Unicorn - Service Manuval PDF

This manual should be considered a permanent part of the vehicle and should remain with the vehicle when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. The vehicle pictured in this owner’s manual may not match your actual vehicle. For any query or assistance, please call Customer care number: 1800 103 3434 (Toll free) © 2021 Honda Motor Co., Ltd.

Welcome z The following code in this manual indicate the country. Congratulations on your purchase of a new Honda vehicle. Your selection of a Honda Country Codes makes you part of a worldwide family of satisfied customers who appreciate Honda’s Code Country reputation for building quality into every CBF160A product. II ID India To ensure your safety and riding pleasure: z Read this owner’s manual carefully. z Follow all recommendations and procedures contained in this manual. z Pay close attention to safety messages contained in this manual and on the vehicle.

A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this vehicle safely is an important responsibility. You WILL be KILLED or SERIOUSLY To help you make informed decisions about HURT if you don’t follow instructions. safety, we have provided operating procedures and other information on safety WARNING labels and in this manual. This information alerts you to potential hazards that could You CAN be KILLED or SERIOUSLY hurt you or others. HURT if you don’t follow instructions. Of course, it is not practical or possible to warn you about all hazards associated with CAUTION operating or maintaining a vehicle. You must use your own good judgement. You CAN be HURT if you don’t follow instructions. You will find important safety information in a variety of forms, including: Other important information is z Safety labels on the vehicle provided under the following titles: z Safety Messages preceded by a safety alert NOTICE Information to help you avoid symbol and one of three signal words: damage to your vehicle, other DANGER, WARNING, or CAUTION. property, or the environment. These signal words mean:

Contents Vehicle Safety P. 2 Operation Guide P. 14 P. 27 Maintenance P. 69 Troubleshooting P. 83 P. 95 Information P. 98 Specifications P. 106 Warranty Policy Index

Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines.............................................................P. 3 Image Labels........................................................................P. 6 Safety Precautions..........................................................P. 8 Riding Precautions.........................................................P. 9 Accessories & Modifications............................... P. 12 Loading.................................................................................. P. 13

Safety Guidelines Safety Guidelines that you and your passenger are both wearing Vehicle Safety an approved helmet and protective apparel. Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the z Perform all routine and regular inspections grab rail or your waist, leaning with you in turns, and keeping their feet on the footpegs, even specified in this manual. when the vehicle is stopped. z Stop the engine and keep sparks and flame Take Time to Learn & Practice away before filling the fuel tank. z Do not run the engine in enclosed or partly Even if you have ridden other vehicles, practice riding in a safe area to become familiar with enclosed areas. Carbon monoxide in exhaust how this vehicle works and handles, and to gases is toxic and can kill you. become accustomed to the vehicle’s size and weight. Always Wear a Helmet Ride Defensively It’s a proven fact: helmets and protective apparel significantly reduce the number and Always pay attention to other vehicles around severity of head and other injuries. So always you, and do not assume that other drivers see wear an approved helmet and protective you. Be prepared to stop quickly or perform an apparel. P. 8 evasive maneuver. Before Riding continued 3 Make sure that you are physically fit, mentally focused, and free of alcohol and drugs. Check

Safety Guidelines Vehicle Safety Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It’s important to keep your vehicle properly by wearing bright reflective clothing, maintained and in safe riding condition. positioning yourself so other drivers can see Inspect your vehicle before every ride and you, signaling before turning or changing lanes, perform all recommended maintenance. Never and using your horn when necessary. exceed load limits ( P. 13), and do not modify your vehicle or install accessories that would Ride within Your Limits make your vehicle unsafe ( P. 12). Never ride beyond your personal abilities or If You are Involved in a Crash faster than conditions warrant. Fatigue and inattention can impair your ability to use good Personal safety is your first priority. If you or judgement and ride safely. anyone else has been injured, take time to assess the severity of the injuries and whether it Don’t Drink or Use Drugs and Ride is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws Alcohol or drugs and riding don’t mix. Even one and regulations if another person or vehicle is alcoholic drink can reduce your ability to involved in the crash. respond to changing conditions, and your reaction time gets worse with every additional If you decide to continue riding, first turn the drink. The same is true for drug use. Don’t drink ignition switch to the OFF position, and evaluate or use drugs and ride, and don’t let your friends the condition of your vehicle. Inspect for fluid do it either. 4

