SP125-Service Manuval PDF

Electrical Trouble u Burned-out Light Bulb # Brakelight/Taillight Bulb # Headlight Socket Bulb Troubleshooting Headlight The headlight uses several LEDs. 1. Remove the seat. 2 P. 55 If there is an LED which is not turned on, see 2. Turn the socket counterclockwise, and your dealer for servicing. remove it. 3. Slightly press the bulb and turn it counterclockwise. 4. Install a new bulb and parts in reverse order of removal. 98

# Front/Rear Turn Signal Light Electrical Trouble u Burned-out Light Bulb Bulb # License Plate Light Bulb Screw License light cover packing Turn signal lens License light cover Troubleshooting Screws Lens packing Bulb Bulb 1. Remove the screw. 1. Remove the screws, license light cover 2. Remove the turn signal lens and lens and license light cover packing. packing. 2. Pull out the bulb without turning it. 3. Slightly press the bulb and turn it 3. Install a new bulb and parts in reverse counterclockwise. order of removal. 4. Install a new bulb and parts in the reverse 4. Install and tighten the screws. order of removal. Torque: 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft) u Use only the amber bulb. Torque: 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft) 99

Electrical Trouble u Blown Fuse Blown Fuse CBF125ME II ID, VI ID Main fuse Before handling fuses, see “Inspecting and FI fuse Replacing Fuses.” 2 P. 45 # Main Fuse & FI Fuse Troubleshooting CBF125ME ID, V ID FI fuse Fuse Fuse puller Fuse box box cover cover Spare fuses 1. Remove the right side cover. 2 P. 56 2. Open the fuse box cover. 3. Pull the fuses out one by one with the fuse puller and check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating. u Spare fuses are provided in the fuse box. 4. Reinstall parts in the reverse order of removal. Main fuse Spare fuses Fuse puller NOTICE 100 If a fuse fails repeatedly, you likely have an electrical problem. Have your vehicle inspected by your dealer.

Unstable Engine Operation Occurs Intermittently Troubleshooting If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible. 101

Information Keys.........................................................................................P. 103 Instruments, Controls, & Other Features.............................................................. P. 104 Caring for Your Vehicle..........................................P. 105 Storing Your Vehicle................................................ P. 108 Transporting Your Vehicle.................................. P. 109 You & the Environment.........................................P. 110 Serial Numbers.............................................................P. 111 Fuels Containing Alcohol.................................... P. 112 Catalytic Converters................................................ P. 113

Keys Ignition key Keys Information Key number plate Ignition key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key number. A metal key holder may cause damage to the area surrounding the ignition switch. 103

Instruments, Controls, & Other Features Information Instruments, Controls, & Tripmeter Other Features Each tripmeter reset to 0.0 when the trip Ignition Switch mileage exceeds 9,999.9. Also for tripmeter A, average fuel mileage & Leaving the ignition switch in the ON position available driving distance are reset at the same with the engine stopped will drain the battery. time Do not turn the key while riding. Document Bag Engine Stop Switch The owner’s manual, registration, and insurance Do not use the engine stop switch except in an information can be stored in the plastic emergency. Doing so when riding will cause the document bag located in the reverse side of engine to suddenly turn off, making riding the seat. unsafe. If you stop the engine using the engine stop Ignition Cut-off System switch, turn the ignition switch to the OFF position. Failing to do so will drain the battery. A banking (lean angle) sensor automatically stops the engine and fuel pump if the vehicle Odometer falls over. To reset the sensor, you must turn the ignition switch to the OFF position and back to The display remains at 999,999 when the the ON position before the engine can be odometer exceeds 999,999. restarted. 104

