HiShear Tooling Catalog

HLA1041 190o Offset Driver Assemblywith Open End Self-Indexing Socket 2 8 7 6 21 9 4 3 11 18 5 12 13 13 19 14 11 14 16 15 10 15 12 16 17 17 20 18 19ITEM PART NO. DESCRIPTION QTY QTY QTY QTY ITEM PART NO. DESCRIPTION QTY QTY QTY QTY -250 -312 -343 -437 -250 -312 -343 -4371 HLA1041 Complete tool assy. 13 HLB856-250 . . Socket, 1/4” hex 1111 1- - -2 HLB1308 . Air motor 1111 13 HLB644-312 . . Socket, 5/16” hex -1- - 1111 - -1-3 HLB1060 . Trigger 111 - 13 HLB774-343 . . Socket, 11/32” hex - - -1 - - -1 111 -4 HLB1061-1 . Spindle 1111 13 HLB1178-437 . . Socket, 7/16” hex - - -1 111 - 222 -4 HLB1061-2 . Spindle - - -1 14 HLB650 . . Gear, drive - - -2 1111 222 -5 HLB653 . Plate, index 1111 14 HLB1191 . . Gear, drive - - -2 1111 222 -6 HLB639-1 . Connector 2- - - 15 HLB656-003 . . Screw, special - - -2 -2- - 222 -6 HLB639-2 . Connector - -2- 15 HLB656-005 . . Screw, special - - -2 - - -2 11117 HLB1307 . Nut 111 - 16 HLB651 . . Shaft 444 - - - -1 - - -48 HLB655 . Retaining ring 111 - 16 HLB649 . . Shaft . Screw, set 1 1 - - -19 6-32 x 0.44 lg Screw, cap, bttn hd socket 17 HLB661 . . Gear, idler10 HLG647-250 . Gear head assy. 17 HLB654 . . Gear, idler10 HLB647-312 . Gear head assy. 18 HLB659 . . Bearing10 HLB647-343 . Gear head assy. 18 HLB659 . . Bearing10 HLB647-437 . Gear head assy. 19 B-812 . . Bearing, Torrington11 HLB637 . . Housing 20 6-32 x 0.50 lg . Screw, cap, flat hd soc11 HLB1177 . . Housing 20 6-32 x 0.62 lg . Screw, cap, flat hd soc12 HLB642 . . Plate 21 6-32 x 0.187 lg12 HLB1176 . . Plate 116036 rev — HS TOOLING HLA1041 90o Offset Driver Assembly with Open End Self-Indexing Socket 14083 S. Normandie Ave, Gardena CA 90249 USA 800.482.4167 • fax 310.464.8545

INSTALLATION TOOLING HLA1111 Small 20o Offset Ratchet Wrench with Open End Self-Indexing Socket on Top Side 11/32\" 2-3/8\" 13/16\"1/4\" PIPE 12-1/2\" APPROX. HLB820 VALVETHREAD 20° ATTACHMENT ASSEMBLY HLB1340-2 HLG143 DRIVE HEAD MOTOR AND ATTACHMENT ASSEMBLY ADAPTOR ASSEMBLY 2-5/8\" 5/16\" 4-1/4\"BASIC PART NO. DRIVE HEAD ATTACHMENT ASSEMBLY INDICATES “M” SOCKET - REF TABLE 1 WITH OPEN END SOCKET \"M\" SOCKET HEX ON BOTTOM SIDE TECHNICAL DATA Operating Pressure ................... 90 PSIA Horsepower Rating ...................... 0.33 H L A1111-312 MAX. TORQUE RATING ............. 114 in. lb Air Consumption ...................... 18 CFM (Motor) @90 PSIA Example 1: complete socket assy. part no. Weight ........................................... 4 lb Socket Speed ......................... 