leaks, check the tightness of critical nuts and Safety Guidelines Vehicle Safety bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. WARNING Your vehicle may have suffered damage that is not immediately apparent. Have your vehicle Running the engine of your vehicle thoroughly checked at a qualified service facility while in an enclosed or even partially as soon as possible. enclosed area can cause a rapid build-up of toxic carbon monoxide gas. Carbon Monoxide Hazard Breathing this colourless, odorless gas Exhaust contains poisonous carbon monoxide, can quickly cause unconsciousness and a colourless, odorless gas. Breathing carbon lead to death. monoxide can cause loss of consciousness and may lead to death. Only run your vehicle’s engine when it is located in a well ventilated area If you run the engine in a confined or even outdoors. partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your vehicle inside a garage or other enclosure. 5

Vehicle Safety Image Labels Read instructions contained in Owner’s Manual carefully. Image Labels Read instructions contained in Shop The following pages describe the label Manual carefully. In the interest of meanings. Some labels warn you of potential safety, take the vehicle to be serviced hazards that could cause serious injury. Others only by your dealer. provide important safety information. Read this information carefully and don’t remove the DANGER (with RED background) labels. You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. If a label comes off or becomes hard to read, WARNING (with ORANGE contact your dealer for a replacement. background) You CAN be KILLED or SERIOUSLY There is a specific symbol on each label. HURT if you don’t follow instructions. The meanings of each symbol and label are CAUTION (with YELLOW as follows. background) You CAN be HURT if you don’t follow instructions. 6

Image Labels Vehicle Safety BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte. • Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well. • Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid. Contact with your skin or eyes can burn you or cause loss of your eyesight. • Read this manual carefully and understand it before handling the battery. Neglect of the instructions can cause personal injury and damage to the vehicle. • Do not use a battery with the electrolyte at or below the lower level mark. It can explode causing serious injury. ABS INFORMATION LABEL This model equipped with an Anti-lock Brake System (ABS) on front wheel. 7

Safety Precautions Vehicle Safety Safety Precautions z Face shield with unobstructed field of vision or other approved eye protection z Ride cautiously and keep your hands on the handlebar and feet on the footpegs. WARNING z Instruct your passenger to keep their hands Not wearing a helmet increases the on the grab rail or your waist and their feet chance of serious injury or death in a on the footpegs while riding. crash. z Always consider the safety of your passenger, Make sure that you and any passenger as well as other drivers and riders. always wear an approved helmet and protective apparel. Protective Apparel ▌ Gloves Make sure that you and any passenger are Full-finger leather gloves with high abrasion wearing an approved helmet, eye protection, resistance and high-visibility protective clothing. Ride defensively in response to weather and road ▌ Boots or Riding Shoes conditions. Be sure to avoid loose clothes that Sturdy boots with non-slip soles and ankle could get caught on any part of your vehicle. protection ▌ Helmet ▌ Jacket and Trousers Safety-standard certified, high-visibility, correct Protective, highly visible, long-sleeved jacket size for your head and durable trousers for riding (or a protective z Must fit comfortably but securely, with the suit) chin strap fastened 8

Riding Precautions Riding Precautions z Avoid continuous braking. Vehicle Safety ► Repeated braking, such as when Running-in Period descending long, steep slopes can seriously overheat the brakes, reducing During the first 500 km (300 miles) of running, their effectiveness. Use engine braking follow these guidelines to ensure your vehicle’s with intermittent use of the brakes to future reliability and performance. reduce speed. z Avoid full-throttle starts and rapid z For full braking effectiveness, operate both acceleration. the front and rear brakes together. z Avoid hard braking and rapid down-shifts. z Ride conservatively. ▌ Anti-lock Brake System (ABS) on Front Wheel Brakes This model equipped with an Anti-lock Brake Observe the following guidelines: System (ABS) designed to help prevent the z Avoid excessively hard braking and down- front brake from locking up during hard braking. shifting. z There is no ABS function to the rear wheel. ► Sudden braking can reduce the vehicle’s z ABS does not reduce braking distance. In stability. certain circumstances, ABS may result in a ► Where possible, reduce speed before longer stopping distance. z ABS does not function at speeds below turning; otherwise you risk sliding out. 5 km/h (3 mph). z Exercise caution on low traction surfaces. ► The tyres slip more easily on such surfaces, and braking distances are longer. continued 9

