Apparel Production Management Book 1

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Sample Processes Chart Men’s Knit Shirt (polo Shirt) Batch setting for 12 Workers Upper Under Front Front ITL Facing ITL Pocket ITL Upper Collar ITL UnderBack body Front body Facing Collar Canvas Collar 56 72 15 42 Fuse & Fold Hem Fuse & Fold Hem Fuse & Fold Hem Fuse & Fold Hem P1 P3 P4 C1 6 8 12 ABCD Top Stitch Hem Hem P2 P5 Pocket C2 Collar Bottom105 25 Attach Front Facing Crease 66 RunstitchF1 P6 Pocket C357 Tape 30 Set Pocket Trim endsF2 C4 36 Turtn & Point Collar C5 Washcare Label Size Label 102 Form Collar34 C6 I Join Shoulder 3 3 49 SleeversA1 Topstitch Collar 2 s Cut s Cut5 C7 Saw Sleeves Trim P7 P8 16 TrimA2 Attach / Trim Col Band53 C8 Close Side Seam 17A3 Mark point C954 Hem Sleeve MouthA4 Attach Collar Turn Inside out Brand65 Label Topstitch CollarA549 s Cut & Fold Set SleeversA625 Attach Brand LabelA721 Bottom HemA851 Sew ButtonholeA942 Sew ButtonA1013 Fold / ArrangeA11Shirt Ready For Packing 104

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P1 UpperP2 FrontP3 FacingP4P5 ITLP6C1 Collar ITL UpperC2 12 Canvas CollarC3 68 Wash CareC4 LabelC5 25C6 3sC7C8 PTC9F1 SizeF2 LabelA1A2 3sA3A4 PTA5A6 30A7A8 11A9A10 102A11 1 48 15 17 105 57 32 81 34 0 52 6 47 53 15 84 53 Brand Label 65 s 54 25 21 Button 51 42 13 Shirt is Ready For PackingTotal 105 102 82 110 106 97 105 99 107 111 106 103Machines 1Required s 1=7 =4 =2 =2 =1 =1Total Machines = 17 Total Workers = 12 T.S.P.T = 1243 Sconds 106

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BATCH SETTING FOR MEN’S SHIRT - TO PRODUCE 800 SHIRTS IN HOURS Yoke Yoke Label Front Left Front Placket Pocket Interlining Front Right Sleeve Sleeve Placket Upper Collar Interlining Under Collar Upper Col Band Interlining Upper Col Band Upper Cuff Interlining Back Outer Inner 2 2 22 68 58 8 8 13 Hem Placket 51 C1 Cb1 Fuse & Fold Hem Mark Label S Cut & Fold 26 Attach Sleeve Placket 18 Fuse & Fold Hem 18 Fuse & Fold Hem Fuse & Fold Hem F3 C2 Hem Collar Fusing Cb2 Cc1 B2 B1 5 P1 Sew Pocket Mouth 32 12 44 Hem Cuff Fusing Attach Front Placket P2 Cheese Pocket NC Sew Brand Label NC Topstitch Sleeve Placket Cc2 B3 S2 32 Fusestitch Trim Cuff 36 18 Fusestitch Trim Collar F1 C3 Cc3 26 16 Attach Yoke to Back 25 C4 Turn & Point Collar 36 P3 25 Tun & Point Cuff B4 C5 32 Topstitch Collar Cc4 14 Topstitch Yoke NC Set Pocket 42 Top Stitch Cuff B5 F2 Cc5109 4B Attach Front & Back at Shoulders 8 Mark Point A1 Top Stitch Shoulder C6 Attach Collar Band 32 Set Sleeve 26 A2 Topstitch Sleeve C7 Close side seem 24 144 Attach Collar C8 A4 Topstitch Collar 124 Attach Cuff Size WC Label A4 Topstitch Cuff Bottom Hem 90 A5 15 A6 24 A7 54 A8 46 A9 85 A10 Shirt Ready for Buttoning & Finishing

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FLOW CONFIGURATION CHART - Mem’s Dress Shirt for 41 Workers Batch set for production of 800 shirts in 8 hours Part two - Assembly operations Worker 151 16 173 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Number From C3 Process Number C4 C5 From Cb2 C6 From Cc3 C7111 C8 Cc1 From B2, F2, F3 Cc5 From S2 A1 Size / W.C. Label A1 A3 A4 A5 A6 A7 A8 A9 A10 Shirt Ready for Buttoning & Finishing Total 28 32 34 36 33 33 24 24 32 36 36 36 36 31 31 31 31 30 30 30 36 36 36 36 29 29 29 Machines Required Total =15 =7 =3 =2 Machines

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Immitation Front Placket Seam Center Placket Seam Waist Binding by 2 Needle ChainstitchYoke Binding Seam Without in-stitch Label Attach with Down Turn Hemr Belt Loop hem By interlockstitch using folderLap Seam By double needle stitch using folder Two Piece with Band Binding using folder Blind Hemming of Trouser BottomDouble hemmed Belt Strap seam using folder Pin Tucked Seam Box Pleat Seam 135

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Book 1Book 2



Education is a liberating and democratizing forceenabling access to opportunities cutting across variousbarriers.ISHA Learning leverages the power of Informationand Communication Technologies (ICT) to supportDemand Driven, Technology Enabled Employability andCareer Advancement Programmes enabling greateraccess to Education,Employment and Earnings for all. Education > Employment > Earnings