550 RPM ORDERING INFORMATION1. Determine collar driving hex of the fasteners to be TABLE 1 installed. “M” COMPLETE DRIVE HEAD SOCKET2. See Table 1 for “M” socket hex to match collar driv- SOCKET HEX TOOL ASSEMBLY ATTACHMENT ASSEMBLY PART NO. (Matches Collar ing hex dimension. Driving Hex) PART NO. PART NO. HLB856-2503. See example of Complete Socket Assembly Part No. HLB856-2814. This tool is for installing interference fit fasteners only. 1/4” HLA1111-250 HLG143-250 HLB644-312 HLA1111-281 HLG143-281 HLB774-343 U.S. Patent No. 3,620,105. 9/32” HLA1111-312 HLG143-312 HLA1111-343 HLG143-343 5/16” 11/32”HLA1111 6037 rev —SMALL 90o OFFSET RATCHET WRENCH w/Open End Self-Indexing Socket on Top Side

HLA1111 1 2 27 6Small 20o Offset Ratchet Wrenchwith Open End Self-Indexing Socket 7on Top Side 8 3 9 14 15 24 16 9 17 5 10 11 24 12 38 19 25 7 6 36 22 (4 typ.) THRU 37 35 20 26 34 21 22 13 23 28 29 31 30 32 28 39 26 18 29 (4 typ.) 30 31 33 32 27 33 34 35 36 37 38ITEM PART NO. DESCRIPTION QTY QTY QTY QTY ITEM PART NO. DESCRIPTION QTY QTY QTY QTY -250 -281 -312 -343 -250 -281 -312 -3431 HLA1111 Complete tool assy. 1111 22 HLB673 . . Gear, idler, shaft 33332 HLB1340-1 . Motor & adaptor assy. 1111 23 HLB856-250 . . Socket, 1/4 hex 1- - -3 MNV-1 . . “L” fitting, clipped 1111 23 HLB856-281 . . Socket, 9/32 hex -1- -4 11752-1 . . Fitting, clipped 1111 23 HLB644-312 . . Socket, 5/16 hex - -1-5 3814-1 . . Vinyl hose, Clippard 1111 23 HLB774-343 . . Socket, 11/32 hex - - -16 HLG143-250 . Drive head attachment assy. 1 - - - 24 HLB693 . . Plate 11116 HLG143-281 . Drive head attachment assy. - 1 - - 25 HLB656-003 . . Screw 44446 HLG143-312 . Drive head attachment assy. - - 1 - 26 Commercial . . Screw, flat hd soc 8-32 x 1/24 4 4 46 HLG143-343 . Drive head attachment assy. - - - 1 27 HLB820 . Valve attachment assy. 11117 HLB677 . . Nut, bearing 1111 28 7/32” dia. . . Atlas, steel ball 11118 HLB1335 . . Drive shaft 1111 29 2-018 . . O-ring, Parker 11119 9100K . . Bearing 2222 30 2-009 . . O-ring, Parker 111110 HLB676 . . Bevel gear 1111 31 HLB670 . . Piston 111111 1106 . . Washer, shakeproof 1111 32 HLB686 . . Cap 111112 Commercial . . Screw, bttn hd 5-40 x 1/4 1 1 1 1 33 HLB818 . . Housing assy. 111113 Commercial . . Screw, soc hd cap 1/4-20 x 1 3/41 1 1 1 34 HLB817 . . Plug 111114 HLB688 . . Housing 1111 35 LC-020A-14 . . Spring, Lee Spring Co. 111115 HLB697 . . Gear shaft 1111 36 HLB819 . . Pin, valve 111116 B36 . . Bearing, Torrington 1111 37 11752-1 . . Fitting, hose, Clippard 111117 HLB696 . . Gear, combination 1111 38 Commercial . . Screw, dog point set, Nylok 1 1 1 118 HLB694 . . Gear housing 1111 10-32 x 5/16 Cadmium plate19 HLB674-005 . . Gear, idler 1111 39 HLB1468 . . Spacer, 0.375 OD x 0.257 ID 1 1 1 120 HLB674-003 . . Gear, idler 1111 0.312 LG21 HLB674-001 . . Gear, idler 11116038 rev — HS TOOLING HLA1111 Small 90o Offset Ratchet Wrench w/Open End Self-Indexing Socket on Top Side 14083 S. Normandie Ave, Gardena CA 90249 USA 800.482.4167 • fax 310.464.8545

