Dio BSVI Service Manuval Pdf

Maintenance Maintenance Schedule All scheduled maintenance is considered a normal owner operating cost and will be The maintenance schedule specifies the charged to you by your dealer. Retain all maintenance requirements necessary to receipts. If you sell the vehicle, these receipts ensure safe, dependable performance, and should be transferred with the vehicle to the proper emission control. new owner. Maintenance work should be performed in Honda recommends that your dealer should accordance with Honda’s standards and road test your vehicle after each periodic specifications by properly trained and maintenance is carried out. equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your vehicle is properly maintained. Make sure that whomever performs the maintenance completes this record. 48

Maintenance Schedule Items Pre-ride × 1,000 km 1 Frequency *1 24 30 36 Annual Regular Refer to Check × 1,000 mile 0.6 16 20 24 Check Replace page Fuel Line  P. 51 Months 1 6 12 18 24 30 36 Fuel Level 4 8 12 Throttle Operation 6 12 18 Air Cleaner *2 Crankcase Breather*3 IIIIII I – Spark Plug Valve Clearance I– Maintenance Engine Oil Engine Oil Strainer Screen I IIIIII I 78 Engine Idle Speed Evaporative Emission Control System RR 53 Drive belt Final Drive Oil *4 CCCCCC 79 IRIRIR 66 IIIIII – I R R R R R R R R 68 C CC 69 IIIIIII I – II – IRI – 2 Years – Maintenance Level Maintenance Legend I : Inspect (clean, adjust, lubricate, or replace, if necessary) : Intermediate. We recommend service by your dealer, unless R : Replace you have the necessary tools and are mechanically skilled. Procedures are provided in an official Honda Shop Manual. C : Clean : Technical. In the interest of safety, have your vehicle serviced by your dealer. continued 49

Maintenance Schedule Items Pre-ride × 1,000 km 1 Frequency *1 24 30 36 Annual Regular Refer to Check × 1,000 mile 0.6 16 20 24 Check Replace page Brake Shoes Wear 
P. 5 Months 1 6 12 18 24 30 36 Brake System 4 8 12 6 12 18 I IIIIII I 77 Maintenance I IIIIIII I 72 Brake Lock Operation IIIIII I – Headlight Aim IIIIII 80 Lights / Horn I – Engine Stop Switch I – Clutch Shoes Wear III I – Suspension IIIIII – Nuts, Bolts, Fasteners I I I II – Wheels / Tires I IIIIII I 56 Steering Head Bearings I I II – Service according to odometer reading or months, whichever is earlier. Notes: *1 : At higher odometer reading, repeat at the frequency interval established here. *2 : Service more frequently when riding in unusually wet or dusty areas. *3 : Service more frequently when riding in rain or at full throttle. *4 : Replacement requires mechanical skill. 50

Maintenance Fundamentals Pre-ride Inspection z Lights and horn - Check that lights, Maintenance indicators and horn function properly. To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure z (QJLQHVWRSVZLWFKî&KHFNIRUSURSHU that any problem you find is corrected. A function.  P. 28 pre-ride inspection is a must, not only for safety, but because having a breakdown, or z Wheels and tyres - Check condition, air even a flat tyre, can be a major inconvenience. pressure and adjust if necessary.  P. 56 Check the following items before you get on your vehicle: z Fuel level - Fill fuel tank when necessary.  P. 39 z Throttle - Check for smooth opening and full closing in all steering positions.  P. 78 z Engine oil level - Add engine oil if necessary. Check for leaks.  P. 68 z Brakes - Check operation; Front and Rear: check shoes wear and freeplay, adjust if necessary.  P. 77, 72 51

Maintenance Maintenance Fundamentals Battery Replacing Parts Your vehicle has a maintenance-free type battery. You do not have to check the battery Always use Honda Genuine Parts or their electrolyte level or add distilled water. Clean the equivalents to ensure reliability and safety. battery terminals if they become dirty or corroded. WARNING Do not remove the battery cap seals. There is no need to remove the cap when charging. Installing non-Honda parts may make your vehicle unsafe and cause a crash in NOTICE which you can be seriously hurt or killed. Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed. Always use Honda Genuine Parts or equivalents that have been designed NOTICE and approved for your vehicle. An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction. 52

