUTIONSTEROSON® Liquid AppliedSound Deadener (LASD)TEROSON® Liquid Applied Sound Deadener (LASD) significantly reducesstructural noise by absorbing and dissipating vibrational energy. LASD isapplied directly to the unit, reducing unwanted noise and vibration.LASD offers a sustainable and cost-effective solution by providing massreduction, improved Noise Vibration Harshness (NVH) performance andreduced complexity.u BENEFITS• Targeted robotically applied LASD spray ensures optimal damping application and performance.• Automation reduces total material usage.Service and SupportHenkel supports its LASD technology with experienced acoustic/materialsengineering, laboratory, and field service personnel. LASD applicationsystems can be easily added into existing processes.TEROSON® Fiber AbsorbersTEROSON® sound-deadening fiber absorbers are an effective solution forreducing noise. The fiber blocks the passage of the airborne noise in hollowcavities and prevents noise, vibration and harshness.u BENEFITS:• Blocks the passage of airborne noise in hollow cavities• Prevents noise, vibration and harshness (NVH)• Flame retardant

1-800-562-8483 | na.henkel-adhesives.com/hvac | 17Acoustics Labs andEngineering ServicesHenkel’s technical support team offers engineering, design,prototyping, application evaluation and testing services to helpcustomers solve NVH problems and improve machine design.• Acoustics Labs with state-of-the-art instrumentation and validation equipment for testing and analysis of noise and vibration reduction variables.• Lab Locations in each of our major regional hubs – Germany, United States, China and India.• NVH Engineering: Our comprehensive services include analysis, application solution design and application solution validation.• NVH Testing: Our world-class testing resources include acoustic material testing and machine/component testing.• NVH Simulation: We use a broad range of modeling tools for structural, acoustic, thermal and aerodynamic simulation.Our services include:NVH Analysis Acoustic Material Testing Other NVH Testing• Noise source • Damping test (Oberst, impedance, • Semi-anechoic room test • Sound pressure level• Transmission path free method) • Reverberant room test • Sound intensity/power• Contribution • Vibration test by laser meter • Field test• Frequency response • Sound absorption • Acoustic camera (holography) • Modal test • Transmission lossNVH Simulation Capabilities:SIMULATION TYPES FEA BEM SEA FEA Finite element analysis for structural and low frequency Strength P O O BEM Boundary element analysis for mid and high frequency Stiffness P O O SEA Statistical energy analysis for mid and high frequency Modal P O O Vibration P O O Noise P P P Thermal P O O

18 | HVAC Solutions

1-800-562-8483 | na.henkel-adhesives.com/hvac | 19BONDINGSOLUTIONSFaster and Lower-Cost AssemblyThe design and manufacture of HVAC units presents numerous challengesin assembly, mounting, fastening, and sealing. Henkel’s solutions enablemanufacturers to reduce or replace traditional mechanical fasteningmethods and improve the long-term durability of the assembled unit. Henkeladhesives and sealants have been specified by the world’s major HVACmanufacturers for more than 40 years.

20 | HVAC Solutions

1-800-562-8483 | na.henkel-adhesives.com/hvac | 21FUNCTIONAL COATINGSSolutions for MetalPretreatmentHenkel offers a full range of solutions for the pretreatment of HVACcomponents to clean metal, promote paint adhesion, and improvecorrosion resistance. Our solutions include conversion coatings forhigh-visibility surfaces, corrosion protection for high moisture areas,and cleaners for the removal of oils and greases.