INSTALLATION TOOLING HLH110 SUPPLIED WITH Hand Installation Tool -094, -125, -156 TOOLS For Small Collars C BE \"G\" D WRENCH TIP HEX SUPPLIED WITH \"G\" -062, -078 TOOLS WRENCH BASIC PART NUMBER\"M\" TIP HEX “M” SOCKET HEX- REF TABLE 1. “G” WRENCH TIP HEX REF TABLE 1.SOCKETHEX HLH102 HLH101 RATCHET HLH105 WRENCH ASSEMBLY WRENCH TIP ASSEMBLY SOCKET ASSEMBLY HLH110 COMPLETE TOOL ASSEMBLY ORDERING INFORMATION H L H110- 250-078 1. Determine collar driving hex and pin recess hex dimensions of the fasteners to be installed. 2. See Table 1 for “M” socket hex and “G” wrench tip hex combination to match collar driving hex and pin recess hex dimensions. TABLE 1 “M” “G” WRENCH COMPLETE DIMENSIONS SOCKET RATCHET WRENCH SOCKET WRENCH TIP SOCKET HEX TIP HEX TOOL ASSY. ASSEMBLY ASSEMBLY(Matches Collar PART NO. SQUARE ASSEMBLY PART NO. Driving Hex) (Matches Pin PART NO. Recess Hex) ABC D E F DRIVE PART NO. HLH105-062 3/16 HLH102-187 HLH105-062 7/32 1/16 HLH110-187-062 5.0 1.187 1.0 0.500 0.312 0.156 1/4 HLH101/250 HLH102-218 HLH105-062 1/4 HLH110-218-062 7.0 1.562 1.5 0.687 0.500 0.218 3/8 HLH101-375 HLH102-250 HLH105-062 9/32 5/64 HLH110-250-062 HLH102-281 HLH105-062 5/16 HLH110-281-062 HLH102-312 HLH105-062 11/32 3/32 HLH110-312-062 HLH102-343 HLH105-078 7/32 HLH110-343-062 HLH102-218 HLH105-078 1/4 1/8 HLH110-218-078 HLH102-250 HLH105-078 9/32 5/32 HLH110-250-078 HLH102-281 HLH105-078 5/16 HLH110-281-078 HLH102-312 HLH105-078 11/32 HLH110-312-078 HLH102-343 HLH105-078 3/8 HLH110-343-078 HLH102-375 HLH105-094 5/16 HLH110-375-078 HLH102-312 HLH105-094 11/32 HLH110-312-094 HLH102-343 HLH105-094 3/8 HLH110-343-094 HLH102-375 HLH105-094 7/16 HLH110-375-094 HLH102-437 HLH105-094 1/2 HLH110-437-094 HLH102-500 HLH105-094 3/8 HLH110-500-094 HLH102-375-A HLH105-125 7/16 HLH110-375-125 HLH102-437 HLH105-125 1/2 HLH110-437-125 HLH102-500 HLH105-156 7/16 HLH110-500-125 HLH102-437 HLH105-156 1/2 HLH110-437-125 HLH102-500 HLH110-500-125HLH110 7021 rev —HAND INSTALLATION TOOL FOR SMALL COLLARS

INSTALLATION TOOLING HLH149 Hand Installation Tool Double Box Ratchet Wrench R S RADIUS RADIUSB DIA. C DIA. A D EF ORDERING INFORMATION BASIC PART NUMBER 1. Determine collar driving hex dimensions of the “F” SOCKET HEX - REF TABLE 1 “E” SOCKET HEX - REF TABLE 1 fasteners to be installed. 2. See Table 1 for (“E” and “F”) socket hexes to H L H149- 2 50-312 match collar driving hex. Determine Complete Tool Assembly Part Number. TABLE 1 SOCKET HEX COMPLETE DIMENSIONS RADIUS PART NO. TOOL ASSY. PART NO. AB C D RSEF7/32 1/4 HLA149-218-2501/4 9/32 HLH149-250-281 0.171 0.1711/4 5/16 HLH149-250-312 4.25 0.328 0.280 0.312 0.4849/32 5/16 HLH149-281-312 0.385/16 11/32 HLH149-312-343 0.2655/16 3/8 HLH149-312-375 5.50 0.375 0.4407/16 1/2 HLH149-437-500 0.421 7023 rev —

