Novita - The technology update

The technology update Featured in this issue Electric drive solutions Connected products Customer success story More inside! August 2020 edition

From the Country Manager's Desk The technology update August 2020 edition Dear Partner, Novita is the word in Italian for ‘news’ and ‘new’ which is often used in the context of ‘novelty' and ‘innovation'. Apt therefore for this newsletter, that is about announcing 'new news', new ideas and our constantly evolving products and design. industrial challenges are met with deep local insights. You could think of us as the melting pot of deep business experience and technology outreach - a collaboration that inspires solutions for current and emerging demands. At the heart of our response to the need for new ideas and to the aspiration of evolving Since inception, the India Design Centre has answered the call to innovate and continually improve our solutions across platforms, both for Indian customers and for our global network. and in this inaugural issue, we take you on a journey of new-age expertise and the latest work across categories. As we enhance our technical capabilities and draw on our 20-year understanding of the is gearing up to meet it for our customers. And hopefully, as you go through these pages, you will realise how we truly live and My warmest regards, Kennady V. Kaippally

Bonfiglioli India Design Centre 3 Innovating in India, for the world. In this inaugural edition of Novita, we Santosh Godi The technology update celebrate the heart and nerve center of Innovation at Bon glioli – the India Vice-President, IDC August 2020 edition Design Centre (IDC) which is headed by Santosh Godi, Vice President – IDC. Mr. Santosh Godi, Vice-President, IDC Over the years, while innovation has continued to be at the centre of what the Nestled right here in our midst, the centre explains: “The India Design Center which IDC does, it has seen an evolution in its is at the forefront of creating is a part of Bon glioli Group R&D focuses areas of work. The focus is now on breakthrough power transmission and on expanding the product ranges by helping decipher and participating in drive solutions that integrate the most continuous innovation to have product emerging new technologies. advanced mechanical, electrical, launches for new markets & applications electronic and hydraulic technologies to for various segments as mentioned Therefore, IDC is continuously investing meet the most demanding Indian market before. We have dedicated research in Research & Development programs in requirements. More importantly, it is programs in hybrid & electric India. In November, the new Test leading our journey towards continued technologies providing energy e cient Laboratory was started with a focus to product leadership into the future. solutions for the Electromobility accelerate product development, segment. IDC is completely focused on validation and reduce time to market for Started in 2012, IDC has been supporting having dedicated solutions for the Indian product launches. Bon glioli Group across di erent market. For every new product launch, geographies beyond India for worldwide we use market intelligence and real-time The Test Laboratory is built with markets. Today, a team of over 75 application know-how with our rich advanced regenerative drive concept for engineers work seamlessly on new technical expertise. This involves power savings and to be eco-friendly. technologies & new product launches. collection of micro to macro level Additionally, it has real time performance Within IDC there are dedicated teams technical detailing where engineers measurement systems, on-screen focusing on Mobility, Wind, study end-to-end application details. calibration & inbuilt condition Electromobility & Industrial Drives This team works very closely with OEMs monitoring for active failure prediction. It segments. Additionally there is a program and a detailed study is performed along can precisely simulate the performance to create a range of products with with the end-user of the equipment. The to imitate real working conditions. continuously variable transmissions team spends a lot of time with end-users technology and continuous research is for understanding the usage of the India Design Centre is not just about carried out on smart, connected products equipment and data acquisitions are making in India. It goes beyond, to which o er exponentially expanding performed which help in de ning the innovating in India, for India and for the opportunities with new functionalities. speci cations for the product. The world. In this edition of Novita, we would Additionally the focus of this center is to de ned product undergoes various like to launch a new series of products for work closely with customers, suppliers calculations, analysis & tests based on the Pharmaceutical industry segment & and partners to make the products in application study and real time data.” applications like Agitated Nutsche Filter India for Indian & Global markets. Dryer. The series is called DF Series – Dryer Drives. You will nd further details about this series in next column. We welcome you to Novita, a technology and product update from Bon glioli. • Continous Innovation • Smart & Connected Products • Electrification & Efficiency • Technology Leadership