What to do in an emergency Maintenance Fundamentals Maintenance If any of the following occur, immediately see WARNING your doctor. z Electrolyte splashes into your eyes: The battery gives off explosive hydrogen gas during normal operation. ŹWash your eyes repeatedly with cool water A spark or flame can cause the battery for at least 15 minutes. Using water under to explode with enough force to kill or seriously hurt you. pressure can damage your eyes. Wear protective clothing and a face z Electrolyte splashes onto your skin: shield, or have a skilled mechanic do ŹRemove affected clothing and wash your the battery servicing. skin thoroughly using water. z Electrolyte splashes into your mouth: ŹRinse mouth thoroughly with water, and do not swallow. continued 53

Maintenance Maintenance Fundamentals 4. After cleaning, reinstall the battery. Cleaning the Battery Terminals The battery has a limited life span. Consult your dealer about when you should replace the 1. Remove the battery.  P. 61 battery. Always replace the battery with another 2. If the terminals are starting to corrode and maintenance-free battery of the same type. are coated with a white substance, wash with NOTICE warm water and wipe clean. Installing non-Honda electrical accessories can overload 3. If the terminals are heavily corroded, clean the electrical system, discharging the battery and and polish the terminals with a wire brush or possibly damaging the system. sandpaper. Wear safety glasses. 54

Maintenance Fundamentals Fuses If a fuse fails repeatedly, you likely have an Maintenance electrical fault. Have your vehicle inspected by Fuses protect the electrical circuits on your your dealer. vehicle. If something electrical on your vehicle stops working, check for and replace any blown Engine Oil fuses.  P. 91 Engine oil consumption varies and oil quality Inspecting and Replacing Fuses deteriorates according to riding conditions and time elapsed. Turn the ignition switch to the OFF position to Check the engine oil level regularly, and add remove and inspect fuses. If a fuse is blown, the recommended engine oil if necessary. Dirty replace with a fuse of the same rating. For fuse oil or old oil should be changed as soon as ratings, see “Specifications.”  P. 106 possible. Blown fuse Selecting the Engine Oil NOTICE For recommended engine oil, see Replacing a fuse with one that has a higher rating “Specifications.”  P. 105 greatly increases the chance of damage to the electrical system. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: z JASO T 903 standard*1: MA z SAE standard*2: 10W-30 z API classification*3: SJ or higher continued 55

Maintenance Maintenance Fundamentals Crankcase Breather *1. The JASO T 903 standard is an index for engine Service more frequently when riding in rain, at oils for 4-stroke motorcycle engines. There are full throttle, or after the vehicle is washed or two classes: MA and MB. For example, the overturned. Service if the deposit level can be following label shows the MA classification. seen in the transparent section of the drain tube. Oil code If the drain tube overflows, the air filter may Oil classification become contaminated with engine oil causing poor engine performance.  P. 79 *2. The SAE standard grades oils by their viscosity. *3. The API classification specifies the quality and Tyres (Inspecting/Replacing) performance rating of engine oils. Use SJ or Checking the Air Pressure higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the Visually inspect your tyres and use an air circular API service symbol. pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low. Always check air pressure when your tyres are cold. Not recommended Recommended 56

Inspecting for Damage Maintenance Fundamentals Maintenance Inspect the tyres for Inspecting Tread Depth cuts, slits, or cracks that exposes fabric Inspect the tread wear indicators. If they or cords, or nails or become visible, replace the tyres immediately. other foreign objects embedded in the Wear indicator side of the tyre or location mark the tread. Also inspect for any unusual bumps or bulges in the WARNING side walls of the tyres. Riding on tyres that are excessively Inspecting for Abnormal Wear worn or improperly inflated can cause a crash in which you can be seriously Inspect the tyres for hurt or killed. signs of abnormal wear on the contact Follow all instructions in this owner’s surface. manual regarding tyre inflation and maintenance. continued 57