Riding Precautions Vehicle Safety z The brake lever may recoil slightly when Parking applying the brakes. This is normal. z Park on a firm, level surface. z Always use the recommended front/rear z If you must park on a slight incline or loose tyres and sprockets to ensure correct ABS operation. surface, park so that the vehicle cannot move or fall over. ▌ Engine Braking z Make sure that high-temperature parts cannot come into contact with flammable Engine braking helps slow your vehicle down materials. when you release the throttle. For further z Do not touch the engine, muffler, brakes and slowing action, downshift to a lower gear. Use other high-temperature parts until they cool engine braking with intermittent use of the down. brakes to reduce speed when descending long, z To reduce the likelihood of theft, always lock steep slopes. the handlebar and remove the key when leaving the vehicle unattended. ▌ Wet or Rainy Conditions Use of an anti-theft device is also recommended. Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. ▌ Parking with the Side Stand or Centre Stand Exercise extra caution when braking in wet 1. Stop the engine. conditions. 2. Using the side stand If the brakes get wet, apply the brakes while riding at low speed to help them dry. Push the side stand down. Slowly lean the vehicle to the left until its 10 weight rests on the side stand.

Riding Precautions Turn the handlebar fully to the left. 3. Turn the ignition switch to the LOCK position Vehicle Safety ► Turning the handlebar to the right reduces and remove the key. P. 19 stability and may cause the vehicle to fall. Refuelling and Fuel Guidelines Using the centre stand To lower the centre stand, stand on the left Follow these guidelines to protect the engine, side of the vehicle. fuel system and catalytic converter: Hold the left handle grip and the grab rail. z Use only unleaded petrol. Press down on the tip of the centre stand z Use recommended octane number. Using with your right foot and, simultaneously, pull up and back. lower octane petrol will result in decreased Turn the handlebar fully to the left or right. engine performance. z Do not use fuels containing a high Left handle concentration of alcohol. P. 93 grip z Do not use stale or contaminated petrol or an oil/petrol mixture. Centre stand z Avoid getting dirt or water in the fuel tank. Grab rail 11

Accessories & Modifications Vehicle Safety Accessories & WARNING Modifications Improper accessories or modifications We strongly advise that you do not add any can cause a crash in which you can be accessories that were not specifically designed seriously hurt or killed. for your vehicle by Honda or make modifications to your vehicle from its original Follow all instructions in this owner’s design. Doing so can make it unsafe. manual regarding accessories and modifications. Modifying your vehicle may also void your warranty and make your vehicle illegal to Do not pull a trailer with, or attach a sidecar to, operate on public roads. Before deciding to your vehicle. Your vehicle was not designed for install accessories on your vehicle be certain the these attachments, and their use can seriously modification is safe and legal. impair your vehicle’s handling. 12

Loading Loading Vehicle Safety z Carrying extra weight affects your vehicle’s WARNING handling, braking and stability. Always ride at a safe speed for the load you Overloading or improper loading can are carrying. cause a crash and you can be seriously hurt or killed. z Avoid carrying an excessive load and keep within specified load limits. Follow all load limits and other loading Maximum weight capacity P. 95 guidelines in this manual. z Tie all luggage securely, evenly balanced and close to the centre of the vehicle. z Do not place objects near the lights or the muffler. 13

Parts Location Tool kit P. 25 14 First aid kit P. 25 Operation Guide Seat P. 46 P. 25 Document bag Throttle grip P. 65 Front brake lever Fuel fill cap P. 24 Right side cover P. 47 Kick starter P. 21 Spark plug P. 48 Engine oil fill cap/ dipstick P. 50 Rear brake pedal P. 55 Crankcase breather P. 66

Clutch lever P. 63 Left side cover P. 47 Battery P. 43 Operation Guide Fuse box P. 80 Seat lock P. 46 Data link connector Side stand P. 59 Centre stand P. 11 P. 52 Engine oil drain bolt Shift lever P. 23 15

