STAMPING, FORMING, AND FABRICATING FTD FMP FTDTool Materials Sheet Metal Coil Processing Sheet Metal Shearing and BendingTool Materials provides a comprehensive examination of the Sheet Metal Coil Processing illustrates the essentials of coil See how a part is sheared and the variety of shearingthree principal tool material groups: ferrous, non-ferrous, slitting, coil blanking, and coil processing lines. Coil slitting machines available, along with examples of press brakeand non-metallic tool materials; with detailed coverage of details the slitting process and the elements of loop-type dies, bending operations, and coil slitting. Additionally, learnthe various carbon steels, alloy steels, tool steels, and cast slitting lines and pull-through slitting lines. Coil blanking about the necessity for gaging in both shearing and bendingirons, and how they are best applied. Also covers the three highlights the use of stationary cut-to-length shearing lines, operations. Features the principles of shearing and bending,primary material types: aluminum, carbide, and cermet flying shear lines, and blanking presses. Features coil stock demonstration of the theory of shearing and bending,along with in-depth information on tooling produced from production and handling, slitting line systems, blanking machinery operation, and the functions of die tooling.wood, composites, rubber, ceramics, diamond, and cubic and shearing processes, and basic components of a coil sme.org/fmpborn nitride. sme.org/ftd processing line. sme.org/fmp SME, 1997 — 21 minutesSME, 2008 — 31 minutes SME, 2003 — 25 minutes Product ID: DV03PUB18 • $280/Members: $252Product ID: DV07PUB1 • $110/Members: $99 Product ID: DV03PUB30 • $280/Members: $252 eBook | eChapters Video Download | On-Demand | Clips 49
STAMPING, FORMING, AND FABRICATING FMP FMP FTDSheet Metal Stamping Presses Sheet Metal Stamping Dies and Processes Progressive Die DesignStamping presses transform sheet metal into functional This program provides an understanding of how stamping Learn the design variables used in part/strip developmentproducts by applying the force of a moving ram to tooling dies operate. You will explore sheet metal deformation and that contribute to part quality, progressive die toollocated within the press. Stamping’s primary advantage is formability, dies and die functions, die lubrication, and maintenance, tool life, and tool cost, including partthe ability to transform two-dimensional sheet metal stock stamping analysis. Features basic die operations such as orientation, part transport, stock positioning, and theinto three-dimensional finished components at a relatively shearing, drawing and bending, as well as single-station number of progressions. Also examined is the effective usehigh rate of speed with minimum operator intervention. dies, multiple-station dies, and tandem press lines. of lubricants in progressive dies to control friction, extendThis program provides a broad understanding of stamping sme.org/fmp tool life, and improve part surface quality. sme.org/ftdpresses, and includes segments on: mechanical presses, SME, 2013 — 25 minutes SME, 2008 — 19 minuteshydraulic presses, press controls, and press feeding. Product ID: DV11PUB9 • $280/Members: $252 Product ID: DV07PUB4 • $110/Members: $99sme.org/fmpSME, 2013 — 30 minutesProduct ID: DV11PUB8 • $280/Members: $25250 sme.org/store – 800.733.4763
STAMPING, FORMING, AND FABRICATINGProgressive Dies: Principles and Practices Die Design Handbook, Third Edition Die Maintenance Handbookof Design and Construction Whether you’re involved in a highly specialized operation, Find solutions to common tool and die problems and learnDiscover new technologies presented within the context of or need information on the many types of die designs, this scheduled maintenance strategies to help you avoid costlyclassic die making fundamentals. Progressive Dies is your book offers the most comprehensive reference on how to die repairs. Reasons and strategies for establishing ancollective source for improving current designs or learning design dies. Hundreds of illustrations of proven designs effective die-maintenance program are outlined with thehow to take advantage of progressive die efficiency and are included as you examine pressworking terminology, benefits of doing repair work in-house and how to avoidcost reduction. Among the topics covered are die material stampings, shear action, bending, movement, draw and pitfalls when repair work is contracted out.selection and properties, developing progression stages, compression dies, rubber-pad and hydraulic-action dies,grinding, EDM and wire-cut EDM operations, die and strip and much more. SME, 2001, by David A. Smith, LSMElayout, and die protection systems and electronic sensors. ISBN: 978-0872635289, 400 pages, hardcover SME, 1990, by David A. Smith, LSME Product ID: BK01PUB9 • $99/Members: $89SME, 1994, edited by Don Peterson ISBN: 978-0872633759, 928 pages, hardcoverISBN 978-0872634480, 462 pages, hardcover Product ID: BK90PUB4 • $145/Members: $131Product ID: BK94PUB5 • $88/Members: $76 51 eBook | eChapters Video Download | On-Demand | Clips
STAMPING, FORMING, AND FABRICATINGTool and Die Making Troubleshooter Quick Die Change, Second Edition Press Brake TechnologyConceived from years of problem solving, this book Quick die change is a complex process vital to the Press Brake Technology brings advanced knowledgeis destined to become your indispensable guide for modern press shop and essential for maintaining product of press brakes to the engineering department, shopdesigning, constructing, and maintaining quality tools, uniformity, quality, and profitability. This book is filled with floor, and classroom. This comprehensive book presentsdies, molds, fixtures, general machine components, and engineering know-how, sound management principles, information in a non-machine specific format andmore. It’s a comprehensive reference for anyone working and the history and theory behind quick die change for establishes a base line reference, using the applicationwith the application and use of specialty steels and alloys advanced die setters, engineering managers, production of basic mathematics, trigonometry, and geometry to(carbon steels, alloy steels, tool steels, and high-speed managers, and manufacturing engineers. select die widths, establish precise bend deductions, andsteels) in all types of tooling applications. other aspects of press brake operation. It focuses on theSME, 2002, by Richard M. Leed SME, 2004, by David A. Smith, LSME machines, the procedures, the mathematics, the tools,ISBN: 978-0872636439, 260 pages, hardcover ISBN: 978-0872637153, 432 pages, hardcover and the safe procedures necessary to run an efficient pressProduct ID: BK02PUB17 • $95/Members: $80.75 Product ID: BK04PUB7 • $60/Members: $55 brake operation.52 sme.org/store – 800.733.4763 SME, 1997, by Steve D. Benson ISBN: 978-0872634831, 225 pages, softcover Product ID: BK97PUB2 • $63/Members: $57
STAMPING, FORMING, AND FABRICATING FTD FMP FMPTroubleshooting Tool and Die Making Forging Extrusion ProcessesThis program examines the causes of tool and die failure This program begins by outlining forging’s function in An introduction to plastic extrusion and metal extrusionand offers a step-by-step methodology to troubleshoot refining the metallurgical microstructure of wrought mills processes, segments on hot metal extrusion, warm andproblems and understand their cause to alleviate failure. forms and their use in generating parts to near-net shape. cold metal extrusion processes, plastic profile extrusion,Processes explored include stamping, forging, extrusion, Featured are segments on open-die forging, impression- and blown film extrusion are featured. Content includespowder metallurgy, and injection molding. sme.org/ftd die forging, related forging processes (ring rolling, hot-die demonstrations of extrusion processes; hot, warm, andSME, 2009 — 22 minutes forging, and isothermal forging), and forging automation. cold extrusion; industrial applications; direct, indirect,Product ID: DV08PUB5 • $110/Members: $99 You’ll find definitions and principles behind the technology combination, and impact extrusion; and plastic extrusion and much more. sme.org/fmp processes. sme.org/fmp SME, 1999 — 20 minutes SME, 2004 — 22 minutes Product ID: DV03PUB7 • $280/Members: $252 Product ID: DV04PUB12 • $280/Members: $252 eBook | eChapters Video Download | On-Demand | Clips 53
STAMPING, FORMING, AND FABRICATING FMP FMP FMPRoll Forming Punch Presses Thermal and Abrasive Waterjet CuttingGain an immediate understanding of basic roll forming Examine the versatility of the turret punch press and its Provides a comprehensive introduction to the three mostconcepts. Shop floor footage and high-quality animations tooling accessories such as the plasma cutting torch, laser commonly used thermal cutting processes — oxy-fuel,detail roll form tooling design and the forming of coil cutting attachment, and automated material loading and plasma, and laser — and examines the best applicationsstock. Content includes concepts and technical terms; unloading equipment. Operations such as nibbling are also for waterjet cutting. See the advantages and disadvantagesapplications; materials; dimensional and cross-sectional covered along with a look at special punch press tooling, of each process and learn how to choose the most effectivetolerances; straightness, camber, curve, bow, and twist; multi-tools, and rotary adapters. Features CNC turret punch method based on the type of material and cut intricacy.tooling design and manufacturing; machine types; and operation, types of punch presses, accessories, and material Features the basis for specific process selection, oxy-fuellubricants. sme.org/fmp handling systems. sme.org/fmp gas process, plasma- and laser-cutting applications, and abrasive waterjet cutting. sme.org/fmpSME, 2007 — 27 minutes SME, 1997 — 19 minutesProduct ID: DV06PUB5 • $280/Members: $252 Product ID: DV03PUB19 • $280/Members: $252 SME, 2013 — 28 minutes Product ID: DV13PUB1 • $280/Members: $25254 sme.org/store – 800.733.4763