A SUPPLIED WITH INSTALLATION TOOLING C -078, -094, -125, HLH150 F DIA HOLE -156 TOOLS Hand Installation Tool High Strength Wrench Tip For Small Collars SUPPLIED WITH -062 TOOLS BE \"G\" D TIP HEX\"M\" BODY (ENLARGED VIEW) BASIC PART NO. HEX “M” SOCKET HEX - REF TABLE 1SOCKET “G” WRENCH TIP HEX - REF TABLE 1HEX HLH102 HLH101 RATCHET HLH105 WRENCH ASSEMBLY WRENCH TIP ASSEMBLY SOCKET ASSEMBLY HLH150 COMPLETE TOOL ASSEMBLY ORDERING INFORMATION H L H150- 2 50-078 1. Determine collar driving hex and pin recess hex dimensions of the fasteners to be installed. 2. See Table 1 for “M” socket hex and “G” wrench tip hex combination to match collar driving hex and pin recess hex dimensions. TABLE 1 “M” “G” WRENCH COMPLETE DIMENSIONS SOCKET RATCHET SOCKET WRENCH KEY SOCKET HEX TIP HEX TOOL ASSY. ASSEMBLY(Matches Collar SQUARE WRENCH ASSY ASSEMBLY PART NO. KEY-HEX KEY Driving Hex) (Matches Pin PART NO. BODY HEX PART NO. Recess Hex) ABC DE F DRIVE PART NO. PART NO. 3/16 HLH150-187-062 HLH150-218-062 HLH102-1877/32 HLH150-250-062 HLH102-218 HLH150-281-062 HLH102-250 HLH105-062T1/4 1/16 HLH150-312-062 HLH102-281 STRAIGHT .062 HLH202-078 HLH150-343-062 HLH102-312 HANDLE .0789/32 HLH150-218-078 HLH102-343 HLH150-250-078 HLH102-2185/16 HLH150-281-078 1/4 HLH101-250 HLH102-250 HLH150-312-078 HLH102-281 HLH105-078T .078 HLH202-09411/32 HLH150-343-078 HLH102-312 T-HANDLE .094 HLH150-375-078 HLH102-3437/32 HLH150-312-094 HLH102-375 HLH150-343-094 HLH102-3121/4 HLH150-375-094 5.0 1.187 1.0 .500 .312 .156 HLH102-343 HLH150-437-094 7.0 1.562 1.5 .687 .500 .218 HLH102-375 HLH105-078T .078 HLH202.1259/32 5/64 HLH150-500-094 HLH102-312 T-HANDLE .094 HLH150-375-125 HLH102-3435/16 HLH150-437-125 HLH102-375-A HLH150-500-125 3/8 HLH101-375 HLH102-437 HLH105-125T .125 HLH202-15611/32 HLH150-437-156 HLH102-500 T-HANDLE .156 HLH150-500-156 HLH102-437 HLH105-156T .156 HLH202-1873/8 HLH102-500 T-HANDLE .1875/1611/323/8 3/327/161/23/87/16 1/81/27/16 5/321/2HLH150 7025 rev —HAND INSTALLATION TOOL HIGH STRENGTH WRENCH TIP FOR SMALL COLLARS

INSTALLATION TOOLING HLH213 Assembly, Hand Installation Tool Double Hex L-Key HLH319-( ) PLASTIC HANDI-HEX HANDLE BE HLH213-( )-( ) BASIC PART NUMBERDOUBLE HEX L-KEY “E” - REF TABLE 1 “B” - REF TABLE 1 H L H213- 1-062 Example 1: complete socket assy. part no. ORDERING INFORMATION 1. Determine broach hex dimensions of the pins to be installed. 2. See Table 1 for (“B” and “E”) dimen- sions to match broached hex and re- quired reach. 