SL, SBL, MBL-Series Telescopic Hydraulic GantriesNo. 1 Choiceby Heavy Liftingand RiggingProfessionalsThe Ultimate inSafety and Control
Why Choose Enerpac Hydraulic Gantries?▼ Enerpac SL, SBL and MBL-Series Telescopic Hydraulic Gantries Precision Lift and Position of Heavy Loads The Ultimate in Safety and ControlHighest Quality• Enerpac adheres to the highest quality standards and maintains rigid QA manufacturing processes• Lloyd’s witness tested to 125% of maximum working load.Best Support• Product training is available at our place or yours, to insure operators are fully trained prior to using the equipment• Our global staff is available to help anywhere the equipment may be in operation.Proven Safety• All Enerpac gantries comply to ASME B30.1-2015 and other Safety Standards• Advance technology and controls alert operator of unsafe conditions and stops gantry operations.▼ SBL1100 gantry used to assembling a ▼ SBL1100 hydraulic gantry was deployed along hydraulic press. with self-propelled transporters to unload and place the generator.2
Telescopic Hydraulic Gantries Hydraulic Gantries • The heavy-duty SBL-Series Super SL Hydraulic Gantries are a safe, Boom Lift with capacities up to SBL efficient way to lift and position 10.484 kN ton and 3-stage lifting MBL heavy loads in applications where capability through the boom structuretraditional cranes will not fit and permanent Seriesoverhead structures for job cranes are not • The MBL-Series Mega Boom Lift,an option. which incorporates all features of Capacity with 4 towers: the SBL-Series and offers full liftingHydraulic Gantries are placed on skid capacity over the entire stroke. 600 - 10.484 kNtracks to provide a means for moving andplacing heavy loads, many times with only All Enerpac gantries are delivered with Lift Height:one pick. specific properties and control systems to ensure optimum stability and safety. 3,4 - 14,5 metersEnerpac offers three series of HydraulicGantry systems: Standard Features Intelli-Lift Control System• The cost-effective SL-Series Super • Self-contained hydraulics The Intelli-Lift wireless control • Wireless Intelli-Lift controls system is included with all Lift with best in class control and • Syncronous lifting and lowering Enerpac hydraulic gantries. The comparable capacity utilizing telescopic • Self-propelled wheels or tank rollers Intelli-Lift controller offers superior cylinders offered in 2 or 3 stages. safety and control and includes the following with synchronized travel. features: • Encrypted bi-directional communication that 4 eliminates interference from other devices 5 • Remote operation using multi channel wireless (2.4 GHz) or wired (RS-485) control 3 • High and low speed settings • Automatic synchronization of lifting with an accuracy of 24 mm (0.95 inch) • Automatic synchronization of travelling with an accuracy of 15 mm (0.60 inch) • Overload and stroke alarms • Remote side shift control • Emergency stop switch. 1 ▼ Removal of decommossioned London Tube trains with an SL60 Super Lift gantry. 1 Gantry Leg 2 6 2 Skid Track 3 Side Shift Required * In the illlustration the Side Shifts are 4 Header Beam Required shown. However, some loads can 5 Lifting Lug * Optional be lifted with Lifting Lugs. For this 6 Intelli-Lift Controller Required reason a Lifting Lug is shown. Optionalwww.enerpac.com Included 3
