International Metal Processing (Pty) Ltd
Metals, Minerals, Pollutants Treatment of Polluted Water & Reclamation INTERNATIONAL METAL PROCESSING
A Complete Renewable Solution Vacuum Toilet and Zero Discharge Black Water Systems For Residential, Public or Commercial Applications
Waste Water Types of Wastewater Treatment Plants: Ø Acid Mine Drainage Plants Ø Sewerage Treatment Plants Ø Sludge Treatment Plants Ø Grey Wastewater Treatment Plant Ø Industrial Wastewater Treatment
Waste Water 1 Ml/Day Plant:
Waste Water Plant Features and Benefits: Plants are Modular Manufactured from Fibre Reinforced Plastic (Fibre Glass Reinforced) No Expensive Civil Works or Construction Satellite Effluent Treatment Plants Ideal in Remote Areas No infrastructure such as Main Water or Sewer Systems are Needed Final Sterilization Achieved via UV Germicidal Radiation and Ozone Treatment Eliminating all Water Borne Diseases, Bacteria and Viruses
Modular Plants Up to 500 m³ /day Modular Effluent Treatment Plant with a peak flow rate of 35m³/hr installed at Harlem for Eden District Municipality Harlem’s Treatment Plant
Modular Plants Witfontein Plant: Micro Bubble Aeration the most Efficient Technologies in Effluent Treatment Plants. Aeration Provides Aerobic Environment, Assists Microbial Degradation of Organic Matter. Aeration Benefits : Ø Necessary Oxygen to Aerobic Micro-organisms Ø Assists Mixing so Micro-Organisms Contact Dissolved and Suspended Organic Matter
Modular Plants Selected Reference Sites: Eden District Municipality – Harlem 200 m³/day Modular Plant Eden District Municipality – Witfontein Emergency Services Cape Agulhas Municipality – Waenhuiskranz 800 m³/day Modular Thermal Plant Sanparks – Tsitsikamma 5 Modular Plants – Golden Gate Cultural Village – Golden Gate Mountain Retreat – Addo National Park
Modular Plants Selected reference sites: Shell Ultra Cities - Middelburg, - Kei Bridge, - Kroonstad and; - Three Sisters CC Africa Lodges & Beyond Lodges - 2 Modular Plants More references are available on request
Activated Sludge Plant
Water from Air
Water from Air Process and Requirements A Unique Process Blending Thermal Heat with Atmospheric Air to Generate Quality Drinking Water. Ø Proven Technology Ø Modular System Ø Energy Efficient Ø Easy Operation and Maintenance Ø Chemical Free Ø Designed Specifically for Remote Areas Ø Cost Effective Ø 4 000 to 6 000 L/Day
Water from Air Process and Requirements o Energy Source Ø sun Ø thermal Ø electrical Ø gas o Heat Exchanger o Air Blower o Atomizer
Water from Air Innovative and Affordable Technology aimed at Service Delivery Ø Plants are Modular – Scalable as Required Ø Plants are manufactured from Fiber Reinforced Plastic (Fiber Glass Reinforced) Eliminating Expensive Civil Works or Construction Ø Plants can be erected in 10% of the time of an Equivalent Conventional Plant Ø Cost Approximately 25% of the Equivalent Conventional Plant Ø No More expensive Purification Chemicals!