STAMPING, FORMING, AND FABRICATINGTube Forming Book and Video PackageThis package includes the book, Tube Forming Processes: A Comprehensive Guide, along with the video program, Tube Bending. The book providesthe best materials, methods, and equipment for bending, cutting, branching, brazing, and joining tubes. Information is from top industry expertscovering the fundamentals and guidelines for tube fabrication, pipe fabrication, and other areas. The video program explores the various materialsand methods used for bending and end forming tubes. Both rotary-draw tooling and the use of internal mandrels are highlighted. Also featured aresegments on compression bending, ram bending, press bending, and roll bending. The tube end forming segment examines the basic forms thatcan be applied to the end of a tube with the primary types including reduction, expansion, flaring, and beading. The book and video program may beordered individually.Product ID: PK14PUB10 • $294.30/Members: $262.80 Tube Bending Examine the various materials and methods used for bending and forming tubes along with the most common tube bending methods: rotary-draw bending, compression bending, ram bending, press bending, and roll bending. Explore the basic forms that can be applied to the end of a tube, with the primary types being reduction, expansion, flaring, and beading. Features types of tubing, bending dynamics, tube bending methods, tooling, and machinery. sme.org/fmpFMP SME, 2003 — 22 minutes Product ID: DV03PUB31 • $280/Members: $252Tube Forming Processes: A Comprehensive GuideThis authoritative handbook combines timeless tried-and-true aspects of tube forming with current information. Suitablefor novice or advanced tube fabricators, it covers the fundamentals of, and guidelines for, tube and pipe fabrication. It alsoincludes information on secondary operations required by typical fabricators, as well as management concerns, such asdetermining appropriate tools and equipment and weighing cost and quality.SME, 2002, by Greg G. MillerISBN: 978-0872636330, 460 pages, hardcoverProduct ID: BK02PUB1 • $120/Members: $108 55 eBook | eChapters Video Download | On-Demand | Clips
STAMPING, FORMING, AND FABRICATING FMP MI FMPPowder Metallurgy Metal Forming Simulation Die CastingThe methods used to produce metal powders as well as This program gives you an exclusive look into the innovative Die Casting explores the most common die-cast metals andan in-depth discussion of the common part production applications of metal forming simulation that have led to their various properties, as well as die casting machinesprocesses — mechanical pressing and sintering, metal better, more reliable tooling. Ideal for those involved in and die cast tooling. The machines segment covers in detailinjection molding, and hot and cold isostatic pressing product design, die design, stamping, and forming, it will both the hot-chamber and the cold-chamber machine types,— are illustrated in this program. Features mechanical show you how simulation is applied and provide you with lubrication, use of accumulators and pressure intensifiers,pressing and sintering, metal injection molding, hot and the most efficient methods to create forming dies. You’ll go and machine controls and automation. The tooling segmentcold isostatic pressing, types of powder metal particles, inside Riviera Tool in Grand Rapids, Michigan for real-world examines various materials and techniques. sme.org/fmpmechanical pressing, and injection molding processes. application of this technology. sme.org/mi SME, 1999 — 23 minutessme.org/fmp Product ID: DV03PUB23 • $280/Members: $252 SME, 2006 — 23 minutesSME, 1998 — 23 minutes Product ID: DV06PUB2 • $120/Members: $108Product ID: DV03PUB20 • $280/Members: $25256 sme.org/store – 800.733.4763
STAMPING, FORMING, AND FABRICATINGMetal Casting Book and Video PackageThis package provides you with the book, Principles of Metal Casting, Third Edition, along with the video program, Casting. The book addresses thelatest advances in the field such as melting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. Thevideo includes information on pattern and core production methods and covers an array of casting processes. The book and video program may beordered individually.Product ID: PK14PUB13 • $342/Members: $307.80 Casting Explore more than a dozen casting processes and learn how part size, part configuration, part quantity, required tolerances, and metal specified determine the best casting process to choose. Watch how different molds and patterns are created, and how molten metal is transferred from the pouring basin to the mold cavity. Features principles of casting, various casting methods, mold and pattern construction, typical alloys cast, and their finished characteristics. sme.org/fmpFMP SME, 1999 — 26 minutes Product ID: DV03PUB6 • $280/Members: $252Principles of Metal Casting, Third EditionWritten by prominent industry experts, Principles of Metal Casting discusses the latest advances in the field includingmelting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. Newchapters cover solidification modeling, casting defects, and zinc and zinc alloys. Detailed photographs, illustrations,tables, and equations are included throughout. Ideal for students and researchers in metallurgy and foundry scienceas well as foundry industry professionals. This authoritative guide provides all the information needed to producepremium-quality castings.McGraw Hill Professional and SME, 2014, by Mahi Sahoo and Sudhari SahuISBN: 978-0071789752, 795 pages, hardcoverProduct ID: BK14PUB6 • $100/Members: $90 eBook | eChapters Video Download | On-Demand | Clips 57
STAMPING, FORMING, AND FABRICATING Laser Cutting Guide for Manufacturing FMP Equally applicable to small shops as it is to large fabricator companies, thisBrazing and Soldering guide is a roadmap for developing, implementing, operating, and maintaining a laser-cutting manufacturing enterprise. The book focuses on metal cuttingGain an understanding of the fundamental similarities and of sheets, plates, tubes, and three-dimensional shaped stampings, includingdifferences between the two joining processes, learn basic in-depth analysis of the laser cutting market, applications, materials, machines,terminology, and become familiar with common applications. The and methods. Quality, productivity, and the six sigma approach are alsotechniques and materials used to produce brazed and soldered explained.components for the automotive, aerospace, appliance andelectronics industries are explained. sme.org/fmp SME, 2003, by Charles L. Caristan, PhDSME, 2004 — 25 minutes ISBN: 978-0872636866, 456 pages, hardcoverProduct ID: DV03PUB124 • $280/Members: $252 Product ID: BK03PUB38 • $130/Members: $11058 sme.org/store – 800.733.4763 Fundamentals of Pressworking Fundamentals of Pressworking is a book you can rely upon to understand the basics of pressworking and how to solve problems involving testing, selection and maintenance, die operations, lubricants, and safety equipment. Chapter contents include types of presses, gap-frame presses, straight-side presses, hydraulic presses, basic die operations, high-speed presses, transfer presses, press installation and sensing systems, inspection and maintenance, safety, and so much more. The accompanying 35-minute DVD features shop-floor footage of sheet metal stamping presses and sheet metal stamping dies in action. SME, 1994, by David A. Smith, LSME ISBN: 978-0872634497, 416 pages, hardcover Product ID: BK94PUB4 • $80/Members: $72
STAMPING, FORMING, AND FABRICATINGHydroforming Book and Video PackageThis package includes the book, Fundamentals of Hydroforming, along with the video program, Hydroforming. The book covers the fundamentalsof both tube hydroforming and sheet metal hydroforming with comprehensive guidelines for product design, material selection, computersimulation of the hydroforming process, and tool design. It also outlines assembly techniques, considerations of holes and slots, and types ofhydroforming equipment. Fundamentals of Hydroforming provides product designers, manufacturing engineers and process engineers a wide rangeof technical information in one concise, easy to follow source. The video program examines the basic materials, tools, and techniques of tubularhydroforming and sheet metal hydroforming. The book and video program may be ordered individually.Product ID: PK14PUB9 • $333/Members: $295.65 Hydroforming Gain a basic understanding of the materials and tools of the three primary types of tubular hydroforming techniques: low pressure, high pressure, and pressure sequence. The sheet metal hydroforming process, as well as in-process hydro-piercing, and the importance of lubricants are also presented. Features elements of a hydroforming system, sheet metal hydroforming and tubular hydroforming methods, requirements for each hydroforming type, and metals used in hydroforming. sme.org/fmp FMP SME, 2002 — 23 minutes Product ID: DV03PUB28 • $280/Members: $252 Fundamentals of Hydroforming Learn how to successfully implement hydroforming, the manufacturing process that brings together low cost, low mass, improved structural performance and improved quality. Explains in detail both tube hydroforming (the most common) and sheet metal hydroforming, with guidelines for product design, material selection, and computer simulation of the process and tool design. SME, 2003, by Harjinder Singh ISBN: 978-0872636620, 219 pages, hardcover Product ID: BK03PUB33 • $90/Members: $76.50eBook | eChapters Video Download | On-Demand | Clips 59
STAMPING, FORMING, AND FABRICATING 10627 MFGis 3in ad.pdf 1 2/10/16 10:39 AM FMP MI CWelding MAn illustrative primer on welding processes, learn about Advanced Robotic Welding Yarc welding, resistance welding, laser beam welding, andelectron beam welding. The program also examines both Uncover the innovations that have expanded this process CM To me,the friction and ultrasonic welding processes. Features beyond robotic resistance spot welding and arc welding. MY manufacturing isinclude joint design and preparation, a guide to process See how high-volume manufacturers of vehicle structures wearableselection, fusion and solid-state welding methods, and the use laser and hybrid welding to make fast, reliable welds. CY technology.operative aspects of the processes and their applications. Visit Harley Davidson and Dana Corporation to see how CMYsme.org/fmp they’re creating lightweight structures for high-performance Everybody has a story. vehicles and hear from Comau and Weld Solutions, Inc. K Tell us yours.SME, 1999 — 29 minutes as they share the latest advancements in laser and hybridProduct ID: DV03PUB1 • $280/Members: $252 plasma welding. sme.org/mi SME, 2008 — 41 minutes Product ID: DV07PUB13 • $149/Members: $12960 sme.org/store – 800.733.4763
