gas_electric_residential_package

1199084-UAI-A-0115YKIHEJ494. Mark hole locations on the RTU. Drill 1e8c\" ohnoolmesizeart locations marked on RTU depending on being mounted. (Figure 2 - S1-2EE04708624 or (Figure 3 - S1-2EE04708724)5. Align economizer to holes drilled in RTU in Step 3. SUPPLY DUCTSUPPLY OPENING RETURN DUCT ECONOMIZERRETURN AIR DAMPER RTU FILTER ACCESS CUT OPENING A\" x B\" MOUNTED OVER RETURN OPENING Figure 5 FILTER ACCESS PANEL 13. Secure pressure relief damper near economizer over Figure 4 hole in return air duct using (4) screws. Refer to Figure 6.6. Using (8) screws to secure economizer to RTU at hole locations shown in either Figure 2 or 3 depending on BAROMETRIC RELIEF economizer being mounted. Figure 67. Drill ½\" hole in compressor barrier as needed to route wiring to main control board and sensors. Tightly seal 14. Place the adhesive backed wiring diagram on the low opening around wires. voltage compartment access panel by the unit diagram. Reinstall low voltage compartment access8. Mixed air sensor should be mounted on the blower panel. wheel wrap. Use only #8 screws shorter than ½\" in length to avoid hitting blower wheel. 15. Turn power on to RTU.9. Route wire through existing openings to control panel. Wire according to wiring diagram.10. Replace filter in economizer and re-install filter access panels removed in Step 5.11. Install duct on return air duct connection.12. If the barometric relief is to be installed cut A\" x B\" hole in the return air duct near economizer. (See Figure 5). (Note: Barometric relief must be ordered separately.) 2 Johnson Controls Inc.100

1199084-UAI-A-0115 YKIHEJ49 Figure 5Johnson Controls Inc. 3 101

This Page Intentionally Left Blank Subject to change without notice. Published in U.S.A. 1199084-UAI-A-0115 (YKIHEJ49) Copyright © 2015 by Johnson Controls, Inc. All rights reserved. Supersedes: None York International Corp. 5005 York Drive Norman, OK 73069102

ACCESSORY KIT INSTALLATION MANUAL BASE RAIL HOLE BLOCKAGE KIT (S1-1HC0101) FOR USE WITH MODELS: PCG4, PHG4, PCE4, PHE4GENERAL INFORAMTION This kit contains round and rectangular sheet metal plates to cover the fork truck pockets and lift holes on the base rail of res-THIS KIT CONTAINS: idential packaged units.Description Qty Secure metal plates to the base rails with provided screws toRound Base Rail Plate 8 close off the base rail openings.Rectangular Base Rail Plate 8Screws 32Install Manual 1 A0285-001FIGURE 1: Base Rail DetailSubject to change without notice. Published in U.S.A. 1188738-UAI-A-1214Copyright © 2014 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing York International Corp. 103 5005 York Drive Norman, OK 73069

ACCESSORY KIT INSTALLATION MANUAL LOSS OF CHARGE FIELD KIT (S1-2LC00024) FOR USE WITH MODELS: PCG4, PCE4, PHG4, PHE4GENERAL INFORAMTION 2. The loss of charge (LOC) sensor has a male connectors on both wires. Cut one of the connectors off and install aThe loss of charge kit covers 2-5 ton packaged units It can be female connector (field supplied).used as a new accessory for packaged AC units or replacementfor both AC & HP units. 3. Locate high pressure “HI PRESS” cutout switch. Snap (LOC) sensor over compressor discharge line next to “HIKIT CONTAINS PRESS” cutout switch. Remove single yellow (YEL16) wire from “HI PRESS” cutout switch and connect it to the matingQTY DESCRIPTION blue (BLU) wire on (LOC) sensor. Refer to Figure 1. 1 Loss of Charge Sensor (LOC) 1 4. Connect remaining blue (BLU) wire on LOC sensor to ter- Install Manual minal on HI PRESS switch. Refer to Figure 1. 5. Replace panel and restore power to unit.INSTALLATION1. Turn power off to unit and remove compressor access panel. HI PRESS CONTACTOR YEL18 COIL BLU 43 LOC BLU YEL16 BLU 43 W BLOWER Y DELAY O R 180 C 120FIGURE 1: Wiring Diagram for AC units 90For heat pump applications refer to to original unit wiring diagram. 60 A0364-001 Subject to change without notice. Published in U.S.A. 035-24212-001-A-0315 Copyright © 2015 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing York International Corp. 5005 York Drive Norman, OK 73069104

