W <sunlock logo-01.png> Commercial Solar Mounting Solutions www.sunlock.com.au
Australia’s Leading Commercial Solar Panel Mounting Systems SUNLOCK is the leading The innovative design has a manufacturer of commercial solar significantly higher strength-to- mounting solutions in Australia. weight ratio, outweighing any other product on the market. This SUNLOCK products are designed superior design can be adjusted and engineered in Australia by and expanded to suit any size job specialised commercial installers on any roof. who have first-hand knowledge of installation requirements. Our product is backed by a 25 year warranty and is fully compliant The unique C-Channel Rail with the Australian/New Zealand design and amplified frame Standard on Wind Actions AS/ strength allows for greater spans NZS1170.2, making it suitable for a on challenging rooftops which wide variety of building types and significantly reduces installation climatic zones. time. 2
Table of Contents ABOUT US SUNLOCK Advantages...................................................................... 4 Unique Product Features................................................................. 6 Our Engineering Service.................................................................. 7 MOUNTING SOLUTIONS Flush Configuration............................................................................ 8 East West Configuration - Landscape Fixed Tilt...................10 North Configuration - Landscape Fixed Tilt..........................12 North Configuration - Portrait A-Frame..................................14 Accessories...........................................................................................16 Catalogue 2022 3
The SUNLOCK Advantages A Commercial focused product Exceptional service The innovative design has a significantly Our team will plan, engineer and deliver higher strength-to-weight ratio, according to your needs and will provide outweighing any other product on the a ‘turn key’ solution to any commercial market. This superior design can be projects adjusted and expanded to suit any size job on any roof. Reduced Installation Costs Quality and Safety Sunlock installation systems are specifically Only 6000 series Aluminium and Stainless designed to make installation quick ang steel are used for enduring the toughest easy. Simple installation combined with conditions. All products comply with quality materials means cost savings across Australian/New Zeaand Standard on wind short term and long terms installations. actions. AS/NZS1170.2:2011 (R2016) 25 Year Warranty National Distribution Sunlock offers a 25 year warranty on all products. The team at SUNLOCK backs All Freight is directly managed by Sunlock the engineering and manufacturing of with warehouses located in all states across all products offering customers complete Australia. peace of mind. Certifications A comprehensive selection of concealed roof sheets certified – Lysaght Klip-Lok 700 Hi-strength®, Stramit Speed Deck Ultra®, Revolution Revklip 700®, Lysaght Klip-Lok 406®, Lysaght Longline 305®, Metroll Metlok 700®, Kingspan KS1000 RW (Trapezoidal Roof), Lysaght Klip-Lok 700 Classic®. New structural design wind codes applied according to Australia and New Zealand Wind Code AS/NZ1170.2:2021. 44
Catalogue 2022 5
Unique Features for Commercial Designing and Manufacturing is the core of our business. We pride ourselves on our innovative new products and our market delivery time. Sunlock's team takes customer feedback seriously so that the product can be adapted to meet specialised customer needs. This allows us to maintain our leading position in offering the most time efficient and easy to use product on the market. Plus, our products are IP protected to ensure its unquiness. C Channel Rail Our unique C-Channel rail is the strongest commercial racking system on the market. Allows for longer rail spans on commercial installations. Built in cable management-Add our SUNLOCK channel lid to protect your cables from the elements. Can be used as cable tray on commercial installations and is more effective than traditional cable tray. L joiners and T joiners are available for L-Joints and T-joints. Channel can fit up to 16 pairs of twin 4 mm cables. 6