PLASTICS AND COMPOSITES FMP FMP FMPPlastic Injection Molding Plastic Blow Molding Plastic Injection MoldsFollow plastic material from its raw material state through Plastic blow molding processes are the most popular This program illustrates the primary injection moldthe melting process and onto its injection into the mold. methods used to produce hollow products out of components including the mold base, cavity and cores,Scripted by plastics industry expert, Irvin I. Rubin, the thermoplastic materials. This program details various blow runner system, cooling system, and ejector system.program covers injection and clamping systems, various molding production methods, including intermittent and Segments include injection mold types, computercomponents of the injection machine, definition of terms, continuous extrusion blow molding, injection blow molding, simulation, mold prototyping techniques, and moldand common mold types. sme.org/fmp single- and two-stage bi-axial stretch blow molding, and maintenance and repair. sme.org/fmpSME, 1998 — 24 minutes co-extrusion blow molding. sme.org/fmp SME, 2004 — 28 minutesProduct ID: DV03PUB22 • $280/Members: $252 SME, 1998 — 20 minutes Product ID: DV04PUB13 • $280/Members: $252 Product ID: DV03PUB21 • $280/Members: $252 eBook | eChapters Video Download | On-Demand | Clips 61
PLASTICS AND COMPOSITES FMP FMP FMPPlastic Thermoforming Plastics Finishing Plastics Machining and AssemblyDiscover methods used to produce low-and high-volume Explore plastics finishing processes such as degating, This program highlights the use of sawing, milling,products for the packaging, food, medical, automotive, deflashing, painting, plating, vacuum metallizing, pad routing, turning, waterjet cutting, laser cutting, drilling,and appliance industries. Learn about materials used printing, hot stamping, silk screening, and fill-and-wipe. and secondary holemaking operations such as tappingin thermoforming; the types of clamping and heating See how contaminants infiltrate the molding process and and reaming. It also covers many fastening and joiningsystems; mold types and arrangement; thermoforming how parts are cleaned for these secondary decorative methods used to produce plastic parts. Included areforces; and various in-cycle and post-thermoforming operations. sme.org/fmp segments on snap-fit fasteners, hinges, mechanicaltrimming methods. sme.org/fmp SME, 2001 — 23 minutes fasteners, adhesive and solvent bonding applications, andSME, 2006 — 23 minutes Product ID: DV02PUB1 • $280/Members: $252 various plastic welding processes. sme.org/fmpProduct ID: DV06PUB3 • $280/Members: $252 SME, 2002 — 27 minutes Product ID: DV02PUB3 • $280/Members: $25262 sme.org/store – 800.733.4763
PLASTICS AND COMPOSITESPlastic Injection Molding Book SeriesThis series contains all four Plastic Injection Molding books. Written in plain, everyday language, each book breaks complex technical matter into clear, sequential narrative bites. Each volume in thispopular series represents more than three decades of Bryce’s involvement in the plastics industry. Each book can be purchased individually and is available in hardcover and eBook format.SME, 1996-1999, by Douglas M. BryceProduct ID: PK14PUB5 • $295.20/Members: $248.40Plastic Injection Molding: Manufacturing Process Plastic Injection Molding: Mold Design andFundamentals Construction FundamentalsA clear explanation of injection molding processes Eliminate the guesswork from critical mold aspects such as gate location,and equipment is given to empower people in plastics shape, and size and discover how to establish proper venting for goodmanufacturing to solve problems and avoid costly errors. Packed parts before the first shot is made. Contains concise explanations of thewith fundamental information for learning and optimizing your methods and equipment used, the information necessary for smart moldinjection-molding operation, you’ll gain a working knowledge of design, a checklist for designing a mold, and the variety of finishes andthe process. textures available and how they are applied.ISBN: 978-0872634725, 296 pages, hardcover ISBN: 978-0872634954, 180 pages, hardcoverProduct ID: BK96PUB5 • $82/Members: $69 Product ID: BK98PUB9 • $82/Members: $69Plastic Injection Molding: Material Selection and Product Plastic Injection Molding: Manufacturing Startup and ManagementDesign Fundamentals This book addresses the unique needs of the plastic injection moldingThis one-of-a-kind resource addresses the basics and the fine enterprise, helping you to avoid common perils and pitfalls. Selectingpoints of plastics materials and the product design phases of the right equipment, identifying costs, making the most of availablethe thermoplastic injection molding process. Complex technical resources, and complying with industry and quality standards is included.matter is presented in clear, sequential narrative bites. ISBN: 978-0872635036, 228 pages, hardcoverISBN: 978-0872634886, 360 pages, hardcover Product ID: BK99PUB26 • $82/Members: $69Product ID: BK97PUB10 • $82/Members: $69 63 eBook | eChapters Video Download | On-Demand | Clips
PLASTICS AND COMPOSITES Thermoforming Book and Video Package This package includes the book, Thermoforming: Improving Process Performance, along with the video program, Plastic Thermoforming. The book describes the roll-fed thermoforming process, plastic materials, design of thermoformed products, thermoforming machines, trim presses, mold design, components of a complete mold system, mold layout and machine base design, mold cost estimating, knife-like trim dies, thermoforming offline punch, and die trimming. The video program highlights cut sheet and roll fed thermoforming operations and features details on the various thermoforming process components. The book and video program may be ordered individually. Product ID: PK14PUB11 • $251.10/Members: $224.10 Plastic Thermoforming Discover methods used to produce low-and high-volume products for the packaging, food, medical, automotive, and appliance industries. Learn about materials used in thermoforming; the types of clamping and heating systems; mold types and arrangement; thermoforming forces; and various in-cycle and post-thermoforming trimming methods. sme.org/fmp SME, 2006 — 23 minutes FMP Product ID: DV06PUB3 • $280/Members: $252 Thermoforming: Improving Process Performance Author Stanley R. Rosen, who spent a half a century as a mechanical engineer designing thermoforming machines (vacuum and pressure forming), trim presses, and all manner of tooling, will equip you with the facts. You’ll be able to think your way through everyday predicaments, make informed plans to implement and improve facility operations, and cut waste using the expertise found in this book. SME, 2002, by Stanley R. Rosen ISBN: 978-0872635821, 344 pages, hardcover Product ID: BK02PUB10 • $72/Members: $6564 sme.org/store – 800.733.4763
PLASTICS AND COMPOSITESComposites Manufacturing Book FTDand Video Package Composite Tooling DesignThis package combines the book, Fundamentals of CompositesManufacturing: Materials, Methods, and Applications, Second Quality tooling is a fundamental requirement for theEdition, with our eight-program Composites Manufacturing Video manufacture of composite parts because every step in theSeries. The book focuses on materials, methods, and applications. composite part manufacturing process must be tightlyEach chapter provides an overview with key points, case study, controlled to ensure superior material properties andsummary, laboratory experiment, learning questions, and more. predictable performance in the final product. This programOnline access to clips from the video series is included. reviews the wide variety of materials used to create composite tooling and the different types of composite manufacturingThe Composite Manufacturing Video Series provides a support tools including ply and core kit-cutting templates, plycomprehensive examination of the composites industry, detailing and core locator templates, trim fixtures, drill jigs and fixtures,the materials used, the various composite manufacturing processes tooling support, and transportation and handling features.and post processes, and common composite applications. The book, sme.org/ftdvideo series, and video programs may be purchased individually.sme.org/cmvs SME, 2009 — 22 minutes Product ID: DV08PUB4 • $110/Members: $99Product ID: PK14PUB6 • $891/Members: $793.80 Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, Second Edition SME, 2008, by A. Brent Strong ISBN: 978-0872638549, 640 pages, hardcover Product ID: BK07PUB26 • $110/Members: $90 Composites Manufacturing Video Series Product ID: PK05PUB2 • $792/Members: $712.80 eBook | eChapters Video Download | On-Demand | Clips 65
PLASTICS AND COMPOSITES Composites Manufacturing Video Series Composite Materials The eight video programs on these two pages are part of the Composites Features a detailed explanation Manufacturing Video Series, which compiles a comprehensive examination of the composites industry. You will find detail on the materials used, various of the important mechanical composite manufacturing processes, post-processes, and common composite applications. Each video program in this series can be purchased individually. properties of thermoset fiber- A DVD featuring a sample of this series can be ordered at sme.org/cmvs. reinforced composites; the CM Product ID: PK05PUB2 • $792/Members: $712.80 primary types of reinforcement materials: glass, carbon and aramid; and major matrix materials: polyester, epoxy, bismaleimide, and polyimide. SME, 2005 — 18 minutes Product ID: DV05PUB4 • $110/Members: $99Manual Composite Layup Automated Composite Filament Windingand Spray-Up Layup and Spray-Up This program examines both theManual composite layup and This program focuses on the wet winding and dry windingspray up are the most common various automated processes processes. The primary types ofmethods of producing composite and equipment developed CM CM filament winding methods are CMparts. Follow each process and to manufacture high-quality detailed including hoop windingdetailed steps from mold preparation through to the curing composite products, including the use of CNC gantry ply- and helical winding. This program features an in-depth look atof finished layups and spray ups. You will also see the use of cutters, robots, tape lamination machines, and fiber placement the types and uses of filament winding mandrels.vacuum bag molding and autoclave molding. machines. SME, 2005 — 13 minutes Product ID: DV05PUB7 • $110/Members: $99SME, 2005 — 15 minutes SME, 2005 — 15 minutesProduct ID: DV05PUB5 • $110/Members: $99 Product ID: DV05PUB6 • $110/Members: $9966 sme.org/store – 800.733.4763
