2723 - Abbey Forged Products - AFP Brochure Single Pages

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CONTENTSA Passion For SteelPride In The PastPurpose For The FutureOur ProductsSawingForgingHeat TreatmentMachiningTesting & NDTExpress ServiceVision for the futureContactNORSOKM650 CONTINUED BESPOKEREV4APPROVED INVESTMENT PRODUCTSMANUFACTURER INNEWPLANT DESIGNED TO ENHANCE & MACHINERY MATERIAL PROPERTIES 3

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A PASSION FOR STEEL“To exceed our clients expectations inquality, delivery and cost through c ontinuousimprovement and customer interaction for thelong term sustainable g rowth and profitabilityof the business.”Abbey Forged Products Offering competitive lead OVER 30 YEARSis one of the UK’s leading times from just seven days, EXPERIENCEforgemasters. With over 30 Abbey Forged Products give MANUFACTURINGyears of experience in forging, customers the advantage of an BESPOKEAbbey are specialists in express service enabling them FORGINGScreating bespoke products to react when it matters most,using using traditional open setting them apart from otherdie techniques. forgemasters around the world.Manufacturing high integrity Over their 30 years’ experienceassured parts such as flanges, within the industry Abbeyblinds, blocks and rings in Forged Products have workedvarious materials including closely with major endCarbon, Stainless, Duplex, users and OEM’s, gainingSuper Duplex and Nickel Alloy approval from BP, Exxon &our core grades being LF2, F65, Statoil for the new NORSOKF44, F51, F53, F55, 625, 718, M650 REV 4 qualification,725 & X750 all from our central covering Duplex, Super Duplexlocation in the UK. and 254SMo/F44. 5

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PRODUCTS Square Bar Abbey Forged Products are able to manufacture a variety Round Bar of products, including but not limited to: Block Flat Disc Ring Thermowell Flange Anchor FlangeMATERIAL Please find below Abbey Forged Products present range of materials that are currently stocked:Carbon & Low Alloy Steels070M20 605M36 722M24 826M40 ASTM A105 18CrNiMo7-6 826M31 ASTM A350 LF2 535A99 832M13070M55 655M13 815M17 835M15 ASTM A350 LF3 709M40 A694 F70 A182 F347080M40 665M17 817M40 835M30 A182 F317 A182 F321 A182 F347H A182 F317L A182 F321HHigh Yield Carbon Steels FV520B AISI 4140 Alloy 825A694 F42 A694 F52 A694 F60 A694 F65 AISI 8630 F6NM Alloy X750Stainless Steels 17/4PHA182 F44/6Mo A182 F304H A182 F316L A182 F316LNA182 F304L A182 F310 A182 F316H A182 F316TiA182 F304L A182 F316Duplex & Super Duplex SteelsA182 F51 A182 F53 A182 F55Low Alloy Steels for High Temperature ServiceA182 F5 AISI 4145 A182 F11 A182 F91A182 F22 A182 F9 A182 F12 AISI 4130Nickel AlloysAlloy 400 Alloy 625 Alloy 718 Alloy 725Martensitics410 416 420S29/S37 440C 7

SAWING IN HOUSE CUTTING, UP TO The first process in 800MM SECTION Abbey Forged Products’ manufacturing process is sawing. With a wide range of band saws on site they are capable of cutting sections up to 800mm in all grades of metal, from carbon to nickel alloy. Having these facilities on site ensures we are able to meet short lead times and customer deadlines.8

FORGINGAbbey Forged Products have in open die forging, Abbey OPEN DIEdeveloped a superb reputation Forged Products have a large FORGING UP TOwith the world’s leading oil range of hammers, capable of 1800 KILOSand gas companies such as manufacturing weights from 1BP, Exxon and Statoil, for to 1800 kilos.their forging capabilities.Abbey have perfected forgingpractices that enhance thematerial’s natural properties,so they can be used in harshenvironments. Specialising 9

