established 1991 2015
Dear CustomersThank you for choosing Rockfin and our service.Your trust and confidence inspire us every day.With our new Bulletin we would like to say \"thank you\".Your Rockfin Team
Introduction Ladies and Gentleman Rockfin is approaching its 25th anniversary. Therefore, we are all the more excited to present you, our latest newsletter with an overview of our engineering and manufacturing potential, our experience and our plans for the future. In recent years, in spite of the turmoil in the global, and especially the European, economy we have managed to remain competitive, enhance our global market standing and prepare our infrastructure for further dynamic growth. We opened a new section of our plant in Małkowo in May 2015, to obtain an additional over 2500 sq. m of manufacturing space, with state-of-the-art infrastructure including a gantry crane with a lifting capacity of 140 t and 1000 sq. m of office space. The Market As always, we focus on the design, manufacture and servicing of oil, fuel and gas systems and hydraulic drive and control units. Our systems are dedicated to gas and steam turbines, generators, compressors and other industrial equipment. We offer comprehensive service: from technical consultation, through system design and manufacture, tests, warranty and post-warranty maintenance & service. Sales Growth Over the last 3 years, Rockfin has enjoyed an over two-fold sales growth, including an over 60 percent increase year-on- year in 2014. We have delivered many unique and complex projects for our customers. The projects were a huge challenge, both from the manufacturing and logistics point of view, but we met it with flying colours, as confirmed by our customers. Human Capital People are our greatest asset. We have significantly increased our staff levels in 2014. Our people include veteran employees with 20, 30 and even more years of professional experience, along with dynamic young engineers, technical university graduates. The combination of our specialist’s experience with the energy of the young fast learners ensures that we can meet the strictest requirements of our customers, both now and in future. Our future In order to secure the funds necessary to further develop our company, we signed an agreement with a strategic investor, the Tar Heel Capital II investment fund, in mid-2013. The fund invests in manufacturers of devices that require highly specialist know-how, in terms of both engineering and manufacture. Our new investor’s financial commitment has been an important element to build our financial stability. As usual, I would like to take this opportunity to thank all those who helped Rockfin achieve its results to date and wish that we continue our further plans and development prospects together. I would like to thank our customers, our business partners and our entire staff. It is both an honour and a commitment to be working with you all. Wojciech Danek Chairman of the Board/CEOLead Team Members Dariusz Mroczka Tomasz Piosik Joanna Marzec Stanisław Wojsławfrom left to right Design Department Manager Director of Sales & Marketing Supply Chain Manager Technical Director Member of the Board Adam Muchlado Dr. Christian Müller Dieter Bernauer Production & Service Manager Barbara Żaczek Director of Business Unit Packaging Rockfin Schweiz CEO Human Resource Manager, Proxy Tadeusz Gajewski Michał Wróblewski Senior Technical Consultant Wojciech Danek Chief Operation Officer Chairman of the Board/CEO Member of the Board Bartłomiej Świacki Service Manager Paweł Jaszewski Marek Gorzelewski Head of Project Management Chief Financial Officer Member of the Board
4 Over 2000 of our systems Algeria Argentina Australia Bangladesh Belarus Bosnia and Herzegovina Brasil Canada China Congo Cuba Egypt Estonia Finland France Georgia India Germany Indonesia Iraq Italy Japan Kuwait Libya Malaysia Mexico Mongolia Nepal Netherland Norway Oman Pakistan Philippines Poland Russia Saudi Arabia Singapore Slovenia South Africa Spain Sweden Switzerland Taiwan Turkey Turkmenistan Ukraine United Kingdom United States Uzbekistan
5work worldwide