INSTALLATION MCOODNECLE#FNSITE1RL-I1DCAICKNU0S1RT0AB8LT/LRSE1AD-N1ASIKT0IO10N9INSTRUCTIONSThe Concentric Curb Transition is designed to drop into the curb and convert the square duct unit connections toround duct. For use with both S1-1RC0501 / S1-1RC0502 / S1-1RC0503 / S1-1RC0504 roof curbs.SUPPLY RETURN ROOF CURBJCI MODEL# RRS MODEL# DUCT SIZES1-1AK0108 80-490-4916 16\" ROUNDS1-1AK0109 80-490-5018 18\" ROUNDStep 1:Check for correct part number listed above:Step 2:Attach duct to transition duct connections.Step 3:Install transition in supply/return opening in roof curb.Subject to change without notice. Published in U.S.A. 1199092-UAI-A-0115 (YKITRN49)Copyright © 2015 by Johnson Controls, Inc. All rights reserved. Supersedes: None York International Corp. 5005 York Drive Norman, OK 73069 105

PCG4 SERIES - 14 SEER SINGLE PACKAGED GAS/ELECTRIC AIR CONDITIONER (R-410A, STYLE A) www.Source1Parts.com Supersedes:Nothing 035-24185-001 Rev. A (0115) 1 of 24 HVAC SERVICE PARTS 2 8 4A 4B 6 9 37 1 5Gas/Electric Air Conditioner Residential Packaged _Top Level Section Description Pages 1 Compressor Assembly 2,3 2 Fan Assenbly 3,4 3 Indoor Blower Assembly 5,6 4A Electric Box Assembly with Hard Start 7,8 4B Electric Box Assembly without Hard Start 8,9 5 Condenser, Evaporator Coil Assembly 6 Heat Section 10,11 7 Burner Assembly 12,13,14 8 Outside Sheet Metal Parts 14,15,16 9 Inside Sheet Metal Parts 17,18,19 10 Misc. 20,21, 22Johnson Controls Unitary Products 23106

035-24185-001 Rev. A (0115) 2 of 24 1 3 2Compressor Section _ Figure 1ITEM FIG DESCRIPTION PCG4A240502X1A PCG4A240752X1A PCG4A300502X1A <Compressors 1 1 Compressor S1-01504631007 S1-01504631007 S1-01504632007 2 1 Cushion Mount S1-02809519000 S1-02809519000 S1-02809519000 3 1 Bolt, Compressor S1-02117116000 S1-02117116000 S1-02117116000 4 * Harness, Compressor S1-02531885000 S1-02531885000 S1-02531885000ITEM FIG DESCRIPTION PCG4A300752X1A PCG4A360502X1A PCG4A360752X1A <Compressors 1 1 Compressor S1-01504632007 S1-01504633007 S1-01504633007 2 1 Cushion Mount S1-02809519000 S1-02809519000 S1-02809519000 3 1 Bolt, Compressor S1-02117116000 S1-02117116000 S1-02117116000 4 * Harness, Compressor S1-02531885000 S1-02531885000 S1-02531885000NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15.. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model.2 of 24 Johnson Controls Unitary Products 107

3 of 24 035-24185-001 Rev. A (0115)ITEM FIG DESCRIPTION PCG4A361002X1A PCG4A420752X1A PCG4A421002X1A <Compressors 1 1 Compressor S1-01504633007 S1-01504639004 S1-01504639004 2 1 Cushion Mount S1-02809519000 S1-02809519000 S1-02809519000 3 1 Bolt, Compressor S1-02117116000 S1-02117116000 S1-02117116000 4 * Harness, Compressor S1-02531885000 S1-02547242000 S1-02547242000ITEM FIG DESCRIPTION PCG4B480652X1A PCG4B481002X1A PCG4B481252X1A <Compressors 1 1 Compressor S1-01504400004 S1-01504400004 S1-01504400004 2 1 Cushion Mount S1-02809519000 S1-02809519000 S1-02809519000 3 1 Bolt, Compressor S1-02117116000 S1-02117116000 S1-02117116000 4 * Harness, Compressor S1-02547242000 S1-02547242000 S1-02547242000ITEM FIG DESCRIPTION PCG4AB60652X1A PCG4B601002X1A PCG4B601252X1A <Compressors 1 1 Compressor S1-01504615004 S1-01504615004 S1-01504615004 2 1 Cushion Mount S1-02809519000 S1-02809519000 S1-02809519000 3 1 Bolt, Compressor S1-02117116000 S1-02117116000 S1-02117116000 4 * Harness, Compressor S1-02547242000 S1-02547242000 S1-02547242000NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15.. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model. 10 8 9 6 7 Fan Assembly _ Figure 2 Johnson Controls Unitary Products 3 of 24108

