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CMSE®Certified Machinery Safety Expert

CMSE2 CMSE – Certified Machinery Safety Expert

Become a CMSE® –Certified Machinery Safety ExpertMachinery requirements have changed significantly over Become a Qualified Safety Expertthe past number of years with the increasing use of Drawing on extensive experience and knowledge in the areaautomation and robotic systems, resulting in the need for of machine safety, a 4-day machinery safety expert trainingintelligent machinery safety strategies. The additional re- course has been developed to meet this requirement.quirements of legislation have also played their part in the Divided into 5 modules, the course provides the keyuse, maintenance, and operation of machinery. requirements that need to be considered in relation to machinery safety.With machinery being designed, modified and upgradedto meet these requirements, it is necessary for companies Topics includeto ensure that their relevant personnel have the knowledge ● Safety Legislationrequired to make informed decisions on machinery safety. ● Machinery Standards and Regulations ● Risk AssessmentCMSE has been specifically developed to provide the ● Occupational Health and Safetymarket with an expert level training in the area of machinery ● Safety Systems and Electrical Safetysafety and to enable those who complete the training to ● Functional Safety: Safety Control, Pneumaticprove their competence through independent certification. and Hydraulic Systems“I successfully participated in the Certified MachinerySafety Expert Training – certified by TÜV NORD.In small groups and through practical exercises, complextopics were taught by highly qualified experts. Duringbreaks I was able to exchange my experience with otherson a professional level. In everyday use I feel competentin safety and can implement my knowledge.”Kaspar BauschCEO, Bausch Prototypenbau, Aachen, Germany3 www.cmse.com

Certified4 CMSE – Certified Machinery Safety Expert

Progress to the Expert LevelCMSE Expert LevelAdvanced Machinery Safety Professional Level Introduction to Machinery Safety Basic LevelBecome an Expert of the Complete Machinery Your Benefits at a GlanceSafety LifecycleCertified Machinery Safety Expert certification will provide ● Achieving CMSE is the optimum way to demonstrateyou with the competence for the safeguarding of machines your competence in machinery safetyand plants. You will gain comprehensive knowledge of the ● Internationally recognized TÜV NORD certificatelifecycle, from risk assessment, to the creation of safety ● Gain an important competitive edge in the industryconcepts, and application of functional safety principles, ● Add to your professional developmentleading to the concrete implementation of compliance ● Benefit from the practical work, taught by experiencedstrategies. experts and certified by TÜV NORD ● Become the recognised expert in your own workplaceCMSE is a globally recognised qualification enabling a 360° for machinery safetyapproach to Machinery Safety. ● Enable employers to be recognised for their proactive approach to machinery safety ● Be part of a global expert community5 www.cmse.com

MachineryKnowledge Gives the Competitive EdgeThe CMSE modules, while standardised for global appli- Module 2cation, will contain some variation to account for regionalrequirements e.g. CE Marking in Europe, OSHA in USA, etc. Machinery Safety Legislation ● Legislation in relation to machinery and work Module 1 equipment design, construction and maintenance with a regional focusIntroduction to Safety ● Conformity requirements and procedures for placing● Fundamentals of safety machinery on the market, sale of machinery and● Motivation for consideration of machinery safety putting machinery into service● Introduction to relevant safety legislation ● Equipment and Workplace Regulations● Responsibilities of key players and duty holders ● Occupational Health and Safety considerations in● Introduction to Safety Management Systems relation to machinery, including ergonomics, noise, vibration and chemical agents6 CMSE – Certified Machinery Safety Expert

Module 3 ● Application and use of other relevant machine standards within the risk assessment processRisk Assessment ● Introduction to risk reduction following risk assessment● Risk assessment according to international standard completion ISO 12100 and best practice● Methodologies for risk assessment based on real Practical workshop for risk assessment with worked examples examples● Step-by-step procedure for risk assessment completionModule 4Mechanical Guarding ● Complimentary protective measures e.g. emergency● International standards requirements relevant to machine stop devices requirements guarding ● Safety related control system applications● Guard definitions, types and application examples● Analysis of safety distances according to ISO 13857 Electrical Safety ● Detailed review of international standard IEC 60204-1:Safety Components and Technologies Electrical equipment of machines● Overview of safety components, requirements and ● Electrical design considerations – from incoming supply application to proper verification● Specification and usage, advantages and disadvantages ● Safe use and maintenance of electrically powered e.g. interlocking devices, light curtains, two hand control machinesModule 5Functional Safety of Control Systems Functional Safety of Pressurised Fluid Systems● Detailed review of ISO 13849 standard requirements ● Requirements from ISO 4413 (Hydraulic) and ISO 4414● Functional Safety control systems specification, design (Pneumatic) standards and validation ● Measures required implementing hydraulic and● Determination of performance levels (PL) and SIL levels pneumatic systems safely related to safety functions ● Considerations for hydraulic and pneumatic components● Architecture selection and practical examples of category ● Design of safety related parts of fluid control systems in realisation accordance with ISO 13849-1● Software lifecycle requirements and application ● Worked examples of hydraulic and pneumatic safety● Verification and Validation techniques system● Introduction to IEC 62061 standard● Worked examples of PL and SIL validations Functional Safety workshop with worked examples7 www.cmse.com

