USER MANUAL

Series USER MANUAL Follow all instructions and warnings to inspect, maintain and operate this crane Regarding any questions of this product, please call MIC at 886-6-505-5666. Made in TAIWAN

SAFETY PRECAUTIONS and maintenance sections of these articles. Each Target exchanger crane with 144 WARNING DRIVE is built in accordance with the specifications contained herein and at the Improper operation of a crane can create a time of manufacture complies with our potentially hazardous situation that, if not interpretation of applicable sections of avoided, could result in death or serious injury. Requirements List of APPLIED To avoid such a potentially hazardous MATERIALS doc.no: 0190-86835, installers situation, THE OPERATOR SHALL: are required to provide current overload protection and grounding on the branch 1. NOT operate a damaged, circuit section in keeping with the local malfunctioning, or unusually code. Check each installation for performing crane. compliance with the application, operation, 2. NOT operate the crane until you have thoroughly read and understood the manufacturer’s Operating and Maintenance Instructions or Manuals. i © MIC Corporation

3. NOT operate a crane that has been 10. NOT attempt to lengthen the load modified without the manufacturer’s chain or repair the damaged load approval. chain. 4. NOT lift more than 390 kilograms for 11. NOT operate crane when it is the crane. restricted from forming a straight line from hook to hook in the direction of 5. NOT use the crane with a twisted, loading. kinked, damaged, or worn load chain. 12. NOT use load chain as a sling, or 6. NOT use the crane to lift, support, or wrap the chain around a load. transport people. 13. NOT apply the load to the tip of the 7. NOT lift loads over people. hook or to the hook latch. 8. NOT operate a crane unless all 14. NOT apply load unless load chain is persons are and remain clear of the properly seated in the chain supported load. sprocket(s). 9. NOT operate unless the load is centered under the crane. ii © MIC Corporation

15. NOT apply load if bearing prevents 21. NOT operate a crane on which the equal loading on all load supporting safety placards or decals are missing chains. or illegible. 16. NOT operate beyond the limits of the 22. NOT operate a crane unless it has load chain travel. been securely attached to a suitable support. 17. NOT leave load supported by the crane unattended unless specific 23. NOT operate a crane unless load precautions have been taken. slings or other approved single attachments are properly sized and 18. NOT allow the load chain or hook to seated in the hook saddle. be used as an electrical or welding ground. 24. Take up slack carefully - make sure load is balanced and load holding 19. NOT allow the load chain or hook to action is secure before continuing. be touched by a live welding electrode. 20. NOT remove or obscure the warnings on the crane. iii © MIC Corporation

25. Shut down a crane that malfunctions or 1. NOT use the crane’s overload limiting performs unusually and report such clutch to measure load. malfunction. 2. NOT use limit switches as routine 26. Make sure crane limit switches function operating stops. They are emergency properly. devices only. 27. Warn personnel of an approaching 3. NOT allow your attention to be load. diverted from operating the crane. 28. Protect the crane’s load chain from 4. NOT allow the crane to be subjected weld splatter or other damaging to sharp contact with other cranes, contaminants. structures, or objects through misuse. CAUTION 5. NOT adjust or repair the crane unless qualified to perform such adjustments Improper operation of a hoist can create a or repairs. potentially hazardous situation which, if not avoided, could result in minor or moderate 6. Maintain firm footing or be otherwise injury. To avoid such a potentially hazardous secured when operating the crane. situation, THE OPERATOR SHALL: iv © MIC Corporation

7. Check brake function by tensioning the appropriate records of maintenance. crane prior to each lift operation. 14. Use MIC recommended parts when 8. Use hook latches. Latches are to retain repairing the unit. slings, chains, etc. under slack conditions only. 9. Make sure the hook latches are closed and not supporting any parts of the load. 10. Make sure the load is free to move and will clear all obstructions. 11. Avoid swinging the load or hook. 12. Make sure hook travel is in the same direction as shown on the controls. 13. Inspect the crane regularly, replace damaged or worn parts, and keep v © MIC Corporation

