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Company Profile YNY

Published by tasharina.ibrahim, 2019-08-22 23:06:30

Description: Company Profile YNY

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Solutions Towards Operational Excellence YNY TECHNOLOGY

CONTENT 04 • MANUFACTURING OPERATIONS MANAGEMENT (MOM) 05 • ENTERPRISE ASSET MANAGEMENT (EAM) 06 • CONDITION MONITORING 07 • AVANTIS CMMS MOBILITY SUITE 08 • MANUFACTURING EXECUTION SYSTEMS (MES) 09 • HOW EFFICIENT DO YOU THINK YOUR PLANT IS? 10 • OPERATIONS & PERFORMANCE OPTIMIZATION • OPTIMIZE YOUR POWER NETWORK WITH DATA-DRIVEN DECISIONS 11 • BUSINESS PROCESS MANAGEMENT (BPM) 12 • KEY INFOGRAPHICS: INDUSTRIAL BENCHMARK 14 • ARTESIS MOTOR CONDITION MONITORING (MCM)

ABOUT US YNY Technology Sdn Bhd is a technology services company involved in business consulting and systems implementation. We partner exclusively with a market-leading technology company that design and supply advanced technologies to optimize the operational performance and profitability of industrial and commercial customers. We combine consulting, technology and business process expertise to help our customers co-define their operation and performance optimization strategies, ultimately reducing downtime and increasing production with turnkey solutions. We provide and integrate solutions such as Manufacturing Execution Systems (MES), SCADA, Enterprise Asset Management (EAM) and Motor Conditioning Monitoring (MCM). As a part of a leading system integrator in Process Control Instrumentation, SCADA and Telemetry System, we aim to leverage on the vast experience in industrial automation to move organization to the next level using the operational performance optimization tools to achieve best-in-class performance and operation excellence. SOLUTIONS TOWARD OPERATIONAL EXCELLENCE CONSULTANCY EXPERTISE At YNY Technology, we understand that the path to improving asset effectiveness and productivity must be based on a firm foundation created from the interaction of three essential elements: • Sound business practices and procedures • Empowered and skilled employees supported by the appropriate training, organization, and culture • A well-deployed system from plant floor all the way up to the enterprise level When this solid foundation is established, the organization is well positioned to progress through a path of continuous improvement towards the goal of operational excellence. Recognizing these facts, YNY Technology follows a proven solution delivery methodology which facilitates system implementation in conjunction with complementary improvements to business processes and organization, while transferring system knowledge and ownership to the user community. The proven solution delivery methodology is the foundation to our consultancy expertise in helping our clients to identify the right opportunity for improvement as well as implementing the right solutions to align to their business goals. This proven methodology consist of:  1. Structured consulting engagements to: TECHNOLOGY - Understand project objectives from client perspective - Work with client to uncover opportunities - Identify & document other hidden value and ROI - Justify implementation projects - Co-define our client’s operation and performance optimization strategies to reduce downtime and increase production 2. Highly experienced, multifunctional teams SKILL EXPERIENCE - Providing depth, breadth, capability, experience - Holistic approach to propose a solution via integration from plant floor to enterprise level 3. Proven approach whose goal is to deliver value - Identify initiatives with fastest ROI and highest impact - Share responsibility to determine client’s success - Support continuous improvement OPERATIONAL EXCELLENCE

MANUFACTURING OPERATIONS MANAGEMENT (MOM) YNY provides solutions and expertise in the Manufacturing Operations Management (MOM) level to help achieve an organization achieve its major goals, which are to: Replicate improvement across plants and integrate intelligence from the shop floor to the top floor, maximizing efficiency and quality across production operations. This in turn leads to increase in profitability and cost reduction. Together with our partners, we bring organizations a world-class MOM that enables them to standardize and optimize manufacturing processes, minimize lead-times, optimize asset utilization, reduce global Time-to-Market improves response time and increase production visibility. LEVEL 4 Enterprise / Business Operations ERP, APO, PLM, EH&S, BI, DW, APS, CRM PLANT/ PROCESS BRM SCM, EQMS DESIGN Business Application LEVEL 3 Manufacturing Operation Management MES (Manufacturing Excution Systems) • Operation: Track & Trace • Performance: OEE & Downtime • Quality Management • Performance with Energy Management (OEE+E) MOM Applications Asset Performance Management • Maintenance/ Inventory/ Procurement • Workforce Optimization/ Scheduling • Mobility Solution • Web Inventory and Barcoding Motor Conditioning Monitoring (Perdictive Maintenance) Energy Management & Power Quality LEVEL 2, 1, 0 Industrial Automation PLC/PAC Safety Motion DCS Automation Applications