Water from Air Twee Rivieren Camp Site – Kgalagadi Trans Frontier Park – 5 kl/day Thermal Heat Driven Plant with Geyser, Heat Exchanger, Filters & Holding Tanks
Water from Air Mata-Mata & Nossob Camp Sites – Kgalagadi Trans Frontier Park Pumps, Geyser, Heat Exchanger, Vapour Tank, Blower, Inverter and Batteries
Containerised - Surface Water Plants (Borehole) IMP
Containerised - Surface Water Plants- Potable Water STATIC - PORTABLE - CONTAINERISED - RETROFIT – MODULAR PLANTS • Planning, Supply & Construction of Modular Water Purification. Plants of built to clients specified Size • Packaged (Containerised) Water Purification Plants up to 500kl/day • Specialised Filtration Units for Removal of Heavy Metals in Boreholes • Final Sterilization Units for the Removal of Waterborne Bacteria & Germs • Such as: Cholera and E-Coli, Etc • Containerised Filtration Units for the Removal of Fluoride from Borehole Water
Containerised - Surface Water Plants- Potable Water STATIC - PORTABLE - CONTAINERISED - RETROFIT – MODULAR PLANTS • Skid & Truck Mounted or • Containerised plant • Either Electrical or • Thermally Powered • Subject to Site Conditions and Needs
Surface Water Plants- Potable Water • Coagulation / Flocculation, • UV • Ozone Dosing • Followed by Pressured Filter Media, Silica and Activated Carbon Filtration, • Polishing to 5 or 10 micro cartridge filters. Ø Bacteria Ø Colour Ø Algae Ø Pesticides Ø Fungi Ø Trihalomethanes
Surface Water Plants- Potable Water The Filtration Process Remove • Heavy Metals • Iron • Pollutants from the Water. The Treated Water Meets SANS Standards for Drinking Water Quality.
Surface Water Plants- Potable Water Containerised – Borehole Water: Installations for • Lephalale Northern Water • My Darling • Madimbo • Mathlo-a-Kwena
Surface Water Plants- Potable Water Typical Range of Products Available
Surface Water Plants- Potable Water Skid Mounted Plants: 2 000 to 5 000 l/hr Petro Foods - Installation
Surface Water Plants- Potable Water Skid Mounted Plants: 5 000 to 12 000 l/hr Summerpride Foods - Installation
Surface Water Plants- Potable Water Coagulation or Flocculation Plants: 5 000 to 10 000 l/hr
Surface Water Plants- Potable Water Water Purification Process: • Pre-Filtration: Prevents Debris from Entering System • Sediment Filtration: 5.0 micron Sediment Filtration • Carbon Block Filtration: Chemical Removal to 0.5 micron Filtration • Ultraviolet Exposure: 99.9+% Elimination of Bacteria and Viruses • Guaranteed UV Exposure of 36,000 mW/cm2 for 8500 Hours (LED lamps are hand made from Pure Quartz Crystal fully IP55 rated)
Surface Water Plants- Potable Water Water Purification Process: Filtration Activated Filter Media
Typical Activated O2 Water Plants For Potable Water Water Conditioners: Treating Hard Water. • Prevent Scale Build Up, • Inhibits Mineral Precipitation on the Inner Side of the Pipes and • Prevents Pipes, Water Heaters and other Fixtures from Corrosion. • System Alters the Crystalline Behavior of Calcium and Magnesium Ions these ions lose their ability to cause adhesive scale. • Problems like Bad Odour, Bad Taste, and Reduced Water Pressure are all addressed by this technology.
Activated O2 Surface Water Plants- Potable Water Water Conditioners: Treating Hard Water Following are the advantages of a water conditioning system: Ø Improves Water Taste Ø Removes Odour Ø Removes Stains Ø Cost Effective Ø Energy Efficient
Activated O2 Surface Water Plants- Potable Water Following are the advantages of a water conditioning system: Ø Improves Water Taste Ø Removes Odour Activated Ozone Generator Ø Removes Stains Ø Cost Effective Ø Energy Efficient
Surface Water Plants- Potable Water Tsitsikamma National Park: After Treatment Before Treatment
Surface Water Plants- Potable Water Tsitsikamma National Park: Before Treatment After Treatment
Surface Water Plants- Potable Water Some Selected Reference Sites: • Department of Water and Forestry • Tsitsikamma National Park • Lephalale Northern Water Board • Shell Oil Corporation • South African Parks Board • George Municipality • Londolozi Game Lodges • Orange River Water Treatment • CC Africa Lodges & Safari
Activated Oxygen Air Installations using Light Technologies Cool Room Installation ZZ2 Tomatoes Herold’s Bay Pump Station
Activated Oxygen Air Sewage Plant Odour Control Units Most Chemicals only Mask Odours with Strong Scents, This Technology Neutralizes Unpleasant Odours at the Source. A leader in Providing Innovative Odourless Solutions Systems for - Ø Waste Water Treatment Plants Ø Press Rooms Ø Lift Stations Ø Grit Rooms Ø Pump Stations Ø Digesters Ø Wet Wells Ø Clarifiers Ø Sludge Thickness Ø Land Fills
Activated Oxygen Air Sewerage Plant Odourless Units A Unique Process Blending Thermal Heat with Atmospheric Air to Generate Quality Drinking Water. Ø Suppression and Neutralizing of Odours & Germs Ø Sewage Plants, Vents as well as Retrofit to Existing Systems Ø Kills all Air Borne Bacteria, Viruses & Germs and Smells Ø Units Available for all Applications & Sized According to Need Ø Supplied to Municipalities and Small Communities Ø Supplied to Industry (Epol, etc)
Activated Oxygen Air Pump Station Odour Control System Applying Activated Oxygen Requires that the Activated Oxygen and the Odorous Gases are Mixed. Advanced Exhaust System Mixes the Gases Allowing Sufficient Time to React and Break Compounds Down. o Odour Unit: Activated Oxygen Ø Atmospheric Air Generator Ø Activated O2 Generator Ø Fan Activated Oxygen Enriched Ø Electrical Panel Air to Source of Odours Ø Pipes & Fittings
Air Municipal Pump Station Units Residential Sewage Pump Stations Normally Generate Foul Smelling Odours • Studies have Shown Air Pollution is the Greatest Problem, Associated with Complaints from the Surrounding Population.