Operation Guide Instruments Odometer Total distance ridden. Tachometer Fuel gauge NOTICE Needle in the red mark, remaining Do not operate the engine in the fuel approximately tachometer red zone. Excessive engine 2.8 litres (0.74 US gal, 0.62 Imp gal) speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Trip knob Tripmeter Speedometer Distance ridden since tripmeter was reset (press trip knob to reset to 0.0 km). 16

Indicators If one of these indicators does not come on when it should, have your dealer check for problems. PGM-FI (Programmed Fuel Injection) malfunction Operation Guide indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position. If it comes on while engine is running: P. 71 ABS (Anti-lock Brake System) indicator High beam indicator Comes on when the ignition switch is turned to the Turn signal indicator ON position. Goes off when your speed reaches approximately 5 km/h (3 mph). N Neutral indicator If it comes on while riding: P. 71 Comes on when the transmission is in Neutral. 17

Switches Operation Guide Horn button Engine stop switch Should normally remain in the 8(Run) Turn signal switch position. u Pressing the switch turns the turn u In an emergency, switch to the 9 (OFF) signal off. position to stop the engine. Headlight dimmer switch • : High beam Start button • : Low beam Passing light control switch Flashes the high beam headlight. 18

Ignition switch ON Operation Guide Switches the electrical system on/off, locks the Turns electrical system steering. on for starting/riding. u Key can be removed when in the OFF or OFF LOCK position. Turns engine off. Steering Lock LOCK Locks steering. Lock the steering when parking to help prevent theft. # Locking A U-shaped wheel lock or similar device is also recommended. a Turn the handlebar all the way to the left or right. Push b Push the key down, and turn the ignition b switch to the LOCK position. Turn u Jiggle the handlebar if the lock is difficult to engage. c Remove the key. a # Unlocking Ignition key Insert the key, push it in, and turn the ignition switch to the OFF position. 19

Operation Guide Starting the Engine NOTICE • If the engine does not start within 5 seconds, turn Start your engine using the following procedure, regardless of whether the engine the ignition switch to the OFF position and wait 10 is cold or warm. seconds before trying to start the engine again to recover battery voltage. b • Extended fast idling and revving the engine can damage the engine, and the exhaust system. a • Do not operate the kickstarter while the engine is running as engine damage could result. Do not c apply excessive force on the kickstarter. • Fold up the kickstarter after the kickstarter is c returned to the pedal stop. Consult your dealer for advice if you plan to ride your vehicle at an altitude above 2,500 m (8,000 feet). NOTICE • If the vehicle is transported to a place 2,000 m (6,500 feet) higher or lower than the start point, you may not be able to achieve sufficient engine performance at the new altitude. Consult your dealer before transporting your vehicle. 20

a Turn the ignition switch to the ON position. If you cannot start the engine: Operation Guide Open the throttle slightly (about 3 mm, b Shift the transmission to Neutral ( indicator without freeplay). to come on) About 3 mm without freeplay c Using the start button With the throttle completely closed, press the start button. Using the kickstarter With the throttle completely closed, operate the kickstarter starting from the top of the stroke, kick through to the bottom with a rapid, continuous motion. If the engine does not start: Using the start button a Open the throttle fully and press the start button for 5 seconds. b Repeat the starting procedure. c If the engine starts, open the throttle slightly if idling is unstable. continued 21

Operation Guide Starting the Engine (Continued) d If the engine does not start, wait for 10 seconds, before trying steps a & b again. Using the kickstarter a Turn the ignition switch to OFF. b Open the throttle fully and crank the engine several times with the kickstarter. c Turn the ignition switch to ON. d Repeat the starting procedure. e If engine start, open the throttle slightly if the idling is unstable. f If engine does not start, try steps a- d again. # If Engine Will Not Start P. 70 22

Shifting Gears Operation Guide Your vehicle transmission has 5 forward gears in a one-down, four-up shift pattern. 2 345 1 If you put the vehicle in gear with the side stand down, the engine will shut off. 23

Refuelling Lower edge of Opening the Fuel Fill Cap filler neck Lift up the lock cover, insert the ignition key, Ignition key and turn it clockwise to open the cap. Operation Guide Closing the Fuel Fill Cap a After refuelling, push the fuel fill cap closed Lock cover until it locks. Fuel filler cap b Remove the key and close the lock cover. Do not fill with fuel above the lower edge of u The key cannot be removed if the fuel the filler neck. fill cap is not locked. Fuel type: Unleaded petrol only Fuel octane number: Your vehicle is WARNING designed to use Research Octane Number (RON) 91 or higher. Petrol is highly flammable and Tank capacity: 13.0 litres (3.43 US gal, 2.86 explosive. You can be burned or Imp gal) seriously injured when handling fuel. # Refuelling and Fuel Guidelines P. 11 • Stop the engine, and keep heat, sparks, and flame away. 24 • Handle fuel only outdoors. • Wipe up spills immediately.