035-24185-001 Rev. A (0115) 4 of 24ITEM FIG DESCRIPTION PCG4A240502X1A PCG4A240752X1A PCG4A300502X1A <Condensor Fan Motor & Air Moving Components S1-02436215000 S1-02436215000 S1-02647883000 S1-026424340006 2 Motor, Fan S1-02436215000 S1-02647770000 S1-026477700007 2 Blade, Fan S1-02647883000 S1-02816469000 S1-028164690008 2 Guard, Fan S1-02647770000 S1-36390117700 S1-363901177009 2 Wireway S1-0281646900010 2 Kit, Acorn Nut S1-36390117700ITEM FIG DESCRIPTION PCG4A300752X1A PCG4A360502X1A PCG4A360752X1A <Condensor Fan Motor & Air Moving Components S1-02436215000 S1-02436215000 S1-02642434000 S1-026424340006 2 Motor, Fan S1-02436215000 S1-02647770000 S1-026477700007 2 Blade, Fan S1-02642434000 S1-02816469000 S1-028164690008 2 Guard, Fan S1-02647770000 S1-36390117700 S1-363901177009 2 Wireway S1-0281646900010 2 Kit, Acorn Nut S1-36390117700ITEM FIG DESCRIPTION PCG4A361002X1A PCG4A420752X1A PCG4A421002X1A <Condensor Fan Motor & Air Moving Components S1-02436215000 S1-02436215000 S1-02642434000 S1-026424340006 2 Motor, Fan S1-02436215000 S1-02647770000 S1-026477700007 2 Blade, Fan S1-02642434000 S1-02816469000 S1-028164690008 2 Guard, Fan S1-02647770000 S1-36390117700 S1-363901177009 2 Wireway S1-0281646900010 2 Kit, Acorn Nut S1-36390117700ITEM FIG DESCRIPTION PCG4B480652X1A PCG4B481002X1A PCG4B481252X1A <Condensor Fan Motor & Air Moving Components S1-02436216000 S1-02436216000 S1-02647782000 S1-026477820006 2 Motor, Fan S1-02436216000 S1-02647771000 S1-026477710007 2 Blade, Fan S1-02647782000 S1-02816470000 S1-028164700008 2 Guard, Fan S1-02647771000 S1-36390117700 S1-363901177009 2 Wireway S1-0281647000010 2 Kit, Acorn Nut S1-36390117700ITEM FIG DESCRIPTION PCG4B600652X1A PCG4B601002X1A PCG4B601252X1A <Condensor Fan Motor & Air Moving Components S1-02436216000 S1-02436216000 S1-02647782000 S1-026477820006 2 Motor, Fan S1-02436216000 S1-02647771000 S1-026477710007 2 Blade, Fan S1-02647782000 S1-02816470000 S1-028164700008 2 Guard, Fan S1-02647771000 S1-36390117700 S1-363901177009 2 Wireway S1-0281647000010 2 Kit, Acorn Nut S1-36390117700NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15.. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model.4 of 24 Johnson Controls Unitary Products 109

5 of 24 035-24185-001 Rev. A (0115) 15 17 12A 16 12B 14 18Indoor Blower Section_Figure 3 ITEM FIG DESCRIPTION PCG4A240502X1A PCG4A240752X1A PCG4A300502X1A < Indoor Blower Motor & Air Moving Components S1-32436220453 S1-32436221454 S1-32436221455 S1-02436220000 S1-02436221000 S1-02436221000 12A 3 Motor, Blower, Programmed S1-02647766000 S1-02647766000 S1-02647766000 12B 3 Motor, Blower, Unprogrrammed) S1-02814740000 S1-02814740000 S1-02814740000 13 3 Wheel, Blower S1-02320541000 S1-02320541000 S1-02320541000 14 3 Grommet, Motor Mount (3 Req’d) S1-37327996001 S1-37327996001 S1-37327996001 15 3 Ferrule, Motor Mount (3 Req’d) S1-37319831002 S1-37319831002 S1-37319831002 16 3 Housing, Blower S1-02647773000 S1-02647773000 S1-02647773000 17 3 Assembly, Motor Mount 18 3 Support, Blower ITEM FIG DESCRIPTION PCG4A300752X1A PCG4A360502X1A PCG4A360752X1A < Indoor Blower Motor & Air Moving Components S1-32436221457 S1-32436221458 S1-02436221000 S1-02436221000 12A 3 Motor, Blower, Programmed S1-32436221456 S1-02647766700 S1-02647766700 12B 3 Motor, Blower, Unprogrrammed) S1-02436221000 S1-02814740000 S1-02814740000 13 3 Wheel, Blower S1-02647766000 S1-02320541000 S1-02320541000 14 3 Grommet, Motor Mount (3 Req’d) S1-02814740000 S1-37327996002 S1-37327996002 15 3 Ferrule, Motor Mount (3 Req’d) S1-02320541000 S1-37319831002 S1-37319831002 16 3 Housing, Blower S1-37327996001 S1-02647774000 S1-02647774000 17 3 Assembly, Motor Mount S1-37319831002 18 3 Support, Blower S1-02647773000NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15.. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model.Johnson Controls Unitary Products 5 of 24110