Aquaculture TYPICAL SYSTEMS: Simple and Robust System Operating Efficiently. Accommodate Flexibility in the Stocking and Use of Other Fresh Water Fish. Typical Tri-cluster Farm - Consisting of : Tanks: Ø 24 tanks Ø (grow-out and hatchery at a total volume of 294m3) for tilapia at an output yield of 12 tonnes/month (max stocking density 100kg/m3),
Aquaculture TYPICAL SYSTEMS: Recirculation systems: ØBio-Filters performs 2 Roles, Namely: 1. Nitrification Cycle 2. Centrifugal Recirculation and Aeration of Water by means of Displacement created by a Vacuum. The Bio-Filter Designed to Handle: • Nitrification • Maintain Nutrients & • Suspended / Settled Solids within the Assimilative Capabilities, • Fish Species Water Replacement to be Done Regularly.
Aquaculture Thermally insulated tanks TYPICAL SYSTEM: 20m3 flat bottom tank 12m3 flat bottom tank Ø12m3 flat bottom grow-out tanks with bio-filter ØDimensions: 3.2m (diameter) x 1.5m (height) Ø20m3 flat bottom grow-out tanks with central biofilter ØDimensions: 5m (diameter) x 1.5m (height) ØTanks are thermal insulated Fiber Reinforced (FRP) Growth cycles in the grow-out tanks are according to the principals of stock splitting / batching and rotation. A new fish cycle starts monthly, whereby after a production period of 5 months, 36 tons will be harvested on a monthly cycle.
Aquaculture Grow-out Tanks TYPICAL SYSTEM: 10m flat channel Hatchery 12m3 flat bottom Hatchery Grow-out Tanks See to the Growth of Fingerlings from 30 g – 500 g Body Weight Maximum Stocking Density of 100 kg/m3. Total of 240 000 Fish at an Average Weight of 500 g are Harvested Monthly:
Aquaculture Tank Drainage System TYPICAL SYSTEM: Flat Bottom Tank Drainage Ø Tank (20m3, 12m3) Drains from the Sides of the Tank Ø Suspended Solids Drain along the full length of a Drain Pipe which has Fine Mesh on the Sides Ø Clockwise Flow Creates a Vortex Collecting Sediment Along the Drain Pipe. Ø Tank Floor is Made Up of Insulated Concrete and Fiberglass Insulation.
Aquaculture
Impurity Removal Units • Activated Carbon • Active Contact Media • Bio Media
Sterilization Units TYPICAL SYSTEM: Sterilization Lamps (Sterilized Water) Germicidal (UV) and Activated Oxygen Lamps are Used in Line at the Water Source to sterilise the Water before it is Piped into the Aquaculture System.
Typical Plant Lay outs
Agriculture The Benefits of Activated Oxygen Healthier Soils Equals Healthier Crops Enhanced Plant & Root Growth Improved Water Absorption by Plants Improved Nutrient Availability through Oxidation Enhanced Water Penetration into the Soil
Search