3. Determine Complete Tool Assembly Part Number. See example 1. TABLE 1 COMPLETE B E PLASTIC HANDI-HEX HIGH-STRENGTHTOOL ASSEMBLY HANDLE HEX KEY PART NO. PART NO. HLH319-078 HLH319-094 HLH212-1-062HLH213-1-062 1/16 5/8 HLH319-125 HLH212-1-078HLH213-1-078 5/64 1-5/8 NOT AVAILABLE HLH212-1-094HLH213-1-094 3/32 NOT AVAILABLE HLH212-1-125HLH213-1-125 1/8 HLH319-078 HLH212-1-156HLH213-1-156 5/32 HLH-319-094 HLH212-2-062HLH213-2-062 1/16 HLH-319-125 HLH212-2-078HLH213-2-078 5/64 NOT AVAILABLE HLH212-2-094HLH213-2-094 3/32 NOT AVAILABLE HLH212-2-125HLH213-2-125 1/8 HLH212-2-156HLH213-2-156 1/16HLH213 7027 rev —ASSEMBLY, HAND INSTALLATION TOOL DOUBLE HEX L-KEY

D DIA. INSTALLATION TOOLING HLH216 Hand Installation Tool Offset Ratchet Wrench5\" R 3/8\" BASIC PART NUMBERL “M” SOCKET HEX - REF TABLE 1 \"M\" SOCKET HEX ORDERING INFORMATION H L H216- 3121. Determine collar drivinig hex and pin recess hex di- mensions of the fasteners to be installed.2. See Table 1 for “M” socket hex to match collar driving hex and pin recess hex dimensions.3. Determine Complete Tool Assembly Part Number. See example 1. “M” SOCKET HEX TABLE 1 A DIMENSIONS C(Matches Collar Driving Hex) B COMPLETE TOOL ASSY. 0.312 0.280 7/32 PART NO. 1/4 0.375 2.37 9/32 HLA216-218 0.312 5/16 HLH216-250 11/32 HLH216-281 0.440 3/8 HLH216-312 0.375 7/16 HLH216-343 2.95 0.440 1/2 HLH216-375 HLH216-437 HLH216-500HLH216 7029 rev —HAND INSTALLATION TOOL OFFSET RATCHET WRENCH

INSTALLATION TOOLING HLH311 Hand Installation Tool With Minimum Edge Distance C AL D \"G\" WRENCH TIP HEX \"M\" \"G\"SOCKET WRENCH TIP HEX HEX HLH309 HLH310 RATCHET HLH105 SOCKET ASSEMBLY WRENCH ASSEMBLY TIP ASSEMBLY HLH311 COMPLETE TOOL ASSEMBLY BASIC PART NUMBER “M” SOCKET HEX - REF TABLE 1 CODE L EXTENDED SOCKET “G” WRENCH TIP HEX - REF TABLE 1 E 0.750 ORDERING INFORMATION H L H500- 625-156 G 0.875 1. Determine collar driving hex and pin recess hex di- H 1.375 C 1.500 mensions of the fasteners to be installed. F 1.750 2. See Table 1 for “M” socket hex and “G” wrench tip “M” hex combination to match collar driving hex and pin SOCKET HEX recess hex dimensions.(Matches Collar 3. See Table 2 for “L” extended socket length. Driving Hex) “G” WRENCH COMPLETE A TABLE 1 D RATCHET SOCKET WRENCH KEY 1/4 TIP HEX TOOL ASSY. WRENCH ASSY ASSEMBLY ASSEMBLY PART NO. 6.40 DIMENSIONS 0.281 PART NO. PART NO. 5/16 (Matches Pin 6.60 LC 0.375 PART NO. Recess Hex) HLH311-250E-078 HLH309-250E HLH105-078 11/32 HLH311-250F-078 0.750 0.562 HLH310-1 HLH309-250F HLH105-078 5/64 HLH311-312E-078 1.75 HLH310-1 HLH309-312E HLH105-078 7/16 HLH311-312H-078 0.750 HLH310-1 HLH309-312H HLH105-078 3/32 HLH311-343E-078 1.375 HLH310-1 HLH309-343E HLH105-078 1/2 HLH311-343E-094 HLH310-1 HLH309-343E HLH105-094 1/8 HLH311-343H-094 0.750 HLH310-1 HLH309-343H HLH105-094 5/32 HLH311-437E-094 HLH310-1 HLH309-437E HLH105-094 HLH311-437G-094 1.375 HLH310-1 HLH105-094 HLH311-437C-094 0.750 0.750 HLH310-2 HLH105-094 HLH311-437F-094 0.875 HLH310-2 HLH105-094 HLH311-437E-125 1.500 HLH310-2 HLH105-125 HLH311-500G-156 1.750 HLH310-2 HLH105-156 0.750 HLH310-2 0.875HLH311 7031 rev —HAND INSTALLATION TOOL WITH MINIMUM EDGE DISTANCE

