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VIVA COMPANY PROFILE

Published by coolcaptain, 2018-09-21 01:27:38

Description: VIVA COMPANY PROFILE

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Index 6 Fire Retardant Panel 11 In House Laboratory Testing 1 Introduction 7 Application of ACP 12 Product Certifications 2 CMD’S Vision 3 Our Network 8 Manufacturing & Production 13 Product Technical 4 Clientele List Capacity 5 Our Products 14 Fabrication & Installation 9 Process Layout Techniques 10 Quality Assurance 15 Viva Green Panel

IntroductionViva, a prestigious name prevalent in the veneer and ply Establishmentindustries with a proven track record of experience have In 2003been successful in exploring new avenues and afteryears of enthralling success, its creating a space for 18+themselves in the Aluminium Composite Panel industry Branchesas well. M/S Viva Composite Panel Pvt. Ltd. is one of theleading manufacturers of Aluminium Composite Panel(ACP) in India.We are equipped with 3 production units with Two 200+Double Extruder & One Single Extruder with production ShadesCapacity of 6 Million Sq. Mtr. per annum and 1.50 LakhSqft. per day and a centralized warehouse in Bhiwandi,with 50000 plus sheets in stock.Viva now an ISO 9001:2015 & ISO 14001:2015 & “CE” 400+Certified Company was set up in 2005 at Mumbai in Team MembersMaharashtra. Our Manufacturing Facilities are located atUmbergaon in Gujarat that features a perfect harmony 200+of proficient men and world class machines. The Business AssociatesManufacturing facility has a state-of-the art qualitymachine and has an integrated infrastructure and atalented pool of professionals operates it.

CMD's Message Mr. Prakash Jain Chairman & Managing Director \"At VIVA, ” we always strive to be the most innovative organization providing peak level professional services and superior quality products which are developed through continuous R&D, ensuing to cater to the taste and preferences of the ultimate consumer

Mission & Vision Vision To be the most admired and respected brand in our field of operation. We aim to create an environment where customers love to visit and people love to workMissionWe fulfill our vision by delivering consistently superior performance. We will beof the service to the community in which we work and live in. We will becustomer centric, creating a “WOW” experience

Our ValuesIntegrity Team Work Customer Centricity Passionate Ownership Excellence

Our Presence Across India Warehouses Business Associates Jammu & Kashmir Agra Ludhiana Guwahati Noida Delhi Faridabad Jaipur Udaipur Ahmedabad Kolkata Rajkot Raipur Surat BhubaneshwarNagpur Mumbai Navi Mmbai Pune Hyderabad Goa Vijayawada Hubli Bangalore Chennai Kochi Calicut

Clientele List

Why VIVA® ? Best Quality Value for money Service VolumeBiggest Range

Our Products VIVA Classic Premium Wooden, Glitter& VIVA-801 Sparkle Marble, Texture & Natural RusticFire Retardant HPL Decorative Partition Bus Panels Series 6MM Panels Body Panels

VIVA® Advantages & Technical Features Advantages • Hi-tech appeal • Long lasting• 100 % maintenance free • Superior flatness• Saves construction time and cost at the last stages of Construction• Provides sound insulation and resistant to weathering effects• Excellent UV characteristics Technical Features • No affected by natural gases • Keeps structure dry• Cuts out the labor with its easy fitting & faster• Provides thermal insulation and dissipate heat from Sun• Reduce temperature variation inside the building

Fire Retardant Panel VIVA Fire Retardant Grade: VIVA FR Grade B1 Panel is an Aluminium composite material ( ACM ) for the Construction Industries Its Composed of Core Material & Aluminium Skin with the Fluorocarbon Finish the Core Material contents a Non Combustible Mineral & small content of Thermoplastics, which ensure high performance of fire safety of this material Technical Features: • Not affected by natural gases. • Keeps structure dry • Provides sound insulation and • Better salt water corrosion resistant to weathering effects resistance • Resistant to breakage • No polishing is required • Provides thermal insulation & • Fire safety and no toxic gases dissipate heat from Sun • Reduce temperature variation inside the building • Design flexibility