New Launch 4 DF Series – Dryer Drives The technology update Dedicated solutions The New DF series is created with vast August 2020 edition for focussed markets experience and intelligent research on the usage of the equipment in speci c Features & Benefits The Dryer Drives, designated as DF Series applications in various segments: are the new range of products, which are • Pharmaceutical Industry Modular housings designed & developed after a detailed designed for high impact study of many equipment operating in • Agitated Nutsche Filter Dryer load carrying capacities real time. Our team of R&D engineers • ‘Duo-Part housing’ specially have de ned the product after having designed for easy and quick several interviews and meetings with maintenance needs of the many OEMs and end-users to understand application the needs and challenges in operating • Robust structural design provides the equipment. dampening against vibrations The series is most suitable for mixers, Reliable sealing system ensures dryers in various market segments like protection against steam entry pharmaceutical industry, ANFD (Agitated and dusty environment Nutsche Filter Dryer). • Longer system life and no oil losses • Intermediate Compounds & Fine • Enhanced duration for Chemicals, Organic Chemicals maintenance & Agro Chemicals Robust bearing design and The product has many features which • Pesticides, Insecticides & Dyes positioning for machine bene ts the OEMs in many ways. For • Food Products Industry operational longevity instance, the product has a high power • High radial load and axial load density which is bene cial in compact carrying capacities while the installations, a balanced center of gravity machine is working positioning leads to negligible noise and • Longer system life and vibrations during operation. The product protection against impact loads has best-in-class radial load & axial load carrying capacities, which is what these Optimized gearing system with equipment need. high power density and higher efficiencies • High reliability against heavy operational loads applied on the system • Compact system ensures lower installation space on the equipment

Product Focus 5 Bonfiglioli Electric Drive Systems The technology update 600W Series wheel drives for hybrid construction August 2020 edition and agriculture machinery The 600W planetary wheel drives can be coupled to a high-power density electric motor. This complete mechatronic solution is designed for a high voltage hybrid powertrain system; this will bene t the OEM in downsizing the combustion engines with higher system reliability & fewer mechanical parts. The electric motors are virtually maintenance free. For the end customer this solution reduces the fuel consumption and increases productivity. This solution provides better machine manoeuvrability and can be used in hybrid self-propelled sprayers, agricultural machinery, construction machinery and road machinery 605WE wheel drives • Optimised gear for with integrated maximum efficiency & electric motor minimum noise The 605WE wheel drive is designed and • Speed sensor bearing developed by Bon glioli for a new temperature sensors innovative hybrid aerial platform, for one of our major customers. • Mechanical disengagement for towing 605WE, which provides an output torque of upto 10.000 Nm, is a 3-stage gearbox • Parking brake (spring with a fully-integrated 3kW electric motor applied with hydraulic or and electric release parking brake that electromagnetic release) guarantees maximum e ciency and compact size. The 605WE series perfectly • Reduced fuel consumption adapts to both hybrid and electric & zero emission applications. The special degree of protection (IP67) and the special painting • Increased productivity coupled with high torsional resistance & better machine wiring makes it suitable for four-steering manoeuvrability wheel vehicles, even in harsh environmental conditions faced in any construction site. To know more on Wheel Drives

Technologies 6 Bonfiglioli Connected Products The trend towards intelligent, connected The technology update products has already started and these will be used increasingly. The use of August 2020 edition additional sensors increases the ability for diagnosis and thus reduces machine External downtime. Smart, connected products o er exponentially expanding • Remote control opportunities for new functionality, far • Real time status information greater reliability, much higher product • Predictive maintenance utilization, and capabilities that cut across and transcend traditional product Smart Check boundaries. Vibration, Temperature, Data processing Bon glioli has already begun this Internal initiative and a dedicated team is • Real time data focussed on connected products. These • Visibility on product usage patterns acquisition have also been successfully installed on • Better management of claims / warranty some applications, which are working in • Improved product engineering / sizing • AI-based algorithms the eld now. Multiple sensor units with • Dynamic lifecycle embedded smart algorithms provide Torque Sense useful & sensible information that is Torque, Speed monitoring available real time in Bon glioli • Predictive maintenance proprietary dashboards. This gives the Bonfiglioli • Health device OEM an opportunity to better manage Yaw drive predictive maintenance of gearboxes assessment ingress. Most importantly these Smart Yaw Drive feedbacks help to in improving product engineering and sizing of solutions. Bon glioli has developed di erent versions of gearboxes to control the To know more rotation of wind turbine nacelles, on our Heavy Duty product integrating sensors capable of range monitoring information on torque, HDO gearboxes with smart sensors speed, vibrations, and temperature. HDO gearboxes are used for various These data are transmitted through a applications in harsh environments, where lubricant inspections are di cult to handle or gateway, combined and processed using where monitoring of replacement lubrication conditions is essential to e ectively plan Bon glioli algorithms that are maintenance activities, thus reducing the total cost of ownership. subsequently published on a proprietary or customer cloud platform. The information is displayed in highly customizable dashboards that provide the operator with a clear overview of the information collected. Through controlled planning of maintenance, unexpected system downtimes can be reduced and energy production is maximized.