Storage Equipment Operation Guide Tool Kit/ Document Bag/ First Aid Kit Tool kit and first aid kit are located under the seat. Document bag is located under side of the seat. Document bag Tool kit First aid kit # Removing the seat P. 46 continued 25

Operation Guide Storage Equipment (Continued) WARNING Helmet holder Riding with a helmet attached to the The helmet holder is located under the seat holder can interfere with your ability of the motorcycle. to safely operate the vehicle and could lead to a crash in which you can be u Use the helmet holder only when seriously hurt or killed. parked. Use the helmet holder only while Helmet holder parked. Do not ride with a helmet secured by the holder. Helmet D-ring 26

Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance................................. P.28 Brakes........................................................................................P.53 Maintenance Schedule.............................................. P.29 Side Stand..............................................................................P.59 Maintenance Fundamentals..................................P.32 Drive Chain.......................................................................... P.60 Tools...........................................................................................P.42 Clutch........................................................................................P.63 Removing & Installing Body Components......P.43 Throttle....................................................................................P.65 Crankcase Breather...................................................... P.66 Bat ter y......................................................................................................P.43 Other Adjustments........................................................P.67 Drive Chain Case......................................................................... P.44 Headlight Case...............................................................................P.45 Adjusting the Headlight Aim........................................P.67 Seat...............................................................................................................P.46 Adjusting the Rear Suspension................................ P.68 Side Cover............................................................................................P.47 Spark Plug............................................................................ P.48 Engine Oil...............................................................................P.50

Importance of Maintenance Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to protect before you begin each task, and make sure that your investment, obtain maximum performance, you have the tools, parts, and skills required. avoid breakdowns, and reduce air pollution. We cannot warn you of every conceivable Maintenance is the owner’s responsibility. Be hazard that can arise in performing sure to inspect your vehicle before each ride, maintenance. Only you can decide whether or and perform the periodic checks specified in not you should perform a given task. the Maintenance Schedule. 2 P. 29 WARNING Follow these guidelines when performing maintenance. Improperly maintaining your vehicle z Stop the engine and remove the key. or failing to correct a problem before z Place your vehicle on a firm, level surface you ride can cause a crash in which you can be seriously hurt or killed. using the side stand, centre stand or a maintenance stand to provide support. Always follow the inspection and z Allow the engine, muffler, brakes, and other maintenance recommendations and high-temperature parts to cool before schedules in this owner’s manual. servicing as you can get burned. z Run the engine only when instructed, and do so in a well-ventilated area. 28

Maintenance Schedule The maintenance schedule specifies the All scheduled maintenance is considered a Maintenance maintenance requirements necessary to ensure normal owner operating cost and will be safe, dependable performance, and proper charged to you by your dealer. Retain all emission control. receipts. If you sell the vehicle, these receipts should be transferred with the vehicle to the Maintenance work should be performed in new owner. accordance with Honda’s standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your vehicle after each periodic requirements. Keep an accurate record of maintenance is carried out. maintenance to help ensure that your vehicle is properly maintained. Make sure that whomever performs the maintenance completes this record. 29