INSTALLATION TOOLING HLH500 Hand Installation Tool For Large Size Collars C A EB D \"G\" SUPPLIED WITH WRENCH -078 TOOLS ONLY \"M\" TIP HEXSOCKET \"G\" BASIC PART NUMBER HEX WRENCH “M” SOCKET HEX - REF TABLE 1 TIP HEX “G” WRENCH TIP HEX - REF TABLE 1 HLH106 HLH101 RATCHET HLH105 SOCKET ASSEMBLY WRENCH ASSEMBLY TIP ASSEMBLY HLH500 COMPLETE TOOL ASSEMBLY ORDERING INFORMATION H L H500- 625-156 1. Determine collar driving hex and pin recess hex dimensions of the fasteners to be installed. 2. See Table 1 for “M” socket hex and “G” wrench tip hex combination to match collar driving hex and pin recess hex dimensions. 3. Determine Complete Tool Assembly Part Number. See example 1. TABLE 1 “M” “G” WRENCH COMPLETE DIMENSIONS SOCKET RATCHET WRENCH SOCKET WRENCH TIP SOCKET HEX TIP HEX TOOL ASSY. ASSEMBLY ASSEMBLY(Matches Collar PART NO. SQUARE ASSEMBLY PART NO. Driving Hex) (Matches Pin PART NO. Recess Hex) ABC D E DRIVE PART NO. HLH105-078 3/8 HLH106-375 HLH105-094 1/2 5/64 HLH500-375-078 1.437 0.500 3/8 HLH101-375 HLH106-500 HLH105-125 1/2 3/32 HLH500-500-094 7.0 1.375 0.687 0.687 1/2 HLH101-500 HLH106-500 HLH105-125 9/16 1/8 HLH500-500-125 1.125 3/4 HLH101-750 HLH106-562 HLH105-156 9/16 1/8 HLH500-500-125 1.500 HLH106-562 HLH105-187 9/16 5/32 HLH500-562-125 HLH106-562 HLH105-156 5/8 3/16 HLH500-562-156 2.187 HLH106-625 HLH105-156 11/16 5/32 HLH500-562-187 HLH106-687 HLH105-156 11/16 5/32 HLH500-625-156 10.0 1.750 0.875 HLH106-687 HLH105-218 3/4 7/32 HLH500-687-156 2.250 HLH106-750 HLH105-187 7/8 3/16 HLH500-750-187 2.437 HLH106-875 HLH105-250 15/16 7/32 HLH500-875-218 HLH106-937 HLH105-250 1 1/4 HLH500-937-250 20.0 3.125 2.625 1.250 HLH106-1000 HLH105-312 1-1/8 1/4 HLH500-1000-250 3.437 HLH106-1125 5/16 HLH500-1125-312HLH500 7033 rev —HAND INSTALLATION TOOL FOR LARGE SIZE COLLARS

INSTALLATION TOOLING Grip Scale 2-612 1/16\" Increments to 3\" 1mm Increments to 75mmTo save shop time for riveters and inspectors, Grip Scales The Scale is 0.020 spring temper stainless steel and 3/4” x 6-1/4” inmeasure the grip length of countersunk and flathead pins and size. The finish is satin with red and black lettering.work thickness or rivet hole depths in increments correspondingto the dash number system of pin grip lengths.SCALE FOR MEASURING DEPTH OF HOLE. GRADU- SCALE FOR MEASURING GRIP LENGTH OF FASTENERS.ATED IN 