Integrated Earthing Solution Built in earthing on all our Sunlock panel clamps. Spring loaded mechanisms on our tilt systems. No more placing, lifting and fidgeting to install earth plates under panels, just position the panel and tighten. ng to install earth plates under panels, just position Dual Fixing Foot Designed for structurally challenging roof tops. Stronger hold for Edge and Corner Zones. Achieve longer spans between purlins. Designed for Commercial Installation. Adjustable End Clamp S4u5mitsmvarious panel frame sizes, ranging from 30mm - Quick and easy to install. Easily adjustable. Engineering Services SUNLOCK products are backed by independent Engineering firms to confirm all products are structurally safe and complies with Australian regulations. SUNLOCK offer site specific engineering support service for all sunlock customers as part of our service. Sunlock also designs and manufactures site specific ground mount solutions on large scale commercial projects. Catalogue 2022 7
FLUSH CONFIGURATION Features & Benefit • Allows for installing both along or perpen- dicular to the purlins • Quickest Flat to roof commercial system on the market • Channel management C-Channel rail • Our systems allow up to 2000mm spans • Mid-clamp design with built in earth • For structural challenging roof top with only 2 rails • Save a minimum of 15% on installion time installations with and costs. 8
Components SLSCC3 SLCL3 Channel and Lid Sunlock Standard Commercial Sunlock Channel Lid • Channels are available in 4.4m lengths with custom Channel )Optional( length available for large scale projects • Our C chanel rail system allows for Cable Management with lid to protect your cabling • Advance engineered U shape structure with great strength Channel Foot and Joiner • Innovative foot design - Rail clips into foot • Self-tapping screw includes EDPM sealing washer • Dual hole channel foot availble to accommodate for harsh roofing conditions and longer spans • External Joiner for secure channel connection SLCF2/SLCF3 SLCJ2 Sunlock Channel Foot Sunlock Channel Joiner SLCEC-3040 SLCMC-3040 Mid Clamps and End Clamps Sunlock Commercial End Clamp Sunlock Commercial Mid Clamp • Recommended clamping range: 30-40mm • Innnovative self earthed-pin built in, reducing dangling earthing plate component. • Base nut automatically locks into channel when tightened Earthing terminal and Isolator Cover SLCET2 SLCIBC • Sunlock earthing terminal Sunlock Earthbonding Terminal V.2 Sunlock Comercial Isolater Bracket • One Isolator cover suits all configuration (Flush, East- with Cover West, North) • Earthing mechanism allow for multiple cables TECHNICAL DATA FLUSH CONFIGURATION Application* • Flat roofs ≤ 5°, Trimdek, Longline, Kliplok, Corrugated, Trapezoidal. • For other rooftop conditions, we can assess your rooftop specifically. Installation type • Flush to the roof surface Condition • Wind Region A, B, C, D, NZ • Terrain Category 1, 2, 3, 4 Requirements • Permissible module dimensions (L × W × H): 1700- 2400 × 991 -1300 × 30 - 40 mm Maximum weight • 15 kg/m² Fixing type • Penetrative Fixings/Non Prenetrative Material • Mounting rails, and Clamps: Aluminium AL/6005-T5, AL/6106-T6, ZAM UNO • Water Isolating Gromet: EDPM *We provide site specific engineering report for all Sunlock customers Catalogue 2022 9
EAST WEST CONFIGURATION LANDSCAPE FIXED TILT Features & Benefit • 10º East West Configuration • Can be installed both perpendicular or • Quick and easy install parallel to the purlins • A system that provides optimal surface • Designed for Australian rooftop installation utilisation and yields increased production • Allows for micro inverter or optimizer • Designed with aerodynamic considerations installation on the tilt legs (pre-drilled holes) to reduce loads on the roof. 10
Components SLSCC3 SLCL3 Channel and Lid Sunlock Standard Commercial Sunlock Channel Lid • Channels are available in 4.4m lengths with custom Channel )Optional( length available for large scale projects • Our C chanel rail system allows for Cable Management with lid to protect your cabling • Advance engineered U shape structure with great strength Channel Foot and Joiner SLCF2/SLCF3 SLCJ2 • Innovative foot design - Rail clips into foot Sunlock Channel Foot Sunlock Channel Joiner • Self-tapping screw includes EDPM sealing washer • Dual hole channel foot availble to accommodate for 10 degree tilt leg set • Clamping range 30-40mm harsh roofing conditions and longer spans • Innnovative self earthed-pin built in, reducing dangling • External Joiner for secure channel connection earthing plate component. SLCTL2-10 • Base nut automatically lock into channel when tightened SunLock Commercial Tilt Leg 10º • Spring loaded panel clamps for easy