ENTERPRISE ASSET MANAGEMENT (EAM) 5 Avantis® Enterprise Asset Management Performance Management (APM) solution set. APM will help you deliver outstanding return from all your assets —people, processes and equipment, thereby enabling true Asset Excellence. • An enterprise level solution that accommodates multiple businesses or sites in a single solution • Ensures labor, material, tools, drawings, subcontractor requirements and safety information can be • Preventive maintenance function helps users proactively manage and plan maintenance • Helps minimize inventory costs, ensure spare part availability and provides extensive analysis capabilities • Automates requisitions, purchase orders and quotations with contract and invoice matching • AVANTIS – YOUR PATH TO ASSET CONTINUOUS Continuous Improvement Level PERFORMANCE AND RELIABILITY IMPROVEMENT nourished by leadership and support The path to asset performance and reliability excellence can be viewed as a journey through multiple platforms of maturity and growth. The diagram on the left describes the four distinct levels: COLLABORATIVE Collaborative Level focuses on and unleashes the creativity Reliability Total of the organization to open new doors Centered Productive Maintenance Maintenance PROACTIVE Proactive Level necessary to take control Condition Preventive Measures & Analysis & Monitoring Predictive Benchmarks Tactical Planning Alignment of Business FUNDAMENTAL Organization Leadership Fundamental Level Processes with best Practice & Skills Management establishes the foundation Avantis on which successive levels Implementation are built on Avantis Path to Asset Performance and Reliability • Proactively monitor your assets – • Increased Productivity - Avantis.PRO to take account of current operating Know what, when and where it is needed. A holistic conditions, and respond to warnings and alarms view of all maintenance jobs to ensure timely raised by monitoring systems in the production completion. environment. • Longer Equipment Life - • Integration with ERP - No more unplanned repair costs. Avantis builds a Integration with the inventory and procurement detailed history of equipment information based on functions of your ERP or Avantis.PRO ensures material day to day maintenance activities. availability, improved productivity of maintenance • Less Downtime - complete costing of all activities. Be alerted before parts are needed for machine breakdown. No more waiting for spare parts and Discover Web and Mobility - A web-enabled and labor mobile CMMS provides on-demand information right inventory stock level, PO statuses right from your web browser, mobile or desktop.

ENTERPRISE ASSET MANAGEMENT (EAM) Maintenance Management ERP or Financial Systems • Asset Information, Entity Hierarchy • Physical Equipment, Logical, Avantis. PRO Enterprise Asset Management Land & Facilities, Infrastructure • Preventive and Condition Based Maintenance • Work Management • Maintenance Scheduling and Assignment • Time Entry • Mobile Solutions - Work Management, RTM, Operator Rounds • Contractor Management • KPI Reporting • Workflow Inventory Management Procurement • Mobile Inventory • Purchase Catalog • Web Inventory • Vendor Records • Inventory Catalog • Requests • Storeroom Management • Purchase Requisitions • Cycle Count • Purchase Orders • Issues and Returns • Contract Management • Receiving • RFQs • JIT Replenishment • Invoice • B2B Solutions Condition Management (CM) Plant Floor Information CONDITION MONITORING Avantis Condition Manager Collect Analyze Act Configuration Engine Rules Engine Optimize Avantis® Condition Manager is an intelligent real-time condition management solution that collects and analyzes real-time diagnostics (vibrations, temperatures, density etc.) from all plant production assets. By using this information intelligently, customers will be able to drive appropriate action that will lead to early failure detection to increase asset availability, reduce costs and avoid unnecessary maintenance and downtime. It also provides operations, engineering, and maintenance with easy access to current asset information for better decision making to help optimize asset contribution over its full lifecycle. Avantis® CM can be integrated along with any SCADA system with Historian to many CMMS or ERP systems that are commercially available.