Caring for Your Vehicle Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of Information clean water and dry with a soft, clean cloth. Frequent cleaning and polishing is important to ensure the life of your Honda. A clean vehicle 4. After the vehicle dries, lubricate any moving makes it easier to spot potential problems. parts. In particular, seawater and salts used to prevent u Make sure that no lubricant spills onto the ice on roads promote the formation of brakes or tyres. Brake discs, pads, drum corrosion. Always wash your vehicle thoroughly or shoes contaminated with oil will suffer after riding on coastal or treated roads. greatly reduced braking effectiveness and can lead to a crash. Washing 5. Lubricate the drive chain immediately after Allow the engine, muffler, brakes, and other washing and drying the vehicle. high-temperature parts to cool before washing. 1. Rinse your vehicle thoroughly using a low 6. Apply a coat of wax to prevent corrosion. u Avoid products that contain harsh pressure garden hose to remove loose dirt. detergents or chemical solvents. These 2. If necessary, use a sponge or a soft towel can damage the metal, paint, and plastic on your vehicle. with mild cleaner to remove road grime. Keep the wax clear of the tyres and u Clean the headlight lens, panels, and brakes. u If your vehicle has any matte painted other plastic components with extra care parts, do not apply a coat of wax to the to avoid scratching them. Avoid directing matte painted surface. water into the air cleaner, muffler, and electrical parts. continued 105

Information Caring for Your Vehicle z Do not direct water at the air cleaner: u Water in the air cleaner can prevent the # Washing Precautions engine from starting. Follow these guidelines when washing: z Do not direct water near the headlight: z Do not use high-pressure washers: u The headlight’s inside lens may fog temporarily after washing or while riding u High-pressure water cleaners can damage in rain. This does not impact the headlight moving parts and electrical parts, function. rendering them inoperable. However, if you see a large amount of water or ice accumulated inside the u Water in the air intake can be drawn into lens(es), have your vehicle inspected by the throttle body and/or enter the air your dealer. cleaner. z Do not use wax or polishing compounds on z Do not direct water at the muffler: matte painted surfaces: u Water in the muffler can prevent starting u Use a soft cloth or sponge, plenty of and causes rust in the muffler. water, and a mild detergent to clean matte painted surfaces. Dry with a soft clean z Dry the brakes: cloth. u Water adversely affects braking effectiveness. After washing, apply the brakes intermittently at low speed to help dry them. z Do not direct water under the seat: u Water under the seat can damage your documents and other belongings. 106

Aluminium Components Caring for Your Vehicle Information Aluminium will corrode from contact with dirt, z CBF125ME II ID, VI ID mud, or road salt. Clean aluminium parts Avoid getting petrol or detergents on the regularly and follow these guidelines to avoid instruments, panels or headlight. scratches: z Do not use stiff brushes, steel wool, or Exhaust Pipe and Muffler cleaners containing abrasives. If the exhaust pipe and muffler are painted, do z Avoid riding over or scraping against curbs. not use a commercially available abrasive kitchen cleaning compound. Use a neutral Panels detergent to clean the painted surface on the exhaust pipe and muffler. If you are not sure if Follow these guidelines to prevent scratches your exhaust pipe and muffler are painted, and blemishes: contact your dealer. z Wash gently using a soft sponge and plenty of water. z To remove stubborn stains, use diluted detergent and rinse thoroughly with plenty of water. z CBF125ME ID, V ID Avoid getting petrol, brake fluid, or detergents on the instruments, panels or headlight. 107

Storing Your Vehicle Storing Your Vehicle After removing your vehicle from storage, inspect all maintenance items required by the If you store your vehicle outdoors, you should Maintenance Schedule. consider using a full-body vehicle cover. Information If you won’t be riding for an extended period, follow these guidelines: z Wash your vehicle and wax all painted surfaces (except matte painted surfaces). Coat chrome pieces with rust-inhibiting oil. z Lubricate the drive chain. 2 P. 48 z Place your vehicle on its centre stand and position a block so that both tyres are off the ground. z After rain, remove the body cover and allow the vehicle to dry. z Remove the battery (2 P. 53) to prevent discharge. Fully charge the battery and then place it in a shaded, well-ventilated area. u If you leave the battery in place, disconnect the negative terminal to prevent discharge. 108

Transporting Your Vehicle Transporting Your Information Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground. NOTICE Towing your vehicle with a wheel or wheels on the ground can cause serious damage to the transmission. 109

You & the Environment You & the Environment down a drain or on the ground. Used oil, petrol, and cleaning solvents contain poisons that can Owning and riding a vehicle can be enjoyable, hurt refuse workers and contaminate drinking but you must do your part to protect the water, lakes, rivers, and oceans. environment. Information Choose Sensible Cleaners Use a biodegradable detergent when you wash your vehicle. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere’s protective ozone layer. Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre. Call your local or state office of public works or environmental services to find a recycling centre in your area, and to get instructions on how to dispose of non-recyclable wastes. Do not place used engine oil in the trash, or pour it 110

Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Information Engine number 111

Fuels Containing Alcohol Information Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol z Damage the painting of the fuel tank. are available in some locales to help reduce z Damage the rubber tubes of the fuel line. emissions to meet clean air standards. If you z Cause corrosion of the fuel tank. plan to use blended fuel, check that it is z Cause poor drivability. unleaded and meets the minimum octane rating requirement. NOTICE Use of blended fuels containing higher than approved The following fuel blends can be used in your percentages can damage metal, rubber, plastic parts of vehicle: your fuel system. z Ethanol (ethyl alcohol) up to 10% by volume. If you notice any undesirable operating u Petrol containing ethanol may be symptoms or performance problems, try a marketed under the name Gasohol. different brand of petrol. 112

Catalytic Converters Catalytic Converters Follow these guidelines to protect your vehicle’s Information catalytic converter: This vehicle is equipped with a three-way z Always use unleaded petrol. Leaded petrol catalytic converter. The catalytic converter contains precious metals that serve as catalysts will damage the catalytic converter. in high temperature chemical reactions that z Keep the engine in good running condition. convert hydrocarbons (HC), carbon monoxide z Have your vehicle serviced if your engine is (CO), and oxides of nitrogen (NOx) in the exhaust gasses into safe compounds. misfiring, backfiring, stalling, or otherwise not running properly, stop riding and turn off the A defective catalytic converter contributes to air engine. pollution and can impair your engine’s performance. A replacement unit must be an original Honda part or equivalent. 113

Specifications J Main Components Displacement 123.94 cm3 (7.560 cu-in) Bore x stroke 50.000 x 63.121 mm (1.9685× 2.4851 in) Overall length 2020 mm (79.5 in) Compression ratio 10.0:1 Fuel Unleaded petrol Overall width 785 mm (30.9 in) Fuel containing Recommended: 91 RON or higher alcohol Overall height 1103 mm (43.4 in) Tank capacity ETHANOL up to 10% by volume Battery Wheelbase 1285 mm (50.6 in) 11.0 litres (2.91 US gal, 2.42 Imp gal) Gear ratio ETZ5/ ATZ5L Minimum ground 160 mm (6.3 in) 12 V-4 Ah (10 HR) clearance Reduction ratio 1st 3.454 (primary / final) 2nd 1.933 Caster angle 26º0’ 3rd 1.315 4th 1.095 Trail 92 mm (3.6 in) 5th 0.933 Specifications Curb weight CBF125ME II ID, VI ID 116 kg (256 lb) 3.421/2.928 CBF125ME ID, V ID 117 kg (258 lb) Maximum weight 170 kg (375 lb) capacity*1 Passenger capacity Rider and 1 passenger Minimum turning radius 2.04 m (6.7 ft) *1 Including rider, passenger, all luggage, and accessories 114

Specifications J Service Data Honda 4-stroke motorcycle oil API Service Classification SJ or higher, Tyre size Front 80/100-18M/C 47P Recommended excluding oils marked as “Energy Conserving,” Rear engine oil or “Resource Conserving” 80/100-18M/C 54P SAE 5W-30 or 10W-30, JASO T 903 standard Tyre type Engine oil MA or MB (10W-30 only) Tubeless capacity Front After draining 0.85 litres NYLOGRIP ZAPPER-FS (MRF) Recommended (0.90 US qt, 0.75 Imp qt) Recommended ATT 525M (TVS) brake fluid tyres ZOOM PLUS F (CEAT) Recommended After draining 0.90 litres M6302 (MAXXIS) drive chain with oil filter (0.95 US qt, 0.79 Imp qt) Rear NYLOGRIP ZAPPER-Y (MRF) lubricant ATT 750K (TVS) After disassembly 1.0 litres ZOOM PLUS (CEAT) (1.1 US qt, 0.9 Imp qt) Specifications M6303S (MAXXIS) CBF125ME ID, V ID Honda DOT3 or DOT4 (Driver only) Brake fluid Front 175 kPa (1.75 kgf/cm2, 25 psi) Tyre air pressure (Driver and passenger) Drive chain lubricant 175 kPa (1.75 kgf/cm2, 25 psi) If not available, use SAE 80 or 90 gear oil. Rear (Driver only) Drive chain slack 20 to 30 mm (0.8 to 1.2 in) Spark plug 225 kPa (2.25 kgf/cm2, 33 psi) Spark plug gap (Driver and passenger) Standard drive DID420ADV or LGBR420OR 118 Idle speed 280 kPa (2.80 kgf/cm2, 41 psi) chain No. of links 14T Drive sprocket 41T CPR8EA-9 (NGK) Standard Driven sprocket sprocket size 0.8 to 0.9 mm (0.03 to 0.04 in) 1500 ± 100 rpm 115

