0061 Command CMS Brochure

COMMAND BRIQUETTERSTURN YOUR SCRAP INTO PROFIT

Turn your scrap into profitIncrease the value of Reclaim & re-useyour scrap metal your cutting fluidsBriquettes are more valuable than Up to 90% of trapped coolant isscrap metal, creating an income recovered and can be recycledstream for your business. back into your machine, reducing the cost of new fluid purchases and reducing your environmental waste.Briquetting chips creates an income stream for your business. The highlyefficient and easy to use Command series of briquetters are designed tohandle a large variety of materials.As every chip is different, we offer a free evaluation service where weprocess a sample of your chips into briquettes. This will help determine howour technology can benefit your company.

Reduce your scrap Reduce your scrap Keep your working Reduce your risksstorage space metal transport costs environment clean for spillageLess space is needed for Briquettes require less truck Boost your green credentials by Transporting dry briquettesbriquettes, reducing storage costs capacity, with volume reductions using the Command briquetter and removes the possibility of fluidand creating more room for other of up to 20:1 compared to loose complying with ISO 14001 EMS. spillage.profitable activities. chips, reducing transportation costs.Stainless Steel Aluminum Brass Cast Iron Nickel AlloyCopper Heavy-Cut Stainless Steel Steel

The Command G Series Aluminum Steel <100lbs/hr <250lbs/hrThe Command G series of <45kg/hr <110kg/hrmachines have been designedto provide exceptional machine Aluminum Steelperformance and reliability within <200lbs/hr <500lbs/hrthe smallest footprint possible. <90kg/hr <230kg/hrDesigned in-house on the most advanced3D solid modelling software and putthrough a rigorous Finite ElementAnalysis testing program, our machinesare built to perform reliably andconsistently throughout their working life.Return on Investment is a key factor toall customers and machine capabilityand reliability are at the heart of thisequation. The Command G seriesmachines have been specificallydesigned to provide efficient and reliablebriquette production, ensuring yourmachine investment will provide strongreturns year after year.

Touch Screen Interface Packed with features more akin to briquetters Internal Feed Hopper four times its size Chip Agitator The Command G series wasAutomatic In-Feed System designed to offer the full package and to this end it has a fully Electrical Cabinet integrated feed hopper with a 55 gallon capacity and a briquette exit Exit Conveyor conveyor as standard. High Precision Single Compression Cylinder At the heart of the machine is a Coolant Discharge Pump heavy duty, high precision, single Coolant Recovery Tank compression cylinder master structure which produces a level of strength and performance not seen elsewhere in this capacity class. Controlling the machine is the CommandWare system. This simple to use system provides alarm feedback, monitors briquette production, provides automatic briquette length compensation, allows remote diagnostics and offers a simple, interactive touch screen experience which aids improved machine handling.

High Precision Single Compression Cylinder FEATURESHeavy duty single compression master structure ensures rigid and reliable performance. A heavy dutyhardened steel compaction chamber also ensures durable performance.Hydraulic SystemHigh quality components ensure long term machine reliability.FEA TestedFinite Element Analysis testing of machine design ensures maximum machine longevity and performance.CommandWareThe simple to use CommandWare system provides alarm feedback, monitors briquette production, providesautomatic briquette length compensation and allows remote diagnostics.Integrated Feed HopperAn internal feed hopper with a large 55 gallon capacity, ensures a highly capable machine which is packagedinto a small foot print.Exit ConveyorThe G series comes with a standard briquette exit conveyor to ensure continuous production.

OPTIONS Material Feed Hoppers A range of material feed hopper styles and capacities are available to enable different levels of unmanned operation. Sizes of up to 4 cubic yards are available. Chip Agitator A chip agitator ensures that chips flow smoothly into the in-feed system. Shredders A range of shredders are available to pre process stringy chips ready for briquetting. Remote Diagnostics Our systems are designed to allow the option of remote diagnostics, enabling customers to track machine performance remotely. Turnkey Systems Our specialized team offers a full system turnkey service which includes 3D system designs and return on investment analysis. Coolant Filtration The reclamation and recycling of cutting fluids provides a valuable source of cost reduction while reducing the environmental impact of waste fluids.