6Key figures[millions E] Total revenue 350 Employment 31 millions € 60 27 millions € 300 25050 33 millions €200 38 millions €15040 62 millions €100 22130 22750 250020 2802010 2011 2012 351100 2013 2014 2010 2011 2012 2013 2014 Breakdown by industry 2014 Breakdown by segment 2014 Power / 54% Production / 86% Oil & Gas / 32% Services / 12% Others / 14% Other activity / 2% 14% 54% 2% 32% 12% 86%
7Typical applications of Rockfin systems Rockfin is an engineering company that specialises in the design, production, testing and servicing of liquid and gas systems for Gas Turbines, Steam Turbines, Generators, Compressors and High Pressure Drive and Control Systems. We offer comprehensive services, from technical consultation, through design, systems delivery, testing, to warranty and post-warranty maintenance.page 6 Steam turbines page 8 Gas turbinespage 10page 14 Lube oil systems Auxilary modulespage 16 Water injection skids Hydraulic power units Liquid fuel skids Fuel gas skids Jacking oil systems Hydraulic system for diverter damper Lube oil purification systems Lube oil systems Control valve blocks page 12 Water cooling skids Generators Compressors (including for nuclear power stations) Lube oil systems Seal oil systems Dry gas seal panels Stator water cooling systems Booster skids Hydrogen gas systems Local gauge boards Seal oil consoles page 16 High pressure skids Packaging Waste to energy burning plants Compressor skids Cylinders with piston Power packs position control Hydraulic power units Hydro–power page 17 Electrical control systems Servocylinders for High pressure hydraulics water turbine Hydraulic power stations Cylinders for wicket gates Cylinders Hydraulic systems for presses Hydraulic units Hydraulic systems for cement and metal-works Lube & cooling units Research & page 24 development Process systems Chemical injection packages
8Steam turbinesLube oil & jacking system Lube oil & jacking system
9We have the capability to manufacture lubrication, control & jacking systems for steam turbineregardlesss of its size.In April 2015, we successfully completed the functional tests for the lubrication system fora 1075MW steam turbine (Poland’s largest) at our plant in Małkowo (with a tank volume of100 000 litres and a pump with a capacity of 12 000 litres per minute). Tadeusz Gajewski Senior Technical ConsultantLube oil cooling & filtration skid HP control system Lube oil & jacking systemLube oil & jacking system
10Gas turbines Combined auxiliary systemLube oil & jacking system
11 Over the past 10 years Rockfin has produced more than 200 auxiliary systems for reputable GT OEMs. Our biggest success was delivering 57 t auxiliary blocks for the Bouchain project in France which was designed, procured, assembled and tested by Rockfin. Rockfin’s facilities have the capacity for the cold commissioning and factory testing of 50 and 60 Hz equipment. Paweł Jaszewski Head of Project ManagementWater injection system Diverter damper hydraulic unitHeavy fuel filtration skid Light fuel forwarding skid
12GeneratorsSeal oil system Seal oil system
13Rockfin is able to manufacture, service and test the most complex and sensitive auxiliaries forH2 cooled and water cooled generators in line with various world standards, including PED, ASMEwith or without U-STAMP or NB, DOSH, etc.This makes Rockfin a flexible partner recognised all over the world. The Flamanville III Auxiliarieswere the largest we have produced so far (1750 MW Generator). Ireneusz Walkiewicz Senior Sales Consultant Stator water cooling systemStator water cooling system Seal oil systemHydrogen gas system Seal oil system
14CompressorsLube & control oil system Lube oil system
15We have been implementing quality high tech projects for the oil & gas industry since 1998. Wemeet the requirements of end users such as BP, Total, Chevron, Shell, Exxon Mobil and Petrobras.Last year we delivered, among other things, a LOS of the compressor to meet the requirementsof SHELL DEP, mounted on the world’s largest FPSO, which will operate on the PRELUDE FLNGoilfield off the coast of West Australia and seal gas panels for the MARTIN LINGE project meetingrequirements of TOTAL and NORSOK standard. Stanisław Wojsław Technical Director Dry gas seal panel Lube oil system driven by steam turbine Lube oil systemSeal gas panel & booster panel
16Packaging 1 2 PurchasingDesign & Engineering 7 Service 8Customer