035-24185-001 Rev. A (0115) 6 of 24ITEM FIG DESCRIPTION PCG4A361002X1A PCG4A420752X1A PCG4A421002X1A <Indoor Blower Motor & Air Moving Components S1-32436222460 S1-32436222461 S1-02436222000 S1-0243622200012A 3 Motor, Blower, Programmed S1-32436222459 S1-02647767000 S1-0264776700012B 3 Motor, Blower, Unprogrrammed) S1-02436222000 S1-02814740000 S1-02814740000 13 3 Wheel, Blower S1-02647767000 S1-02320541000 S1-02320541000 14 3 Grommet, Motor Mount (3 Req’d) S1-02814740000 S1-37327996002 S1-37327996002 15 3 Ferrule, Motor Mount (3 Req’d) S1-02320541000 S1-37319831002 S1-37319831002 16 3 Housing, Blower S1-37327996002 S1-02647774000 S1-02647774000 17 3 Assembly, Motor Mount S1-37319831002 18 3 Support, Blower S1-02647774000ITEM FIG DESCRIPTION PCG4B480652X1A PCG4B481002X1A PCG4B481252X1A <Indoor Blower Motor & Air Moving Components S1-32436222463 S1-32436222464 S1-02436222000 S1-0243622200012A 3 Motor, Blower, Programmed S1-32436222462 S1-02647767000 S1-0264776700012B 3 Motor, Blower, Unprogrrammed) S1-02436222000 S1-02814740000 S1-02814740000 13 3 Wheel, Blower S1-02647767000 S1-02320541000 S1-02320541000 14 3 Grommet, Motor Mount (3 Req’d) S1-02814740000 S1-37327996002 S1-37327996002 15 3 Ferrule, Motor Mount (3 Req’d) S1-02320541000 S1-37319831002 S1-37319831002 16 3 Housing, Blower S1-37327996002 S1-02647774000 S1-02647774000 17 3 Assembly, Motor Mount S1-37319831002 18 3 Support, Blower S1-02647774000ITEM FIG DESCRIPTION PCG4B600652X1A PCG4B601002X1A PCG4B601252X1A <Indoor Blower Motor & Air Moving Components S1-32436223466 S1-32436223467 S1-02436223000 S1-0243622300012A 3 Motor, Blower, Programmed S1-32436223465 S1-02647767000 S1-0264776700012B 3 Motor, Blower, Unprogrrammed) S1-02436223000 S1-02814740000 S1-02814740000 13 3 Wheel, Blower S1-02647767000 S1-02320541000 S1-02320541000 14 3 Grommet, Motor Mount (3 Req’d) S1-02814740000 S1-37327996002 S1-37327996002 15 3 Ferrule, Motor Mount (3 Req’d) S1-02320541000 S1-37319831002 S1-37319831002 16 3 Housing, Blower S1-37327996002 S1-02647774000 S1-02647774000 17 3 Assembly, Motor Mount S1-37319831002 18 3 Support, Blower S1-02647774000NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model.6 of 24 Johnson Controls Unitary Products 111

7 of 24 035-24185-001 Rev. A (0115) 21 26 27 406 22 23 24 25 29 28 20Electric Box _ Section 4AITEM FIG DESCRIPTION PCG4A240502X1A PCG4A240752X1A PCG4A300502X1A <Electric Box20 4A Panel, Control, Gas S1-07339389001 S1-07339389001 S1-0733938900121 4A Board, Control S1-03103482000 S1-03103482000 S1-0310348200022 4A Capacitor, Dual Run S1-02423998700 S1-02423998700 S1-0242589370023 4A Transformer S1-02518452700 S1-02518452700 S1-0251845270024 4A Contactor S1-02427531000 S1-02427531000 S1-0242753100025 4A Lug, Electrical S1-02521798000 S1-02521798000 S1-0252179800026 4A Relay, Start S1-02425391700 S1-02425391700 S1-0242506000027 4A Capacitor, Start S1-02431993000 S1-02431993000 S1-0243199300028 4A Switch, Pressure S1-02436217000 S1-02436217000 S1-0243621700029 4A Switch, Limit, Auto Reset S1-02547176000 S1-02547176000 S1-0254717600030 * Harness, Main Wiring S1-02547173000 S1-02547173000 S1-0254717300031 * Diagram, Wiring 1174284 1174284 1174284NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model. Johnson Controls Unitary Products 7 of 24112

035-24185-001 Rev. A (0115) 8 of 24ITEM FIG DESCRIPTION PCG4A300752X1A PCG4A360502X1A PCG4A360752X1A PCG4A361002X1A <Electric Box S1-07339389001 S1-07339389001 S1-07339389001 S1-03103482000 S1-03103482000 S1-0310348200020 4A Panel, Control, Gas S1-07339389001 S1-02425894700 S1-02425894700 S1-0242589470021 4A Board, Control S1-03103482000 S1-02518452700 S1-02518452700 S1-0251845270022 4A Capacitor, Dual Run S1-02425893700 S1-02425837700 S1-02425837700 S1-0242583770023 4A Transformer S1-02518452700 S1-02521798000 S1-02521798000 S1-0252179800024 4A Contactor S1-02427531000 S1-02425035000 S1-02425035000 S1-0242503500025 4A Lug, Electrical S1-02521798000 S1-02425076700 S1-02425076700 S1-0242507670026 4A Relay, Start S1-02425060000 S1-02436217000 S1-02436217000 S1-0243621700027 4A Capacitor, Start S1-02431993000 S1-02547176000 S1-02547176000 S1-0254717600028 4A Switch, Pressure S1-02436217000 S1-02547173000 S1-02547173000 S1-0254717300029 4A Switch, Limit, Auto Reset S1-0254717600030 * Harness, Main Wiring S1-02547173000 1174284 1174284 117428431 * Diagram, Wiring 117428421 2 22 24 25 29 23 2028Electric Box _ Section 4B Johnson Controls Unitary Products8 of 24 113