CommandWareThe revolutionary CommandWare machine software system on the Command series briquetters,provides users with an easy to use and efficient interface system. The software offers a very logicalapproach to machine operation and fault finding. Featuring both automatic and manual modes, theuser can quickly and easily move between function screens to vary machine positions and functions.The system has a range of smart functions which automatically sense and help optimise machineperformance.Simple to use touch screen Thermal Monitoring System (TMS)Ensures efficient machine operation. The controller monitors machine hydraulic operating temperatures and alerts the operator of a system overheating condition.Logical screen configuration and page ordering Remote diagnostics (Optional)Improves machine uptime. Allows the tracking of machine activity and fault finding in real time.Concise machine alarm messages Machine performance reporting (Optional)Ensures quick diagnosis of machine issues. Provides a package of machine performance reports including alarmHopper in-feed monitoring history, production rates and performance evaluation.Constantly monitors the machine in-feed conditions and makesadjustments to ensure a consistent inflow of chips.Automatic briquette counterAllows the tracking of machine output to ensure an accurate estimateof material production weight.Automatic Jam Detection System (AJDS)Intelligently senses a machine system jam, runs a recovery processand alerts the operator.Automatic Briquette Length Compensation (ABLC)Automatically senses and adjusts briquette lengths to ensureconsistency.Material Compensation System (MCS)Adjusts for material changeover and works automatically with the ABLCsystem to ensure briquette length consistency with new materials.

Engineered Chip Management SystemsJohn Hart USA specialize in offering full turnkey chip management solutions.We will work with you to understand your current scrap handling processes, analyse the issues and recommend(including return on investment) an integrated solution.Our turnkey systems are designed using the latest 3D solid modelling software and often include accessories suchas conveyors, magnetic separators, shredders, bin tippers, auger boxes and coolant filtration systems.Installing a fully integrated scrap handling system not only improves factory process integration and increasesefficiency through unmanned operation, it helps improve your bottom line by taking scrap and turning it into a longterm income stream. Support We understand how disruptive even a single day of downtime can be. Our machines come with a factory warranty, and are backed by an integrated support network with access to a centralized part supply system. The Command series machines have been specifically designed with service in mind. With common components, a modular design and remote diagnostics, our support team have instant access to all machine drawings, procedure manuals and our centralized parts system. This ensures that you can expect efficient and reliable support throughout the working life of your machine. Central part supply Ease of replacement and maintenance Key components are all easily replaceable in the field Remote diagnostics

Technical SpecificationsImperial (USA) 6 7 Metric (International) 6 7 <100lbs/hr <200lbs/hr <45kg/hr <90kg/hr Command G series <250lbs/hr <500lbs/hr Command G series <110kg/hr <230kg/hr Max. Capacity/hr – Aluminum 2.5” x 1.6” 2.8” × 1.6” Max. Capacity/hr – Aluminum 63 x 40mm 72 x 40mm Max. Capacity/hr – Steel <29,000psi <29,000psi Max. Capacity/hr – Steel <200MPa <200MPa Briquette Size (Diameter x Length) <2,800psi <3,700psi Briquette Size (Diameter x Length) <19MPa <26MPa Max. Face Pressure on Briquette 15HP 20HP Max. Face Pressure on Briquette 11kW 15kW Hydraulic System Pressure 3.5” LCD 5.7” LCD Hydraulic System Pressure 8.9cm LCD 14.5cm LCD Main Motor Power 55 Gallons 55 Gallons Main Motor Power 205 Litres 205 Litres Touch Screen Interface Touch Screen Interface Standard Internal Feed Hopper Standard Internal Feed Hopper Length (Main Unit) 59” 59” Length (Main Unit) 1,500mm 1,500mm Depth (Without Exit Conveyor) 51” 51” Depth (Without Exit Conveyor) 1,300mm 1,300mm Height (Installed) 53” 53” Height (Installed) 1,350mm 1,350mm Mass (Main Unit) 4,960lbs 5,180lbs Mass (Main Unit) 2,250kg 2,350kgElectrical Supply Electrical Supply 460-480V 3 Phase 60Hz 400-415V 3 Phase 50Hz

TOP SIDE59” (1500mm) FRONT

Contact: John Hart is an industry leader in offering the most advanced machine tool andjohnhartusa.com automation solutions to manufacturers. Representing Mazak for over 50 years and Fanuc for over 30 years, we are uniquely placed to combine our depth of experience with world leading brands to create innovative manufacturing solutions. Taking this advantage a step further, John Hart sets itself apart with the development of CellPro®. Offering unparalleled ease of use, CellPro® is a machine tool system solution for machine tool users. Melbourne | Sydney | Brisbane | Perth | Adelaide | Minneapolis | Cincinnati | Dalian