Maintenance Maintenance Fundamentals WARNING Have your tyres replaced by your dealer. Installing improper tyres on your For recommended tyres and air pressure, see vehicle can adversely affect handling “Specifications.” P. 105 and stability, and can cause a crash in Follow these guidelines whenever you replace which you can be seriously hurt or tyres. killed. z Use the recommended tyres or equivalents of Always use the size and type of tyres the same size, construction, speed rating, and recommended in this owner’s manual. load range. z Do not install a tube inside a tubeless tyre on this vehicle. Excessive heat build-up can cause the tube to burst. z Use only tubeless tyres on this vehicle. The rims are designed for tubeless tyres, and during hard acceleration or braking, a tube-type tyre could slip on the rim and cause the tyre to rapidly deflate. 58

Maintenance Fundamentals Air Cleaner Maintenance This vehicle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer. 59

Maintenance Tool The tool kit is stored in the centre compartment.  P. 44 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. z Spark plug wrench z 12 x 14 mm Open end wrench z Standard / Philips Screwdriver 60

Removing & Installing Body Components Removal 3. Disconnect the negative terminal from Maintenance the battery. Make sure the ignition switch is in the OFF position. 4. Disconnect the positive terminal from 1. Remove the battery lid.  P. 62 the battery. 2. Remove the battery holder by removing 5. Remove the battery taking care not to bolt. drop the terminal nuts. Battery holder Installation Bolt Install the parts in the reverse order of Negative removal. Always connect the positive terminal terminal first. Make sure that bolts and nuts are tight. Make sure clock information is correct after the battery is reconnected.  P. 23 For proper handling of the battery, see “Maintenance Fundamentals.”  P. 51 “Battery Goes Dead.”  P. 87 Battery Positive terminal 61

Maintenance Removing & Installing Body Components Battery Lid Removal 1. Remove the screws and battery lid. Screws Battery lid Installation Install the parts in the reverse order of removal. 62

Removing & Installing Body Components Centre Cover Removal Luggage hook Screws A Centre cover 1. Open the seat.  P. 41 2. Remove the battery lid.  P. 62 Maintenance 3. Remove the bolt and the luggage hook. 4. Remove the screws A and screws B. Bolt 5. Pull the bottom of the centre cover up Slots and forward, remove the tabs from their slots. Screws B Tabs 6. Remove the centre cover. Installation Install the parts in the reverse order of removal. 63

Maintenance Removing & Installing Body Components Clip Removal : 1. Press down on the centre pin to release the lock. 2. Pull the clip out of the hole. Centre pin Installation : 1. Push the bottom of the centre pin. 2. Insert the clip into the hole. 3. Press down on the centre pin to lock the clip. 64

Front centre cover Removing & Installing Body Components Front Centre Cover Screws Removal Lugs 1. Remove the screws. 2. Remove the front centre cover by Maintenance releasing the snap fit clips. Installation Install the parts in the reverse order of removal. Snap fit clips 65

Spark Plug Spark plug wrench Spark plug cap Maintenance For the recommended spark plug, see “Specifications.”  P. 105 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage. 1. Remove the centre cover.  P. 63 5. Inspect the electrodes and centre 2. Disconnect the spark plug cap from the porcelain for deposits, erosion or carbon fouling. spark plug. If the erosion or deposit is heavy, 3. Clean any dirt from around the spark plug replace the plug. Clean a carbon or wet-fouled plug with base. a plug cleaner, otherwise use a wire 4. Remove the spark plug using provided brush. spark plug wrench.  P. 60 66

Spark Plug Checking Spark Plug 6. Check the spark plug gap using a wire 9. Tighten the spark plug: Maintenance type feeler gauge. z If the old plug is good: If adjustment is necessary, bend the NGK: 1/12 turn after it seats. side electrode carefully. BOSCH: 1/8 turn after it seats. The gap should be: z If installing a new plug, tighten it twice 0.8 to 0.9 mm (0.03 to 0.04 in) to prevent loosening: a) First, tighten the plug: Spark plug gap NGK: 1/4 turn after it seats. BOSCH: 1/2 turn after it seats. Side electrode b) Then loosen the plug. c) Next, tighten the plug again: 7. Make sure the plug washer is in good NGK: 1/12 turn after it seats. condition. BOSCH: 1/8 turn after it seats. 8. Install the spark plug. With the plug NOTICE washer attached, thread the spark plug in An improperly tightened spark plug can damage the by hand to prevent cross-threading. engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. 10. Install the parts in the reverse order of removal. When reinstalling the spark plug cap, take care to avoid pinching any cables or wires. 67