1/16” INCREMENTS TO 3”. GRADUATED IN 1/16” INCREMENTS TO 3”.SCALE FOR MEASURING DEPTH OF HOLE. SCALE FOR MEASURING GRIP LENGTH OF FASTENERS. GRADUATEDGRADUATED IN MILLIMETER INCREMENTS TO IN MILLIMETER INCREMENTS TO 7-1/2 CENTIMETERS.7-1/2 CENTIMETERS.TO MEASURE HOLE DEPTH, HOOK ON BOTTOM OF HOLE. READ TO MEASURE FASTENER GRIP LENGTH, PLEASE FASTENER AGAINSTHIGHEST NUMBER EVEN WITH STRUCTURE ON OTHER END. GAGE AS SHOWN. READ HIGHEST NUMBER OPPOSITE LAST POINT OF FULL SHANK DIAMETER. MEASURING A -7 GRIP LENGTH PROTRUDING HEAD PIN. MEASURING A -6 GRIP LENGTH COUNTERSUNK HEAD PIN.GRIP SCALE 2-612 7103 rev A1/16\" INCREMENTS TO 3\" 1MM INCREMENTS TO 75MM

INSTALLATION TOOLING Pin Protrusion Gauges Inspection of Pins for Correct Grip LengthTo determine if the pin is the correct grip length, the amount of pin thread protrusion must fall between prescribed maximum andminimum limits. Checking pin protrusion can be done with the apropriate Pin Protrusion Gage Set. There are separate gage sets forboth the Hi-Lok and Hi-Lite fastening systesm, and for both the inch and metric measurement systems. The principle of the protru-sion gage checking is shown in the diagram below. Checking pin protrusion limits can be done before or after collar installation.Checking must be done with the bottom of teh gage resting flat on the work surface, or on the top of a washer surface if a washeris used. Any protrusion between the minimum and maximum limits is satisfactory.TYPICAL MIN. MAX. PROT. AN960 PROT.WASHERMAX. MIN.GRIP GRIP PIN PROTRUSION GAGING GAGES IN USE TABLE 1 TABLE 3RECOMMENDED PIN PROTRUSION LIMITS RECOMMENDED PIN PROTRUSION LIMITS FOR HI-LITE FASTENERS (INCHES) FOR HI-LOK FASTENERS (INCHES) FIRST NOMINAL PIN PROTRUSION FIRST NOMINAL PIN PROTRUSIONDASH NO. DIAMETER (inches) DASH NO. DIAMETER (inches) .05 (inches) MINIMUM MAXIMUM .05 (inches) MINIMUM MAXIMUM .06 .06 .08 5/32 0.270 0.352 .08 5/32 0.270 0.352 3/16 0.280 0.362 3/16 0.280 0.362 .10 1/4 0.310 0.392 .10 1/4 0.310 0.392 .12 .12 .14 5/16 0.370 0.452 .14 5/16 0.370 0.452 3/8 0.410 0.492 3/8 0.410 0.492 .16 7/16 0.475 0.557 .16 7/16 0.475 0.557 .18 .18 .20 1/2 0.515 0.597 .20 1/2 0.515 0.597 9/16 0.590 0.672 9/16 0.590 0.672 5/8 0.650 0.732 .24 5/8 0.650 0.732 .28 .32 3/4 1.040 1.122 7/8 1.200 1.282 1 1.380 1.462 TABLE 2 TABLE 4RECOMMENDED PIN PROTRUSION LIMITS RECOMMENDED PIN PROTRUSION LIMITS FOR HI-LITE FASTENERS (METRIC) FOR HI-LOK FASTENERS (METRIC) FIRST NOMINAL PIN PROTRUSION FIRST NOMINAL PIN PROTRUSIONDASH NO. DIAMETER (mm) DASH NO. DIAMETER (mm) -04 (mm) MINIMUM MAXIMUM (mm) MINIMUM MAXIMUM -05 -06 4 6.86 8.36 -04 4 8.10 9.60 5 7.40 8.90 -08 6 8.40 9.90 -05 5 8.40 9.90 -10 -12 8 -06 6 10.45 11.95 10 12 9.40 10.90 -08 8 12.70 14.20 11.57 13.07 13.08 14.58 -10 10 14.95 16.45 -12 12 17.90 19.40PIN PROTRUSION GAUGES 7105 rev —INSPECTION OF PINS FOR CORRECT GRIP LENGTH