PLASTICS AND COMPOSITESPultrusion Compression MoldingThe Pultrusion program The use of compression moldingdetails the high-throughput, in high-volume, high-qualitycontinuous pultrusion process. composite parts production isReinforcement materials used to CM explored in this program. The CMproduce pultrusions are followed various sheet and bulk moldingstep-by-step through the process — from resin saturation and compounds are detailed as are mold types used — includingimpregnation, to preforming, shaping, curing, and cut-to-length the flash-type mold, positive-type mold and the semi-positive-sawing. type mold. The transfer molding process, a technologicalSME, 2005 — 15 minutes extension of compression molding, is also highlighted.Product ID: DV05PUB8 • $110/Members: $99 SME, 2005 — 16 minutes Product ID: DV05PUB10 • $110/Members: $99 Successful Composites Technology Transfer: Applying NASA Innovations to IndustryLiquid Molding Composites Post Fabrication and Joining The ingenuity and visibility of NASA space programs areSeveral process variations of sparking the creativity, knowledge transfer, and unique applications of revolutionary technologies. Readers will getboth low- and high-viscosity Most composite parts and insight into how high-strength, carbon-fiber composites and related technologies are making inroads into products suchresin systems used in producing components require some type as commercial airplane seats and carts, turbine blades, of post fabrication and or joining firefighting equipment, trucks, buses, lifting and supportdetailed, high-quality composite CM CM devices, and containers. Discover breakthrough thinking onparts are featured. Liquid other potential applications, such as a new lighter than air for finishing. This program ship, prototype vehicles, driver health and safety, firefightermolding processes shown include resin transfer molding, safety, and bridge infrastructure safety and health monitoring. examines the various methods used to cut, mill, turn, and drillvacuum infusion, resin film infusion, and more. The use of SME, 2015, by George N. Bullen, FSME composites effectively. The use of adhesives and mechanical ISBN: 978-0872638808, 350 pages, hardcoverpreformed reinforcement materials is also featured. Product ID: BK15PUB4 • $55/$49.50 fasteners to join separate composite components together isSME, 2005 — 20 minutesProduct ID: DV05PUB9 • $110/Members: $99 also explored in detail. SME, 2005 — 17 minutes Product ID: DV05PUB11 • $110/Members: $99 eBook | eChapters Video Download | On-Demand | Clips 67
PLASTICS AND COMPOSITESFundamentals of Composites Manufacturing: Materials, Methods, FMPand Applications, Second Edition Composite Materials and ManufacturingOutlines advances, case studies, and examples that serve to broaden knowledge of composites materials and manufacturingmethods, and the basic materials used to create composite structures and their performance qualities. Learn tips for getting This program illustrates the methods to produce compositethe best results that weigh the required material properties against cost and production efficiency. Includes online access to parts such as manual layup, automated layup, spray up,video clips from the eight-program Composites Manufacturing Video Series. sme.org/cmvs filament winding, pultrusion, and resin transfer molding. ItSME, 2008, by A. Brent Strong covers the most widely used composite materials — fiber-ISBN: 978-0872638549, 640 pages, hardcover reinforced thermosetting polymers with the primary types ofProduct ID: BK07PUB26 • $110/Members: $90 matrix and reinforcement materials — as well as the various forms in which they are available. Features physical nature of Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, composites, function of the various types of reinforcements, Second Edition Instructor’s Guide and fabrication and assembly methods. sme.org/fmp SME, 2008, by A. Brent Strong SME, 2002 — 28 minutes ISBN: 978-0872638594, 54 pages, softcover Product ID: DV02PUB2 • $280/Members: $252 Product ID: BK08PUB27 • $25/Members: $2068 sme.org/store – 800.733.4763
ADDITIVE MANUFACTURING FMP FTD MIRapid Prototyping Rapid Tooling Design Rapid ManufacturingAn introduction to several technologies and systems Scripted by renowned industry specialist, Todd Grimm, this Hear industry insights from 12 seasoned experts, eachused to produce rapid prototyped models, parts and program explores the development and application of various bringing a fresh perspective on the practical applicationstooling is included. This program provides a fundamental direct and indirect rapid tooling technologies used to create and vision of rapid technologies. Program featuresunderstanding of stereolithography, selective laser sintering, injection molds. From tool design to component building, Advatech and Loughborough University to show you howfused deposition modeling, ultrasonic consolidation, The tool assembly, and injection molding, you’ll follow the rapid manufacturing is transforming the design practices,Prometal® System, various ink- and multi-jet systems, and development of these rapid tools as they’re prepared for parts processes, and business models across industries. Includesroom temperature vulcanized tooling. Features include basic production. The use of conformal cooling channels within real products currently manufactured using rapid processesconcepts of rapid prototyping, layer-by-layer modeling, and these tools is also featured. sme.org/ftd and discusses the role of direct metal in rapid manufacturing.pattern-based prototyping. sme.org/fmp sme.org/mi SME, 2009 — 27 minutesSME, 2003 — 24 minutes Product ID: DV08PUB3 • $110/Members $99 SME, 2007 — 32 minutesProduct ID: DV03PUB106 • $280/Members: $252 Product ID: DV07PUB6 • $280/Members: $252 eBook | eChapters Video Download | On-Demand | Clips 69
ADDITIVE MANUFACTURING MI MI MIMedical Applications of Rapid Prototyping Rapid Castings: Rapid Prototypes for Metal Direct Metal Manufacturing Casting ProcessesDirect Dimensions shows you how 3D scanning technology Also scripted by Todd Grimm, this program illustrates whatand rapid prototyping are used to make aesthetic Scripted by renowned industry expert Todd Grimm, happens when innovative companies capitalize on directprosthetics. You’ll also meet the John Hopkins University the program shows how rapid casting and its various metal manufacturing to make dramatic changes to the waymedical illustrators and modelers who give the prosthetics techniques have become an indispensable part of modern parts and tooling are designed. Highlighting achievementstheir realistic look. Biomet Corp. demonstrates how CT manufacturers’ ability to shorten lead times. Case studies at Morris Technologies, Synergeering Group, DME, and Theand MRI scans are converted into rapid prototyped models look into the evolution of rapid casting technology and POM Group, illustrate how direct metal technology helpedfor making custom patient-matched implants, and The evaluate its flexibility for producing complex, finely detailed them to create molds and products direct from CAD data.Medical University of South Carolina explores how rapid castings that eliminate the need for hard tooling, thus sme.org/mitechnologies are used to build replacement tissues from reducing production costs and time to market. sme.org/miliving cells. sme.org/mi SME, 2005 — 29 minutes SME, 2010 — 36 minutes Product ID: DV05PUB14 • $280/Members: $252SME, 2007 — 29 minutes Product ID: DV09PUB7 • $149/Members: $129Product ID: DV07PUB8 • $280/Members: $25270 sme.org/store – 800.733.4763
ADDITIVE MANUFACTURING MI THE DIFFERENCE THAT DELIVERSReverse Engineering: 3D Data Capture RESULTS.This program introduces you to a broad range of CALL 866.706.8665 OR VISITapplications including visualization, documentation, TOOLINGU.COM/WECANHELPdesign, analysis, and inspection. Coverage also FOR MORE INFORMATION.includes both laser and white light scanners alongwith discussions of their benefits and limitations over TOOLINGU.COMportable and stationary CMMs. You go inside RoushManufacturing, U.S. Army, Realadi, GKS InspectionServices, and Direct Dimensions to learn from thosewho are using practical applications of 3D, digitaldata capture. sme.org/miSME, 2006 — 31 minutesProduct ID: DV06PUB9 • $280/Members: $252 eBook | eChapters Video Download | On-Demand | Clips 71
ASSEMBLY AND AUTOMATION Affordable Automation for Small and Medium FacilitiesGetting Factory Automation Right(The First Time) Learn how Factory Five Racing, Supreme Corporation, andThis book presents a logical, step-by-step, multidisciplinary Peterson Manufacturing dealt with issues involving automationapproach to prudent automation purchasing andimplementation. Engineering concepts are presented without justification, planning, and implementation. These shopsbeing overly technical, perfect for any member of theacquisition project team. Whether you’re a project manager, automated specific material-removal and assembly processesmanufacturing engineer, or automation purchaser, this booktakes you through the many steps of evaluating whether using the most flexible of automation systems — robots. Caseautomation is needed — from planning the project, teambuilding, and overseeing the purchase, to testing and installing studies show that automation decisions not only depend onequipment. Interactive spreadsheets included.SME, 2001, by Edwin H. Zimmerman MI product type, variety, and volume, but also on a shop’s capabilityISBN: 978-0872635265, 268 pages, hardcover and culture. sme.org/miProduct ID: BK01PUB12 • $69/Members: $58 SME, 2006 — 31 minutes72 sme.org/store – 800.733.4763 Product ID: DV06PUB14 • $280/Members: $252 Industrial Robotics Review the overall advantages and disadvantages of industrial robots in manufacturing operations, including major applications such as welding, spray painting, machining, assembly, machine loading and unloading, and material handling. An overview of robot technology, primary types of industrial robots, programming methods, robot tooling and sensors, key manufacturing applications using robots, and the advantages FMP and disadvantages of industrial robots is presented. sme.org/fmp SME, 2004 — 25 minutes Product ID: DV04PUB11 • $280/Members: $252