Specifications J Torque Specifications J Bulbs LED Drive chain case bolt 10 N·m (1.0 kgf·m, 7 lbf·ft) 12 V-21 / 5 W Headlight 12 V- 10 W x 2 Engine oil filter cover bolt 10 N·m (1.0 kgf·m, 7 lbf·ft) Brakelight/Taillight 12 V- 10 W x 2 Front turn signal 12 V- 5 W Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Rear turn signal License plate light 15 A x 1 Rear axle nut 54 N·m (5.5 kgf·m, 40 lbf·ft) 7.5 A x 4 J Fuses Front axle nut 54 N·m (5.5 kgf·m, 40 lbf·ft) Main fuse Rear brake stopper arm nut 22 N·m (2.2 kgf·m, 16 lbf·ft) Other fuses Front/Rear turn signal screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft) Specifications License light cover screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft) 116

Warranty Policy (Valid in India only) Honda Motorcycle & Scooter India (Pvt.) Ltd. In all such cases the decision of the respective Warranty Policy (HMSI) gives the following warranty in respect of manufacturer will be final and binding. vehicle “SP 125” manufactured by them. HMSI shall not be liable in any manner to replace them though their dealers will give full Proper care and precaution has been taken to assistance in preferring such claims on their ensure the best quality in respect of the manufacturers. material and workmanship in manufacturing “SP 125”. HMSI undertake no liability in the matter of consequential loss or damage caused due to HMSI would repair or replace at its discretion, the failure of the parts. Delay, if any, at the those part(s) found to have manufacturing repairing workshop in carrying out repair to defects during examination.This repair or vehicle shall not be a ground for extending the replacement of part(s) would be done free of warranty period nor shall it give any right to the charge at their authorised workshop, within a customer for claiming any compensation for warranty period of 36 months from the date of damages. sale or until the vehicle has covered 42000kms, whichever comes first. HMSI reserves the right either to repair or replace the defective part. Warranty claims in respect of proprietary parts Where a defective part can replaced by part/s like tyres and battery are warranted by their of alternative brand/s, which are normally used respective manufacturers and should be by HMSI in the course of manufacturing, HMSI claimed on them directly by customer. reserves the right to carry out the replacement by a part or parts of any such alternative NOTE: Battery Warranty is applicable from 21 brands. months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 117 Kms whichever is earlier.

WWarraarnrtyanPotlyicyP(VoalliidcinyIn(dViaalOidnliyn) India only) Warranty Policy This warranty and any claim arising there from Further this warranty is not applicable to: is subject to Gurgaon jurisdiction only. No claim for exchange or repair can be 1. Any “SP 125” on which any free and paid consider unless the customer: services has not been carried out, as per a. Ensures that immediately upon discovery of schedule given in Owner’s Manual. the defect, he approaches any nearest 2. Normal maintenance operations like valve authorised dealer of HMSI with the adjustment, cleaning of fuel system or such concerned vehicle and enables him to other adjustments. remove and dispatch the part/parts attributing to manufacturing defect to the 3. HMSI does not warrant normal wear and company. tear items like Clutch Weight, Clutch Disc, b. Produces Owner’s Manual in original, to Brake shoe, Brake Pads, Brake Disc, Drive enable that dealer to verify the details. It belt, Drive Chain, Drive Chain Sprocket, must be expressly understood that claims Wheel Rim (in case of misalignment and forwarded directly to us by the owner/ bent), Bushes, Fasteners, Shims, Washers customer will not be entertained at all and and Electrical items like Bulbs, Fuses, such defective part/parts thus forwarded Rubber and Plastic Components like by them will lie at our factory at their own Grommets, O-Rings, Bellows, Packings, risk, and this warranty shall not be Gaskets, Oil Seals and Consumables like enforceable. Fuel Filter, Air Cleaner Element, Engine Oil, Grease, Suspension Oil, and other items as 118 specified by HMSI. 4. Fasteners and clips which needs replacement during maintenance/service will not be covered under warranty.

Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only) 5. If there is any damage to the painted not manufactured or recommended for use Warranty Policy surface due to industrial pollution or other by HMSI if in the sole judgment of HMSI, extraneous factors. such use prematurely affects the performance and reliability of the vehicle. 6. Any damage resulting from unavoidable natural disaster i.e fire, collision, earthquake, 13. Parts of the vehicle that have been altered flood etc. or modified or replaced in unauthorised manner, and which in the sole judgment of 7. Any damage caused by exposure of the HMSI affect its performance and reliability. product to soot and smoke, chemical agents, bird-droppings, sea water, sea 14. The vehicle that has not been serviced by breeze, or other environmental HMSI authorised dealer as per the service phenomenon. schedule or which have not been operated or maintained in accordance with instructions 8. If there is any damage caused due to usage mentioned in the Owner’s Manual. of improper oil/grease, non genuine parts. 15. The vehicles used for any competition or 9. For two-wheelers, which have been used race and/or for attempting to set up any for any commercial purposes as taxi etc. kind of record HMSI reserves the right to make any changes in design or to add any 10. For maintenance repairs required due to improvement on the vehicle at any time misuse while driving or due to adulteration without incurring any obligations to install of oil, petrol or due to bad road conditions. the same on a vehicle previously supplied and sold. Also the conditions of this 11. Recommended fuel quality not used. warranty are subject to alteration without any notice. 12. Parts of the vehicle that have been subjected to misuse, accident, negligent 119 treatment or which have been used in conjunction with parts and an equipment

WWarraarnrtyanPotlyicyP(VoalliidcinyIn(dViaalOidnliyn) India only) Warranty Policy This warranty is entirely written warranty the authorized service center shall take such given by HMSI for “SP 125” and no other corrective measures as may be necessary and person, including the dealer or its or his shall at its sole discretion replace free of charge agent or employee is authorised to extend such components of emission control system as or enlarge this warranty. are specified in schedule. This warranty is given in lieu of and excludes every condition or warranty whether A. Conditions statutory or otherwise not herein expressly 1. This warranty will be in addition to and run set out. parallel to the product warranty given by EMISSION WARRANTY the manufacturer and will apply to Subject to other terms of the warranty policy components as mentioned later. This and other conditions and obligations laid down warranty is applicable in Delhi, Mumbai, hereunder, the manufacturer certifies that the Kolkata and Chennai with effective from 1st components liable to affect the emission of the July 2001. Other places when included will gaseous pollutants in the vehicle in normal use be covered under warranty accordingly. despite the use to which it may be subjected, 2. The period of the vehicle’s emission warranty comply with provisions of rule 115(2) of the will be determined starting from the date of Central Motor Vehicle Rules, 1989 and further the vehicle sale. The period of time and warrants that if on examination by a service kilometers that are covered under the center duly authorized by the manufacturer, the provisions of warranty may vary but should vehicle is discovered to be failing to meet the not be less than the minimum warranty emission standard as specified in the said rule, period based on the vehicle category. For a two-wheeler the emission warranty 120 period is 30,000 kms or 3 years whichever is earlier.

Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only) 3. Warranty claim for the components under of such examination will be final and binding. Warranty Policy Emission warranty will be admitted, for a If, on examination, a warrantable condition is prima facie examination, in the event of not established, the manufacturers will have failure of the vehicle to meet the emission to charge all, or part, of the cost of such standard as specified in sub-rule (2) of Rule examination. No 115 of the Central Motor vehicle Rules. 6. In case of a vehicle in which the 4. The warranty claim will be accepted only components covered under Emission after the examinations carried out by warranty, the manufacturer will replace, at Authorized Service Centers leads to a firm Authorized centers free of charge, the conclusion that none of the original settings components which are covered, but the have been tampered with and that the consumables as mentioned in Owner’s components has/have a manufacturing Manual shall be charged as per actuals. defect, and/or, that the vehicle is unable to meet the in-use emission standard, in spite 7. In case of a vehicle in which the of the vehicle being maintained and used in components covered under Emission accordance with the instructions in the warranty or the associated parts are not owner’s manual. independently replaceable on account of their being integral parts of a complete 5. The methods of examination to determine assembly, the manufacturer will have the the warrantable condition of the sole discretion to replace either the entire components will be at the sole discretion of assembly or by using some of the parts of manufacturers and or their Authorized the system through suitable repairs or service centers and results modifications. 121