17Rockfin’s vision and capabilities go far beyond the classical packaging concept according to thecustomers’ design specifications.Today we build complete skids mechanically and electrically by ourselves and take over majorresponsibilities for the design from our clients.Design to cost is our daily business, so we have allthe necessary tools and rely on our engineering force of50 highly qualified engineers.We build in conformity with the majority of international standards and provide the relevant documents.Rockfin has recently expanded the fabrication to 6000m2 and mutually increased the crane capacityto 140 t which allows us to assemble even heavy skids.Our facilities are located close to two international seaports in Gdansk and Gdynia, which facilitatestransport and we have recourse to additional assembly area at the harbour and floating high capacity cranes.Let us take care of your products and needs and get in touch with us, we will package the future for you! Dr. Christian Müller Director of Business Unit Packaging3 4 Shop test Manufacturing & Assembly6 Logistics to Site 5 Documentation
18Waste to energy burning plants Proportional control manifolds Cylinders Hydraulic power packHydro-power ServocylindersWater cooling system Hydraulic power packs
19High pressure hydraulicsValve block assembly Power station for test bench High pressure (700 bar) mobile power packPump station for presses Container pump station Servomotors
20Engineering & Documentation3D Model Strength calculations Piping calculations
21We develop detailed documentation for most of the skids manufactured by Rockfin.Last year we introduced new engineering tools to support us with the optimization of our designingto achieve the best ratio between our skids’ performance and the cost of production.We also design the test benches for testing our skids. The biggest skids tested in Rockfin hada flow capacity up to 12000 lpm and we used 60 t of oil and 2MW electric power for this purpose. Dariusz Mroczka Design Department ManagerManufacturing documentation Advanced test simulationElectrical power & control cabinets PLC & HMI programming
22QualityIncoming inspection Production process quality 1 2 X-ray examination of performed weldsMaterial hardness test Pre-assemblyPMI analysis quality control Examination of paint coating & adhesion
23 Rockfin, from the beginning of foundation, according to continuous improvement approach develops management systems of products quality assurance, environmental and health, safety aspects. Based on modern methods and quality assurance tools as well as rich and still expanding measurements and control capabilities, we are able to meet the highest expectations of our customers. Grzegorz Orzechowski Quality Manager ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007 ISO 3834-2:2007 ISO 17025:2008 PED 97/23/EC, cat. I, II, III, IV ASME VIII, DIV 1, U-stamp WHG (Wasserhaushaltsgesetz) 4 Final product quality documentationEvaluation of performed 3x-ray pictures Final product quality control Functional testsElectrical test Measurement of medium flow
24ServiceWarranty & post warranty Commissioning maintenance Industry service On site repair & testing
25 We are proud that we have the necessary skills and capabilities to install, connect, test and commission the systems anywhere in the world. We provide maintenance for our systems throughout their warranty period and, at our customers’ request, also after the warranty ends. Our maintenance team works 24/7. Bartłomiej Świacki Service ManagerPiping systemsMaterial supplyPressure testingOil flushingDocumentationSite installation
26Research & developmentSocial responsibility
LocationsWe are proud of our development. Our new workshop will open new opportunities for us. We alsohave a convenient location for our clients and products: 20 minutes from Gdańsk InternationalAirport and 30 km from the International Seaport in Gdynia. Tomasz Piosik Director of Sales & Marketing Member of the BoardRockfin Sp. z o.o. Rockfin Schweiz GmbH www.rockfin.com.pl GPS dataHead office Sales & MarketingMałkowo, ul. Pałacowa 9 Weidenweg 15 P.O. Box 54683-330 Żukowo, Poland 4310 Rheinfelden, SchweizTel.: +48 58 684 80-60 Tel.: +41 618 361 666e-mail: [email protected] Fax: +41 683 616 80www.rockfin.com.pl mobile: +41 796 192 880 e-mail: [email protected] www.rockfin.ch
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