Time E Industrial Rapid Implementation Methodology (InRIM): 7 Budget xpectation Avantis EAM is implemented via a structured, multi-component methodology that uses ON field proven best practices. This ensures a low-risk initial implementation of the Avantis solution without compromising the ongoing evolution and continued growth of the Achieving these applications in use criteria everytime InRIM provides the client organization with additional business process and organizational features that make business benefits a reality. While the core of the InRIM approach that includes the preformatted database remains consistent, the activities are broadened based on client-specific applications of Best Practice principles. AVANTIS CMMS MOBILITY SUITE Avantis.CSG (Control Systems Gateway) • Links your Factory Floor Historian (SCADA) to Avantis.PRO CMMS. • CSG.PRO links to the Historian using a standard or historian specific OLEDB • Specify tags or readings of equipment • Information about what readings to collect can be input to Avantis electronically using DataPilot. Avantis Mobility App (iOS & Android) • Adding attachments on the go • Record Activity lists and Task • Enter Time cards • Parts requests from handheld • GIS features to pin point the location of work (outside) • Safety procedures at your finger tips • Record ad hoc statistics readings on the go • Planners can add material and labor requirements to maintenance engineers Avantis OIT (Operator Interface Terminal) • Easy access to maintenance activities through Touch Screen interface • Involve the plant operators in the maintenance process • Operators can see the status of their requests • Operators can create emergency work orders and request parts, record time and close work Mobile Maintenance Avantis Mobile Maintenance Home screen Mobility for asset management applies to maintenance and field service workers whose daily workflow involves going to the equipment’s location to perform their assignments. Mobility WonderwareIntelatrac solutions provide bidirectional data exchange, including information display, data entry, automated data collection, and access to documentation for work orders while the technician is located at the asset. This assures automated error checking and improves both data integrity and compliance. There are 2 mobile maintenance applications in the Asset Performance Management portfolio: Avantis Mobile Maintenance Complete maintenance activities from Avantis.PRO core modules anywhere, anytime. No more manual forms and data entry. Key highlights: • Completed activities and readings are wirelessly synchronized to Avantis. • Record time cards and capture RCM related details. • Parts requests from the PDA • GIS features to pin point the location of work and view activities on a map. • Record ad hoc statistics readings directly into the handheld • Planners can add material and labor requirements, link work requests to work tasks, add activity lists to tasks, create new tasks while in the plant looking at the equipment with the problem Wonderware IntelaTrac The industry-leading mobile workforce and decision support system. IntelaTrac includes configurable software and ruggedized mobile hardware solutions that enable workflow, data collection, and general task management for plant operations, maintenance management, production tracking, and compliance applications. IntelaTrac is platform-independent, enabling it to work with a variety of EAM, inspection, and process control systems.

MANUFACTURING EXECUTION SYSTEMS (MES) Manufacturing Execution Systems (MES) are a software-based approach that gives manufacturers complete plant visibility and control to effectively manage manufacturing and quality operations and ensure product safety compliance. The MES software system gathers in-process data, such as yields, throughput, equipment efficiencies, material consumption and product quality. It also provides functionality, such as inventory management, work order/ Bill of Material management, real-time reporting, and analysis, for a full view into operational efficiencies. Wonderware MES Software provides a configurable, and highly scalable, Manufacturing Execution System in three functional modules: • Operations • Performance • Quality Group Name Reason Name Occurences Durantion(mins) % Total Duration Unplanned Downtime 11 9.9 59.1 4 5.9 14.6 Break Timw Exceeded 1 1.5 2.9 1 0.3 36.5 Change Foil Time Exceeded 1 3.6 5.1 1 0.5 33.5 Meal Time Exceeded 2 3.3 33.5 2 3.3 7.4 Shift Waiting Time Exceeded 5 0.7 4.4 3 0.4 3.0 Production 2 0.3 Emergency Stop Unknown Stoppage Material Shortage Process Warm Up Top 10 Downtime Durations by Reason Group Unplanned Downtime 5.9 Reason Groups Production 3.3 Unknown Stoppage 0.7 0 20 40 60 % Downtime (0 to 100) Operations Performance Quality Common Certifications Quality Specifications Labor Management Sample Plan Definition Sample Plan Execution Procedure Steps Statiscal Process Control (SPC) Data Collection Equipment Utilization & Downtime Inventory Overall Equipment Effectiveness (OEE) Product Specifications/Parameters Bill of Materials Product Events Tracking Work Order Execution MES Components of functionalities

HOW EFFICIENT DO YOU THINK YOUR PLANT IS? MES Performance – OEE & Downtime 9 OEE & 6-BIG LOSSES EQUIPMENT SIX BIG LOSSES OEE FACTOR Total Available time Planned DownƟme AVAILABILITY Available time PERFORMANCE Available operating time 1 Breakdowns Actual operating time 2 Setup / adjustment QUALITY Effective operating time 3 Idling / minor stoppages 4 Speed 5 Defects in process and rework 6 Start up losses What is OEE? Overall Equipment Effectiveness “A measure of how healthy your production process is relative to your planned production schedule” Wonderware MES