Customer Focus Bonfiglioli’s integrated solution of 7invert Machine Interface helped optimise prod Success Story handling, processing, transport and was Customized drive solution that increased The technology update the capacity of the hard capsule machine August 2020 edition Bon glioli worked closely with DBDS Reduced % Robotics, an Indian pharmaceutical V equipment manufacturing company, to 3205%%INECFRcFoEeInAClesSIucEtmErNiDpcCittiPyoYnLBAYNT D develop a LC Precision Planetary Gearbox by S with customizations speci c to their R equipment, a Hard Capsule machine. To Increase in F make the machine mechanically robust, accuracy by customised dimensional adaptors were Mr. Goldie Anand designed so as to sustain the overhung 20% load of the motor. This customization Chief Executive Officer proved to be crucial in smooth running of DBDS Robotics 130%The Bonfiglioli so operations, without any breaks. “With a signi cant increase in pinvrceordreyuacrstoeiboinnust, which This resulted in 130% increase in e ciency and 130% increase impcaopratacintyce given th production capacity and reduced in production capacity, we are electricity consumption by 25%. Moreover, now able to compete with nature of sugar cane accuracy of all mechanisms connected to global pharma (hard capsule) the LC Precision Planetary Gearbox went equipment manufacturers. LC SerieasnPdretchisiisosnimplifie up by 20%. We would like to Planetary acknowledge Bon glioli India AGleexaarnbdorex Belon team’s contribution towards this achievement, with their Drive Service Center - Manager Corpo high quality products and Bonfiglioli do Brasil superior engineering.” LC precision planetary gearboxes represent a exible solution and valuable alternative with optimal performance and reliability levels. The output design in line with market standards ensures great compatibility for easy retro ts and a high level of freedom in project development. Also, they are cost e cient and compact in size, making it possible to conduct manual set-ups once tted in the equipment.

contSromlleras,rdtrivFeamcoitolirts,yplanetary gear units controlled by a Human 8 various phases of the sugar cane plant from harvesting to material The technology update al. New Testing Laboratory August 2020 edition Bon glioli India R&D Centre is focused This test facility has been equipped with • Regenerative test rig for eco-friendly application and dedicated to providing solutions for 110kW hydraulic power pack, which is • Energy efficient bench integrated with a 1500 litres volume saves power up to 70% hydraulic oil reservoir, load sensing the Indian market. It is our commitment • Laboratory can simulate interlocks. real working conditions Active Cube Seriesto serve our customers with power VFUVHLDQVJHOtmbOrHGeauaenrSSknsneDUmRsesUtWwGuiasQXslsrHytiFcoeUsWondeLnYtwtLuiaWni\\pntuhdRea&tdfDooriiTcnveuevssetosLstnoahblauBf3eoectorUcarienoHaetufitnilPnoergserrIlaLyinsoXttdhhailniPian’asagstd.p,hrQoigvYheHhtTnehhyUreAdeWpHrcrbatoUeiuivtgxleeieccaCctpduiuouvtbniamoenrnpatsateaigrnnoieegdfsi(,nsIPawt5fhteih4tethi)ys, utepsgtrasdysetdem • Inbuilt condition itsetshte irduenal is monitoring for active in failure prediction VDYLQthJeVpIRroUdWuKcHtvalidation time ansodlubtoioonstfinogr speedrecgoennteroral tinivesupgoarwcearnme aopdpel.icTahteioncso.ncept ZLWnKewDpUHroWXdUuQct development. Rated for 0.25 tos1ig3n2i kcWan, ttlhyisreindvuecretesrthhaespoouwtsetranredqinugired PPHQHWQWLQvTahliisd\\alHatDbioUonRrapIthoarysewinilpl rroedduucctedteemhvneaeeklrtoegimpsymeceofefnfinofictrigeunrcaytttriaoeohndnedruautcenneixndsttgetchnowledomiestedmhsnesitssteishrroievoisrincsceicynooslgintmfeesemup.amaTsychbpteaytnitsoedmonsfoettwdaffsnueaesrrrtiesunopgf cycle thereby bringing roabduvastncendedwiagnosatrircasnagnedmteronut.bleshooting tools. products to market at faster rate, serving the need of customer. The test facility has been enhanced with safety interlock system to ensure a safe The Test Laboratory can precisely work environment. Any human simulate the performance to imitate the intervention into the test bench area will 323 Seriesn isreal working conditions; it consists of be detected by the sensor during the test inbuilt monitoring devices greatperformances of the 3toODvQaHlidWDatUe\\*HDruUn8wQhLiWcVh, in turn, automatically shuts psryosdtuecmtssB,aolnwofinhggiclihwoliit’isnh323 sdeoriwesn3t-hsetaegnetiprelatneesttaurynigte. ar intelligent feedback units vy dtuurntyhelps the designers rvaetreidfyupwtitoh890,310 Nm with a transmission ratio of essdviniarttaugbaal,ssiemfourlaptiroondsu&ctboupitldiminigzauTkthpinoeotynow.a1lree7d3igd.2eeaolfffoerr a powerful yet compact solution. all high performance applications in ice. which vibration and impact are the rule rather than the exception. BMI Series +XPDQ0DFKLQH,QWHUIDFH Combined with Bonfiglioli drives system, the BMI series Human Machine Interface offer cost effective and fully customisable automation solutions for every customer’s needs. • Excellent reliability achieved through intelligent feedback systems Test arrangement with regenerative power