Maintenance Schedule Items Pre-ride × 1,000 km Frequency *1 24 30 36 Annual Regular Refer Check 1 6 12 18 Check Replace to Fuel Line Fuel Level P.32 × 1,000 mi 0.6 4 8 12 16 20 24 Page Throttle Operation Months 1 6 12 18 24 30 36 Air Cleaner *2 Crankcase Breather*3 IIIIII I– Spark Plug – Maintenance Valve Clearance I Engine Oil I 65 Engine Oil Strainer Screen I IIIIII 41 Engine Oil Centrifugal Filter Engine Idle Speed RR 66 Evaporative Emission Control System Drive Chain CCCCCC 48 IRIRIR – R 50 IIIIII – I RRRRRRR – I– CCC – 60 C CC IIIIIII II I 1000 km (600mi): I L Maintenance Level Maintenance Legend : Intermediate. We recommend service by your I : Inspect (clean, adjust, lubricate, or replace, if dealer, unless you have the necessary tools and are mechanically skilled. necessary) Procedures are provided in an official Honda R : Replace Shop Manual. C : Clean : Technical. In the interest of safety, have your L : Lubricate vehicle serviced by your dealer. 30

Maintenance Schedule Pre-ride Frequency *1 Refer Check to Items × 1,000 km 1 6 12 18 24 30 36 Annual Regular Brake Fluid*4 4 8 12 16 20 24 Check Replace Page P.32 × 1,000 mi 0.6 Months 1 6 12 18 24 30 36 53 57,54 I I I I I I I I 2 Years 53 Brake Shoes/Pads Wear I IIIIII I – Maintenance 67 Brake System I IIIIIII I – – Brakelight Switch IIIIII I 63 59 Headlight Aim IIIIII I 68 – Lights/Horn I 39 – Engine Stop Switch I Clutch System I IIIIIII I Side Stand I IIIIII I Suspension IIIIII I Nuts, Bolts, Fasteners I I I II Wheels/Tires I IIIIII I Steering Head Bearings I I II Service according to odometer reading or months, whichever is earlier. Notes: *1 : At higher odometer readings, repeat at the frequency interval established here. *2 : Service more frequently when riding in unusually wet or dusty areas. *3 : Service more frequently when riding in rain or at full throttle. *4 : Replacement requires mechanical skill. 31

Maintenance Fundamentals Maintenance Pre-ride Inspection z B rakes - Check operation; Front: check brake fluid level and pads To ensure safety, it is your responsibility to wear. 2 P. 53, 54 perform a pre-ride inspection and make sure that Rear: check shoes wear and freeplay, any problem you find is corrected. A pre-ride adjust if necessary. 2 P. 57, 55 inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, z Lights and horn - Check that lights, indicators can be a major inconvenience. and horn function properly. Check the following items before you get on your vehicle: z Engine stop switch: Check for proper function. 2 P. 18 z Fuel level - Fill fuel tank when necessary. 2 P. 24 z Clutch - Check operation; Adjust freeplay if necessary. 2 P. 63 z Throttle - Check for smooth opening and full closing in all steering positions. 2 P. 65 z Side stand ignition cut-off system - Check for proper function. 2 P. 59 z Engine oil level - Add engine oil if necessary. Check for leaks. 2 P. 50 z Wheels and tyres - Check condition, air pressure and adjust if necessary. 2 P. 39, 96 z Drive chain − Check condition and slack, adjust and lubricate if necessary. 2 P. 60 32

Replacing Parts Maintenance Fundamentals Maintenance Always use Honda Genuine Parts or their Battery equivalents to ensure reliability and safety. Your vehicle has a maintenance-free type WARNING battery. You do not have to check the battery electrolyte level or add distilled water. Clean the Installing non-Honda parts may make battery terminals if they become dirty or your vehicle unsafe and cause a crash corroded. in which you can be seriously hurt or Do not remove the battery cap seals. There is killed. no need to remove the cap when charging. Always use Honda Genuine Parts or NOTICE equivalents that have been designed Your battery is a maintenance-free type and can be and approved for your vehicle. permanently damaged if the cap strip is removed. NOTICE An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction. continued 33

Maintenance Maintenance Fundamentals WARNING # What to do in an emergency The battery gives off explosive hydrogen gas during normal operation. If any of the following occur, immediately see A spark or flame can cause the battery your doctor. to explode with enough force to kill or z Electrolyte splashes into your eyes: seriously hurt you. ► Wash your eyes repeatedly with cool water Wear protective clothing and a face for at least 15 minutes. Using water under shield, or have a skilled mechanic do pressure can damage your eyes. the battery servicing. z Electrolyte splashes onto your skin: # Cleaning the Battery Terminals ► Remove affected clothing and wash your skin thoroughly using water. 1. Remove the battery. 2 P. 43 2. If the terminals are starting to corrode and z Electrolyte splashes into your mouth: ► Rinse mouth thoroughly with water, and are coated with a white substance, wash with do not swallow. warm water and wipe clean. 34