OPERATIONS & PERFORMANCE OPTIMIZATION Enabling Energy Management in the Production Environment OEE is a well understood metric that can assist in the optimization of production processes (availability, performance and quality). However, this tested formula lacks an energy efficiency component. By considering energy, in addition to OEE, the effectiveness of your assets can be maximized. Overall Equipment Effectiveness and Energy (OEE+E) is an option of Ampla Rubber Gloves Industry Automotive Industry Ampla: OEE+E • Gauges OEE and displays it as a KPI for monitoring and improvement. When combined with the additional energy-related knowledge, asset optimization is achievable • Connects to multiple plant and business systems, collects required data and presents it as easy-to understand, real-time intelligence for productivity analysis, data mining, querying and reporting • Tracks OEE with energy over consumption events in the same context • Is a simplified, out-of-the-box application that can easily integrate with existing automation architectures OPTIMIZE YOUR POWER NETWORK WITH DATA-DRIVEN DECISIONS StruxureWare Power Monitoring Expert software delivers the integrated information for maximizing network reliability and performance StruxureWare Power Monitoring is an operations-level supervisory software that provides a complete power management solution for industry, large commercial and institutional buildings, data centers, healhcare facilities, and utilities. StruxureWare Power Monitoring Expert enables you to maximize operational efficiency, optimize your power distribution system, and improve your bottom-line performance. Real-time monitoring, alarming, and power quality analysis helps you avoid critical conditions that can cause equipment failures and downtime. Track consumption and the cost of power, gas, and other resources, and allocate costs by building, department, or process. The software helps you uncover energy waste, unused system capacity, and shows new ways to extend equipment perfomance and life span. Plus, cuttingedge flexibility let you extend your power management system at your own pace, and allows for an open system with the integration of third-party devices and systems. Save thousands of engineering hours with ready-to-use device drivers, preconfigured tables, views, and reports dedicated to power and energy management.

BUSINESS PROCESS MANAGEMENT (BPM) 11 Centralized The Manufacturing world involves three major components: Administration People, Assets and Raw Materials. An organization’s efficient use of these resources provides them with a competitive Enterprise Business Rules advantage – an advantage that allows them to thrive beyond Intergration Management competition, to get maximum yield in an economical way, passing on the cost or performance benefits to the end users. User and Group Optimization Collaboration A solution connecting people, assets and raw materials is the basic building block of any organization. A solution which Wonderware helps encompass the various manufacturing processes, Skelta BPM people and assets not only helps the organization to avoid a loss of efficiency, but enables it to be productive and efficient. Model-Driven Business Activity The solution towards operations optimization is the Business Development Monitoring Process Management. Advanced Workflow Engine Gain real-time visibility Right Time Respond to and control over processes change faster Right Discover Right Information Context BPM Deside Analyze Extend the value of Right Process Ensure data existing applications People Institution- quality & integrity alization Enable Collaboration Across and Beyond the Enterprise Model-Execute-Analyze-Improve Wonderware Skelta BPM is a solution that provides direct integration to industrial processes, systems and automated assets, this sophisticated Business Process Management (BPM) application enables organizations to model, execute, analyze and improve processes inside and outside their organization. Wonderware Skelta BPM acts as a platform for capturing best practices in electronic workflows for work processes including operations and production, quality, warehouse and logistics, maintenance and inspections related activities. Key Capabilities: • Digitize Standard Operating Procedures (SOPs), Good Manufacturing Practices (GMPs), work instructions and processes that include people, equipment, and/or systems • Automate and ensure consaistent execution of standardized work processes • Document and measure processes for continuous improvement opportunities Integrate and synchronize plant or enterprise systems • Extended integration with Schneider Electric software applications such as Wonderware System Platform, MES, Avantis • Asset Management etc. Business Value: • Increase efficiency, accountability and consistency of operational activities • Reduce cost of regulatory compliance • Improve cross-functional collaboration • Preserve process and best practices knowledge