Maintenance Engine Oil Oil fill cap/dipstick Upper Level 1. If the engine is cold, idle the engine for 3 to 5 minutes. Lower Level 2. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. 3. Place your vehicle on its centre stand on a firm, level surface. 4. Remove the oil fill cap/dipstick and wipe it clean. 5. Insert the oil fill cap/dipstick until it seats, but don’t screw it in. 6. Check that the oil level is between the upper level and lower level marks on the oil fill cap/dipstick. 7. Securely install the oil fill cap/dipstick. 68

Engine Oil Adding Engine Oil A NOTICE Maintenance Overfilling with oil or operating with insufficient oil can If the engine oil is below or near the lower cause damage to your engine. Do not mix different level mark, add the recommended engine brands and grades of oil. oil.  P. 55, 105 1. Remove the oil fill cap/dipstick. Add the For the recommended oil and oil selection guidelines, see “Maintenance recommended oil until it reaches the Fundamentals.”  P. 51 upper level mark. Place your vehicle on its centre stand Changing the oil and cleaning strainer screen requires special tools. We recommend that on a firm, level surface when checking you have your vehicle serviced by your the oil level. dealer. Do not overfill above the upper level 1. If the engine is cold, idle the engine for 3 mark. Make sure no foreign objects enter the to 5 minutes. oil filler opening. 2. Turn the ignition switch to the OFF position Wipe up any spills immediately. and wait for 2 to 3 minutes. 2. Securely reinstall the oil fill cap/dipstick. continued 69

Engine Oil Changing Engine Oil, Cleaning Strainer Screen 3. Place your vehicle on its centre stand on a Sealing washer firm, level surface. Maintenance 4. Place a drain pan under the drain bolt and oil plug. Oil drain bolt O-ring Spring 5. Remove the oil fill cap/dipstick, drain bolt, and sealing washer to drain the oil. Oil plug Oil strainer screen 6. Remove the oil plug, O-ring, spring and oil strainer screen and let the remaining oil drain out. Discard the oil at an approved recycling centre. 7. Clean the oil strainer screen. 8. Check that the oil strainer screen and sealing rubber are in good condition. 9. Replace the O-ring and apply a thin coat of engine oil to the new O-ring before installing it. 10. Install the oil strainer screen, spring and oil plug and tighten. Torque: 20 N·m (2.0 kgf·m, 15 lbf·ft) 70

Engine Oil Changing Engine Oil, Cleaning Strainer Screen Maintenance 11. Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft) 12. Fill the crankcase with the recommended oil (  P. 55, 105) and install the oil fill cap/ dipstick. Required oil When changing oil & cleaning the strainer screen: 0.60 litres (0.6 US qt, 0.5 Imp qt) When changing oil only: 0.55 litres (0.6 US qt, 0.5 Imp qt) 13. Check the oil level.  P. 68 14. Check that there are no oil leaks. 71

Brakes Inspecting the Brake Lever Adjusting the Brake Lever Freeplay Freeplay Maintenance 1. Place your vehicle on its centre stand on a Adjust the freeplay of the brake levers with firm, level surface. the front wheel pointed straight ahead in the order of front brake followed by rear brake. 2. Measure the distance the front and rear brake Make sure the cut-out on the adjusting nut is levers move before each brake takes hold. seated on the brake arm pin when adjusting the freeplay. Freeplay at the tip of the brake lever: 10 to 20 mm (0.4 to 0.8 in) Freeplay Freeplay Brake arm pin Adjusting nut Check the brake cable for kinks or signs of wear. If proper adjustment cannot be obtained by If necessary have it replaced by your dealer. this method, see your dealer. Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion. Make sure the brake arm, spring and fastener are in good condition. 72

Brakes Adjusting the Brake Lever Freeplay 1. Turn No.1 adjusting nut a half-turn at a 2. Without pushing the brake arm, adjust Maintenance time while firmly pushing the brake arm. No.2 adjusting nut so that the gaps Check the freeplay of the front brake lever between the brake arm and brake arm pin after turning the adjusting nut clockwise for No.1 and No.2 are as follows. (less freeplay) by hand until the nut no Gap of No.1 : no gap longer turns. Gap of No.2 : approximately 1 mm (0.04 in) If the freeplay of the front brake lever is out of the specified range, readjust the Brake arm pins Brake arm freeplay by rotating the No.1 adjusting nut. Brake arm Gap of No.1 No.1 Decrease adjusting Freeplay nut Increase No.2 Freeplay adjusting nut Gap of No.2 Push continued 73