ASSEMBLY AND AUTOMATION FMP FMP MIBrazing and Soldering Welding Advanced Robotic WeldingGain an understanding of the fundamental similarities and An illustrative primer on welding processes, learn about arc Uncover the innovations that have expanded this processdifferences between the two joining processes, learn basic welding, resistance welding, laser beam welding, and electron beyond robotic resistance spot welding and arc welding. Seeterminology, and become familiar with common applications. beam welding. The program also examines both the friction how high-volume manufacturers of vehicle structures useThe techniques and materials used to produce brazed and ultrasonic welding processes. Features include joint laser and hybrid welding to make fast, reliable welds. Visitand soldered components for the automotive, aerospace, design and preparation, a guide to process selection, fusion Harley Davidson and Dana Corporation to see how they’reappliance and electronics industries are explained. and solid-state welding methods, and the operative aspects of creating lightweight structures for high-performance vehiclessme.org/fmp the processes and their applications. sme.org/fmp and hear from Comau and Weld Solutions, Inc. as they shareSME, 2004 — 25 minutes the latest advancements in laser and hybrid plasma welding.Product ID: DV03PUB124 • $280/Members: $252 SME, 1999 — 29 minutes sme.org/mi Product ID: DV03PUB1 • $280/Members: $252 SME, 2008 — 41 minutes Product ID: DV07PUB13 • $149/Members: $129 eBook | eChapters Video Download | On-Demand | Clips 73
ASSEMBLY AND AUTOMATION FMP FMP MIFastening and Assembly Threading RFID: Tool Tracking SolutionsCovering both fasteners and adhesives, this program explains Threading illustrates the dimensions that make up all This program explains the infrastructure and technologythe various types and uses of integral fasteners, threaded threads, including the major diameter, the minor diameter, behind RFID and its real-world practical applications,fasteners, non-threaded fasteners, and stapling and the the thread pitch, and the thread pitch diameter. Learn challenges, and advantages for supporting quality andmany types and applications of adhesives used in joining about the various processes that produce external threads productivity. Traxle Manufacturing, ABSKY, Witman,similar and dissimilar materials together. The automated and internal threads. Features various forms of tooling, and Nordam show how they use RFID to maintain andassembly segment examines the ways in which parts are thread-producing machinery, tapping process, and tapping communicate activity history of precision tools, restock andsorted, loaded, and presented for automated assembly. machines. sme.org/fmp repair inventory, track data on high-value composite layupFeatures mechanical fastener types and assembly devices, SME, 2010 — 29 minutes molds, and incorporate RFID on the end of a robotic toolingadhesive bonding, manual and automated assembly systems, Product ID: DV09PUB5 • $280/Members: $252 system for quick changeover and error-proof tooling.and automated assembly machines. sme.org/fmp sme.org/miSME, 2001 — 20 minutes SME, 2008 — 35 minutesProduct ID: DV03PUB8 • $280/Members: $252 Product ID: DV08PUB7 • $149/Members: $12974 sme.org/store – 800.733.4763
FINISHING AND COATINGDeburring and Edge Finishing Handbook FMPAny engineer involved with part manufacturing will quickly discover how Deburring Processesto accurately identify and evaluate the most efficient and cost-effectivedeburring option(s) for a specific application. This groundbreaking work Deburring processes are used to finish sharp, undesirable part edgesdetails 100 internationally recognized deburring and edge finishing processes that are produced during cutting and stamping operations. This programyou can employ. It also offers an extensive base of technical information on includes information on an array of deburring processes includingthe vast array of tools, applications, and procedures available. cutting processes, power brushing, bonded abrasive finishing, mass finishing, abrasive blasting, abrasive-flow deburring, thermal deburring,SME, 1999, by LaRoux K. Gillespie, Dr. Eng, FSME, CMfgE, PE, CEng and electro-chemical deburring. sme.org/fmpISBN: 978-0872635012, 400 pages, hardcover SME, 2001 — 27 minutesProduct ID: BK99PUB9 • $119/Members: $99 Product ID: DV03PUB27 • $280/Members: $252Hand Deburring: Increasing Shop ProductivityA complete inventory of the elements needed to improve your hand-deburring operations. Learn how to calculate true costs, define customerrequirements, and understand when hand deburring is the right answer.Provides a structured look at over 10,000 hand-deburring tools, identifiessources of further help, defines training programs, and ends with a chapteron how to effectively inspect for burrs. It is a reference designed for the shopsupervisor, deburring lead, and engineer.SME, 2003, by LaRoux K. Gillespie, Dr. Eng, FSME, CMfgE, PE, CEngISBN: 978-0872635012, 468 pages, hardcoverProduct ID: BK02PUB16 • $119/Members: $99 75 eBook | eChapters Video Download | On-Demand | Clips
FINISHING AND COATINGFinishing Systems Design and Implementation: A Guide for FMPProduct Parameters, Coatings, Process, and Equipment Heat TreatingLearn how to integrate current equipment, product parameters, coating selection andprocesses for superior product finishes. Both liquid and powder coating systems are This program explains and defines heat treating and how it producespresented, along with their respective management considerations, equipment needs, stronger, harder, tougher, and sometimes softer metals and alloys.environmental concerns, curing methods, and more. Explore the relationship between temperature, alloy composition, andSME, 1993, edited by J. L. Stauffer, PE the metallurgical changes that occur during heating and cooling. LearnISBN: 978-0872634343, 320 pages, hardcover about austenitizing and quenching speeds, mediums, and temperatureProduct ID: BK93PUB11 • $71/Members: $61 control, as well as the tempering process. sme.org/fmp SME, 1999 — 30 minutesUser’s Guide to Powder Coating, Fourth Edition Product ID: DV03PUB24 • $280/Members: $252For nearly 20 years, User’s Guide to Powder Coating has been the leading hands-onguide on powder coating technology. The fourth edition outlines breakthroughs inthe industry (notably ultraviolet-curable materials for plastic and wood products, andimproved systems) and tested guidelines from the previous editions (including materialselection, design considerations, surface preparation, quality control and testing,troubleshooting and safety, and more).SME, 2003, edited by Nicholas Liberto, PEISBN: 978-0872636484, 185 pages, softcoverProduct ID: BK03PUB1 • $55/Members: $4576 sme.org/store – 800.733.4763
FINISHING AND COATINGA Guide to High-Performance Powder Coating Painting and Powder CoatingThis guide examines industry costs, performance, and environmental Learn about the two types of resin polymer structures:in the powder coating industry. The latest advancements in power enamels and lacquers. Extensive shop-floor footage showsand equipment are discussed along with in-depth information numerous paint applications including conventional airabout system design and layout, equipment features and spraying; airless spraying; air-assisted airless spraying; high-benefits, pretreatment issues, overall efficiency, operating costs, volume, low-pressure spraying; electrocoating; and processmaintenance, and coating comparisons. Focus is on controlling subsystems used to coat parts. sme.org/fmpprocess variables that lead to efficiency, quality, and consistent SME, 2000 — 23 minutesoperations. In addition, troubleshooting guides and discussion oflean principles and UV curing are included. An overview of the basic FMP Product ID: DV03PUB26 • $280/Members: $252processes and equipment used in electrostatic spray operations arecovered: power materials, booths, reclaim systems, washers, and Plating and Surface Coatingsovens. Gain an in-depth understanding of the numerous plating andSME, 2002, by Bob Utech surface coating methods and technologies used to modifyISBN: 978-0872635470, 357 pages, hardcover and finish parts including electroplating, electroless plating,Product ID: BK02PUB4 • $77/Members: $69 chemical conversion coatings, anodizing, galvanizing, and porcelain enameling. Features include plating and surface coating terminology, application methods, and methods for high production. sme.org/fmp FMP SME, 2006 — 30 minutes Product ID: DV06PUB4 • $280/Members: $252 eBook | eChapters Video Download | On-Demand | Clips 77
MEASUREMENT, INSPECTION, AND TESTING FMP FTD FMPMeasurement and Gaging Gaging and Inspection Tool Design Mechanical and Non-Destructive TestingThis program begins with an introduction to the core See the various applications of gaging tools used to This program explores both mechanical and non-destructiveconcepts of measurement which includes precision, determine if parts fall within their specified tolerance tests used to gage the quality of materials and partsresolution, accuracy, repeatability, and reproducibility. ranges. These tools include screw-pitch gages, plug gages, throughout the manufacturing process. Mechanical tests areStandards are addressed featuring sections on gage blocks ring gages and snap gages. Details the types of tools used to gather specific performance or property values ofand surface plates. Focus is on the array of measurement and systems used to amplify or magnify dimensions for materials for part design purposes and quality control. Non-and gaging tools, arranging them into three categories: measurement, including dial indicators, electronic digital destructive tests examine an object or material in a mannernon-graduated measurement and gaging tools, graduated readout, air gaging, coordinate measurement systems, that does not impair its future usefulness. sme.org/fmpmeasurement and gaging tools, and advanced measurement optical projection, noncontact sensor systems, and vision SME, 2007 — 27 minutesand gaging tools. sme.org/fmp systems. sme.org/ftd Product ID: DV06PUB6 • $280/Members: $252SME, 2000 — 28 minutes SME, 2008 — 20 minutesProduct ID: DV03PUB25 • $280/Members: $252 Product ID: DV07PUB5 • $110/Members: $9978 sme.org/store – 800.733.4763