SL-Series, Telescopic Hydraulic Gantries SL▼ Typical SL400 configuration with Skid Tracks, Header Beams and Side Shifts Series Capacity with 4 legs: 600 - 4000 kN Lift Height: 4,70 - 9,14 meters Skid Tracks Allows for easy levelling of the gantry tower and reduce ground bearing pressur. Available in two standard lengths, 3 and 6 m. Page: 7• Build-in load holding valves to prevent drifting Header Beams• Double-acting cylinders with internal retract porting eliminate Sold in pairs and includes lifting hazards to external plumbing points and fork pockets for easy• SL60 and SL125 are provided with a hand crank to easily switch to positioning on gantry towers. Available in standard lengths of free wheel mode 8, 10 and 12 meters. Custom lengths available• SL400 utilizes same accessories as SBL-Series. on request. Page: 7 HG B A C ◀ SL-400 Gantry during D F load testing. E Track Maximum Model Retracted Stage 1 Stage 2 Stage 3 Base Base Base Gauge Beam Beam Weight Capacity Number Height Max. Max. Max. Max. Max. Max. Height Length Width Plate Plate per leg (4 legs) (4 legs) Height Capa- Height Capa- Height Capa- F Length Width A C (mm) kN SL60 (mm) city city city (mm) D E 629 G H 600 SL125 2004 B B B 1285 (mm) (mm) 612 (mm) (mm) (kg) 1250 SL300 2640 (mm) (kN) (mm) (kN) (mm) (kN) 1807 1160 800 610 410 315 1050 3000 SL400 2705 3404 150 4704 150 –– 1900 1566 932 914 350 320 2130 4000 3166 4575 313 6640 313 –– 1378 1700 880 400 490 3250 4605 750 6700 500 –– 2023 1256 400 490 4600 5224 1000 7232 1000 9140 4604
SBL-Series, Telescopic Hydraulic Gantries▼ SBL1100 with STSBL Skid Tracks, Header Beams and Side Shifts SBL Series Capacity with 4 legs: 5000 - 10.484 kN Lift Height: 6,9 - 12,0 meters Powered Side Shift Electric propulsion controlled by standard gantry controls. Each set consits of 4 units and 2 extension bars. Page: 8• Octagonal boom: provides added strength for increased capacity and Lifting Anchors lifting height Designed to transfer the load to• SBL1100 and SBL900 have foldable boom to enable easy transport the top of the header beam. Can and setup accommodate a 250 ton shackle or attach directly to the lifted load.• SBL1100 and SBL900 have tank rollers to provide optimum load distribution Page: 8• SBL500 has fixed boom and steel wheels. J I HG B A C ◀ Two SBL1100 gantry systems F lifted the 1300 ton hydrocracker DE off the barge onto a SPMT Self- Propelled Modular Transporter.Maximum Model Retracted Stage 1 Stage 2 Stage 3 Base Base Base Track Beam Beam WeightCapacity Number Height Max. Max. Max. Max. Max. Max. Height Length Width Gauge Plate Plate per leg (4 legs) (4 legs) Height Capa- Height Capa- Height Capa- Length Width A C D E F kN (mm) city city city (mm) (mm) (mm) (mm) G H 5000 3028 B B B (mm) (mm) (kg) 8976 5004 (mm) (kN) (mm) (kN) (mm) (kN)10.484 4370 4998 1300 6908 1300 SBL500 8304 2244 11304 1481 8618 750 1378 2023 1256 914 400 490 6300 SBL900 7004 2621 9668 1689 SBL1100 – – 2129 3310 1408 914 400 490 13.350 12002 945 2129 3310 1408 914 400 490 11.950 Transport dimensions: SBL900 Height I = 2243 mm, Overall Length J = 4935 mm SBL1100 Height I = 2243 mm, Overall Length J = 4306 mmwww.enerpac.com 5
MBL-Series, Telescopic Hydraulic Gantries▼ Typical MBL600 configuration with Skid Tracks, Header Beams and Side Shifts MBL Series Capacity with 4 legs: 5000 - 6000 kN Lift Height: 12,8 - 14,5 meters Header Beams Sold in pairs and includes lifting points and fork pockets for easy positioning on gantry towers. Available in standard lengths of 8, 10 and 12 meters. Custom lengths available on request. Page: 7• Square corrugated boom: provides added strength for increased Powered Side Shift capacity and lifting height Electric propulsion controlled by• Full lifting capacity over full stroke standard gantry controls.• Foldable boom to enable easy transport and setup Each set consits of 4 units and 2• Tank rollers to provide optimum load distribution extension bars.• Extra wide track gauge for ultimate stability. Page: 8 J I HG B A ◀ Foldable boom to enable easy F transport and set-up. DE Maximum Model Retracted Maximum Maximum Base Base Track Beam Beam Transport Weight Capacity Number Height Height * Capacity Length Width Gauge Plate Plate Dimensions per Leg (with 4 legs) (4 legs) per Leg Length Width D E F kN AB (mm) (mm) (mm) G H IJ (mm) (mm) (kN) 4006 2131 1682 (mm) (mm) (mm) (mm) (kg) 4006 2431 1982 780 5000 MBL500 6098 12.867 1250 780 689 2243 5560 19.750 6000 MBL600 6553 14.552 1500 689 2525 6015 20.950* Extends simultaneously through all stages with full lifting capacity at any height.6