9 of 24 035-24185-001 Rev. A (0115) ITEM FIG DESCRIPTION PCG4A420752X1A PCG4A421002X1A < Electric Box 20 4B Panel, Control, Gas S1-07339389001 S1-07339389001 21 4B Board, Control S1-03103482000 S1-03103482000 22 4B Capacitor, Dual Run S1-02425528700 S1-02425528700 23 4B Transformer S1-02518452700 S1-02518452700 24 4B Contactor S1-02425837700 S1-02425837700 25 4B Lug, Electrical S1-02521798000 S1-02521798000 26 4B Relay, Start 27 4B Capacitor, Start --- --- 28 4B Switch, Pressure --- --- 29 4B Switch, Limit, Auto Reset S1-02436217000 S1-02436217000 30 * Harness, Main Wiring S1-02547176000 S1-02547176000 31 * Diagram, Wiring S1-02547174000 S1-02547174000 1174285 1174284ITEM FIG DESCRIPTION PCG4B480652X1A PCG4B481002X1A PCG4B481252X1A <Electric Box20 4B Panel, Control, Gas S1-07339389001 S1-07339389001 S1-0733938900121 4B Board, Control S1-03103482000 S1-03103482000 S1-0310348200022 4B Capacitor, Dual Run S1-02436218000 S1-02436218000 S1-0243621800023 4B Transformer S1-02518452700 S1-02518452700 S1-0251845270024 4B Contactor S1-02425837700 S1-02425837700 S1-0242583770025 4B Lug, Electrical S1-02521798000 S1-02521798000 S1-0252179800026 4B Relay, Start27 4B Capacitor, Start --- --- ---28 4B Switch, Pressure --- --- ---29 4B Switch, Limit, Auto Reset S1-02436217000 S1-02436217000 S1-0243621700030 * Harness, Main Wiring S1-02547175000 S1-02547175000 S1-0254717500031 * Diagram, Wiring S1-02547174000 S1-02547174000 S1-02547174000 1174285 1174285 1174285ITEM FIG DESCRIPTION PCG4B600652X1A PCG4B601002X1A PCG4B601252X1A <Electric Box20 4B Panel, Control, Gas S1-07339389001 S1-07339389001 S1-0733938900121 4B Board, Control S1-03103482000 S1-03103482000 S1-0310348200022 4B Capacitor, Dual Run S1-02436218000 S1-02436218000 S1-0243621800023 4B Transformer S1-02518452700 S1-02518452700 S1-0251845270024 4B Contactor S1-02425837700 S1-02425837700 S1-0242583770025 4B Lug, Electrical S1-02521798000 S1-02521798000 S1-0252179800026 4B Relay, Start27 4B Capacitor, Start --- --- ---28 4B Switch, Pressure --- --- ---29 4B Switch, Limit, Auto Reset S1-02436217000 S1-02436217000 S1-0243621700030 * Harness, Main Wiring S1-02547175000 S1-02547175000 S1-0254717500031 * Diagram, Wiring S1-02547174000 S1-02547174000 S1-02547174000 1174285 1174285 1174285NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model. Johnson Controls Unitary Products 9 of 24114

035-24185-001 Rev. A (0115) 10 of 24 37A 37B 35 45 38 41 42 40 36 44Evaporator, Condenser Coil Section _ Figure 5ITEM FIG DESCRIPTION PCG4A240502X1A PCG4A240752X1A PCG4A300502X1A <Evaporator Coil, Condensor Coil, and Piping Components S1-37339393001 S1-37339393002 S1-02212973000 S1-02212974000 35 5 Coil, Evaporator S1-37339393001 S1-37339381004 S1-37339381001 36 5 Distributor (Evap) S1-02212973000 S1-37339381009 S1-3733938100637A 5 Coil, Condenser, LH S1-37339381004 S1-02545253000 S1-0254525300037B 5 Coil, Condenser, RH S1-37339381009 38 5 Switch, High Pressure S1-02545253000 S1-02647795000 S1-02647795000 39 S1-02202475700 S1-02202475700 40 5 Filter Drier S1-02647795000 S1-02310745000 S1-02310745000 41 5 Valve, Schraeder (2 Req’d) S1-02202475700 S1-02212972000 S1-02212972000 42 5 Cap, Seal (2 Req’d) S1-02310745000 S1-02212966000 S1-02212967000 43 * Stub, Inlet S1-02212972000 S1-02816471000 S1-02816472000 44 5 TXV, (Cond Coil) S1-02212966000 45 5 Support, Coil (6 Req’d) S1-02816471000NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model.10 of 24 Johnson Controls Unitary Products 115