installation. • East-West system preassembled using 2 tilt legs back to )Assembled as East West( back Earthing terminal and Isolator Cover SLCET2 SLCIBC • Sunlock earthing terminal Sunlock Earthbonding Terminal V.2 Sunlock Comercial Isolater Bracket • One Isolator cover suits all configuration (Flush, East- with Cover West, North) • Earthing mechanism allow for multiple cables TECHNICAL DATA FLUSH CONFIGURATION Application* • Flat roofs ≤ 5°, Trimdek, Longline, Kliplok, Corrugated, Trapezoidal. • For other rooftop conditions, we can assess your rooftop specifically. Installation type • Tilted to the roof surface Condition • Wind Region A, B, C, D, NZ • Terrain Category 1, 2, 3, 4 Requirements • Permissible module dimensions (L × W × H): 1700- 2400 × 991 -1300 × 30 - 40 mm Maximum weight • 15 kg/m² Fixing type • Penetrative Fixings Material • Mounting rails, and Clamps: Aluminium AL/6005-T5, AL/6106-T6, ZAM UNO • Water Isolating Gromet: EDPM *We provide site specific engineering report for all Sunlock customers Catalogue 2022 11
NORTH CONFIGURATION LANDSCAPE FIXED TILT Features & Benefit • Quick and easy install • Allows for microinverter or optimiser • 2 configurations. 10º or 15º • A system for structurally challenging roof- installation on the tilt legs (pre-drilled holes) • Can be installed both perpendicular or tops with wide spanning pulins • Streamline Sunlock Design parallel to the purlins • Allow for cable tray to be run on the tilt legs • Perfect for North or south facing roof - predrilled hole on leg • Less moving parts resulting in less installing time 12
Components SLSCC3 SLCL3 Channel and Lid Sunlock Standard Commercial Sunlock Channel Lid • Channels are available in 4.4m lengths with custom Channel )Optional( length available for large scale projects • Our C chanel rail system allows for Cable Management with lid to protect your cabling • Advance engineered U shape structure with great strength Channel Foot and Joiner • Innovative foot design - Rail clips into foot • Self-tapping screw includes EDPM sealing washer • Dual hole channel foot availble to accommodate for harsh roofing conditions and longer spans • External Joiner for secure channel connection SLCF2/SLCF3 SLCJ2 Sunlock Channel Fool Sunlock Channel Joiner SLCTL2-10 SLCTL2-15 10 degree and 15 degree tilt leg set SunLock Commercial Tilt Leg 10º SunLock Commercial Tilt Leg 15º • Clamping range 30-40mm • Innnovative self earthed-pin built in, reducing dangling earthing plate component. • Base nut automatically lock into channel when tightened • Spring loaded panel clamps for easy installation. Earthing terminal and Isolator Cover • Sunlock earthing terminal • One Isolator cover suits all configuration (Flush, East- West, North) • Earthing mechanism allow for multiple cables SLCET2 SLCIBC Sunlock Earthbonding Terminal V.2 Sunlock Comercial Isolater Bracket with Cover TECHNICAL DATA FLUSH CONFIGURATION Application* • Flat roofs ≤ 5°, Trimdek, Longline, Kliplok, Corrugated, Trapezoidal. • For other rooftop conditions, we can assess your rooftop specifically. Installation type • Tilted to the roof surface Condition • Wind Region A, B, C, D, NZ • Terrain Category 1, 2, 3, 4 Requirements • Permissible module dimensions (L × W × H): 1700- 2400 × 991 -1300 × 30 - 40 mm Maximum weight • 15 kg/m² Fixing type • Penetrative Fixings Material • Mounting rails, and Clamps: Aluminium AL/6005-T5, AL/6106-T6, ZAM UNO • Water Isolating Gromet: EDPM *We provide site specific engineering report for all Sunlock customers Catalogue 2022 13
NORTH CONFIGURATION PORTRAIT A-FRAME Features & Benefit • Less moving parts resulting in less installing time • Adjustable 10º - 15º Portrait tilt • Built in cable management • Can be installed both perpendicular or • Specifically designed for larger panels parallel to the purlins • Preassembled with channel feet - Adjust and • A system for structurally challenging tighen rooftops with wide spanning pulins • Slotted bottom rail suited to multiple purlin • Can be used for east west configuration spans 14