Brakes Adjusting the Brake Lever Freeplay To adjust No.2 adjusting nut, turn the 3. While pushing the front brake arm, No.2 adjusting nut a half-turn at a time confirm there is a gap between the brake while firmly pushing the brake arm. arm and brake arm pin for No.1 and No.2. Maintenance Brake arm Brake arm pins Brake arm Decrease No.2 Gap of No.1 Freeplay adjusting nut Increase Push Freeplay Gap of No.2 74

4. Apply the brakes several times and check Brakes Adjusting the Brake Lever Freeplay for free wheel rotation after the front and rear brake levers are released. 5. Adjust the freeplay of the rear brake lever by turning the rear brake adjusting nut a half-turn at a time. Maintenance Decrease Increase Freeplay Freeplay Adjusting nut continued 75

Brakes Adjusting the Brake Lever Freeplay 6. Push the brake arm to confirm that there is 7. Apply the brake several times and check a gap between the rear brake adjusting nut for free wheel rotation after the brake and brake arm pin. lever is released. Maintenance Push Brake arm Brake arm pin Adjusting nut Gap After adjustment, confirm the freeplay of the brake levers. NOTICE Do not turn the adjuster beyond its natural limits. Make sure the brake arm, spring and fastener are in good condition. 76

Brakes Inspecting Brake Shoe Wear Inspecting Brake h e ear When the brake is applied, an arrow attached to the brake arm moves toward a reference The front and rear brake are equipped with a mark on the brake panel. If the arrow aligns brake wear indicator. with the reference mark on full application of the brake, the brake shoes must be replaced. Front Brake panel Arrow See your dealer for this service. Maintenance Brake When the brake service is necessary, see arm your dealer. Use only Honda Genuine Parts or its equivalent. Reference mark Rear Brake panel Arrow Brake arm Reference mark 77

Maintenance Throttle hecking the hr ttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer. Freeplay at the throttle grip flange: 2 to 6 mm (0.1 to 0.2 in). Freeplay Flange 78

Crankcase Breather 1. Place a suitable container to receive Maintenance deposits. leaning the rankcase Breather 2. Remove the crankcase breather tube and drain deposits. Crankcase breather tube 3. Reinstall the crankcase breather tube. 79

Maintenance Other Adjustments Headlight Adjusting the eadlight Ai Up Down You can adjust vertical aim of the headlight Bolt Bolt for proper alignment. To move the headlight, loosen the bolts. Tighten the bolts after adjustment. Obey local laws and regulations. 80

Other Adjustments Adjusting the Rear Suspension Adjusting the ear Pin spanner Maintenance uspensi n 123 Adjusting the suspension requires a pin Adjuster spanner.We recommend that you have your vehicle serviced by your dealer Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Use the pin spanner to turn the adjuster. Position 1 is for a decrease spring preload (soft), or turn the position 3 increase spring preload (hard). The standard position is 2. NOTICE Attempting to adjust directly from 1 to 3 or 3 to 1 may damage the shock absorber. NOTICE Do not turn the adjuster beyond its limits. 81

Troubleshooting Engine Will Not Start .............................................. P. 83 Unstable Engine Operation Occurs Warning Indicators On ........................................... P. 84 Intermittently............................................................... P. 92 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)........................P. 84 Other Warning Indications ................................. P. 85 Fuel Gauge Failure Indication.............................. P. 85 Tyre Puncture .................................................................. P. 86 Electrical Trouble.......................................................... P. 87 Battery Goes Dead...................................................................P. 87 Burned-out Light Bulb..........................................................P. 87 Blown Fuse........................................................................................P. 91

Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Troubleshooting Engine Does Not Start Operate Check the following items: Check the following items: z Check the correct engine starting z Check the correct engine starting sequence. P. 33 sequence. P. 33 z Check that there is petrol in the fuel tank. z Check for a blown fuse. P. 91 z Check if the PGM-FI malfunction indicator z Check for a loose battery connection (P. 54) lamp (MIL) is on. or battery terminal corrosion (P. 52) If the indicator lamp is on, contact your z Check the condition of the battery. P. 87 If the problem continues, have your vehicle dealer as soon as possible. inspected by your dealer. 83