Safety8 CMSE – Certified Machinery Safety Expert

TÜV NORD Certification for your SuccessAchieving CMSE certificationAs CMSE (Certified Machinery Safety Expert) training iscertified by TÜV NORD, the eligibility of potential partici-pants must be determined. This is achieved by completinga course application detailing professional experience,subject knowledge, and relevant qualifications.At the end of the training, participant understanding ofthe five modules will be verified through a multiple choiceexamination. Due to the pass rate required to achievethe certification, an in-depth knowledge and understandingof the course content is required. Based on the test results,successful participants will be awarded a TÜV NORDcertificate. Participants who are not successful in theexamination will have the opportunity to repeat the testat a later date.Who should attend this certification training?The course is aimed at professionals involved in machinespecification, design, construction, maintenance and/orupgrades, such as Automation, Electrical, MechanicalEngineers, Machine Designers, Maintenance Personnel,Project Engineers, Safety Engineers and Health andSafety Managers.9 www.cmse.com

Expert10 CMSE – Certified Machinery Safety Expert

Profit from your KnowledgeThis qualification, which benefits both the individual and Employers must ensure that their employees are fullythe employer, serves to highlight competence in the area competent to carry out their duties in machinery safety.of machinery safety. In order to develop advanced con- Satisfying health and safety requirements with an extra levelcepts designed at an early stage (functional safety) in the of compliance/assurance ensures employers can be confi-machine lifecycle, you will require a deep understanding dent that their obligations are met. On-site machinery safe-of standards and regulations, matched with national and ty experts will impart knowledge to other staff giving addedinternational requirements. value to employers. Moreover, having certified on-site machinery professionals strengthens positioning in theSuccessful attendees will learn the legal and statutory re- market as well as demonstrating a company’s commitmentquirements for assessing, maintaining and ensuring compli- to safety.ance of new and existing machinery. You will also enhanceyour capability in the specification, design implementation CMSE certification is targeted at professionals who requireand validation of machinery safety systems. a thorough understanding of the safety lifecycle. It will benefit those who actively lead, coordinate and review the more complex and demanding activities in machinery safety. It is the international machinery safety certification and an industry-wide recognised level of competence.For further information, please visit www.cmse.com,or alternatively, contact us at your local CMSE officewhich can be found on the back cover.11 www.cmse.com

www cmse comAT FI PL 8-4-2-3-010, 2015-08 Printed in Germany © CMSE Global Organisation, 2015Pilz Ges.m.b.H. Pilz Skandinavien K/S Pilz Polska Sp. z o.o.Telephone: +43 1 7986263-0 Telephone: +358 10 3224030 Telephone: +48 22 8847100 CMSE® is a registered and protected trademark of Pilz GmbH & Co. KG.E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information.AU FR PTPilz Australia Pilz France Electronic Pilz Industrieelektronik S.L.Telephone: +61 3 95446300 Telephone: +33 3 88104000 Telephone: +351 229407594E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] / LU GB RUPilz Belgium Pilz Automation Ltd Pilz RUS OOOTelephone: +32 9 3217570 Telephone: +44 1536 460766 Telephone: +7 495 665 4993E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] IE SEPilz do Brasil Pilz Ireland Industrial Automation Pilz Skandinavien K/STelephone: +55 11 4126-7290 Telephone: +353 21 4346535 Telephone: +46 300 13990E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] IN SKPilz Automation Safety Canada L.P. Pilz India Pvt Ltd. Pilz Slovakia s.r.o.Telephone: +1 705 481-7459 Telephone: +91 20 2421399-4/-5 Telephone: +46 300 13990E-Mail: [email protected] E-Mail: [email protected] TRCH IT, MT Pilz Emniyet OtomasyonPilz lndustrieelektronik GmbH Pilz ltalia S.r.l. Ürünleri ve Hizmetleri Tic. Ltd. Şti.Telephone: +41 62 88979-30 Telephone: +39 0362 1826711 Telephone: +90 216 5775550E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] JP TWPilz Industrial Automation Pilz Japan Co., Ltd. Pilz Taiwan Ltd.Trading (Shanghai) Co., Ltd. Telephone: +81 45 471-2281 Telephone: +886 2 2568 1680Telephone: +86 21 60880878 E-Mail: [email protected] E-Mail: [email protected]: [email protected] KR USCZ Pilz Korea Ltd. Pilz Automation Safety L.P.Pilz Czech s.r.o Telephone: +82 31 450 0677 Telephone: +1 734 354 0272Telephone: +420 222 135353 E-Mail: [email protected] E-Mail: [email protected]: [email protected] MX CMSE Global OrganisationDE Business and Technology Park Pilz de México, S. de R.L. de C.V. Model Farm RoadPilz GmbH & Co. KG Telephone: +52 55 5572 1300 Cork, IrelandTelephone: +49 711 3409-0 E-Mail: [email protected] Telephone: +353 21 4346535E-Mail: [email protected] Telefax: +353 21 4804994 NL E-Mail: [email protected] Pilz NederlandPilz Skandinavien K/S Telephone: +31 347 320477Telephone: +45 74436332 E-Mail: [email protected]: [email protected] NZES Pilz New ZealandPilz lndustrieelektronik S.L. Telephone: +64 9 6345350Telephone: +34 938497433 E-Mail: [email protected]: [email protected] www.cmse.com