BROCHURE 2018xSMALL SIZE FINAL EDITION

Mauer EWISystem Tel. 01254 269699 Email. [email protected] Web. www.mauer.uk.com

02Mauer Brochurewww.mauer.uk.com Table of contents About Mauer 03 Innovation 05 What We Do 06 Features & Benefits 08 Key Components 10 Technical Specification 12 Fighting Fuel Poverty 14 Contact 16

03 Mauer Brochure www.mauer.uk.comAboutMauerAt Mauer UK Ltd Mauer UK Ltd has various brick and mortarit’s our mission to developed and designed colour options and canprovide innovative, a unique, patented be produced in bespokeefficient and cost- external wall insulation textures, patterns andeffective insulation system to address the sizes.solutions, to help challenges and obstaclestackle fuel poverty faced in the current solid The system mechanicsin the UK. wall insulation market. of the Mauer product Mauer manufacture this not only make on-siteCarbon emissions are product within the UK. installation viable withina major contributing a 5-day time frame for afactor towards global External wall insulation typical Semi- Detachedwarming. As such, we is a solution for homes Property, but also alloware committed to the which don’t have cavity for its application in coldlowering of our nation’s walls. External wall and wet conditions.carbon footprint. We are insulation can make acommitted to improving, property warmer, more The Mauer system andregulating and weather-tight and should delivery is anticipatedmonitoring the quality also help to reduce to be at a cost approxi­of all of our products, annual heating bills. mately 25% lower thandesigns and installations. conventional external Our finished product wall insulation solut­ ions, looks and feels just like whilst providing a brick brick, is available in or stone effect facade. Next Page Innovation

04Mauer Brochurewww.mauer.uk.comThe Mauer EWI Systemhas beendesigned from theground up

05 Mauer Brochure www.mauer.uk.comInnovationPrecisionWe are proud to be pioneering UK Designand Manufacturing.Utilising state of the our most important Mauer Design Teamart Surveying, Design attribute - starting all the informationand Manufacturing with the property required to createprocesses the survey itself. the foundation of theMauer Design and design.Manufacturing Teams Using industry-work seamlessly leading 3D Laser Mauer is the firsttogether to create a Scanning Technology EWI Manufacturerproperty-specific and the Mauer Surveying to take a ‘modular’millimetre accurate Team generate and supremelyEWI System. elevation-specific accurate Off-Site ‘Point Cloud’ Scans. Manufactured (OSM)Accuracy is key to our Millions of point product and applysystem. It underpins references are it to an existingthe business and is taken - giving the property.\"The challenge must not be underestimated.\" Next Page What We Do

06 What We DoMauer Brochure Mauer is proud automated systems andwww.mauer.uk.com to offer full, computerised production insurance- tools. Our skilled DesignEvery backed Design and Production Teams areproperty Liability for trained in the latest offsiteis every property manufacturing techniquesunique design. to optimise the efficiency of modern factory processes. Mauer’s investment in offsite production techniques has Our in-house CNC Water Jet enabled us to achieve the Cutting Machinery cuts to highest standards of quality 0.2mm accuracy, any shape both we and our clients and up to 3m in length. demand. Utilising unique and proven processes Mauer uses this technology we manufacture and to cut both straight-edge assemble all the necessary and ‘castellated’ Mauer components that create each property specific ‘Kit Composit e Façade Boards. of Parts’ in our dedicated quality-assured production Our commitment to quality facility in East Lancashire. demands regular internal and external audit checks, Mauer has invested in and our products are its production facilities, sourced only from suppliers equipped with advanced, who can demonstrate that they meet our high standards and share our commitment to quality.