Additional Gantry Components▼ Skid Tracks FSKID TRACKS CAllows for easy leveling of the Dgantry leg, available in twostandard lengths. B• Required to support and level A gantry• Provides load spreading to Used with Model Track Track Track Track Track Gantry Number Length Width Height Base Gauge ground Series• Includes lifting eyes and/or A B F SL60 STSL60-3 (meters) (mm) CD (mm) (kg) fork pockets. STSL60-6 769 (mm) (mm) 629 187 3,0 769 133 140 629 364 SL125 STSL125-3 5,9 812 133 140 612 433 STSL125-6 3,0 812 200 200 612 855 5,9 830 200 200 610 744 SL300 STSL300-3 3,0 830 280 220 610 1458 STSL300-6 5,9 1218 280 220 914 1192 3,0 1218 310 300 914 2135 SL400 and STSBL-3 5,9 310 300 all SBL STSBL-6▼ Header Beam B C A This drawing represents SBL-header beams, SL-header beams are H-beamsHEADER BEAMS Used with Model Maximum Beam Beam BeamSold in pairs and includes lifting Gantry Number Load 1) at Length 2) Depth Widthpoints and fork pockets for easy Series Beam Centerpositioning on gantry legs.• Supplied with load chart kN ABC• Includes lifting eyes and/or (meters) (mm) (mm) (kg) fork pockets. SL60 HBSL60-6 450 6,0 340 310 1500 HBSL60-8 370 8,0 359 309 2015www.enerpac.com SL125 HBSL125-6 625 6,0 432 307 1605 HBSL125-8 625 8,0 524 306 2278 SL300, HBSBL-6 1300 6,0 600 480 2550 SL400 and HBSBL-8 1010 8,0 600 480 3293 HBSBL-10 800 10,0 600 480 4100 all SBL HBSBL-12 1320 11,95 950 480 6468 1) Based on single point in center of beam. Consult Enerpac for load chart showing capacity off center per lifting anchor. 2) Custom lengths available on request. 7
Additional Gantry Components▼ Powered Side Shift POWERED SIDE SHIFT Electric propulsion controlled by standard gantry controls B • Used to shift load along header beam C • Each side shift contains an electric drive • Utilizes existing gantry wireless control • Includes transport frame. AF D E Used with Model Capacity Travel Side Shift Side Shift Side Shift Pin Hole Internal Internal Weight per Gantry Series Number 1) per Side Speed Height 2) Width Depth Diameter Width Height Side Shift Shift A D E (mm) (mm) (mm) (kN) (cm/min) 1180 B C 75 325 F (kg) 1943 (mm) (mm) 145 490 (mm) 380 SL60, SL125 BSSL125 312,5 41 1928 918,4 647 145 490 675 862 795,6 749 1235 1500 SL300, SL400 and BSSBL300 1000 60 1400 749 1185 all SBL-models BSSBL600 1500 901) Each model number includes 4x propelled unit and cable guides.2) Custom heights available on request.▼ Lifting Anchor LIFTING ANCHORS Designed to transfer the load to the top of the header beam. Can accommodate a D F 250 ton shackle or attach directly to the C lifted load. B • Used to attach rigging to header beam A • Manually spaced to desired location. E Used with Model Capacity Lug Beam Hole Beam Hole Lug Pin Hole Lug Weight Gantry Series Number per Anchor Height Depth Width Width Diameter Depth (kg) ABCDE F 24 (kN) (mm) (mm) (mm) (mm) (mm) (mm) 40 15 220 SL60 LLSL60 125 895 460 320 460 80 25 600 40 SL125 LLSL125 313 1023 678 320 420 60 428SL300, SL400 and all LLSBL125 1250 1955 1100 490 710 205 SBL & MBL LLSBL250 * 2500 1955 1100 490 710 205* LLSBL250 is built with two plates connected together and designed to use heavy duty shackle (not included). For shackles, see page 9.8