MEASUREMENT, INSPECTION, AND TESTING MI ABOUT USMachine Vision and Error Proofing About SMEScripted by renowned industry expert Nello Zuech, SME connects all those who are passionate about making things that improve our world. As a nonprofit organization, SMEviewers will see how BorgWarner, Ford Motor Company, has served practitioners, companies, educators, government, and communities across the manufacturing spectrum for moreand Gold Kist each applied different approaches to than 80 years. Through its strategic areas of events, media, membership, training and development, and the SME Educationmachine vision, see the challenges they faced, and the Foundation, SME is uniquely dedicated to the advancement of manufacturing by addressing both the knowledge and skillssolutions they developed in their plants. sme.org/mi needed for the industry. Follow @SME_MFG on Twitter or facebook.com/SMEmfg.SME, 2006 — 31 minutesProduct ID: DV06PUB10 • $280/Members: $252 About Tooling U-SME Tooling U-SME delivers versatile, competency-based learning and development solutions to the manufacturing community, working with more than half of all Fortune 500® manufacturing companies, as well as educational institutions across the country. Tooling U-SME partners with customers to build high performers who help their companies drive quality, productivity, innovation, and employee satisfaction. Working directly with hundreds of high schools, community colleges, and universities, Tooling U-SME is also able to help prepare the next generation workforce by providing industry-driven curriculum. A division of SME, an organization that connects people to manufacturing solutions, Tooling U-SME can be found at toolingu.com, facebook.com/toolingu or follow @ToolingU on Twitter. 79 eBook | eChapters Video Download | On-Demand | Clips
CERTIFICATIONTECHNICAL CERTIFICATIONWhether you are just starting out, or you are a seasoned professional, a Certified Manufacturing Technologist(CMfgT) and Certified Manufacturing Engineer (CMfgE) certification can help you become a highly valuedcommodity and among the most sought after individuals in your industry. Certifications not only help youattain knowledge, they prove it. A CMfgT and CMfgE certification is a formal recognition that shows you havedemonstrated a proficiency within, and comprehension of, a specified Body of Knowledge.Technical Certification is a great assessment tool for educational institutions and companies. Call us at 866.706.8665 or email [email protected] to get started. Our team will work with you to startan assessment and develop a customized plan to meet your goals and objectives. sme.org/certification RECOMMENDED READING Fundamentals of Manufacturing Workbook Fundamentals of Manufacturing, Third Edition Used in combination with the text, the Fundamentals of Manufacturing Workbook provides 325 structured practice Fundamentals of Manufacturing, Third Edition, provides a questions and solutions for individuals preparing to take the CMfgT structured review of the fundamentals of manufacturing for or CMfgE exam. It is an essential tool for studying for the exams individuals planning to take the CMfgT or CMfgE certification and determining where further work is needed. exams. While the objective of the book is to prepare for the certification process, it is a primary source of information for SME, 2014, edited by Philip D. Rufe, CMfgE anyone interested in learning fundamental manufacturing concepts ISBN: 978-0872638778, 112 pages, softcover and practices. Fundamentals of Manufacturing is a valuable Product ID: BK14PUB2 • $30/Members: $27 resource for anyone with limited manufacturing experience or training. Review questions, reference charts, and a selection of over Fundamentals of Manufacturing Package 40 SME-produced video clips (three hours of online content) are included. A free Solutions Manual is also available to download. The book and workbook can be purchased together as a package sme.org/fom3 for an additional savings. SME, 2013, edited by Philip D. Rufe, CMfgE Product ID: PK14PUB2 • $135/Members: $121.50 ISBN: 978-0872638709, 712 pages, hardcover Product ID: BK11PUB15 • $120/Members: $10880 sme.org/store – 800.733.4763
CERTIFICATIONADDITIONAL REVIEW BOOKS FOR LEAN CERTIFICATIONTECHNICAL CERTIFICATION The industry-leading Lean Certification program is the resultThe following review books are helpful additions in preparing to of an alliance among four non-profit partners that collectivelytake the CMfgT and CMfgE certification exams. set the standard for operational excellence and an improvedsme.org/technicalreading workforce. The partners — the American Society for Quality (ASQ), the Association for Manufacturing Excellence (AME),Tool and Manufacturing Engineers Handbook (TMEH) the Shingo Institute, and SME — draw on their collectiveDesk Edition experience and the proven practices of thousands of individuals to provide continuous improvement practitionersSME, 1989, edited by Ramon Bakerjian and William H. Cubberly in-depth access to the latest lean and continuousISBN: 978-0872633513, 1,250 pages, hardcover improvement thinking and best practices.Product ID: BK88PUB4 • $109/Members: $99 The Lean Certification program offers three certification options, Bronze (tactical), Silver (integrative), and Gold (strategic). Candidates can apply for the certification category thatMachinery’s Handbook, 29th Edition (Toolbox Size) best represents their professional knowledge, experience, and skill set. The reading materials that follow will help you prepare for each certification. The exams are based on and validated byIndustrial Press, Inc., 2012, by Erik Oberg, Franklin D. Jones, these materials. SME is the only vendor that can provide you with this packaged content to begin your Lean CertificationHolbrook L. Horton, Henry H. Ryffel, and senior editor journey.Christopher McCauley ASQ, AME, and Shingo Institute members/examiners are eligible for SME member pricing of these packages. Call SMEISBN: 978-0831129002, 2,788 pages, hardcover Customer Care at 800.733.4763 to place your order at the member rate.Product ID: BK12PUB1 • $94.95/Members: $85.45 Lean Certification is a great assessment tool for companies and educational institutions. Call us at 866.706.8665 or email [email protected] to get started. Our team will work with you to start an assessment and develop a customizedFundamentals of Tool Design, Sixth Edition plan to meet your goals and objectives. sme.org/leancertSME, 2010, edited by John Nee, PhD, CMfgE 81 eBook | eChapters Video Download | On-Demand | Clips ISBN: 978-0872638679, 464 pages, hardcoverProduct ID: BK10PUB2 • $110/Members: $90Manufacturing Processes and Materials, Fifth EditionSME, 2015, by Ahamad K. Elshennawy, PhD andGamal S. Weheba, PhDISBN: 978-0872638716, 784 pages, hardcoverProduct ID: BK11PUB16 • $130/Members: $117
CERTIFICATIONLEAN BRONZE CERTIFICATIONLean Bronze Certification (LBC) candidates possess a solid understanding of lean principles and tools. They are able to tactically implement lean to drive improvements and show measurable resultsat a local level. sme.org/bronze Lean Bronze Certification Package The Lean Bronze Certification Package contains the four recommended reading titles for those pursuing in-depth knowledge of lean principles and tools. For more information and to purchase this package, visit sme.org/bronzepackage. Product ID: PK05PUB16 • $154.75/Members: $139.27 Gemba Kaizen: A Commonsense Approach to a Continuous Improvement Strategy, Second Edition McGraw-Hill, 2012, by Masaaki Imai ISBN: 978-0071790352, 448 pages, hardcover Product ID: BK12PUB7 • $40/Members: $36 Lean Production Simplified: Plain-Language Guide to the World’s Most Powerful Production System, Third Edition Taylor and Francis, 2015, by Pascal Dennis ISBN: 978-1498708876, 223 pages, softcover Product ID: BK15PUB7 • $39.95/Members: $35.45 Lean Thinking: Banish Waste and Create Wealth in Your Corporation Simon and Schuster, 2003, by James P. Womack and Daniel T. Jones ISBN: 978-0743249270, 400 pages, hardcover Product ID: BK03PUB35 • $32/Members: $28.80 Learning to See: Value Stream Mapping to Create Value and Eliminate MUDA Lean Enterprise Institute, 2003, by Mike Rother and John Shook, foreword by Daniel T. Jones and James P. Womack ISBN: 978-0966784305, 112 pages, spiral bound softcover Product ID: BK05PUB60 • $60/Members: $5482 sme.org/store – 800.733.4763
CERTIFICATIONLEAN SILVER CERTIFICATIONLean Silver Certification (LSC) candidates possess an expanded knowledge and understanding of lean principles and tools. They understand that a structured and systemic application of leanprinciples and tools leads to value stream-level results. Candidates at the Silver level should be fully capable of orchestrating the transformation of a complete value stream through the application oflean principles and tools. sme.org/silver Lean Silver Certification Package The Lean Silver Certification Package contains the six recommended reading titles for those pursuing in-depth knowledge of lean principles and tools. For more information and to purchase this package, visit sme.org/silverpackage. Product ID: PK05PUB17 • $241.51/Members: $217.35The Lean Design Guidebook Real Numbers: Management Accounting in a Lean OrganizationTechnology Perspectives, 2004, byRonald O. Mascitelli Managing Times Press, 2003, by Jean E. CunninghamISBN: 978- 0966269727, 312 pages, softcover and Orest J. Fiume with Emily AdamsProduct ID: BK04PUB10 • $44.95/Members: $40.45 ISBN: 978-0972809900, 194 pages, hardcover Product ID: BK05PUB69 • $27.50/Members: $24.75Office Kaizen: Transforming Office Operations intoa Strategic Competitive Advantage The Toyota Way: 14 Management Principles from the World’s Greatest ManufacturerASQ Quality Press, 2003, by William LareauISBN: 978- 0873895569, 174 pages, softcover McGraw-Hill Education, 2004, by Jeffrey K. LikerProduct ID: BK05PUB68 • $34/Members: $30.60 ISBN: 978-0071392310, 330 pages, hardcover Product ID: BK05PUB66 • $30/Members: $27Practical Lean Accounting: A Proven System forMeasuring and Managing the Lean Enterprise Toyota Production System: Beyond Large-Scale ProductionCRC Press, 2011, by Brian H. Maskell,Bruce Baggaley, and Larry Grasso Productivity Press, 1988, by Taiichi OhnoISBN: 978-1439817162, 475 pages, softcover ISBN: 978-0915299140, 176 pages, hardcoverProduct ID: BK11PUB27 • $68.95/Members: $62.05 Product ID: BK05PUB55 • $62.95/Members: $56.6583 eBook | eChapters Video Download | On-Demand | Clips