22 | HVAC Solutions FUNCTIONAL COATINGS AND METAL PRETREATMENT SOLUTIONS THE HENKEL PORTFOLIO METAL PRETREATMENT AND CONVERSION COATINGS CLEANERS } Iron phosphate, zinc phosphate, } Maintenance manganese phosphate } Process } Industrial } N ew generation coatings } Speciality (nanoceramics) } Pickles } Strippers } L ight metal finishing (chrome, } Alkaline non-chrome technologies, anodizing) } Neutral } Conditioners BONDERITE® metal pretreatments and conversion coatings set a high standard forBONDERITE® cleaners help corrosion protection and paint adhesion.to increase efficiency, lower These high-performance, sustainableoperating costs, and simplify products can help improve your processyour daily processes. reliability and are available in multiple options for dip or spray applications.Henkel Process Services Analytic and Start-up of application process ­validation and lab testing Process s­ election Henkel analyzes the Henkel tests applications Henkel’s experts consult complete production process of your process in our with customers to for customers, reducing labs and ensures that match their individual production cycle times and Henkel products can be requirements to the right rejection rates. smoothly integrated into Henkel process. your plant.

1-800-562-8483 | na.henkel-adhesives.com/hvac | 23 COATINGS Key Henkel Processes} Electroceramic coating Henkel’s focus on innovation has led to the} A utophoretic coating development of new, more efficient surface}Water-based primer treatment processes that offer environmental benefits and reduced energy and CO2.BONDERITE® coating processes deliveranti-corrosion, friction reduction, • Henkel Nanoceramic Process:and improved heat resistance Our BONDERITE® Nanotechnologybenefits while offering a number of conversion coating provides a phosphate-freeenvironmental benefits. alternative to traditional iron phosphate. • Henkel Autodeposition Process: Our BONDERITE® M-PP autodeposition process combines metal pretreatment and finishing in one process, increasing efficiency along with energy and cost savings. Read more about these innovative processes on the following page.Process optimization Customer training EquipmentHenkel works with customers Henkel offers comprehensive All our product solutions are supportedto design simpler and more training to help our customers by a full range of dispensing equipmentefficient production processes, understand our products that can be easily integrated into yourwith a focus on meeting in detail and learn correct existing manufacturing processes.environmental and safety criteria. application methods. See page 48 for more information.

24 | HVAC Solutions FUNCTIONAL COATINGS AND METAL PRETREATMENT SOLUTIONSHenkel VALUE CREATIONNanotechnology Solutions 250,000 - ManpowerMORE SAVINGS, FEWER STEPS 225,000 - Disposal 200,000 - EnergyBONDERITE® Nanotechnology 175,000 - Water 150,000 - ChemistryThe BONDERITE® Nanotechnology conversion coating is a single-part 125,000 -zirconium-based nanotechnology, which provides a phosphate-free 100,000 - Fe-Phosphate Coating BONDERITE® Nanotechnologyalternative to traditional iron phosphate. It runs at low temperatures 75,000 -and is completely phosphate- and regulated heavy metal-free to reduce 50,000 -energy consumption and waste removal. BONDERITE® Nanotechnology 25,000 -is suitable for dip and spray applications. 0-u BENEFITS CostsThe Henkel Nanoceramic process offers significant savings inmanpower, disposal, energy, and water cost savings comparedto traditional processes:• Lower energy and water use: BONDERITE® Nanotechnology operates at ambient temperatures, reducing energy use and associated CO2• Reduced hazardous waste: Free of nickel, phosphates, VOCs and regulated chemicals• Marginal sludge formation: Significant savings in hazardous waste generation• Fewer process steps: Activation and passivation are no longer required; contact times are simultaneously reducedu TRADITIONAL MULTI-STEP PROCESSCLEANING RINSE RINSE ACTIVATION CONVERSION RINSE SEAL DI RINSE SURFACE ZINC CONDITIONING PHOSPHATEu HENKEL NANOCERAMIC PROCESSCLEANING RINSE RINSE CONVERSION DI RINSE BONDERITE® M-NT 1™