TABLE OF CONTENTS (TOC) INTRODUCTION .................................................................................................................. 4 MIC Profile ........................................................................................................................ 4 OEM/ODM Equipment Manufacture.................................................................................. 4 Target Exchanger Crane with 144 Drive Features and Benefits ....................................... 6 Application Information...................................................................................................... 9 Safety Information ............................................................................................................10 OPERATOR’S DUTIES .......................................................................................................13 Crane Operators SHALL: .................................................................................................17 Crane Operators SHOULD:..............................................................................................18 CRANE MOTIONS ..............................................................................................................19 1 © MIC Corporation

To Lift or Lower a Load: ...................................................................................................19 To move hoist to the east or west:....................................................................................20 To move trolley to the east or west:..................................................................................21 To stop all movement for emergency ...............................................................................22 CRANE INSPECTION & MAINTENANCE...........................................................................23 Inspection & Maintenance Check List ..............................................................................24 GLOSSARY .........................................................................................................................29 APPENDIX ..........................................................................................................................32 Limit Switch Adjustment ...................................................................................................32 Adjusting Upper Limit (gold Nut).......................................................................................33 Adjusting Lower Limit (Silver Nut) ....................................................................................34 2 © MIC Corporation

Check Both Upper and Lower Limits ................................................................................35 A Wiring Diagram of the Principal Parts ...........................................................................37 3 © MIC Corporation

INTRODUCTION MIC Profile Founded by Ms. Margaret Kao in 1988, Marketech International Corp.(MIC) (TW:6196) is committed to be the professional technology service provider dedicated to marketing and technology integration support services. OEM/ODM Equipment Manufacture Service items Advanced Manufacturing Division provides the top and professional services of OEM and ODM for world leading equipment enterprise, covering business for assembling and testing not only completed machine but also module level, in purpose of achieving valued 4 © MIC Corporation

customers’ localization demands. Our professional team is skilled in Mechanical Integration, Electrical Integration, Mechatronics integration, and High Vacuumed Chamber Manufacturing & Assembly across semiconductor, TFT-LCD, Solar, etc. areas. Based on customer’s demand, we’re capable of doing no matter mass production or high mix low volume as well as obtaining approved certificates of ISO, OHSAS, SEMI-S2. Furthermore, we protect intellectual property and support high quality technical service for our valued customers.  OEM, Original Equipment Manufacturer  ODM, Original Design Manufacturer  High vacuumed chamber manufacturing & assembly  Ultra precision machining parts sourcing and manufacturing  Components localized  Commercial parts sourcing service 5 © MIC Corporation

Target Exchanger Crane with 144 Drive Features and Benefits Braking Resistors Advantages of braking resistors are lower wear of components and faster braking motors. Also, less service is required and higher reliability. Warning Light 6 Figure 1 It can generate a warning sound and light during the crane is moving. Resistors / Light / Controls Pendant Push Button Controls It equips with high impact ABS enclosures and easy force & positive detent switches/buttons. © MIC Corporation

VFDs, Relays & Transformer To integrate VFDs (Variable Frequency Drive), Relays & Transformer into the control box. It simplifies wiring, decreases weight, and enhances safety. Figure 2 7 VFDs, Relays / Transformer © MIC Corporation

© MIC Corporation Figure 3 8 Gear Reduction Motor & Planetary Gear Reducer Motor / Reducer / Hoist To equip with 1/2 HP motor and Planetary Gear Reducer. Multiple gear surfaces share the instantaneous impact loading evenly which makes them more resistant to the impact from higher torques. Electric Chain Hoist Built for industrial duty applications, the Electric Hoist provides many heavy duty features at a lower cost than most other hoist models. This hoists feature a multiple disc motor brake, mechanical overload clutch, and adjustable upper and lower limit switches

Application Information ADVERSE ENVIRONMENTAL CONDITIONS This crane is intended for general industrial Do not use the hoist in areas containing use for lifting and transporting freely flammable vapors, liquids, gases, or any suspended material loads within its rated combustible dusts or fibers. Do not use this capacity. MIC cannot be responsible for crane in highly corrosive, abrasive, or wet applications other than MIC equipment. environments. Do not use this hoist in Before installation and operation, we applications involving extended exposure to caution the user to review his application ambient temperatures below -10°F or for abnormal environmental or handling above 130°F. conditions and to observe the applicable recommendations as follows: 9 © MIC Corporation