Components SLSCC3 SLCL3 Channel and Lid Sunlock Standard Commercial SunLock Channel Lid • Channels are available in 4.4m lengths with custom Channel )Optional( length available for large scale projects • Our C chanel rail system allows for Cable Management with lid to protect your cabling • Advance engineered U shape structure with great strength Channel Foot and Joiner • Innovative foot design - Rail clips into foot • Self-tapping screw includes EDPM sealing washer • External Joiner for secure channel connection SLCF2 SLCJ2 Sunlock Channel Foot Sunlock Channel Joiner SLAFK-1700 Portrait A-frame adjustable tilt 10º - 15º SunLock Commercial Portrait A-Frame Kit • Specifically designed for commercial installations • Fits up to 2.15M 72 cell panels • Slotted bottom rail for adjustable purlin spacing • Preassembled with channel feet - adjust and tighten • Can be Installed parallel or perpendicular to purlins • Quick and Easy to install Earthing terminal and Isolator Cover SLCET SLCIBC • SUNLOCK earthing terminal Sunlock Earthbonding Terminal V.2 Sunlock Comercial Isolater Bracket • One Isolator cover suits all configuration (Flush, East- with Cover West, North) • Earthing mechanism allow for multiple cables TECHNICAL DATA FLUSH CONFIGURATION Application* • Flat roofs ≤ 5°, Trimdek, Kliplok, Corrugated, Trapezoidal. • For other rooftop conditions, we can assess your rooftop specifically. Installation type • Tilted to the roof surface Condition • Wind Region A, B, C, D, NZ • Terrain Category 1, 2, 3, 4 Requirements • Permissible module dimensions (L × W × H): 1700- 2400 × 991 -1300 × 30 - 40 mm Maximum weight • 15 kg/m² Fixing type • Penetrative Fixings Material • Mounting rails, and Clamps: Aluminium AL/6005-T5, AL/6106-T6, ZAM, UNO • Water Isolating Gromet: EDPM *We provide site specific engineering report for all SUNLOCK customers Catalogue 2022 15
PART NO. PART NO. SLCF3 SLTPB SUNLOCK Channel Foot 2 SUNLOCK Trapezoidal Bracket • Designed for Structurally • Solution for King Span foam Challenging roof tops roof • Stronger hold for Edge and • EDPM pad and washers for Corner Zone extra water proofing • Allows for longer spans • Specifically designed for • 304 Stainless steel for extra strength for screws commercial installtions PART NO. PART NO. SLLOL2 SLKLK2 SUNLOCK Roof Clamp LONGLINE SUNLOCK Kilp-lok 406 & 700 • EDPM Padding included for • Symmetric design to optimise the pull out extra friction capacity. • 406 and 700 interchangable • Strong and Robust design PART NO. • High Strength to weigh ratio SLCET2 PART NO. SunLock Commercial Earth SLCET-CT Bonding Terminal SunLock Commercial Cable Tray • C-Channel earth terminal Earth Terminal • Dual sided cable entry • Cable tray earth terminal PART NO. • Fits 25mm cables SLCET PART NO. SUNLOCK Earthbonding Terminal SLCET3 • Exceptionally well SunLock CMC Two Wire Earth protection on copper from Bonding Terminal corrosion • Commercial earth terminal • Fits 25mm cables • Can be used to clamping walkways down onto rail PART NO. • Recommended for Coastal SLCIBC Installations SunLock Commercial Isolater PART NO. Bracket with Cover SLCIBC2 16 SunLock Commercial Isolater Bracket with Cover - fully enclosed • Enclosed on all sides • Comes preassembled
PART NO. PART NO. SLCTIC SLCTEC Thin Flim Inner Clamp - Thin Flim End Clamp - SLCTIC-3.8/9/L150 SLCTEC-3.8/9/L150 • Length 150mm • Length 150mm • Suitable for glass pannels • Suitable for glass pannels with thickness of 3.8-9mm with thickness of 3.8-9mm PART NO. PART NO. SLCN SLCC4 Channel Nut and Bolt SunLock Panel Cable Clip • Specially designed Nut • Clip firmly to the panel shape that locks into the rail • Irreversible mechanism. as you tighten • Clips in with ease • M8 x 25mm bolt PART NO. • Used to install optimizers, SLRS-B8 microinverters and cable tray SUNLOCK x BREMICK 14g x 80mm B8 Coating Tek Screw & EDPM PART NO. • Class 5 and above rating SLCLJ & SLCTJ • Suitable for installation SunLock Commercial Chanel within 50m coastal of coastal Joiner area • L shape joiners and T-shape PART NO. joiners for cable wiring purposes SLEG • Light and Easy to install EDPM Gromet PART NO. • Improved water sealing effect SLEG-12 • countersunk underneath EDPM Gromet 12mm thickness the foot for extra waterproofing • Extra thickness to lift up components PART NO. • Suitable to sit under both SLEC Channel feet and A-frame SunLock Commercial Chanel End PART NO. Cap SLARC • Rail End Caps • High Visibilty for safety and SUNLOCK Arc Shape Rubber highlighting end zones • Designed for Corrugated roof • Self adhesive for easy attachment • provide support for upright installation on corrugated roof Catalogue 2022 17
W NOTES WHAT TO LEARN MORE? For further information contact Sunlock on 1300 655 554 or [email protected]. 18
W <sunlock logo-01.png> MEDNEAGSNIIUGNFNEAECRTINUGRE SSUERPVPILCYE Call 1300 655 554 www.sunlock.com.au 7 Audsley St, Clayton 3169 Victoria.
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