Troubleshooting Warning Indicators On PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible. 84

Other Warning Indications Troubleshooting Fuel Gauge Failure Indication SCV110F/FB II ID If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If these occur, see your dealer as soon as possible. 85

Troubleshooting Tyre Puncture WARNING Repairing a puncture or removing a wheel Riding your vehicle with a temporary requires special tools and technical expertise. tyre repair can be risky. If the We recommend you have this type of service temporary repair fails, you can crash performed by your dealer. and be seriously injured or killed. After an emergency repair, always have the tyre inspected/replaced by your dealer. If you must ride with a temporary tyre repair, ride slowly and carefully and do Emergency Repair Using a not exceed 50 km/h (30 mph) until the Tyre Repair Kit tyre is replaced. If your tyre has a minor puncture, you can make an emergency repair using a tubeless tyre repair kit. Follow the instructions provided with the emergency tyre repair kit. Riding your vehicle with a temporary tyre repair is very risky. Do not exceed 50 km/h (30 mph). Have the tyre replaced by your dealer as soon as possible. 86

Electrical Trouble Burned-out Light Bulb Troubleshooting Battery Goes Dead Follow the procedure below to replace a burned-out light bulb. Charge the battery using a motorcycle Turn the ignition switch to the OFF or LOCK battery charger. position. Remove the battery from the vehicle before Allow the bulb to cool before replacing it. charging. Do not use bulbs other than those specified. Do not use an automobile-type battery Check the replacement bulb for correct charger, as these can overheat a motorcycle operation before riding. battery and cause permanent damage. If the battery does not recover after For the light bulb wattage, see recharging, contact your dealer. “Specifications.“ P. 106 NOTICE Jump starting using an automobile battery can damage your vehicle’s electrical system and is not recommended. 87

Electrical Trouble Burned-out Light Bulb Headlight Headlight Bulb SCV110F/FB II ID SCV110F/FB ID Rubber dust Pin cover “TOP” mark Troubleshooting Bulb Headlight 1. Remove the front centre cover. P. 65 The headlight uses several LEDs. 2. Remove the rubber dust cover. If there is an LED which is not turned on, see 3. Press the pin down and pull out the bulb your dealer for servicing. without turning it. 4. Install a new bulb and parts in the reverse order of removal. Install the dust cover with its “TOP” mark facing up. Do not touch the glass surface with your fingers. If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol. 88

Position Light Electrical Trouble Burned-out Light Bulb Brakelight/Taillight Bulb Socket Bulb Position Screws Troubleshooting light Maintenance lid The position light uses several LEDs. If there is an LED which is not turned on, see 1. Remove the maintenance lid. your dealer for servicing. 2. Insert the hand from rear side to reach behind the brakelight/taillight assembly. 3. Turn the socket counterclockwise and pull it out. 4. Slightly press the bulb and turn it counterclockwise. 5. Install a new bulb and parts in the reverse order of removal. continued 89

Electrical Trouble Burned-out Light Bulb Rear Turn Signal Bulb Front Turn Signal Bulb Socket Bolts Screws Bulb Rear Socket Winker Bulb maintenance Troubleshooting cover 1. Remove the front centre cover. P. 65 1. Remove the rear winker maintenance cover. 2. Turn the socket counterclockwise and pull 2. Insert the hand from rear side to reach it out. behind the brakelight/taillight assembly. 3. Slightly press the bulb and turn it 3. Turn the socket counterclockwise and pull it counterclockwise. out. 4. Install a new bulb and parts in the reverse 4. Slightly press the bulb and turn it order of removal. counterclockwise. Use only the amber bulb 5. Install a new bulb and parts in the reverse 90 order of removal Use only the amber bulb

Blown Fuse Electrical Trouble Blown Fuse Before handling fuses, see “Inspecting and 1. Remove the battery lid. P. 62 Replacing Fuses.” P. 55 2. Pull the fuses out one by one with the Main Fuse & FI Fuse fuse puller and check for a blown fuse. Always replace a blown fuse with a spare Battery lid fuse of the same rating. Troubleshooting Fuse puller Spare fuses are provided in the battery Spare fuse lid. 3. Reinstall parts in the reverse order of removal. NOTICE If a fuse fails repeatedly, you likely have an electrical problem. Have your vehicle inspected by your dealer. Main fuse FI fuse 91