LIFTING OF HAZARDOUS LOADS applications require additional protective This crane is not recommended for use in devices which are not incorporated into this lifting or transporting hazardous loads or crane. materials which could cause widespread damage if dropped. The lifting of loads that Safety Information could explode or create chemical or radioactive contamination if dropped 1. Follow all local electrical and safety requires fail-safe redundant supporting codes. devices which are not incorporated into this crane. 2. Crane must be securely and adequately grounded. Crane power LIFTING OF GUIDED LOADS cable is provided with an additional This crane is not recommended for use in lead (green) for grounding purposes. the lifting of guided loads, including dumbwaiters and elevators. Such 10 © MIC Corporation

WARNING 5. Do not kink power cable and control cable and never allow the cable to Always disconnect power source before come in contact with oil, grease, hot working on or near a crane or its connected surfaces, or chemicals. load. If the power disconnect point is out of sight, lock it in the open position and tag to 6. Make certain that the power source prevent unexpected application of power. conforms to the requirements of your equipment. 3. Be careful when touching the exterior of an operating motor; it may be hot 7. Inspect the unit daily before operating enough to be painful or cause injury. the crane. With modern motors this condition is normal if operated at rated load and 8. Cluttered areas and benches invite voltage (modern motors are built to accidents. operate at higher temperatures). 9. The operator should not engage in any 4. Protect the power cable and control practice which will divert his attention cable from coming in contact with while operating the crane. sharp objects. 11 © MIC Corporation

10. Before using the crane, the operator malfunctioning crane until necessary should be certain that all personnel are adjustments or repairs have been clear. made. 17. Do not use the crane to lift people or to 11. Do not operate the crane with loads carry loads over people. exceeding 390 kilograms. 18. Do not leave a load suspended in the air unattended. 12. Supporting frames or beams used as a 19. Always remove load before making crane hanger must have a greater load repairs. capacity than the crane. 20. Do not remove or obscure capacity or warning decals. 13. Do not attempt to operate the crane beyond the normal maximum lift range. 14. Align the crane for a straight line pull. Avoid side pull or end pull. 15. Do not operate the crane with a twisted or damaged chain. 16. Do not operate a damaged or 12 © MIC Corporation

OPERATOR’S DUTIES Crane operators should be familiar with the parts of a crane and have a thorough Crane operators are normally involved in knowledge of crane control device functions rigging the load, attaching the load to the and movements. crane load hook, and other tasks related to The principal parts of a Target exchanger the load for which they have skills in crane are identified and shown in Figure 4. addition to those required for the operation of the crane. Therefore, in addition to the specific information required to operate the crane, crane operators should be familiar with rigging procedures and practices. In many applications, a single crane may be operated by several workers as part of their regular job responsibility. 13 © MIC Corporation

Electrical Resistance Box End Truck . Control Box Pendant Push Button Controls Electric Chain Hoist © MIC Corporation Figure 4 The principal parts of a Target Exchanger Crane with 144 DRIVE 14

In some instances, when a crane is used signals and must respond to the signals on an overhead crane or when a crane is from the signal person who is directing the used as a component in a larger material lift. The operator should only respond to handling system, other persons, such as a hand signals from the designated signal signal person, in addition to the crane person except to obey a stop signal operator, may be involved. Operations that regardless of who gives it. When voice involve an operator (either crane or crane) communication between the signal person and a signal person (normally the rigging or and the operator is used, a dedicated hookup person) require hand signals channel is required in order to eliminate any between the signal person and the crane or commands from other personnel in the area crane operator unless voice that could be confusing to the operator. communication, such as telephone, radio, or an equivalent method, is used. Where hand signals are used, the operator must be familiar with and understand hand 15 © MIC Corporation

Standard hand signals are different between companies. Operators must consult their supervisor about correct signals before operation and then follow them absolutely. Operators, rigging personnel, signal persons, and maintenance personnel shall be required to know the location and operation of the main runway conductor disconnecting means for all cranes (and hoists, if applicable) in the area. 16 © MIC Corporation