Optional Gantry Accessories▼ Optional Gantry Accessories Enerpac also offers a variety of For optional accessories to complete your gantry system. SL, SBL • Azobe wood timbers and MBL transport frames Series • Slings and shackles • Side shift transport frames • Tarpaulin covers.▼ Slings (endless grommet) ▼ Accessories for all GantriesUsed with Sling Capa- Length Used with Model Material and Description Gantry Model Number city Gantry Number Dimensions (mm) Series Series (ton) (m) LWH 17 2 SL60 EGSL60-182 17 4 STAWFT Transport Frame ––– Frame for 100 pieces EGSL60-184 17 6 for Azobe TimbersSL125 EGSL60-186 39 2 EGSL125-392 39 4 All Gantry STAW100 Azobe Wood 1500 100 100 Includes 100 piecesSL300, EGSL125-394 39 6 Series Track TimbersSL400 EGSL125-396 110 6and all EGSBL112-6 110 8 STSP500 Steel Shimming Plates – – – For Skid Track Alignment. SBL EGSBL112-8 110 10 Includes 500 plates EGSBL112-10 250 6 EGSBL251-6 250 8 ▼ Shackles from 17 to 250 ton EGSBL251-8 250 10 EGSBL251-10 Used with Shackle Capacity Description Gantry Series Model Number (ton) Green Pin Brand SL60 GPSL60-17 Green Pin Brand SL125 GPSL125-35 17 Green Pin Brand SL300, SL400 GPSBL150 35 Green Pin Brand and all SBL GPSBL250 150 250 ▼ Side Shift Transport Frames Used with Transport Frame Transport Frame Units per Gantry Series Model Number Model Number for Frame Beam Skidding SL60 BSTFS 2 SL125 BSTFS BSSL60 2 SL300, SL400 and all SBL BSTFL BSSL125 2 BSSBL600 ▼ Tarpaulin Covers for Storage Only Used with Tarpaulin Cover Description Gantry Series Model Number Tarpaulin cover includes SL60 TCSL 60 logo on both sides SL125 TCSL 125 SL300 TCSL 300 SL300, SL400 and all SBL TCSBLwww.enerpac.com 9
Project GalleryTRANSFORMER INSTALLATION TRANSPORT OF 120 TON MACHINE BED TURBINE AND GENERATOR INSTALLATIONSBL900 gantry was used to transfer the Using the hydraulic gantry’s Intelli-Lift wireless SBL1100 Super Boom gantry lifts 280 tontransformer from the rail car to the heavy haul control system, operators were able to swiftly turbine and 214 ton generator over 5 meters,truck. Once at the sub-station, the gantry was and easily lift the machine bed with the and positions on concrete foundation at a newused to install the transformer on its platform. SBL500. power plant in Libya.TRANSPORTING A 1200 TON HYDRAULIC TURBINE LIFT AND LOAD-IN OFFLOADING A HYDROCRACKERPRESS Once the turbine was lifted a trailer was Two SBL1100 gantry systems lifted the 1300SL400 hydraulic gantries off load, transport, tilt positioned under the hydraulic gantry with a ton hydrocracker off the barge onto a Self- SBL1100 gantry at shipping port. Propelled Modular Transporter (SPMT).and lift the press to its new foundation on thesecond floor mezzanine.ASSEMBLING OFFSHORE PLATFORM OIL RIG TRAVEL GANTRY VERTICAL CASK TRANSPORTERMODULES The Enerpac travel gantry is a self-folding The Enerpac vertical cask transporter combinesAn SBL1100 gantry was used to safely lift and rubber tire gantry with a 60 ton lifting capacity. the lifting capability of a hydraulic gantry It features self-contained hydraulics, telescopic with the flexibility of a self-propelled modularposition four 700 ton modules with precise cylinders and wireless controls. The travel transporter (SPMT) to provide safe handling of gantry combines the safety and efficiency of a nuclear casks at spent fuel storage facilities.accuracy during the oil rig construction. hydraulic gantry with the ease of use of a SPMT.10
Custom Heavy Lifting SolutionsWhen your application requires something other than our STEEL FABRICATIONstandard product offering, look to Enerpac's Heavy Lifting Enerpac has a dedicated facility for steelTechnology, Experience and Expertise. fabrication and welding. We design and manufacture custom structures used inOur group of engineers, designers and specialist, will demanding heavy-lifting applications.work with you to understand your specific applicationand provide a turn-key solution that will exceed yourexpectations.ENGINEERING ELECTRONICS MACHININGEnerpac has a multi-disciplined