Pin Protrusion GaugesInspection of Pinsfor Correct Grip Length A typical Pin Protrusion Gage Set. Individual gages are made of .012 stainless steel and are assembled as a set on a chain. GAGE SET DESCRIPTION PART NUMBER Hi-Lite (Inches) 2-1522HST Includes gages for 5/32”, 3/16”, 1/4”, 5/16” (Stainless Steel and 3/8” pin diameters with red copy) Hi-Lite (Metric) 2-1522HSTM Includes gages for 4, 5, 6, 8, 10 & 12mm (Stainless Steel pin diameters with green copy) Hi-Lok/Hi-Tigue (Inches) 2-1522 Includes gages for 5/32”, 3/16” 1/4”, 5/16” (Stainless Steel and 3/8” pin diameters with black copy) Hi-Lok/Hi-Tigue (Metric) 2-1522HLM Includes gages for 4, 5, 6, 8, 20 & 12mm (Stainless steel pin diameters with purple copy)7106 rev — HS TOOLING PIN PROTRUSION GAUGES INSPECTION OF PINS FOR CORRECT GRIP LENGTH 14083 S. Normandie Ave, Gardena CA 90249 USA 800.482.4167 • fax 310.464.8545

.125\" INSTALLATION TOOLING AC G11 Hole Depth Gauge For use with nut plates 4.25\" .50\" GRIP DATUM INDICATOR SLIDE SCALE FOR MEASURING GRIP OF HOLE. GRADUATIONS IN 1/16\" INCREMENTS UP TO 2 1/2\"1 GENERAL NOTES: 1- A pocket pouch with usage instructions, con- COLORED GAUGE taining -08, -3 and -4 size gages, may be ob- tained by ordering Part Number G11-20. TEFLON INDICATOR SLIDE MATERIAL: Gage – Aluminum alloy per QQ-A-225/T6. READ GAUGE HERE HEAT TREAT: Indicator Slide - Teflon Bar stock per MIL-P- STRUCTURE 19468. CODE: None. INSERT POLISHED Dash no. indicates the nominal diameter in 1/ (SILVER) END IN HOLE EXAMPLE: 16\" increments of the hole to be measured. Exeption: -08 size indicates 5/32\" nominal di- NUT PLATE ameter hole. G11-3 (G11) Basic gage part no., (-3) 3/16\" hole to be measured (red gage).INSTRUCTIONS FOR USING THE G11 HOLE DEPTH GAGE1)Obtain the correct diameter gage for the hole being measured. G11-08 (5/32) Gold DASH NO. A B C COLOR .120 GOLD G11-3 (3/16) Red .145 RED .200 BLUE G11-4 (1/4) Blue 1 08 .163 .375 .255 GREEN 13 .153 .318 VIOLET G11-6 (5/16) Green 14 .189 .400 G11-6 (3/8) Violet 5 .184 62) Insert polished (silver) end of gage into hole until it bottoms on the .249 .525 .244nutplate. .310 .5623) Push Teflon Indicator Slide down to the structure. .3054) Read the no. that is even with the structure. .373 .625 .3685) This no. will indicate the correct bolt grip length in 1/16\" increments.6) Example: the diagram indicates a -11 (11/16) grip length.NOTE: If indicator slide stops between lines, use the lower number. US PATENT NO. 4,216,585 CODE ID NO 73197 7107 rev —G11HOLE DEPTH GAUGE FOR USE WITH NUT PLATES