11 of 24 035-24185-001 Rev. A (0115) ITEM FIG DESCRIPTION PCG4A300752X1A PCG4A360502X1A PCG4A360752X1A < Evaporator Coil, Condensor Coil, and Piping Components S1-37339393002 S1-37339393002 S1-02212974000 S1-02212974000 35 5 Coil, Evaporator S1-37339393002 S1-37339381001 S1-37339381001 36 5 Distributor (Evap) S1-02212974000 S1-37339381006 S1-37339381006 37A 5 Coil, Condenser, LH S1-37339381001 S1-02545253000 S1-02545253000 37B 5 Coil, Condenser, RH S1-37339381006 38 5 Switch, High Pressure S1-02545253000 S1-02647795000 S1-02647795000 39 S1-02202475700 S1-02202475700 40 5 Filter Drier S1-02647795000 S1-02310745000 S1-02310745000 41 5 Valve, Schraeder (2 Req’d) S1-02202475700 S1-02212972000 S1-02212972000 42 5 Cap, Seal (2 Req’d) S1-02310745000 S1-02212968000 S1-02212968000 43 * Stub, Inlet S1-02212972000 S1-02816472000 S1-02816472000 44 5 TXV, (Cond Coil) S1-02212967000 45 5 Support, Coil (6 Req’d) S1-02816472000 ITEM FIG DESCRIPTION PCG4A361002X1A PCG4A420752X1A PCG4A421002X1A < Evaporator Coil, Condensor Coil, and Piping Components S1-37339393002 S1-37339393002 S1-02212974000 S1-02212974000 35 5 Coil, Evaporator S1-37339393002 S1-37339381002 S1-37339381002 36 5 Distributor (Evap) S1-02212974000 S1-37339381007 S1-37339381007 37A 5 Coil, Condenser, LH S1-37339381001 S1-02545253000 S1-02545253000 37B 5 Coil, Condenser, RH S1-37339381006 38 5 Switch, High Pressure S1-02545253000 S1-02647795000 S1-02647795000 39 S1-02202475700 S1-02202475700 40 5 Filter Drier S1-02647795000 S1-02310745000 S1-02310745000 41 5 Valve, Schraeder (2 Req’d) S1-02202475700 S1-02212972000 S1-02212972000 42 5 Cap, Seal (2 Req’d) S1-02310745000 S1-02212969000 S1-02212969000 43 * Stub, Inlet S1-02212972000 S1-02816472000 S1-02816472000 44 5 TXV, (Cond Coil) S1-02212968000 45 5 Support, Coil (6 Req’d) S1-02816472000 ITEM FIG DESCRIPTION PCG4B480652X1A PCG4B481002X1A PCG4B481252X1A < Evaporator Coil, Condensor Coil, and Piping Components S1-37339393003 S1-37339393003 S1-02221974000 S1-02221974000 35 5 Coil, Evaporator S1-37339393003 S1-37339381003 S1-37339381003 36 5 Distributor (Evap) S1-02221974000 S1-37339381008 S1-37339381008 37A 5 Coil, Condenser, LH S1-37339381003 S1-02545253000 S1-02545253000 37B 5 Coil, Condenser, RH S1-37339381008 38 5 Switch, High Pressure S1-02545253000 S1-02647795000 S1-02647795000 39 S1-02202475700 S1-02202475700 40 5 Filter Drier S1-02647795000 S1-02310745000 S1-02310745000 41 5 Valve, Schraeder (2 Req’d) S1-02202475700 S1-02212972000 S1-02212972000 42 5 Cap, Seal (2 Req’d) S1-02310745000 S1-02212970000 S1-02212970000 43 * Stub, Inlet S1-02212972000 S1-02816472000 S1-02816472000 44 5 TXV, (Cond Coil) S1-02212970000 45 5 Support, Coil (8 Req’d) S1-02816472000 ITEM FIG DESCRIPTION PCG4B600652X1A PCG4B601002X1A PCG4B601252X1A < Evaporator Coil, Condensor Coil, and Piping Components S1-37339393003 S1-02221974000 35 5 Coil, Evaporator S1-37339393003 S1-37339381005 S1-37339393003 36 5 Distributor (Evap) S1-02221974000 S1-37339381010 S1-02221974000 37A 5 Coil, Condenser, LH S1-37339381005 S1-02545253000 S1-37339381005 37B 5 Coil, Condenser, RH S1-37339381010 S1-37339381010 38 5 Switch, High Pressure S1-02545253000 S1-02647795000 S1-02545253000 39 S1-02202475700 40 5 Filter Drier S1-02647795000 S1-02310745000 S1-02647795000 41 5 Valve, Schraeder (2 Req’d) S1-02202475700 S1-02212972000 S1-02202475700 42 5 Cap, Seal (2 Req’d) S1-02310745000 S1-02212971000 S1-02310745000 43 * Stub, Inlet S1-02212972000 S1-02816472000 S1-02212972000 44 5 TXV, (Cond Coil) S1-02212971000 S1-02212971000 45 5 Support, Coil (8 Req’d) S1-02816472000 S1-02816472000Johnson Controls Unitary Products 11 of 24116