HEAT TREATMENT One of the most critical parts of • Annealing FURNACES UP Abbeys manufacturing process • Normalising TO 10 TONNES is heat treatment, giving • Quench & Temper MAX LOAD WITH the material its mechanical • Solution Annealing BOTH WATER & characteristics. Abbey has a • Stabilise Annealing OIL QUENCHING range of heat treating furnaces, • Age Hardening FACILITY approved to API 6A, ASTM • Precipitation Hardening A991 and NORSOK M650 Rev 4 amongst others, with both Water and Oil quench mediums. The various treatments we can carry out are as follows:-10

MACHININGThe machining list at Abbey The machining process can PROOFMACHININGForged Products is extensive be used to reduce material FACILITY CAPABLEdue to on-going investment in sections prior to heat OF TURNING,this area. They have ensured treatment to optimise the BORING & MILLINGthey have the right machines mechanical characteristics, oravailable to complete the to manufacture product thathighest precision machining to require a uniform size, makingmeet all our customer’s needs, them ideal for further CNCfrom milling machines to centre machining.and turret lathes. 111

TESTING & NDT The onsite testing facility holds The final part of the ISO 17025 ISO17025 accreditation and manufacturing process at ACCREDITED is maintained to the highest Abbey Forged Products is NDT. TEST HOUSE possible standards. Our technicians are trained to meet international standards Abbey Forged Products have in testing covering the an extensive list of testing following areas: capabilities, which include: • Ultrasonic Testing • Tensile Testing up to 700c • Dye Penetrant Inspection • Impact testing to -196c • Magnetic Particle inspection • Micrographic testing • Ferritscope Examination • Corrosion testing • Positive Material Identification • Chemical Analysis • Hardness Testing122

EXPRESS SERVICEAt Abbey Forged Products The Express Service gives DELIVERIESall parts of the manufacturing customers the option to be WITHIN 7process are carried out on their able to react to situations and WORKING DAYSmain site in Sheffield. This gives implement the solution before VIA OUR EXPRESSthem the ability to produce they become critical. SERVICEforgings within seven days aspart of their Express service;unique within this industry.All materials from the rangecan be supplied as part of thisservice and receive a full 3.1certification from our widevariety of stock grades. 13

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VISION FOR THE FUTURE.The company’s vision is to This philosophy will not only latest technology, plant andbecome a market leader in see improvements in the overall machinery maximising ourthe supply of forgings to the Oil expertise but will help staff to operational efficiency.& Gas, Aerospace and Nuclear grow into senior positions formarkets. Growth will be organic long term careers and is drawn Pushing past a traditionalwith a planned and very closely directly from the companies relationship with our clientsmanaged increase in the values; Integrity, Respect, we will go further by workingcompanies’ size and resources Passion, Excellence, Teamwork, with our customers, developingwhilst maintaining its core Service and Empowerment. improved manufacturingvalues and family ethos. We will techniques, investing andcompete on quality and service Continual reinvestment has building our business aroundand not cost leadership. been the company’s practice the customer’s needs. over the years, a policy thatA big part of the growth will continue into the future by A MARKET LEADERstrategy will be increased levels ploughing back profits year IN THE SUPPLYof employee engagement, on year, leading to growth of OF FORGINGSencouraged through individual production capabilities and TO THE OIL &learning and development plans sales revenues of the business GAS, AEROSPACEto actively be engaged in key though modernisation and AND NUCLEARareas throughout the company. continuous investment in the MARKETS 15

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ABBEY FORGED PRODUCTSBeeley Wood WorksBeeley Wood LaneSheffield S6 1NDEnglandT +44 (0)114 231 2271F +44 (0)114 232 4983E [email protected] in England and Wales.Company Registration No: 1644542 117

ABBEY FORGED PRODUCTS Beeley Wood Works Beeley Wood Lane Sheffield S6 1ND England T +44 (0)114 231 2271 F +44 (0)114 232 4983 E [email protected] Registered in England and Wales. Company Registration No: 164454218