07 Mauer Brochure www.mauer.uk.com 3D LASER SCANNING CAD DESIGN CNC WATER JET TECHNOLOGY01 02 03 Using laser scanning equipment at each Cloud-based software packages are used to In theory a simple process, but in practice an property, Mauer Surveying Teams create transfer the point cloud data to the highly- advanced cutting technology, our in-house millimetre accurate 3-Dimensional point skilled Mauer Design Team which creates Water Jet Cutter produces bespoke, millimetre clouds to ensure that the design is unique. project-specific CAD Designs. accurate designs. OFF-SITE MANUFACTURING ASSEMBLY QUALITY & TRACEABILITY04 05 06 Each manufactured component of the Mauer Following each property-specific design Mauer has a robust and comprehensive batch EWI System is produced in one central location components are assembled into a 'Kit of Parts' control and traceability system in place. It is to ensure the highest quality standards are and dispatched with a full Product Inventory regularly monitored and audited to ensure full maintained. and Installer Pack. compliance with industry best practice. Next Page Features & Benefits

08Mauer Brochurewww.mauer.uk.com COST SAVING BRICK OR STONE EFFECT Features & BenefitsMore cost effective (Supplied and Our boards are fully ‘finished’ –Installed) than many conventional meaning no application of brick slips, render solutions. or on-site rendering.HIGHLY ROBUST EWI SYSTEM ALL-YEAR EWI SYSTEM There are many The brick-like façade can advantages of enhance the externalThe Mauer EWI System has achieved No weather dependency - with installing the Mauer appearance of the home, andclass-leading impact test results and virtually no wet trades on site. EWI System. with the lowest end-to-end (installed) EWI System costs in is approved for any Impact Zone. Energy efficiency the industry the installation improvements are now a of an EWI System no longerGLOBAL SUPPLY CHAIN MOISTURE INTEGRITY desirable investment for many, needs to be a ‘specialist’ as we all look to reduce energy improvement.Mauer is supported by its Supplier Design features including A1 Non- costs in our homes, and helpPartners and all components have Combustible Knauf Supafil Frame reduce carbon emissions The Mauer system offers anbeen carefully selected following in Insulation allowing vapour to release. globally. exceptional range of featuresdepth technical and cost analysis of and benefits from a full on-site The Mauer EWI System laser survey, simple 'jigsaw' each supplied product. insulates external walls, which construction method, helps to reduce heat loss in superb moisture and vapour BUILDING CONFIDENCE FAST INSTALLATION cold weather and heat gain in release system through warm weather. The result is a to quick, low-cost, safeThe Mauer EWI System has achieved Significantly reduced time and much more comfortable living installation and all protectedoutstanding results under Dynamic disruption at the property. environment within the home by a stand-alone 10 Year and a reduction in heating Insurance Backed Product Wind Loading (ETAG 034). costs by up to as much as 40% Guarantee and 30 Year Product with less risk of condensation Lifecycle Guarantee and damp walls. (as assessed by KIWA BDA - ETAG 034).

09 Mauer Brochure www.mauer.uk.com Primary Benefits Thermal Integrity Fire Integrity U-value 0.295 W/m2K Euroclass A2 We have been meticulous in the The full classification of the Mauer design of our system. Third party EWI System - tested in accordance specialists have completed 3D with EN 13501-1 is A2 - S1 - d0 (TRISCO) Modelling resulting in an Full test results are available on actual and representative u-value. request.Innovationis the key Next Page Key Components

10 Components LegendMauer Brochure 1- MAUER STEEL FRAME C-SECTIONwww.mauer.uk.com 2- MAUER SPACER 4 1 3- MAUER SUPAFIL FRAME INSULATION 5 2 4- MAUER BREATHER MEMBRANE 6 5- MAUER STEEL FRAME TOP HAT 3 6- MAUER COMPOSITE BOARD Efficiency through innovation