CERTIFICATIONLEAN GOLD CERTIFICATIONLean Gold Certification (LGC) candidates possess focused knowledge and understanding of lean principles and tools and apply them through a structured and systemic approach to achieve significantbusiness results. Their expertise results in the strategic transformation of extended enterprises. In addition, these candidates have sufficient lean experience and knowledge to teach lean strategy andleadership, and they deploy that knowledge throughout the extended enterprise. sme.org/gold Lean Gold Certification Package The Lean Gold Certification Package contains the five recommended reading titles for those pursuing in-depth knowledge of lean principles and tools. For more information and to purchase this package, visit sme.org/goldpackage. Product ID: PK05PUB18 • $142.95/Members: $127.98 Creating a Lean Culture: Tools to Sustain Natural Capitalism: Creating the Next Lean Conversions, Third Edition Industrial Revolution Taylor and Francis, 2014, by David Mann Back Bay Books, 2000, by Paul Hawken, Amory Lovins, ISBN: 978-1482243239, 407 pages, softcover and L. Hunter Lovins Product ID: BK15PUB5 • $49.95/Members: $44.95 ISBN: 978-0316353007, 396 pages, softcover Product ID: BK05PUB64 • $18.99/Members: $17 Lean Solutions: How Companies and Customers Can Create Value and Wealth Today and Tomorrow: Commemorative Edition of Ford’s 1926 Classic Simon and Shuster, 2005, by James P. Womack and Daniel T. Jones Taylor and Francis, 2002, by Henry Ford ISBN: 978-0743277792, 355 pages, softcover ISBN: 978-0915299362, 262 pages, hardcover Product ID: BK15PUB6 • $17/Members: $15.30 Product ID: BK05PUB63 • $45.95/Members: $40.65 Lean Transformation: How to Change Your Business into a Lean Enterprise The Oaklea Press, 1999, by Bruce A. Henderson and Jorge L. Larco, foreword by James P. Womack ISBN: 978-0964660120, 286 pages, softcover Product ID: BK05PUB62 • $26.95/Members: $2484 sme.org/store – 800.733.4763
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INDEX A-B Cutting and Grinding Fluids: Selection and Fixture Design..................................................................47 Application, Second Edition..........................................46Advanced Grinding...........................................................42 Focusing Ideas on What Matters Most................................22Advanced Robotic Welding......................................... 60, 73 Cutting Tool Design..........................................................43Affordable Automation for Small and Medium Cutting Tool Geometries................................................7, 43 Forging........................................................................7, 53 Cutting Tool Materials...................................................7, 42 Facilities.....................................................................72 From Concept to Customer: Portfolio, Pipeline,Automated Composite Layup and Spray-Up........................66 D-E and Strategic Project Management................................13Brazing and Soldering............................................ 7, 58, 73Breakthrough Kaizen Events..............................................18 Deburring and Edge Finishing Handbook..................... 44, 75 Fundamental Manufacturing Processes Video Series.............7Building a Lean Culture....................................................20 Deburring Processes.............................................. 7, 47, 75 Design for Manufacture and Assembly (DFMA)...................31 Fundamentals of Composites Manufacturing: C DFM: Design for Manufacturing.........................................31 Materials, Methods, and Applications, Die Casting..................................................................7, 56 Second Edition..................................................... 65, 68Casting........................................................................7, 57 Die Design Handbook, Third Edition..................................51Characteristics of a Good Process......................................22 Die Maintenance Handbook..............................................51 Fundamentals of Composites Manufacturing:Composite Materials.........................................................66 Direct Metal Manufacturing...............................................70 Materials, Methods, and Applications,Composite Materials and Manufacturing.........................7, 68 Electrical Discharge Machining......................................7, 45 Second Edition Instructor’s Guide..................................68Composite Tooling Design.................................................65 Engineering a Lean Supply Chain......................................29Composites Manufacturing Book and Video Package...........65 Ergonomics in Manufacturing: Raising Productivity Fundamentals of Geometric DimensioningComposites Manufacturing Video Series...................... 65, 66 and Tolerancing..............................................................6Composites Post Fabrication and Joining............................67 Through Workplace Improvement...................................11Compression Molding.......................................................67 Extrusion Processes......................................................7, 53 Fundamentals of Hydroforming..........................................59Computer Numerical Control.........................................7, 46Computer-Aided Design....................................................45 F Fundamentals of Manufacturing Cell Planning Package.........9Creating a Lean Culture: Tools to Sustain Failure Mode Effects Analysis............................................32 Fundamentals of Manufacturing Package.......................8, 80 Lean Conversions, Third Edition............................. 21, 84 Fastening and Assembly...............................................7, 74Customer-Focused Manufacturing......................................23 Filament Winding.............................................................66 Fundamentals of Manufacturing Workbook.....................8, 80 Finishing Systems Design and Implementation...................76 Five S Factory Makeover...................................................18 Fundamentals of Manufacturing, Third Edition...............8, 80 Fundamentals of Manufacturing, Third Edition Instructor’s Slides..........................................................8 Fundamentals of Plant Floor Layout Package......................11 Fundamentals of Pressworking..........................................58 Fundamentals of Tool Design Package..................................6 Fundamentals of Tool Design Video Series............................6 Fundamentals of Tool Design, Sixth Edition........... 10, 44, 8188 sme.org/store – 800.733.4763
INDEXFundamentals of Tool Design, Sixth Edition Holemaking.................................................................7, 40 Lean Epiphanies: Catapult the Cow and Other Instructor’s Guide.................................................. 10, 44 Hydroforming...............................................................7, 59 Inspirational Continuous Improvement Stories................17 Hydroforming Book and Video Package..............................59 G Ideas Are Free..................................................................22 Lean Gold Certification Package........................................84 Incorporating Lean: From the Factory to Front Office...........23Gaging and Inspection Tool Design.................................9, 78 Industrial Robotics.......................................................7, 72 Lean Handbook: A Guide to the BronzeGears and Gear Manufacturing......................................7, 44 Introduction to Lean Manufacturing...................................18 Certification Body of Knowledge, The.............................24Gemba Kaizen: A Commonsense Approach to a Introduction to Lean Tooling....................................... 19, 34 Lean Hospitals: Improving Quality, Patient Safety, Continuous Improvement Strategy, Second Edition... 17, 82 J-K and Employee Satisfaction, Second Edition....................29GeoTol Fundamentals Training Program..............................12GeoTol Pro Leader’s Guide.................................................12 Kaizen Event Fieldbook: Foundation, Framework, and Lean ITS.........................................................................34GeoTol Pro Pocket Guide...................................................12 Standard Work for Effective Events................................15GeoTol Pro Workbook........................................................12 Lean Manufacturing for the Small Shop, Second Edition.....21Getting Factory Automation Right (The First Time)..............72 Kaizen Event Implementation Manual, Fifth Edition............16Getting More and Better Ideas...........................................22 Kaizen Event Package.......................................................15 Lean Manufacturing in a Small Shop.................................20Green Lean: Achieving Outstanding Environmental Kaizen Success: Sustaining Long-Term Continuous Lean Manufacturing Systems and Cell Design.....................33 Performance with Lean.................................................30 Improvements..............................................................16Grinding......................................................................7, 39 Kanban Systems..............................................................18 Lean Manufacturing Video Package....................................18Guide to High-Performance Powder Coating, A....................77 L Lean Manufacturing: A Plant Floor Guide...........................21 H-I Laser Cutting Guide for Manufacturing...............................58 Lean Product Development...............................................35Hand Deburring: Increasing Shop Productivity....................75 Lean Accounting..............................................................32Handbook of Jig and Fixture Design, Second Edition...........46 Lean Automation..............................................................26 Lean Production Simplified: Plain-LanguageHeat Treating...............................................................7, 76 Lean Bronze Certification Package.....................................82 Guide to the World’s Most PowerfulHigh-Speed Machining (Book)...........................................41 Lean Certification.............................................................81 Production System, Third Edition........................... 25, 82High-Speed Machining (Video)..........................................42 Lean Design Guidebook: Everything Your ProductHitchhiker’s Guide to Lean: Lessons from Lean Silver Certification Package.......................................83 Development Team Needs to Slash the Road, The..............................................................24 Manufacturing Cost, The........................................ 28, 83 Lean Solutions: How Companies and Customers Can Create Value and Wealth.................................. 28, 84 Lean Supply Chain at John Deere, A..................................30 Lean Thinking: Banish Waste and Create Wealth in Your Corporation................................................ 22, 82 Lean Tooling in Action......................................................34 Lean Tooling: The Right Tool at the Right Time...................33 Lean Transformation: How to Change Your Business into a Lean Enterprise.............................. 28, 84 89 eBook | eChapters Video Download | On-Demand | Clips