Segment Focus 9 Mining : Bucket Wheel Stacker & Reclaimer (BWSR) The technology update August 2020 edition We are a leading solutions provider Bucket wheel during reclaiming operations. Our globally and in India when it comes to Wheel Drive gearboxes are designed to take care of Mining Segment. Our complete range of the varying torque and angle needed for products for Bucket Wheel, Slew, Boom We o er a combination of helical this application. Conveyor and Travel drives helps us to planetary solutions for the wheel drive provide end-to-end solutions for Stacker which does the reclaiming / excavation. and Reclaimer manufacturers. This would undergo tilting with respect to X and Y axis along with the bucket BWSR are very large machines having various functionalities like storing, Boom materials and the varying angles during blending and transferring bulk materials Conveyor Drive operations are taken care of. such as coal, iron ore and quarry materials. Our gear drives are working in Heavy duty bevel helical gear units are various ports in India and one of them is o ered for this application which is used the Chettinad Mangalore port. The for conveying the material during solutions we o er are customized with a stacking and retrieving. Bulk density of set of features speci cally developed to resist the harsh mining environment and Slew Drive which o ers exibility in adjusting the all features have many options in brakes, backlash between the slew pinion and forced lubrication, integrated base Our planetary solution is best suited for the wheel. Bearings provided in the plates, cooling fans and oil expansion the high reduction ratio used in slewing output shaft are capable of handling the tanks. These are just a few examples of drives which turns the arm along with radial road generated by the slew pinion. how we can meet our customers’ needs. the bucket wheel. Our gearboxes are Solutions are designed and supplied with an eccentric shaft manufactured in India and that adds to option. the advantage in terms of shorter time to market and quick service to customers in all parts of India. To know more about Bon glioli Solutions in Mining sector Travel Drive Additionally, we customize the solutions with the right combinations of planetary Shaft mounted Heli-Bevel geared motor & helical drives which, will provide o ered by us is easy to adapt and compact installations & right functions maintain. This moves the BWSR in the needed for the application. Our team of rail. Motor used in this application has experts are creating completely lot of additional features to ensure integrated solutions that are perfectly trouble-free operation. suitable and working in the harsh and dusty environment usual in the Mining A range of solutions with our HD Series – Segment. Helical gearing & Bevel Helical gearing technology, we o er our 300 series Planetary Drives.

Market Focus 10 Winning through Product Innovations & Technology The technology update August 2020 edition Bonfiglioli's focus on the Excavator market Bon glioli has been enhancing Excavator equipment performance, e ciency, productivity and reliability for more than 40 years. Our products are widely used by most of the world’s major OEMs. The Bon glioli team of experts create, design and produce advanced technology solutions, excellently tailored to meet a broad variety of speci cations. Widest range of track & slew drives for any excavator 1T 6T 14T 23T 120T 800T Bonfiglioli's focus on the Transit Mixer market For more information on Transit Mixer Drives The Bon glioli 500 Series gearbox is the widest range of concrete gearboxes - right from 1 cu.m. to 14 cu.m. drum capacity, especially suited for demanding conditions of tough Indian road and construction sites. Absolute dependability, low maintenance, compactness and cost-e ectiveness are the key features of the redesigned 500 series, the unparalleled line of drives for transit mixers. Eight models are available for mixing capacity ranging from 1 to 14 m cu.m. This drive’s torque transmission relies on crowned twin splined shaft, connecting gearing to rotating housing ange. Total tilting angle of output ange, is thus equally shared by each spline gear, resulting in increased lifetime and operation. Also, 500 Series Electric Solution guarantees greater energy e ciency, reduced fuel consumption & cuts cement mixer truck operating costs.