11 Mauer Brochure www.mauer.uk.comMauer Steel Frame – C Section Key Components Mauer EWI SystemThe foundation of the Mauer EWI System -the Magnelis self-healing galvanised steel All components are Mauer Steel Frame – Top Hatprovides the base for the entire system. integral to each other, with each part playing Manufactured from the same grade of metal asLightweight yet powerful, the Mauer Steel a critical role. the Mauer C-Section, the Mauer Top Hat providesFrame is designed and manufactured the framework onto which the Mauer Compositewith millimetre accuracy and supplied in We take pride in the quality, Façade Board is fixed.pre-assembled and loose sections. efficiency and value for money of each and every The engineered steel frame creates a 20mmFixed using frame and rivet fixings component part of the ventilated channel behind the Mauer Compositesupplied by global leaders in their field - Mauer EWI System. Façade Board, ensuring that any moisture canStanley Avdel & Rawlplug Mauer is supported by drain away easily from the system. its Supplier Partners andMauer Breather Membrane all Mauer EWI System Mauer Composite Façade Board components have beenThe Mauer Breather Membrane is a W1 carefully selected following Mauer Composite Facade Boards provideGrade Breather Membrane and ‘houses’ in depth technical and cost exceptional durability and low maintenance.the insulation core. The inherent benefits analysis of each suppliedof this class-leading Breather Membrane product. Using unique and patented production methodsensure that there is a weather tight Mauer has the ability to colour-match the desiredyet breathable barrier to protect the brick or stone effect.insulation layer – an increased layer ofquality and removing the reliance on Fixed using the Mauer Rapid-Fit Rivet System, therender and sealant to perform this job, as Mauer Composite Façade Board has immensewith more conventional EWI Systems. strength and stability and is suitable for any Exposure Zone.Mauer Supafil Frame Insulation Mauer SpacerManufactured and supplied by KnaufInsulations – our insulant core is A1 Non- The Mauer Spacer is our unique, patentedCombustible Blown Glass Fibre. one-piece spacer. Manufactured in high-grade polycarbonate, the Mauer Spacer is adjustable –Using approved installation processes helping create a flat foundation onto which theand installed to a minimum density Mauer Composite Façade Board will be fixed.of 30 kg/m3, this high-quality andvapour permeable insulation helps theMauer EWI System achieve a 3D TRISCOModelled u-value of 0.295 W/m2K Next Page Technical Specification

12Mauer Brochurewww.mauer.uk.comTechnical Specification STANDARD RESULT TESTThroughout the Research and Development phase Hygrothermal 30 Year Accelerated Weathering ETAG 034 Extended PASSMauer has worked closely with our Testing and Conditioning Freeze-Thaw Cycles to TS EN 772-22:2006 PASSAssessment Partners. Wind Driven In accordance with BS 4315 Rain Suitable for any exposure zoneThe Mauer EWI System is classified as a ‘Ventilated Cladding Bond Strength In accordance with ETAG 034 - European Technical PASSSystem’ and tests completed with Lucideon, and Assessed by Approval of Kits for External Wall Claddings PASSKIWA BDA, are in accordance with : Water Vapour In accordance with ETAG 034 – European Technical Permeability Approval of Kits for External Wall CladdingsETAG 034 - EUROPEAN TECHNICAL APPROVAL OF KITS Water In accordance with ETAG 034 – European Technical PASSFOR EXTERNAL WALL CLADDINGS Absorption Approval of Kits for External Wall Claddings PASS Capillarity In accordance with ETAG 034 – European Technical Approval of Kits for External Wall CladdingsThis guideline covers kits for vertical exterior wall claddings Soft Body Impact ISO 7892:1988 Vertical building elements PASS 420 Joulesconsisting of an external cladding, mechanically fastened to a impact resistance testsframework (specific to the kit or not), fixed to the external wallof new or existing buildings (retrofit). Hard Body ISO 7892:1988 Vertical building elements PASS 10 Joules Impact impact resistance tests According to ETAG 034 SectionWe have great pride in being able to offer the Mauer EWI 6.4.4 soft body and hard bodySystem, accompanied by an Agrement Certificate issued by impact tests allow the system toKIWA BDA. be categorised as Category 1KIWA BDA Certificate Number Dynamic Wind In accordance with ETAG 034 – European Technical PASSBAW-18-024-S-A-UK Uplift Approval of Kits for External Wall Claddings Static Negative The sample achieved a maximum Wind Test load of 30.49 kPa with a deflection of 40.77 mm before the airbag ruptured.The testing and assessment required to achieve such a Fire Classification In accordance with EN 13501-1 Euroclass A2benchmark for innovation of this type is rigorous. Full Classification A2 – S1 – d0The table opposite details the tests completed and standards Heightachieved. Restriction 18 Metres