engineering Enerpac designs all control systems in-house. Enerpac utilizes the latest in CNC machiningteam capable of design and development of This capability keeps control technology close technologies and manufactures all large andall aspects of an Integrated Solutions system. to the design engineers who are developing the special hydraulic cylinders in-house.Leveraging design and application experience rest of the system. In doing so, we can tailor We can machine diameters up to 1000 mmwith the latest in computer software, rapid the control system to match unique project with lengths to 6000 mm.prototyping and analysis methods ensures requirements.delivery of the highest quality systems.FIELD SUPPORT HYDRAULIC POWER UNITS MAINTENANCE and REPAIREnerpac Heavy Lifting is available to provide Enerpac designs, assembles and tests small Due to the unique nature of Enerpac’son-site support including training and to large hydraulic power units in-house. Power Integrated Solutions systems, we offertroubleshooting of systems. We also stock units range from 0,5 to 240 kW and are tested complete maintenance and repair services.repair parts and consumable items at several with the system they are intended Our M&R group is available to assist customerslocations to ensure fast delivery to operate. who do not have access to local serviceand minimal downtime. facilities qualified to work on these systems.www.enerpac.com 11
Telescopic Hydraulic GantriesThe Industrial Tools Line Heavy lifting and rigging equipmentCylinders and Lifting Products• General Purpose While Enerpac has the world’s largest • Synchronous Lifting Systems• Aluminium Lightweight product portfolio for heavy-lifting and • Jack Up Systems• Pancake load-control applications, we also have • Bridge Launching Systems• Flat-Jac®, Low Height the knowledge to put all these programs • Synchronous Hoisting Systems• Pull together or modify them to provide a lift • Hydraulic Gantries• Hollow Plunger system for your most demanding and • Heavy-Lifting Strand Jacks• Precision unique applications. • Skidding Systems• Long Stroke • Self-Erecting Towers• High Tonnage • Chain Pulling Systems• POWR’RISER® Lifting Jacks • Self-Propelled Modular Transporter.• Jacks• Cylinder-Pump Sets Enerpac Worldwide LocationsPumps• Manual For a complete list of addresses see:• Cordless & Electric Driven www.enerpac.com/en/contact-us• Compressed Air Driven• Petrol Driven About Enerpac Enerpac has gained unique experienceSystem Components in delivering hydraulic solutions for the• Hoses, Couplers, Oil Enerpac is the leading global provider controlled movement and positioning of• Gauges, Adaptors of high-pressure hydraulic tools and heavy objects. Enerpac supports your• Manifolds, Fittings solutions with a broad range of products, business by offering the right solutionsValves local expertise and worldwide distribution and service to help you get your work• 3-and 4-Way Directional network. With a proven track record in a done efficiently and safely.• Pressure and Flow Control wide range of markets, Enerpac designsPresses and manufactures high-quality tools and• Bench, Workshop, Roll Frame solutions for all industrial applications.• Arbor and C-Clamps• Tension Meters, Load Cells Your Enerpac Distributor:Pullers• Master Pullers Sets• Multi Purpose Puller Sets• Posi Lock® PullersTools• Maintenance Sets• Punches• Machine Lifts• Lifting Wedge• Load Skates• Cutters• Pipe Benders• Wedgie, SpreadersBolting Tools• Multipliers• Torque Wrenches• Impact Sockets• Bolt Tensioners• Wrench and Tensioner Pumps• Flange Alignment Tools• Flange Facing Tool• Nut SplittersEnerpac Service [email protected] 9407 GB © 04-2017 Enerpac - Subject to change without notice.www.enerpac.com
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