WWarraarnrtyanPotlyicyP(VoalliidcinyIn(dViaalOidnliyn) India only) Warranty Policy 8. Any consequential repairs or replacement statutory authorities on account of failure of parts which may be found necessary to to comply with the in use emission establish compliance to in-use emission standards. standards, in addition to replacement of the parts covered under emission warranty, will 12. Emission warranty will be applicable not be made free of cost unless such parts irrespective of the change of ownership of the are also found to be in a warrantable vehicle provided all the conditions as laid condition within the scope and limit of the down in this document are met from the date product warranty. The consumables shall of original sale of the vehicle. be charged as per actual during such repairs or replacement of parts. 13. The emission warranty will be applicable only if: 9. All the parts removed for replacement under warranty will be the property of the a. Observes all the important instructions manufacturer. and any other precautions listed in the Owner’s Manual for use of the vehicle. 10 The manufacturer will not be responsible for the cost of transportation of the vehicle b. Under all circumstances uses lubricants to the nearest Authorized Service center or and fuel as recommended by any loss due to non-availability of the manufacturer. vehicle during the period of lodging of a warranty claim and examination by the c. Regularly obtains and carries out manufacturer and repairs. maintenance in accordance with the manufacturers guidelines and enters 11. The manufacturer will not be responsible the details in the Logbook. for any penalties that may be charged by d. Immediately approaches the nearest 122 authorized service center upon discovery of failure to comply with the

Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only) in use emission standards in spite of h. Produces valid certificate of insurance Warranty Policy having maintained and used the vehicle and RTO registration. in accordance with the instructions in the Owner’s Manual and having carried 14. Conditions under which warranty is not out such repairs and adjustments as applicable: may be required with a view to establish such compliance. A valid ‘Pollution Under Control’ certificate as described in customer obligation D(6) e. Produces the ‘Pollution Under Control’ above is not produced. certificate valid for the period immediately preceding the test during A vehicle which is not serviced by which the failure is discovered, the test Authorized service center as per the service having been carried out either for schedule described in the maintenance obtaining a new certificate, or pursuant chart given in the Owner’s Manual. upon being directed by an officer as referred to in sub-rule(2) of Rule 116 of A vehicle, which has been subjected to the Central Motor Vehicle Rules. abnormal use, abuse, neglect and improper maintenance or has met with an accident. f. Produces the Owner’s Manual and Log Use of replacement parts not specified and book for verification details. approved by the manufacturer. g. Produces receipts covering maintenance A vehicle, or parts thereof, which has been of the vehicle as specified in the altered, tampered with or modified or Owner’s Manual from the date of replaced in an unauthorized manner. original purchase of the vehicle. A vehicle on which the odometer is not functioning or the odometer has been changed/tampered with so that the actual mileage cannot be readily determined. 123

WWarraarnrtyanPotlyicyP(VoalliidcinyIn(dViaalOidnliyn) India only) Warranty Policy A vehicle which has been used for 2. The emission warranty covers only competitions, races, rallies or for the compliance with the emission standard as purpose of establishing records. specified in the sub rule (2) of rule 115 of Examination by the manufacturers or his CMVR. It does not cover any other Authorized Service Centers of the vehicle performance of these parts or routine test shows that any of the conditions stipulated and consequent maintenance or in the Owner’s Manual with regard to use adjustments to establish compliance to the and maintenance have been violated. in use emission standard as applicable to A vehicle, which has been run on, the state, in which the vehicle is registered adulterated fuel, leaded fuel or lubricant or and is in use. fuel/lubricants other than those specified by the manufacturer in the Owner’s Manual The parts, which are covered under emission with regard to use and maintenance have warranty, are throttle body, fuel injector, been violated. ignition coil, muffler etc. SCOPE AND LIMITS NOTE: The emission warranty is applicable only 1. This emission warranty is in addition to product when a customer enters into emission warranty contract. warranty and shall run parallel to the product warranty for the vehicle as per the scope and limit described in the Owner’s Manual and all conditions described there in will apply in addition to those exclusively stipulated in this warranty. 124