13 Mauer Brochure www.mauer.uk.comCOMPONENT MAUER COMPOSITE FACADE BOARD COMPONENT MAUER STEEL FRAMEWEIGHT 19.2 KG.M2 THICKNESS 0.7 MMBOND STRENGTH 0.86 MPA WEIGHT (MCF-MTHC) 1.464 KG. L/MWATER ABSORPTION (1H) 0.00 KG.M2 WEIGHT (MCF-MTHS) 1.067 KG. L/MWATER ABSORPTION (24H) 0.34 KG.M2 MILD STEEL ASTMWATER VAPOUR PERMEABILITY (MEAN) 0.594 (M) MAGNELIS COATING DX51DWATER VAPOUR PERMEABILITY (SD) 0.256 (M) 120 G/M2COMPONENT MAUER SUPAFIL FRAME INSULATION COMPONENT MAUER FIXINGSTHICKNESS AS INSTALLED (MEAN) 102 MM RAWLPLUG - FF1 FRAME ANCHOR 10MM X 160MM ZINC PLATEDENSITY AS INSTALLED (MIN) 30 KG.M3 RAWLPLUG - FX- N-06C040 6MM X 40MM HAMMER FIXTHERMAL CONDUCTIVITY 0.033 WMK RAWLPLUG - FX- N-06C080 6MM X 80MM HAMMER FIXFIRE EUROCLASS A1 NON-COMBUSTIBLECOMPONENT MAUER RIVET SYSTEM COMPONENT MAUER THERMAL BREAK THICKNESS 6MMMASTERFIX - MFX R104448080 4.5MM X 8MM GALVANISED STEELMASTERFIX - MFX R105448210 4.5MM X 21MM STAINLESS STEELCOMPONENT MAUER SPACER COMPONENT MAUER BREATHER MEMBRANEMATERIAL POLYCARBONATE CALIBRE 303-15 TYVEK HOUSEWRAP CLASS W1 WATERTIGHTNESS Next Page Fighting Fuel Poverty

14Mauer Brochurewww.mauer.uk.comFighting fuel povertyA household is considered to be fuel poor if it has would not normally be considered poor buthigher than typical energy costs and would be could be pushed into fuel poverty if they haveleft with a disposable income below the poverty high energy costs. Fuel poverty is therefore anline if it spent the required money to meet overlapping problem of households having a lowthose costs. It captures the fact that fuel poverty income and facing high energy costs.is distinct from general poverty: not all poorhouseholds are fuel poor, and some householdsIt is only through innovation that we willsee the cost of clean technologies reduceDepartment for Business, Energy and Industrial Strategy – Clean Growth Strategy (Oct 2017)

15 Mauer Brochure www.mauer.uk.com 18.1% Energy efficiency is strongly linked to the energy costs incurred by Proportion of Households in Fuel Poverty with Solid Walls (2015) households, which impacts the likelihood of being fuel poor.DWpowaolelrsl.lainrgesthweitmh ousntinliksuellaytteodbSeofluidel Proportion of Households - Wall Type and FPEER Band (2015) If households require a greater amount ofWalls can be constructed in different ways and are energy to adequately run their houses, they willdependent on the building regulations at the time of Solid walls are typically used in older builds, with no gap to have higher fuel costs. Heating a householdconstruction. add insulation as they are simply a single wall. They can be to an adequate level is dependent on the insulated post-construction by adding a layer of insulation energy efficiency of the dwelling. As expected, around them. households with a lower energy efficiency rating have a higher likelihood of being fuel Older dwellings have a higher proportion of households in poor. However, some specific features of the fuel poverty. dwelling will also affect the levels of fuel poverty. Households constructed with solid walls have a higher prevalence of fuel poverty compared to those with cavity walls. Dwelling age is a good indicator of a property’s wall construction, as older builds typically have solid walls. Fuel poverty levels follow this pattern. Improved energy efficiency would, other things being equal, reduce the fuel poverty gap. Since energy costs are also factored into the income dimension, improved energy efficiency could potentially reduce the number in fuel poverty too. Department for Business, Energy and Industrial Strategy – Annual Fuel Poverty Statistics Report (June 2017) Next Page Contact

Tel. 01254 269699Email. [email protected]. www.mauer.uk.com