INDEXLearning Lean through Simulation.....................................26 Measurement and Gaging..............................................7, 78 Plastic Injection Molding: Manufacturing ProcessLearning to See: Value-Stream Mapping to Mechanical and Non-Destructive Testing........................7, 78 Fundamentals..............................................................63 Medical Applications of Rapid Prototyping..........................70 Create Value and Eliminate MUDA.......................... 37, 82 Metal Casting Book and Video Package..............................57 Plastic Injection Molding: Manufacturing StartupLiberating and Transforming: Employee Ideas and Metal Forming Simulation.................................................56 and Management.........................................................63 Metalcutting Fluids......................................................7, 43 Lean Culture................................................................22 Milling and Machining Centers......................................7, 39 Plastic Injection Molding: Material Selection andLiquid Molding.................................................................67 Minimum Quantity Lubrication..........................................45 Product Design Fundamentals.......................................63 Mistake Proofing: Achieving Zero Defects...........................26 M Plastic Injection Molding: Mold Design and N-O Construction Fundamentals...........................................63Machine Tools: Specification, Purchase, and Installation.....41Machine Vision and Error Proofing.....................................79 Natural Capitalism: Creating the Next Plastic Injection Molds.................................................7, 61Machinery’s Handbook Collector’s Edition...........................48 Industrial Revolution............................................. 33, 84Machinery’s Handbook............................................... 48, 81 Plastic Thermoforming........................................... 7, 62, 64Machinery’s Handbook CD-ROM........................................48 New Lean Pocket Guide, Second Edition, The.....................17Machinery’s Handbook Guide............................................48 Office Kaizen: Transforming Office Operations Plastics Finishing.........................................................7, 62Machinery’s Handbook Pocket Companion..........................48Making Ideas a Central Part of Work...................................22 into a Strategic Competitive Advantage................... 19, 83 Plastics Machining and Assembly..................................7, 62Managing Teams in Manufacturing.....................................12Manual Composite Layup and Spray-Up.............................66 P Plating and Surface Coatings.........................................7, 77Manufacturing Insights Video Series....................................8Manufacturing Plant Layout: Fundamentals and Painting and Powder Coating.........................................7, 77 Poka-Yoke: Mistake Proofing..............................................25 Parametric Programming for Computer Numerical Fine Points of Optimum Facility Design..........................10 Powder Metallurgy........................................................7, 56Manufacturing Processes and Materials, Fifth Edition......5, 81 Control Machine Tools and Touch Probes........................47Manufacturing Processes and Materials, Fifth Edition Pencil and Ruler Kit.....................................................9, 11 Power of Small Ideas, The.................................................22 Planning Manufacturing Cells..............................................9 Instructor’s Guide...........................................................5 Planning Manufacturing Cells Workbook...............................9 Practical Lean Accounting: A Proven SystemManufacturing Processes and Materials, Fifth Edition Plastic Blow Molding....................................................7, 61 for Measuring and Managing the Lean Plastic Injection Molding..............................................7, 61 Enterprise, Second Edition..................................... 37, 83 Instructor’s Slides..........................................................5 Plastic Injection Molding Book Series................................63Mapping Your Value Stream...............................................19 Precision Machine Design.................................................41 Press Brake Technology.....................................................52 Primer on the Taguchi Method, Second Edition, A...............36 Principles of Metal Casting, Third Edition...........................57 Progressive Die Design......................................................50 Progressive Dies: Principles and Practices of Design and Construction...............................................51 Pultrusion........................................................................6790 sme.org/store – 800.733.4763
INDEXPunch Presses.............................................................7, 54 Sheet Metal Stamping Dies and Processes.....................7, 50 Tool Materials..................................................................49 Sheet Metal Stamping Presses......................................7, 50 Total Productive Maintenance (TPM) Blitz..........................31 Q-R Simplified Systematic Layout Planning...............................11 Toyota Production System: Beyond Simplified Systematic Planning of Manufacturing Cells.........9Quick Changeover for Lean Manufacturing..........................19 Single Piece Flow.............................................................25 Large-Scale Production.......................................... 27, 83Quick Die Change, Second Edition.....................................52 Six Sigma........................................................................36 Toyota Way: 14 Management Principles fromRapid Castings: Rapid Prototypes for Metal Six Sigma and Other Continuous Improvement the World’s Greatest Manufacturer, The................... 27, 83 Casting Processes.........................................................70 Tools for the Small Shop...............................................36 Training Within Industry....................................................23Rapid Manufacturing........................................................69 Squeeze: A Novel Approach to Business Troubleshooting Tool and Die Making.................................53Rapid Prototyping.........................................................7, 69 Tube Bending...............................................................7, 55Rapid Tooling Design........................................................69 Sustainability, The........................................................37 Tube Forming Book and Video Package..............................55Real Numbers: Management Accounting in Strategic Project Management: Tools and Techniques for Tube Forming Processes: A Comprehensive Guide...............55 Turning and the Lathe...................................................7, 39 a Lean Organization............................................... 27, 83 Planning, Decision Making, and Implementation.............13Realistic Cost Estimating for Manufacturing, Successful Composites Technology Transfer: U-V Third Edition............................................................5, 35 Applying NASA Innovations to Industry..........................67 User’s Guide to Powder Coating, Fourth Edition..................76Realistic Cost Estimating for Manufacturing, Supply Chain Management................................................29 Value Stream Mapping......................................................15 Visual Controls.................................................................19 Third Edition Instructor’s Guide.................................5, 35 TReverse Engineering: 3D Data Capture...............................71 W-ZRFID: Tool Tracking Solutions............................................74 Technical Certification......................................................80Right-Sized Equipment.....................................................32 Thermal and Abrasive Waterjet Cutting...........................7, 54 Walking the Talk: Moving into Leadership...........................10Roll Forming................................................................7, 54 Thermoforming Book and Video Package............................64 Welding................................................................ 7, 60, 73Running Today’s Factory: A Proven Strategy for Thermoforming: Improving Process Performance.................64 What About Rewards for the Ideas?....................................22 Threading............................................................. 7, 40, 74 What is an Idea?..............................................................22 Lean Manufacturing.....................................................24 Toast Kaizen....................................................................16 What Lean Means.............................................................20 Today and Tomorrow: Commemorative Edition Work Measurement...........................................................30 S Workholding.................................................................7, 40 of Ford’s 1926 Classic........................................... 13, 84Secrets of Getting Lean Ideas from Employees, The............22 Tool and Die Making Troubleshooter...................................52Setup Reduction..............................................................35 Tool and Manufacturing Engineers Handbook......................81Sheet Metal Coil Processing..........................................7, 49Sheet Metal Shearing and Bending................................7, 49 91 eBook | eChapters Video Download | On-Demand | Clips
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