Troubleshooting Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible. 92

Information Keys .......................................................................................... P. 94 Instruments, Controls, & Other Features ............................................................. P. 95 Caring for Your Vehicle ........................................... P. 96 Storing Your Vehicle .................................................. P. 99 Transporting Your Vehicle.................................... P. 99 You & the Environment ....................................... P. 100 Serial Numbers.............................................................P. 101 Fuels Containing Alcohol ....................................P. 102 Catalytic Converters ................................................P. 103

Information Keys Ignition key Key number plate Keys Ignition key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key number. A metal key holder may cause damage to the area surrounding the ignition switch. 94

Instruments, Controls, & Other Features Instruments, Controls, & Odometer Information Other Features The display locks at 999,999 when the read-out Ignition Switch exceeds 999,999. Leaving the ignition switch in the ON position Tripmeter with the engine stopped will drain the battery. SCV110F/FB II ID Do not turn the key while riding. The tripmeter returns to 0.0 when the read-out Engine Stop Switch exceeds 9,999.9. Also average fuel mileage is reset at the same Do not use the engine stop switch except in an time. emergency. Doing so when riding will cause the engine to suddenly turn off, making riding Document Bag unsafe. If you stop the engine using the engine stop The owner’s manual, registration, and insurance switch, turn the ignition switch to the OFF information can be stored in the plastic position. Failing to do so will drain the battery. document bag located in the document compartment in the centre compartment. P. 43 95

Caring for Your Vehicle Information Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of clean water and dry with a soft, clean cloth. Frequent cleaning and polishing is important to ensure the life of your Honda. A clean vehicle 4. After the vehicle dries, lubricate any moving makes it easier to spot potential problems. parts. In particular, seawater and salts used to prevent Make sure that no lubricant spills onto the ice on roads promote the formation of brakes or tyres. Brake discs, pads, drum corrosion. Always wash your vehicle thoroughly or shoes contaminated with oil will suffer after riding on coastal or treated roads. greatly reduced braking effectiveness and can lead to a crash. Washing 5. Apply a coat of wax to prevent corrosion. Allow the engine, muffler, brakes, and other Avoid products that contain harsh high-temperature parts to cool before washing. detergents or chemical solvents. These 1. Rinse your vehicle thoroughly using a low can damage the metal, paint, and plastic on your vehicle. pressure garden hose to remove loose dirt. Keep the wax clear of the tyres and 2. If necessary, use a sponge or a soft towel brakes. If your vehicle has any matte painted with mild cleaner to remove road grime. parts, do not apply a coat of wax to the Clean the headlight lens, panels, and matte painted surface. other plastic components with extra care to avoid scratching them. Avoid directing water into the air cleaner, muffler, and electrical parts. 96

Washing Precautions Caring for Your Vehicle Information Follow these guidelines when washing: z Do not direct water at the air cleaner: z Do not use high-pressure washers: Water in the air cleaner can prevent the engine from starting. High-pressure water cleaners can damage moving parts and electrical parts, z Do not direct water near the headlight: rendering them inoperable. The headlight’s inside lens may fog temporarily after washing or while riding Water in the air intake can be drawn into in rain. This does not impact the headlight the throttle body and/or enter the air function. cleaner. SCV110F/FB ID z Do not direct water at the muffler: Water in the muffler can prevent starting Any condensation inside the headlight and causes rust in the muffler. should dissipate after a few minutes of running the engine with the z Dry the brakes: headlight(s) on. Water adversely affects braking However, if you see a large amount of effectiveness. After washing, apply the water or ice accumulated inside the brakes intermittently at low speed to help lens(es), have your vehicle inspected by dry them. your dealer. z Do not direct water under the seat: z Do not use wax or polishing compounds on Water in the under seat compartment can matte painted surface: damage your documents and other Use a soft cloth or sponge, plenty of belongings. water, and a mild detergent to clean matte painted surfaces. Dry with a soft clean cloth. continued 97