1-800-562-8483 | na.henkel-adhesives.com/hvac | 25Henkel u PROCESS ADVANTAGESAutodeposition Solutions • Unlimited throwing (wetting) power withENHANCED CORROSION PROTECTION FOR uniform coverageDEMANDING APPLICATIONS • Coats fully assembled partsBONDERITE® M-PP • Inside and outside part protection • No electrical contacts requiredThe BONDERITE® Autodeposition process delivers a highlycorrosion-resistant, thin organic coating, while increasing process VALUE CREATIONefficiency over traditional finishing methods. It combines metalpretreatment and finishing in one process, providing a lasting finish 600,000 -– both inside and outside of parts. 500,000 -u BENEFITS 400,000 -Henkel’s Autodeposition process provides substantial savings comparedto traditional e-coating methods: 300,000 -• Requires significantly less manpower and equipment, less cycle 200,000 - Manpower time, energy, part rework, and handling Disposal 100,00 - Energy• Reduced energy: BONDERITE® M-PP and powder coating topcoats Water are “co-cured” in a single oven, significantly reducing energy 0- Other material requirements and the production footprint Cost Chemistry• Environmental benefits: No toxic heavy metals, very low Volatile Organic Compounds (VOCs) Traditional BONDERITE® M-PP u TRADITIONAL MULTI-STEP PROCESS CLEANING RINSE RINSE ACTIVATION CONVERSION RINSE RINSE SEAL DI RINSEINORGANIC PHOSPHATING SURFACE ZINC CONDITIONING PHOSPHATE u HENKEL AUTODEPOSITION PROCESS CLEANING RINSE RINSE DI RINSE COATING RINSE RINSE SP. DIP BONDERITE® WATER REACTION PRODUCT LINE SUPPORT CLEAN CLEAN M-PP RINSE RINSE Henkel’s BONDERITE® team is made up of chemists, engineers, application specialists and pilot plant facilities that can assist Ion exchange you in the evaluation, design and installation of autodeposition coating processes. For more information, please contact your Takt time Henkel representative for assistance. bottleneck: 3 min.

26 | HVAC Solutions FUNCTIONAL COATINGS AND METAL PRETREATMENT SOLUTIONSFunctional CoatingEquipment SolutionsOver the past 30 years, Henkel has designed, built andintegrated advanced equipment solutions to optimize theapplication of metal pretreatment products, providing trusted,high quality services to our customers. We offer a completeline of application equipment, process controls, pretreatmentsupport equipment and other specialty systems that can be easilyintegrated into your existing manufacturing processes.

1-800-562-8483 | na.henkel-adhesives.com/hvac | 27Henkel’s equipment systems include: BONDERITE® equipment package• Process Control Systems: Our LINEGUARD® control systems BONDERITE® equipment supports the complete bath management streamline process steps, increase efficiencies, and improve process. Baths can be analyzed precisely, and adjusted efficiently or overall quality. We can demonstrate washer chemical savings even automatically. Remote access and monitoring is also available. of 10-25%, water usage savings of 5-30%, and quality improvements (reduced paint line rejections) of up to 10% u BENEFITS: after LINEGUARD® system installations. • Linear and constant bath management - Solid state - Programmable logic controller (PLC) • Improved coating quality - PC based logic controller • Increased safety• Pretreatment Support Equipment: The right support equipment can maximize process efficiencies, recycle • Process cost reduction processing solutions for longer bath life, reduce fresh water requirements, and minimize waste loading. • Documented and recorded process parameters - Chemical metering pumps • Monitoring of process costs and chemicals - Air diaphragm pumps - Level controls - Spray nozzles - Coalescing oil separators - Ion exchange• Test Equipment and Data Management Systems: Essential for good manufacturing quality control, our test equipment and data management systems are developed in close collaboration with our customers and fully supported by our team of equipment engineers.• Equipment field service support• Customized equipment solutions and systems

28 | HVAC Solutions

1-800-562-8483  |  na.henkel-adhesives.com/hvac | 29EQUIPMENT &ENGINEERINGSOLUTIONSDependable Equipment,High-Quality ServicesHenkel provides a complete line of rugged and dependabledispensing systems for both one- and two-component adhesivesand sealants. Our engineering services range from design andproduct development to simulated testing of the manufacturingprocess and dispensing trials. In a design-through-assemblypartnership, no one adds value like Henkel.