035-24185-001 Rev. A (0115) 12 of 24 60 64 53 59 65 50 51 62 58 56 57 55 61 63 55Heat Section _ Figure 6ITEM FIG DESCRIPTION PCG4A240502X1A PCG4A240752X1A PCG4A300502X1A <Heating Section, Vent Blower, and Gas Control Components S1-37327997002 S1-37327997001 S1-02809443001 S1-0280944300150 6 Heat Exchanger Assy S1-37327997001 S1-07339392002 S1-0733939200251 6 Gasket, Fiberglass (2 Req’d) S1-02809443001 S1-37327999001 S1-3732799900153 6 Pan, Cover S1-07339392002 S1-02647764000 S1-0264776400054 6 Assy, Vent Blower (Includes 55-59) S1-37327999001 S1-02647765000 S1-0264776500055 6 Housing, Draft Inducer S1-02647764000 S1-02436210000 S1-0243621000056 6 Wheel, Vent Blower S1-02647765000 S1-02816463000 S1-0281646300057 6 Motor,Vent Blower S1-02436210000 S1-02816464000 S1-0281646400058 6 Gasket,Draft Inducer S1-02816463000 S1-02816465000 S1-0281646500059 6 Gasket, Draft Inducer,Outlet S1-02816464000 S1-02816462000 S1-0281646200060 6 Gasket, Draft Inducer Pan S1-02816465000 S1-07327987001 S1-0732798700161 6 Gasket,Cover Pan S1-02816462000 S1-02635452000 S1-0263545200062 6 Pan, Inducer S1-07327987001 S1-07339390001 S1-0733939000163 6 Screen, Lo-Nox S1-02635452000 S1-07339387004 S1-0733938700564 6 Panel, Heat Sheild S1-0733939000165 6 Bracket, Flue Restrictor S1-0733938700566NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model.12 of 24 Johnson Controls Unitary Products 117