Maintenance Fundamentals 3. If the terminals are heavily corroded, clean Fuses Maintenance and polish the terminals with a wire brush or sandpaper. Wear safety glasses. Fuses protect the electrical circuits on your vehicle. If something electrical on your vehicle 4. After cleaning, reinstall the battery. stops working, check for and replace any blown The battery has a limited life span. Consult your fuses. 2 P. 80 dealer about when you should replace the battery. Always replace the battery with another # Inspecting and Replacing Fuses maintenance-free battery of the same type. NOTICE Turn the ignition switch to the OFF position to Installing non-Honda electrical accessories can remove and inspect fuses. If a fuse is blown, overload the electrical system, discharging the battery replace with a fuse of the same rating. For fuse and possibly damaging the system. ratings, see “Specifications.” 2 P. 97 Blown fuse NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system. continued 35

Maintenance Maintenance Fundamentals *1. The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are If a fuse fails repeatedly, you likely have an two classes: MA and MB. For example, the electrical fault. Have your vehicle inspected by following label shows the MA classification. your dealer. Oil code Engine Oil Oil classification Engine oil consumption varies and oil quality *2.The SAE standard grades oils by their viscosity. deteriorates according to riding conditions and *3.The API classification specifies the quality and time elapsed. Check the engine oil level regularly, and add performance rating of engine oils. Use SJ or the recommended engine oil if necessary. Dirty higher oils, excluding oils marked as “Energy oil or old oil should be changed as soon as Conserving” or “Resource Conserving” on the possible. circular API service symbol. # Selecting the Engine Oil Not recommended Recommended For recommended engine oil, see “Specifications.” 2 P. 96 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: z JASO T 903 standard*1: MA z SAE standard*2: 10W-30 z API classification*3: SJ or higher 36

Brake Fluid Maintenance Fundamentals Maintenance Do not add or replace brake fluid, except in an If the chain does not move smoothly, makes emergency. Use only fresh brake fluid from a strange noises, has damaged rollers, has loose sealed container. If you do add fluid, have the pins, has missing O-rings, or has kinks, have the brake system serviced by your dealer as soon chain inspected by your dealer. as possible. Also inspect the drive sprocket and driven NOTICE sprocket. If either has worn or damaged teeth, Brake fluid can damage plastic and painted surfaces. have the sprocket replaced by your dealer. Wipe up spills immediately and wash thoroughly. Normal Worn Damaged Recommended brake fluid: (GOOD) Honda DOT3 or DOT4 Brake Fluid or (REPLACE) (REPLACE) equivalent NOTICE Drive Chain Use of a new chain with worn sprockets will cause rapid The drive chain must be inspected and chain wear. lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast acceleration. 2 P. 60 continued 37

Maintenance Maintenance Fundamentals Do not use a steam cleaner, a high pressure cleaner, a wire brush, volatile solvent such as # Cleaning and Lubricating petrol and benzene, abrasive cleaner, chain cleaner or lubricant NOT designed specially for After inspecting the slack, clean the chain and O-ring chains as these can damage the rubber sprockets while rotating the rear wheel. Use a O-ring seals. dry cloth with chain cleaner designed specially Avoid getting lubricant on the brakes or tyres. for O-ring chains, or neutral detergent. Use a Avoid applying excess chain lubricant to prevent soft brush if the chain is dirty. spray onto your clothes and the vehicle. After cleaning, wipe dry and lubricate with the recommended lubricant. Recommended lubricant: Drive chain lubricant designed specifically for O-ring chains. If not available, use SAE 80 or 90 gear oil. 38

Crankcase Breather Maintenance Fundamentals Maintenance Service more frequently when riding in rain, at # Inspecting for Damage full throttle, or after the vehicle is washed or overturned. Service if the deposit level can be Inspect the tyres for seen in the transparent section of the drain cuts, slits, or cracks tube. that exposes fabric or If the drain tube is overflows, the air filter may cords, or nails or other become contaminated with engine oil causing foreign objects poor engine performance. 2 P. 66 embedded in the side of the tyre or the tread. Also inspect for any Tyres (Inspecting/Replacing) unusual bumps or bulges in the side walls of the tyres. # Checking the Air Pressure # Inspecting for Abnormal Wear Visually inspect your tyres and use an air pressure gauge to measure the air pressure at Inspect the tyres for least once a month or any time you think the signs of abnormal tyres look low. Always check air pressure when wear on the contact your tyres are cold. surface. continued 39