30 | HVAC Solutions EQUIPMENT SOLUTIONS LOCTITE® PRODUCT IDH NUMBER USED TO DISPENSE PACKAGE TYPES & SIZES VISCOSITY RANGE APPLICATION CONSUMABLES – DISPENSE ACCESSORIES BOTTLE DISPENSINGVOLUMETRIC DISPENSING 50 ml Hand Pump 608966 Retaining Compounds, 50 ml bottle Low to Medium Manual Dispense Tips and 250 ml Hand Pump 88631 Threadlockers 250 ml bottle Accessories TUBE DISPENSING 50 ml-F Tube 1083845 Thread Sealants, 50 ml tubes Low to High Manual N/A Squeeze Gasketing Compounds Dispenser LOCTITE® PRODUCT IDH PRESSURE USED TO DISPENSE PACKAGE TYPES & SIZES VISCOSITY LOW LEVEL CONSUMABLES NUMBER REGULATION RANGE SENSING – DISPENSE BOTTLE DISPENSING ACCESSORIES Integrated Semi-Automatic 1390322 0 to 15 psi Gel Adhesives, 250 ml bottle Low to Yes Dispense Tips Dispenser Viscosity Instant Adhesives, 1 lb. bottle Medium Yes and Accessories >3,000 cP Light Cure/Acrylics, Retaining 1 liter bottle Medium Compounds, Threadlockers 2 kg bottle to High 200 g squeeze tube 1390321 0 to 100 psi ViscosityPRESSURE TIME DISPENSING 0 to 3,000 cP LOCTITE® 209685 0 to 15 psi Gel Adhesives, 250 ml bottle Low No BOND-A-MATIC® 218323 0 to 100 psi Instant Adhesives, Light 1 lb. bottle Medium No 3000 Dispenser Cure Acrylics, Retaining 1 liter bottle to High Compounds, Threadlockers 2 kg bottle LOCTITE® 200 g squeeze tube BOND-A-MATIC® 3000 Dispenser The LOCTITE® Rotospray™ 9000 Applicator is a pneumatically powered applicator used for applying 360-degree beads of fluid on LOCTITE® Rotospray™ the inside diameter of any surface or threaded hole. Common materials applied are retaining compounds, threadlockers, activators/ 9000 Applicator primers and oils. Common applications are engine cup plug sealing, bearing retaining and motor magnet bonding. LOCTITE® PRODUCT IDH PRESSURE USED TO DISPENSE PACKAGE TYPE & SIZES VISCOSITY LOW LEVEL CONSUMABLES – NUMBER REGULATION RANGE SENSING DISPENSE ACCESSORIES ONE-PART DISPENSING – PNEUMATIC HD10 300 ml Pneumatic 1714379 0 to 60 psi Gel Cyanoacrylates, 300 ml cartridges Medium No Cartridge Dispenser 250052 Anaerobic Gasketing, 250 ml tubes to High Light Cure/Acrylics, Silicones Soft Press HandHeldSAUSAGE/CARTRIDGE DISPENSING Pneumatic Applicator 0 to 125 psi Adhesive Packaged Soft Pack Low to High N/A 582416 – Soft in Soft Packs Press Pneumatic TEROSON® Multipress Applicator Nozzle (1) Telescopic Dispenser 142241 0 to 145 psi Sprayable SMP Adhesives 300 ml cartridges Low to High N/A TEROSON® Powerline II 547882 –Pneumatic 300 ml Dispenser 960304 0 to 100 psi MS Polymer Polyurethane 300/310 ml Medium to N/A Spray Applicator LOCTITE® PUMP-A- cartridges Very High Nozzle Kit (12) BEAD™ II Dispenser 850 ml cartridges Medium Cartridge Accessories to High 209687 60 to 100 psi LOCTITE® brand Flange Sealants