Crane Operators SHALL:  Be trained and be familiar with any below-the-hook devices that may be  Be required to read the operational  used in the lifting of loads. section of the manual furnished with Be trained to be aware of potential malfunctions of the crane that may the crane. require adjustment or repair. Be instructed to stop operation if  Be required to read the warnings in the  malfunctions occur, and to immediately manual furnished with the crane. advise their supervisor so corrective action can be taken.  Be required to read the instructions and warning labels on the crane.  Be required to be familiar with the crane controls before being authorized to operate the crane.  Be trained in proper rigging procedures to be followed in the attachment of loads to the crane load hook. 17 © MIC Corporation

Crane Operators SHOULD: result in actions of the operator being a hazard to the operator or others.  Have normal depth perception, field of vision, reaction time, manual dexterity, and coordination for the work to be performed.  NOT be subject to seizures, loss of physical control, physical defects, or emotional instability that could result in actions of the operator being a hazard to the operator or others.  NOT operate a hoist when under the influence of alcohol or drugs.  NOT operate a hoist when under the influence of medication that could 18 © MIC Corporation

CRANE MOTIONS To Lift or Lower a Load: Figure 5 Push buttons for 2 speeds motor control. Uu button is to lift hook. Dd button is to lower hook. 19 © MIC Corporation

To move hoist to the east or west: Figure 6 20 Push buttons for 2 speeds motor control. Ee button is to move hoist to the east. Ww button is to move hoist to the west. © MIC Corporation

To move trolley to the east or west: Figure 7 21 Push buttons for 2 speeds motor control. Ss button is to move truck to the south. Nn button is to move truck to the north. © MIC Corporation

To stop all movement for emergency Figure 8 Push buttons for an emergency stop. Rotate buttons to unlatch. 22 © MIC Corporation

CRANE INSPECTION & MAINTENANCE The crane operator should perform daily (prestart) inspections at the start of each shift, or at the time the crane is first used during each shift. The daily inspection is a visual and audible examination of the crane. Records of the daily inspection are required except as required by the crane owner/user. Daily inspection items that should be performed by the operator at the start of each shift, or at the time the crane is first used during each shift, include the following outlined in Table 1 for Target exchanger cranes. After daily (prestart) inspections, if an operator is aware of any unusual sounds or smells during operation, please contact MIC for further inspection. 23 © MIC Corporation

Inspection & Maintenance Check List Type of Crane Table 1 Location Capacity (Tons) Original Installation Date Item Frequency of Possible Deficiencies OK Action Inspection Required Operating Any deficiency causing Controls Daily improper operation. Limit Switches 1. Any deficiency causing Daily improper operation 2. Pitting or deterioration 24 © MIC Corporation

Item Frequency of Possible Deficiencies OK Action Hooks Inspection Required Excessive hook deformation, Chain Daily damaged hook latch, wear, chemical damage, worn hook Daily bearing. Cracks (use dye penetrant, magnetic, or other suitable detection methods) Inadequate lubrication, excessive wear or stretch, cracked, damaged or twisted links, corrosion, or foreign substance. 25 © MIC Corporation

Item Frequency of Possible Deficiencies OK Action Inspection Required Pins, Bearings, Excessive wear, corrosion, Bushings, Monthly cracks, distortion. Shafts, Couplings Monthly Looseness, stripped and Nuts, Bolts, Monthly damaged threads, corrosion. Rivets Distortion, cracks, and Sheaves excessive wear. Build-up of foreign substances. Housings, Load Monthly Cracks, distortion. Excessive Block wear, internal build-up of foreign substances. 26 © MIC Corporation

Item Frequency of Possible Deficiencies OK Action Inspection Fraying, defective insulation. Required Wiring and Terminals Monthly Loose connections, burned or Hoist Reversing Monthly pitted contacts Contactor, other Electrical Monthly Damage or wear which Apparatus restricts the ability to support Supporting Monthly imposed loads. Structure and Missing, damaged or illegible. Trolley Nameplates, Decals, Warning Labels 27 © MIC Corporation

Item Frequency of Possible Deficiencies OK Action Inspection Required Control Box, Not straight, tilt and Electrical Monthly deformation. Resistance Box, End Truck 28 © MIC Corporation

GLOSSARY Brake - A device, other than a motor, used for retarding or stopping motion by friction or power means. Hoist - A machinery unit that is used for lifting or lowering a freely suspended (unguided) load. Load - The total superimposed weight on the load block or hook. Load Block - The assembly of hook or shackle, swivel, bearing, sheaves, sprockets, pins, and frame suspended by the hoisting rope or load chain. This shall include any appurtenances reeved in the hoisting rope or load chain. 29 © MIC Corporation