HPL SERIES 6MM Fixing Details Description Specification Aluminium Tube 25X38X1.6mm ( Black Power Coated ) Aluminium Angle 19X19X2mm ( Cleat ) Screw SS 25” ( Star Headed ) ( Powder Coated )

Natural Rustic & Glitter Series Technical Details Description Specification Panel 1220mm X 2440mm Dimension 1220mm x 3050mm 1220mm x 3660mm Aluminium 0.25mm Thickness Panel 3 mm Thickness

Premium Wooden Texture Series Technical Details Description Specification Panel 1220mm X 2440mm Dimension 1220mm x 3050mm 1220mm x 3660mm Aluminium 0.25mm Thickness Panel 3 mm Thickness

Applications of ACP Construction & Architectural Panels Applications of ACP • Exterior Wall Cladding / • Canopies Façade for Buildings • Ceilings • Transport Industries • Column & Pillar Wraps ( Marine, Aviation, Buses ) • Other Roofing Applications Signage Industry • Corporate Identities • Petrol Stations • Flat Digital Printing • Sign Boards • Advertisement Boards • Interior Cladding • Light Boxes • Shop Fronts

Manufacturing & Production CapabilityProduction Area Aluminium Coil Yard • Viva has a huge variety of lines with 3 production units with Two Double Extruder & One Single Extruder, separately for different products ( Like Viva 7 Star, FR Grade B1 Panels, Viva-801 & Decorative Partition Panels. ) • Viva enhanced the total production capacity of 6 Million Sq. Mtr. per Annum

Process Layout LDPE Resins Adhesive Film Aluminium SheetSheet Extrusion Line Heater Steel Roller Rubber Roller Ahesive Film Aluminium Sheet

Quality Assurance Viva Raw Materials are sourced from World’s Best Suppliers giving our product the edge to become a Trusted & Quality Supplier of aluminum composite material for making the best product.

In house Laboratory Testing Testing Capabilities: • Boiling Water Resistant • Impact Tester House Laboratory • Dry Film Thickness Test • Color Matching Cabinet • Specular Gloss • Melt Flow Index • Tensile Strength • Ash Content • Elongation • Specific Gravity • Peel Off Strength • Moisture Analyzer • Cross Hatch Test • Chemical Test • Coating Adhesion - Dry & Wet

Our Product Certifications & Membership

Our CertificationsSGS TESTREPORT-1 SGS TESTREPORT-2 SGS TESTREPORT-3 SGS TESTREPORT-4 SGS TESTREPORT-5

What Is PVDF Coating ? Gloss Retention: Kynar: PVDF vs Other Coatings Kynar 500® is not a finished paint. It is a trade name for PVDF ( Polyvinylidene Fluoride ) resin, as is Hylar 5000®. PVDF resin is the raw material used by licensed formulators to manufacture PVDF based coatings PVDF: Polyvinylidene fluoride, or polyvinylidene difluoride, ( PVDF ) is a highly non-reactive thermoplastic fluoropolymer produced by the polymerization of vinylidene difluoride.PVDF is a specialty plastic used in applications requiring the highest purity, as well as resistance to solvents, acids and bases