1-800-562-8483 | na.henkel-adhesives.com/hvac | 31 LOCTITE® PRODUCT IDH USED TO DISPENSE PACKAGE TYPE & SIZES MIX RATIOS VISCOSITY RANGE TYPE NUMBER TWO-PART DISPENSING 50 ml Dual Cartridge 720228 Two-Component Epoxies, 50 ml dual cartridge 1:1, 2:1, 4:1 Low to High Manual Manual Applicators 1034026 Urethanes, Methacrylates S-50 dual cartridge 10:1 200 ml/400 ml Dual Cartridge 218483 Two-Component Epoxies, 200 ml dual cartridge 1:1, 2:1 High to Paste Manual Manual Applicators Urethanes, MethacrylatesDUAL CARTRIDGE DISPENSING 218312 400 ml dual cartridge 1:1, 2:1 High to Paste Pneumatic 200 ml/400 ml Dual Cartridge Two-Component Epoxies, Pneumatic Applicators 478600 Urethanes, Methacrylates 490 ml dual cartridge 10:1 SHOT SIZE RANGE LOCTITE® DuraPump™ Two-Part Epoxies, 0.2 ml up to 26 ml depending Programmable Meter Mix System 218315 Two-Part Polyurethanes, 200 ml dual cartridge 1:1, 2:1 on ratio selected 218311 Two-Part Acrylics, 400 ml dual cartridge 1:1, 2:1 470572 Two-Part Silicones 490 ml dual cartridge 10:1 1041635 Any, excluding Custom dual cartridges ROBOTIC SYSTEMS ADDITIONAL EQUIPMENT OFFERINGS Henkel offers a full line of bench top Gantry and Scara robots for all of your automation needs. These systems integrate directly with all of our LOCTITE® brand dispensing and curing equipment and allow manufacturers to reliably dispense difficult patterns onto complex surfaces with ease and efficiency. DISPENSE VALVES, Henkel features a robust line of precision dispense systems, valves, reservoirs RESERVOIRS AND and controllers specifically designed to meet various manufacturing needs for any handheld, bench top, stationary work cell or fully automated production process. CONTROLLERS Henkel offers a comprehensive line of LOCTITE® precision mix nozzles, gasket rollers, dispense tips and syringe barrel components for all of MIX NOZZLES your single-component or two-part adhesive dispensing needs. DISPENSE TIPS, ROLLERS Henkel specializes in high-quality customized equipment solutions for AND NEEDLES difficult applications. Our custom high-flow meter mix systems provide simple, accurate and reliable metering equipment. These systems are easy CUSTOM to use and ruggedly designed to keep maintenance to a minimum. EQUIPMENT Our customized high viscosity paste pump systems are specifically designed to dispense paste products packaged in 5-gallon open-top pails up to 55-gallon drums. Pump ratios can be tailored for pumping medium to high viscosity paste products. The LOCTITE® UV curing conveyor is a benchtop, ultraviolet curing conveyor that produces high-intensity ultraviolet energy in the UVA, UVB and UVC spectral region. This system can be integrated into an automatic or semiautomatic production line for cure-on-demand assembly.For specific information on the equipment offered in the categories above or to see the full LOCTITE® equipment product line, please contact your local Henkel representative.

32 | HVAC Solutions ENGINEERING EXPERTISEEngineered for your applicationsHenkel offers complete engineering services for projectsdemanding expertise and support beyond the limits of our standardtechnical services. Our engineers and scientists can provide thefollowing value-added services:• On-site engineering assistance• Joint product development programs• Prototype testing, fixture preparation and consultation• Contract lab services and testing• Custom formulationsServices:Custom test fixtures and protocols: Henkel can perform anarray of rigorous strength tests to determine whether thecustomer’s application and the adhesive criteria can hold up.Custom test fixtures and protocols can be developed to meetspecific end-use requirements.Prototyping capability: Our prototyping capability can providevaluable data regarding the feasibility of full-scale manufacturing.Durability and longevity testing: Our engineers can createenvironmental conditions that simulate and even exceed the mostsevere conditions. With heat aging, salt fog, humidity, and thermalcycling chambers, our engineers can provide manufacturers withconfidence in the durability and longevity of an assembly inthe field.Additional Capabilities:• Process Consultations• Device Teardowns• Custom Equipment• Line Surveys• Material Properties Testing• Surface Analysis• Process Optimization• Equipment Support

