Kaltenbach KC1221 Presentation

Coping Robot KC1221- Powered by HGG

Kaltenbach coping KC1221 Basic specifications

Kaltenbach coping KC1221 Basic specifications • 6 axis Staubli robot + 2 external axis • 3 laser scanners for shape and size • 1 laser scanner for length and position • Most powerful software on the market • DSTV, NC and STEP import

Kaltenbach coping KC1221 3D laser measurement • The triangulation scanner measures material in sections. • The scanning is executed within the cutting area and is performed in one, continuous cycle – saving burner-on time. • No Probing or point measurement Necessary!

Kaltenbach coping KC1221 3D laser measurement • 360 degrees laser scanning for square and rectangular hollow sections ( SHS/RHS) • SHS/RHS = 3D object in stead of 4 plates • SHS/RHS cutting with only 2 ignitions

Kaltenbach coping KC1221 Full 3D cutting

Kaltenbach coping KC1221 3D laser measurement

Kaltenbach coping KC1221 3D laser measurement 3D Cutting Path Compensation compensation Cutting path is adjusted automatically to compensate for any material deformations

Kaltenbach coping KC1221 Freedom to create

Kaltenbach coping KC1221 Freedom to create

Kaltenbach coping KC1221 Applications

Kaltenbach coping KC1221 Applications

Kaltenbach coping KC1221 Applications

Kaltenbach coping KC1221 Applications

Kaltenbach coping KC1221 Applications

Kaltenbach coping KC1221 Applications

Kaltenbach coping KC1221 Applications • Marking of text • Marking of reference lines • Marking of footprints

Kaltenbach coping KC1221 Bolt holes up to excecution class 3

Kaltenbach coping KC1221 Bolt holes up to excecution class 3

Kaltenbach coping KC1221 Intelligence to increase your output and decrease your cost • Intelligent cutting routines to reduce grinding on ratholes and near flange copes • Smart cutting and nesting methods reduce the number of ignitions by minimum 50% per beam end and maximize the productivity • Only 1 ignition for marking a full row of text and numbers • Smart 3D nesting software reduces scrap by 15% • It get’s smarter with age through software updates which improve the functionality

Kaltenbach coping KC1221 Intelligence to increase your output and decrease your cost Smart 3D nesting software reduces scrap by 15%

Kaltenbach coping KC1221 Intelligence to increase your output and decrease your cost Smart cutting and nesting methods reduce the number of ignitions by minimum 50% per beam end and maximize the productivity

Kaltenbach coping KC1221 Intelligence to increase your output and decrease your cost Intelligent cutting routines to reduce grinding on ratholes and near flange copes Traditional limitations RPC 1.0 No more grinding (rework) RPC 2.0

Kaltenbach coping KC1221 Modular design • Machine easily integrates into your existing Kaltenbach system. • Rigid frame improves accuracy of robotic arm movements • Protective housing increases operator safety without sacrificing visibility • Limited noise levels caused from the machine processes

Modular design Kaltenbach coping KC1221 Integrated systems All Peddinghaus and Kaltenbach coping robots are POWERED BY HGG

Information flow and software integration at the customer - MRP / ERP External Software Kaltenbach Software Customer-Level Production-Level Machine-Level DSTV Profiline • Edit Parts KBS + KDM/L/P Feedback • Boxes KC ERP-System • Transport Control MRP-System DSTV / Step • Time Calculation Feedback • Reporting CAD • Edit Parts ProCam • Boxes • Time Calculation • Reporting

Kaltenbach+ HGG = synergy! HGG makes the best 3D profiling machines Kaltenbach makes the best machines for drilling/sawing

3D profiling 3D Profiling is an automated process of cutting 3- dimensional forms on metal pipes, beams and other profiles. These cuts prepare the profiles for the purpose of forming welded connections. While 2D profiling is where flat bars or plates are cut, 3D Profiling is the cutting of 3-dimensional forms on non-flat material, thus forming a precise geometrical fit in order to create strong welded connections.

HGG & Steel Construction

Join us! At HGG, we master 3D Profiling. We believe (robotic) automation will be a huge trend the coming years in our industry. Where programming is easy with high precision in small series. [[[ Combined operations will be performed by one machine. We are experts on technologies as (robotic/CNC) controls, measurement and mathematics. 30