Aluminium Skin Chemical composition Alloy (%) AA 1050 AA 1070 AA 1100 AA 1200 AA 3003 AA 3103 AA 3105 AA 8011 Fe 0.40 0.25 0.95 1.00 0.70 0.70 0.70 0.60 - 1.00 Si 0.25 0.20 0.50 0.60 0.50 - 0.90 Mg 0.05 0.03 (Fe + Si) (Fe + Si) 0.60 0.30 Mn 0.05 0.03 0.20 - 0.80 0.05 Cu 0.05 0.04 -- - 0.90 - 1.50 0.30 - 0.80 0.20 Zn 0.05 0.04 0.10 0.10 Ti 0.03 0.03 0.05 0.05 1.00 - 1.50 0.20 0.30 0.20 Cr - - 0.25 0.08 0.03 0.03 0.05 - 0.20 0.05 0.05 - 0.20 0.1(Ti + Zn) 0.10 0.05Each (Others) - - 0.10 0.10 0.05Total (Others) 99.50 99.70 0.10 0.10 0.10 0.05 0.05 0.15 0.15 0.15 Remainder Al Alloy (AA) - 0.05 0.1(Ti + Zn) Remainder Remainder 1100 -- 3003 UTS 3105 0.05 0.05 0.05 150 0.15 0.125 0.15 190 210 99 99 Remainder Single number indicates maximum content Temp. Elongation % Min Max H18 3- 4 % 125 H18 4-5 % 170 H16 170 3%

LDPE – ( Low Density Poly Ethylene ) Typical Material Specification Property Standard Unit PE 80 PE 100 PP - R g/cm3 0.95 0.96Density DIN 53479 0.91 ISO 1183 ca.043 0.45Metl Index Ca.10 6.6 0.50MFR190/5 Code T ISO 1133 9/10 min -MFR 190/21.6 Code V 1.000 1200 1.25 – 1.5MFR 230/5 Code V 170 170Tensile Modulus 750Short – Time ISO 178 N/mm2 23 25 160Long - Time DIN 53495 N/mm2 32 38 26Stress at yield DIN 53495 N/mm2 DIN 53495 % >600 >600 15Tensile Strength ISO 2039 N/mm2 42 46 >50Elongation at break DIN 53752 1/oC 1.8 x 10-4 1.8 x 10-4 45Ball indentation Hardness -- Black Black Yellow Yellow 1.6 x 10-4Coefficient of linear thermalexpansion GreyColor

Fabrication Technique of Viva PanelsCutting Sawing CuttingFor cutting a carbide tip saw should be used. The other shearing tools may tilt theedges by 1-1.5 degrees

Fabrication TechniqueJointing 1/32* (0.80 mm) 105o For 90o bends• For jointing a circular saw should be obtained with specially designed tooth as shown having 0.8mm width at the bottom• For 90 degree angle the saw tooth should be 105 degrees• Groove should remove the back Aluminium and some LDPE core leaving about 0.5mm thickness 020* (0.51 mm)

Fabrication Technique Bending Roll BendingBending:Viva Panels can be bent by using three roller bending machine orsingle press bending machineBending radius for press is 40-55mm and for three roller bending is200-300mmIdeal mold width in single press can be calculatedby n= (2*t)+roll radius + foil thickness + 15mmWhere t is panel thickness Ideal mold width in single press can be calculated n= (2*t)+roll radius + foil thickness + 15mm

Installation Technique Structural Support System Stainless steel Self – tapping screw to support systemThermal Expansion: 1 1/12* x 3/48 x 18*Viva panels have a thermal expansion of 2.36x105mm / mm / Oc Aluminum clip anglewhich means for 4mm panel the distance between two should be16mm as at 38oC both sides expansion would be 11mm Stainless steel rivetsFor keeping this joint intact we should cover it with a good siliconsealant Wall panel Backer rod & Sealant Backer rod & Sealant

Viva Green Panel 1 Aluminium can be completely recycled VIVA ACP is a fully recyclable product More credits can be sort 3& allows its customer to gain MR credits for by suppliers in all LEED Certification regions within 500 Km’s 2 LDPE used also can be completely recycled Viva Equipped with Solar Power • Viva Composite Panel (P) Ltd is the first ACP Manufacturing unit in India who has the 200 KW Solar Power facility for Continuous Production • Viva is the First ACP Company to Save the Environment & Making the Ecofriendly Product

We are coming soonwith color coating line & 4th ACP line.

THANK YOU Corporate Office Mumbai IndiaPhone: +91-22-28500150/151/152 | Email: [email protected] | Toll Free:1800-3000-0770 | Website: www.viva.co.in @vivacompositepanel @vivaacp


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