1-800-562-8483 | na.henkel-adhesives.com/hvac | 33Laboratory Evaluations: Physical Testing Lab• Adhesive bond strengths Capabilities include:• Threadlocking and thread sealing • Evaluating bulk material properties of adhesives• Gasketing and sealing• Porosity sealing u BENEFITS• Bulk material properties• Fluid immersion • A bility to conduct mechanical testing according• Accelerated aging to standard test methods and OEM specifications• Environmental exposure testing• Robotic programming/dispensing • C apable of low load to high capacity forces • Variety of fixtures available for testing variousRobotics Lab substrates and conditionsThe robotics lab dispensing capabilities enable Henkel to utilizeproduction-intent equipment for evaluation purposes. Variousfunctions include:• Full component assembly• Potting and gasketing• Conducting dispense studies for process optimizationu BENEFITS• Simulates full manufacturing capabilities using production- intent equipment• Full-scale UV and heat-cure equipment for small to large parts• Dispense stations are able to be customized for small-scale testing to larger developmental validation test requirements• Opportunity to dispense and test Henkel products on actual parts For complete product testing and engineering support, partner with Henkel to identify and validate the best adhesive solutions for your application.

34 | HVAC Solutions HENKEL CONSULTING EXPERTISE

1-800-562-8483 | na.henkel-adhesives.com/hvac | 35In addition to offering a broad product portfolio in the adhesivesindustry, Henkel provides an array of services to help our HVACcustomers optimize their manufacturing process, improve efficiencyand reduce overall costs. The following services are available worldwide:MANUFACTURING EXCELLENCEHenkel has decades of success optimizing manufacturing processes. We can analyze your completemanufacturing process and provide tailor-made recommendations on how to reduce production cycle timesand rejection rates, thereby lowering your overall costs and increasing your productivity.LAB TESTINGHenkel’s testing capabilities can provide complete data on our product recommendations. Whether youwant to analyze a single component of your production process or review the complete system, our labs canprovide all the data you need.CUSTOMER TRAININGHenkel offers a wide selection of customized training programs to help customers learn the details of ourproduct technologies and how to apply them effectively. We can also train you to use our custom- designedequipment efficiently. Our Technology Days provide additional training and demonstrations of our newestinnovations.VALUE CALCULATORSUsing our Value Calculators, our adhesives specialists can accurately analyze the total costs of your adhesiveprocesses and determine your savings potential. Simply arrange an appointment with our specialists, andthey will visit your production facilities to conduct an in-depth analysis.ANALYTICAL SERVICESHenkel provides comprehensive analysis of all steps in your manufacturing process using our own industryexperts. We will identify problem points on the production line and recommend improvements to themanufacturing process. These services can also include equipment tear-downs, surface analysis, and testing.

U.S.A. CanadaHenkel Corporation Henkel Canada CorporationEngineering Adhesives Engineering AdhesivesOne Henkel Way 2515 Meadowpine Blvd.Rocky Hill, Connecticut 06067 Mississauga, Ontario L5N 6C3Tel: 1.800.LOCTITE (562.8483) Tel: 1.800.263.5043 (within Canada)Tel: 860.571.5100 Tel: 905.814.6511Fax: 860.571.5465 Fax: 905.814.5391na.henkel-adhesives.com/hvacAll marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere.® = registered in the U.S. Patent and Trademark Office. © 2016 Henkel Corporation. All rights reserved. 15828/LT-8247 (11/16)


Like this book? You can publish your book online for free in a few minutes!
Create your own flipbook