13 of 24 035-24185-001 Rev. A (0115) ITEM FIG DESCRIPTION PCG4A300752X1A PCG4A360502X1A PCG4A360752X1A < Heating Section, Vent Blower, and Gas Control Components S1-37327997001 S1-37327997002 S1-02809443001 S1-02809443001 50 6 Heat Exchanger Assy S1-37327997002 S1-07339392002 S1-07339392002 51 6 Gasket, Fiberglass (2 Req’d) S1-02809443001 S1-37327999001 S1-37327999001 53 6 Pan, Cover S1-07339392002 S1-02647764000 S1-02647764000 54 6 Assy, Vent Blower (Includes 55-59) S1-37327999001 S1-02647765000 S1-02647765000 55 6 Housing, Draft Inducer S1-02647764000 S1-02436210000 S1-02436210000 56 6 Wheel, Vent Blower S1-02647765000 S1-02816463000 S1-02816463000 57 6 Motor,Vent Blower S1-02436210000 S1-02816464000 S1-02816464000 58 6 Gasket,Draft Inducer S1-02816463000 S1-02816465000 S1-02816465000 59 6 Gasket, Draft Inducer,Outlet S1-02816464000 S1-02816462000 S1-02816462000 60 6 Gasket, Draft Inducer Pan S1-02816465000 S1-07327987001 S1-07327987001 61 6 Gasket,Cover Pan S1-02816462000 S1-02635452000 S1-02635452000 62 6 Pan, Inducer S1-07327987001 S1-07339390001 S1-07339390001 63 6 Screen, Lo-Nox S1-02635452000 S1-07339387005 S1-07339387004 64 6 Panel, Heat Sheild S1-07339390001 65 6 Bracket, Flue Restrictor S1-07339387004 66 ITEM FIG DESCRIPTION PCG4A361002X1A PCG4A420752X1A PCG4A421002X1A < Heating Section, Vent Blower, and Gas Control Components S1-37327997002 S1-37327997003 S1-02809443001 S1-02809443001 50 6 Heat Exchanger Assy S1-37327997003 S1-07339392002 S1-07339392002 51 6 Gasket, Fiberglass (2 Req’d) S1-02809443001 S1-37327999001 S1-37327999001 53 6 Pan, Cover S1-07339392002 S1-02647764000 S1-02647764000 54 6 Assy, Vent Blower (Includes 55-59) S1-37327999001 S1-02647765000 S1-02647765000 55 6 Housing, Draft Inducer S1-02647764000 S1-02436210000 S1-02436210000 56 6 Wheel, Vent Blower S1-02647765000 S1-02816463000 S1-02816463000 57 6 Motor,Vent Blower S1-02436210000 S1-02816464000 S1-02816464000 58 6 Gasket,Draft Inducer S1-02816463000 S1-02816465000 S1-02816465000 59 6 Gasket, Draft Inducer,Outlet S1-02816464000 S1-02816462000 S1-02816462000 60 6 Gasket, Draft Inducer Pan S1-02816465000 S1-07327987001 S1-07327987001 61 6 Gasket,Cover Pan S1-02816462000 S1-02635452000 S1-02635452000 62 6 Pan, Inducer S1-07327987001 S1-07339390001 S1-07339390001 63 6 Screen, Lo-Nox S1-02635452000 S1-07339387004 S1-07339387003 64 6 Panel, Heat Sheild S1-07339390001 65 6 Bracket, Flue Restrictor S1-07339387003 66 ITEM FIG DESCRIPTION PCG4B480652X1A PCG4B481002X1A PCG4B481252X1A < Heating Section, Vent Blower, and Gas Control Components S1-37327997005 S1-37327997006 S1-02809443001 S1-02809443001 50 6 Heat Exchanger Assy S1-37327997004 S1-07339392002 S1-07339392002 51 6 Gasket, Fiberglass (2 Req’d) S1-02809443001 S1-37327999001 S1-37327999001 53 6 Pan, Cover S1-07339392002 S1-02647764000 S1-02647764000 54 6 Assy, Vent Blower (Includes 55-59) S1-37327999001 S1-02647765000 S1-02647765000 55 6 Housing, Draft Inducer S1-02647764000 S1-02436210000 S1-02436210000 56 6 Wheel, Vent Blower S1-02647765000 S1-02816463000 S1-02816463000 57 6 Motor,Vent Blower S1-02436210000 S1-02816464000 S1-02816464000 58 6 Gasket,Draft Inducer S1-02816463000 S1-02816465000 S1-02816465000 59 6 Gasket, Draft Inducer,Outlet S1-02816464000 S1-02816462000 S1-02816462000 60 6 Gasket, Draft Inducer Pan S1-02816465000 S1-07327987001 S1-07327987001 61 6 Gasket,Cover Pan S1-02816462000 S1-02635452000 S1-02635452000 62 6 Pan, Inducer S1-07327987001 S1-07339390001 S1-07339390001 63 6 Screen, Lo-Nox S1-02635452000 S1-07339387002 S1-07339387001 64 6 Panel, Heat Sheild S1-07339390001 65 6 Bracket, Flue Restrictor S1-07339387002 66Johnson Controls Unitary Products 13 of 24118

035-24185-001 Rev. A (0115) 14 of 24ITEM FIG DESCRIPTION PCG4B600652X1A PCG4B601002X1A PCG4B601252X1A <Heating Section, Vent Blower, and Gas Control Components S1-37327997005 S1-37327997006 S1-02809443001 S1-0280944300150 6 Heat Exchanger Assy S1-37327997004 S1-07339392002 S1-0733939200251 6 Gasket, Fiberglass (2 Req’d) S1-02809443001 S1-37327999001 S1-3732799900153 6 Pan, Cover S1-07339392002 S1-02647764000 S1-0264776400054 6 Assy, Vent Blower (Includes 55-59) S1-37327999001 S1-02647765000 S1-0264776500055 6 Housing, Draft Inducer S1-02647764000 S1-02436210000 S1-0243621000056 6 Wheel, Vent Blower S1-02647765000 S1-02816463000 S1-0281646300057 6 Motor,Vent Blower S1-02436210000 S1-02816464000 S1-0281646400058 6 Gasket,Draft Inducer S1-02816463000 S1-02816465000 S1-0281646500059 6 Gasket, Draft Inducer,Outlet S1-02816464000 S1-02816462000 S1-0281646200060 6 Gasket, Draft Inducer Pan S1-02816465000 S1-07327987001 S1-0732798700161 6 Gasket,Cover Pan S1-02816462000 S1-02635452000 S1-0263545200062 6 Pan, Inducer S1-07327987001 S1-07339390001 S1-0733939000163 6 Screen, Lo-Nox S1-02635452000 S1-07339387002 S1-0733938700164 6 Panel, Heat Sheild S1-0733939000165 6 Bracket, Flue Restrictor S1-0733938700266NOTE: *Not Shown New replacement parts shown in bold face type at the first printing of parts list dated 1/15. Major components and suggested stocking items are shown with shaded item number. “<“ Across from row indicates a change in that row. --- Not applicable to specified model. 73 72 77 74 76 70 71 69 75Burner Section _ Figure 7 7814 of 24 Johnson Controls Unitary Products 119