Bonfiglioli Solution snippets 11 Winning through Product Innovations & Technology The technology update August 2020 edition Synchronous Reluctance Motor For more information on (BSR) + Active cube series Synchronous Reluctance Motor Bon glioli o ers Synchronous Reluctance Motor which operates at a very high e ciency focusing on a sustainable ecological solution, thanks to absence of magnets and an innovative rotor. The peculiarity of the rotor is its magnetic anisotropy obtained by means of suitably shaped holes. The specially designed rotor yields a lower inertia and better dynamics with respect to same-size induction motor. The absence of joule losses in the rotor increases the motor rating, e ciency and power density. Currently, Bon glioli has launched the synchronous motor up to 18.5KW. Bon glioli is able to o er two distinctive versions by considering its essential features. One is a high e ciency version characterized by super premium IE4 e ciency class at rated operating point. The other is the high output version (high power density) which allows reduction in the motor size with respect to same –size induction motor maintaining e ciency level equal or higher than the IE2 e ciency class. Bon glioli can o er a complete package of reluctance motor and drives. Optimal motor control is guaranteed by Active cube series drives, now equipped with sensorless algorithms dedicated to improve the application e ciency and ecological interest. BE AND BX SERIES Three Phase High & Premium Efficiency Asynchronous Motors Bon glioli‘S BE and BX Series (IE2 and IE3) asynchronous motors are designed to suit a wide For more information on range of general purpose industrial applications with aluminum frames for better thermal BE and BX Series conductivity and light weight. Motors are available according to International and Indian standards (IEC / IS) with IEC and compact ange with CE mark and country-speci c certi cation like BIS, CUS. Bon glioli's e-motors can be equipped with several options: Servo ventilation, tropicalized, corrosion-resistant paint, anti-condensation heaters and others. To maximize our e-motor exibility, all the motors can be controlled with inverters. Crusher Conveyor The A-Series is con gured based on For more every customer need and provides information on Stone Crusher Conveyors are very options of geared motors with both our solutions for important systems for the mining brake motor & general motor backstop crusher conveyors segment, as the machines have to be option. With our expertise in this market continuously operated without any of over six decades, our technical experts stoppage. Our specially designed and designers are closely working with A-Series Drive units are serving this customers to provide optimized segment for many years and it provides solutions by collecting eld-data and high e ciency and operates operational data-cycle. Thanks to our continuously with varying loads which pan-India presence, we are always close are the needs of this application. to our customers and our sales and service teams can reach elds in a very The Drive units are highly reliable with short time in any part of India. robust bearings, gears & sealing systems to ensure longevity,

We engineer dreams While we at Bon glioli India innovate for India and the world, we believe it is about the meeting of minds and the sharing of ideas. About working Together for Tomorrow. Please reach out to us at the email address mentioned on this page - be it a challenge you want to talk to us about or to contribute an idea. Because what you share will surely ignite and inspire more relevant ideas and work that could feature in subsequent issues on NOVITA - the technology update. Do follow us on LinkedIn by clicking on the link below and stay updated with the latest news and developments in Bon glioli. Visit us at: www.bon glioli.com Write to us at: corporatemktgindia@bon glioli.com Follow us on Linkedin: https://www.linkedin.com/company/bon glioli-india/ Bon glioli Transmissions Private Limited Bon glioli Transmissions Private Limited Bon glioli Transmissions Private Limited AC 7 - AC 11 Sidco Industrial Estate Thirumudivakkam Survey No. 528/1, Perambakkam High Road Mannur Plot No.A-9/5, Phase IV MIDC Chakan, Village Nighoje Pune Chennai - 600 044 Village, Sriperumbudur Taluk Chennai - 602 105 - 410 501 FUNCTION: Aftersales, Assembly, Manufacturing, Sales FUNCTION: Aftersales, Assembly, Manufacturing, Sales FUNCTION: Aftersales, Assembly, Manufacturing, Sales BUSINESS AREA: Mobile, Wind BUSINESS AREA: Industrial BUSINESS AREA: Industrial +91 844 844 8649 | salesindia.mws@bon glioli.com +91 844 844 8649 | salesindia.ins@bon glioli.com +91 844 844 8649 | salesindia.ins@bon glioli.com