Index A Compartment Index Document Bag............................................35, 104 Accessories............................................................. 12 Owner’s Manual................................................104 Tools....................................................................... 35 B Crankcase Breather............................................83 Basic Operation Flow......................................... 14 Battery............................................................... 43, 53 D Brakes Drive Chain.......................................................47, 76 Brake Lever Freeplay..........................................68 Brake Pedal Freeplay................................... 65, 69 E Brake Light Switch............................................... 74 Fluid........................................................................ 63 Electrical Trouble.................................................. 97 Pad Wear...............................................................64 Engine Shoe Wear...................................................... 67, 73 Braking........................................................................ 9 Number...............................................................111 Bulb Oil............................................................46, 59, 115 Brake/Tail Light....................................................98 Oil Filter.................................................................. 61 Front Turn Signal.................................................99 Starting.................................................................. 30 Headlight............................................................... 98 Environment.........................................................110 License Plate Light..............................................99 Rear Turn Signal...................................................99 F C Frame Number....................................................111 Front Brake Lever Adjustment......................68 Caring for Your Vehicle...................................105 Fuel Clutch .......................................................................80 Catalytic Converter..........................................113 Gauge.............................................................. 19, 20 Clock.......................................................................... 19 Recommended.................................................... 34 Remaining............................................................. 19 Tank Capacity.......................................................34 Fuels Containing Alcohol...............................112 125

Index Fuses.................................................................45, 116 Loading Guidelines.............................................13 G M Gasohol..................................................................112 Maintenance Gear Position Indicator..................................... 19 Fundamentals....................................................... 42 Importance........................................................... 38 H Safety...................................................................... 38 Schedule................................................................ 39 Headlight Aim.......................................................84 Headlight Dimmer Switch............................... 27 Maximum Weight Limit...........................13, 114 Helmet Holder......................................................36 Modifications......................................................... 12 High Beam Indicator.......................................... 25 Horn Button........................................................... 27 N I Neutral Indicator.................................................. 25 Ignition Key..........................................................103 O Ignition Switch............................................... 27, 28 Image Labels........................................................... 6 Odometer...............................................19, 20, 104 Indicators................................................................ 25 Oil Instruments............................................................ 18 Engine....................................................46, 59, 115 K P Keys..........................................................................103 Parking...................................................................... 10 L Parts Location....................................................... 16 Petrol.........................................................11, 34, 114 Labels.......................................................................... 6 PGM-FI (Programmed Fuel Injection) Load Limits.............................................................13 Malfunction Indicator Lamp (MIL).......... 25, 88 Protective Apparel................................................ 8 126

R Storing Your Vehicle.........................................108 Index Switches................................................................... 27 Recommended Fuel......................................................................... 34 T Oil............................................................................ 46 Throttle.................................................................... 82 Refueling.................................................................. 34 Tools.......................................................................... 52 Removal Transporting Your Vehicle.............................109 Tripmeter................................................................. 19 Battery.................................................................... 53 Troubleshooting................................................... 86 Drive Chain Case.................................................54 Turn signal indicators......................................... 25 Seat......................................................................... 55 Tyres Side Cover............................................................. 56 Riding Precautions................................................ 9 Air Pressure..................................................49, 115 Puncture................................................................90 S Replacing........................................................ 49, 90 Safety Precautions................................................ 8 W Seat............................................................................ 55 Serial Numbers...................................................111 Warning Indicator On.......................................88 Side Stand............................................................... 75 Warranty Policy..................................................117 Spark Plug............................................................... 57 Washing Your Vehicle......................................105 Specifications......................................................114 Weight Limit..........................................................13 Speedometer........................................................ 19 Wheels Start Button........................................................... 27 Starting the Engine.............................................30 Front Removal...................................................... 91 Steering Lock.........................................................29 Rear Removal....................................................... 95 Storage Equipment............................................. 35 127