Maintenance Maintenance Fundamentals WARNING # Inspecting Tread Depth Riding on tyres that are excessively worn or improperly inflated can cause Inspect the tread wear indicators. If they become a crash in which you can be seriously visible, replace the tyres immediately. hurt or killed. For safe riding, you should replace the tyres when the minimum tread depth is reached. Follow all instructions in this owner’s manual regarding tyre inflation and maintenance. Wear indicator Have your tyres replaced by your dealer. location mark For recommended tyres, air pressure, and minimum tread depth, see “Specifications.” 2 P. 96 Follow these guidelines whenever you replace tyres. z Use the recommended tyres or equivalents of the same size, construction, speed rating, and load range. 40

Maintenance Fundamentals z Do not install a tube inside a tubeless tyre on Air Cleaner Maintenance this vehicle. Excessive heat build-up can cause the tube to burst. This vehicle is equipped with a viscous type air cleaner element. z Use only tubeless tyres on this vehicle. Air blow cleaning or any other cleaning can The rims are designed for tubeless tyres, and degrade the viscous element performance and during hard acceleration or braking, a cause the intake of dust. tube-type tyre could slip on the rim and Do not perform the maintenance. Should be cause the tyre to rapidly deflate. serviced by your dealer. WARNING Installing improper tyres on your vehicle can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed. Always use the size and type of tyres recommended in this owner’s manual. 41

Maintenance Tools The tool kit is stored under the seat. 2 P. 25 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. z 14 x 17 mm Open end wrench z Spark plug wrench z Standard/Philips screwdriver z Fuse puller 42

Removing & Installing Body Components Battery # Removal Negative terminal Positive terminal Make sure the ignition switch is in the OFF Bolt position. 1. Remove the left side cover. 2 P. 47 Maintenance 2. Remove the battery holder by removing the Battery Battery holder bolt. 3. Disconnect the negative terminal from the battery. 4. Disconnect the positive terminal from the battery. 5. Remove the battery taking care not to drop the terminal nuts. # Installation Install the parts in the reverse order of removal. Always connect the positive terminal first. Make sure that bolts and nuts are tight. For proper handling of the battery, see “Maintenance Fundamentals.” 2 P. 32 “Battery Goes Dead.” 2 P. 77 43

Removing & Installing Body Components ► Drive Chain Case Drive Chain Case # Removal : Screw Upper chain case 1. Remove the bolts and screw. 2. Remove the drive chain case. Maintenance # Installation : Install the parts in the reverse order of removal. Ensure that the stay on swingarm is inserted into lower chain case guide. Stay Guide Bolts Lower chain case 44

Headlight Case Removing & Installing Body Components ► Headlight Case Maintenance Screws # Removal : Snap fit clips 1. Remove the screws. 2. Remove the headlight case by releasing the snap fit clips and disconnect the connector. # Installation : Install the parts in the reverse order of removal. Screws Headlight case Connector 45

Removing & Installing Body Components ► Seat Maintenance Seat # Removal Prongs 1. Insert the ignition key into the seat lock. Guides 2. Turn it clockwise, then pull the seat up and back. # Installation Seat 1. Insert the prongs into the stays on the frame. 2. Push forward and down on the rear of the seat until it locks in place. Make sure that the seat is locked securely in position to pull it up lightly. The seat locks automatically when closed. Take care not to lock your key under the seat. Seat lock Stays Stays Ignition key 46

Removing & Installing Body Components ► Side Cover Side Cover Screw C The right and left side covers can be removed Grommets in the same manner. # Removal : Maintenance 1. Remove the seat. 2 P. 46 2. Remove the screw A, screw B and screw C. 3. Remove the prongs from the grommets. 4. Remove the side cover. # Installation : Install the parts in the reverse order of removal. Left side cover Screw A Prongs Screw B 47