KEY INFOGRAPHICS: INDUSTRIAL BENCHMARK TOP BENEFITS ACHIEVED WITH AVANTIS What benefits did you get from using Avantis software 64% A > 0% 58% increase in effectiveequipment lift Reduced reactive maintenance 51% Improved asset utilization 53% B > 10%-20%A Improved labor efficiency 40% of productctivitty enhancements 43% Improved inventory productivity 34% C > 10%-20% and cost avoidance 19% reduced downtime 15% Reduced unexpencted downtime D > 15%-30% Extended asset life increasesd dequipment Improved safety & compliance E > 20% - 30% Reduced overtime more operator effcenny Other F > up to 30% reduced maintenance cost Note: this is a multiple-choice question - response percentages may not add G > 1-35% up to 100 inventory reducton Source: Survey of 151 users of Invensys Avantis TVID: 46c-8B3-C25 H > 50% www.techvalidate.com/product-research/invensys-avantis reduced breakdowns *AT Kearney and Schneider Electric (formerly Invensys) Project experience Do you want to safeguard your assets? LEVEL 4 Can you predict failures in your plant? Enterprise / Business Operations MAINTENANCE EXECUTION MATURITY CURVE Capabilities Proactive Maintenance Sustainable reliability big data, predictive analytics Predictive Maintenance Condition-based algorithms Preventive Maintenance Time-and Statistical-based Reactive Maintenance Corrective Maintenance Time

EXPECTATIONS OF BENEFITS OF MES ARE INCREASING Wonderware 13 Which three of the following Manufacturing Execution System MES success criteria does your organization use most? Performance Operations Quality % of respondents 0% 20% 40% 60% 80% Information from MES is basis for continuous Improvement 38% 13% 61% Increased product quality 54% 23% 6% Operational cost reductions (including COPQ) 1st Choice Required support and maintainability of the MES 22% 7% 2nd Choice 3rd Choice Achievement of performance standards 21% 13% Arrows show main trends Responsiveness to demand from 2012 study Employee Productivity 20% Gartner 2013, N=104 Increase net operating profit 17% Factory flexibility gains 15% 5% Decreased time implement engineering/ process change 9% Adherence to program budget Increased market share 7% Cultural adoption 4% 3% LEVEL 3 LEVEL 2, 1, 0 How efficient do you think your plant is? Manufacturing Industrial Operation Automation How can you automate your standard Management process & procedures? Wonderware Skelta BPM WHICH OF THE FOLLOWING WOULD YOU RATE AS THE SINGLE GREATEST TOTAL BENEFIT OF ANY BPM SOFTWARE YOU ARE USING? 19% Ability to visualize, simulate, and troubleshoot business processes 7% Analytical reporting and business procedures and processes Automation or standard procedures and Processes 28% Change business rules and processes without impacting underlying applications 17% Enforce best practices and required procedures 10% Ensure accurate and consistent data entry of document creation Manage and monitoring the performance of operations and personel 4% Standardize interchange of process models 11% The Top 3 rated strongest benefits of a Skelta BPM workflow system: 3% 1. Automation of standard Processes and Procedures 2. Ability to model and optimize processes 3. Ability to adopt change with low effort and low risk

ARTESIS MOTOR CONDITION MONITORING (MCM) Artesis MCM is a patented solution to condition monitoring, providing all the benefits without the high complication and cost of traditional systems. Artesis MCM monitors the condition of equipment driven by an electric motor, effectively using the motor itself as a sophisticated transducer. It requires only connection into the motor’s electrical supply, avoiding the need for specialised sensors. Because Artesis MCM is permanently installed, it provides continuous fault monitoring and doesn’t depend on expensive manual data collection. In general, Artesis MCM uses advanced processing algorithms to monitor the condition of the connected equipment and simplifies predictive maintenance to answer the following questions: • What’s wrong with my equipment? NA SA DEVELOPED TECHNOL • What do I have to do? • How soon do I have to do it? OGY Artesis MCM can be applied to any three phase motor driven equipment such as conveyer, water pump, air blower, cooling tower fan, air compressor, chiller, and even generator. From This… To This... Artesis AMT-Toolkit Services Motor Model Artesis AMT Toolkit Services uses MCM technology onto a Output Currents Monitoring phase portable platform that will provide an instant condition assessment report indicating existing electrical and Stop mechanical faults of the measured equipment. Besides, it Perform Maintenance also provides energy efficiency information and possible Watch Load remedies to the existing electrical/mechanical faults. Watch Line OK AMT Toolkit uses three phase voltage and current signals which these signals are obtained from MCC (Motor Control Cabinet) through current sensors and voltage cables. Model Voltages Model Currents Measured Currents Measured Voltages Artesis AMT Toolkit




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