Overload - Any load greater than the rated load. Parts (lines) - Number of lines of rope or chain supporting the load block or hook. Capacity. Pendant Push Button Controls - Controls suspended from the hoist for operating the unit from the floor. Sheave - A grooved wheel or pulley used with a rope or chain to change direction and point of application of a pulling force. Side Pull - The component of the hoist pull acting horizontally when the hoist lines are not operated vertically. 30 © MIC Corporation

Switch - A device for making, breaking, or changing the connections in an electric or pneumatic circuit (valve). Trolley - A machine unit that travels on a monorail track or crane bridge girder. 31 © MIC Corporation

APPENDIX allows for the maximum amount of lift, which is 143 ft. on the 1 ton and under Limit Switch Adjustment models, and 71 ft. on the 2 ton models. The upper and lower limit switch adjusting IMPORTANT: Before placing the hoist in nuts are color-coded gold and silver operation, check the limit switch respectively. Each limit nut has 10 slots for adjustment. Limit switches are provided to fine adjustment, and the increment of protect the hoist against damage resulting adjustment is such that one slot is from over travel or to allow setting the hook equivalent to approximately one link of travel within the factory-set limits of travel. chain travel with the standard limit switch. The standard limit switch is designed for Movement of the limit switch nuts toward or lifts of 50 ft. or less on single-chained hoists away from each other increases or and 25 ft. or less on the 2 ton, double- decreases the hook travel respectively. chained models. The long lift limit switch 32 © MIC Corporation

Figure 9- Limit Switch Assembly 2. hoist housing and the top of the block. 3. Double chain models require a Adjusting Upper Limit (gold Nut) 4. minimum clearance of 1\" from the chain support to the top of the load Refer to Figure 9. 33 block. 1. Suspend the hoist. For single chain DISCONNECT HOIST FROM POWER SUPPLY and remove the electrical models raise the load block until there cover. is a minimum clearance of 2\" from the With a screwdriver, pry the spring guide plate out of the slots in the limit © MIC Corporation switch nuts. Turn the slotted gold nut toward its limit switch until the switch “clicks” then turn two slots farther. Release the spring guide plate and be sure it slips back

into the slots in both limit switch nuts. of 1½\" between the chain stop and the Do not disturb the silver slotted nut if it bottom of the hoist. has been set previously. 2. DISCONNECT HOIST FROM POWER SUPPLY and remove the electrical Adjusting Lower Limit (Silver Nut) cover. 3. With a screwdriver, pry the spring Refer to Figure 9. guide plate out of the slots in the limit 1. Suspend the hoist. Carefully lower the switch nuts. 4. Turn the slotted silver nut toward its load block to a point where the slack- limit switch until the switch “clicks,” end loop of the chain hangs down 6\" or then turn two slots farther. Release the more from the hoist housing (or the spring guide plate and be sure it slips limit desired in any particular back in the slots in both limit switch application allowing the minimum 6\"). nuts. Do not disturb the gold slotted nut There should be a minimum clearance if it has been set previously. 34 © MIC Corporation

Check Both Upper and Lower the power source. Push the “UP” Limits button and observe the direction of the load block. If it raises, the 1. Connect the hoist to the power supply. phasing is correct and permanent Be sure the green ground wire is connections may be made at the power source. If the load block properly grounded. lowers when the “UP” button is pushed, release the button The ground wire (green colored) of immediately since the limit switches will not operate to protect the hoist the power cable should always be from over-travel. Reverse any two wires (except the green ground wire) connected to a suitable ground by at the power source to correct the load hook direction (phasing). Do not means of a screw or clamp. An alligator clip does not make a safe ground connection. 2. Check load hook direction When installing a three-phase hoist, make only temporary connections at 35 © MIC Corporation

change connections in the hoist or end loop of chain to become taut pushbutton assembly. against hoist housing. This will damage 3. Carefully raise load block to upper limit the hoist. There should be a minimum and observe if it stops automatically at clearance of 1½\" between the chain desired level. Do not allow load block stop and the bottom of the hoist. to run into hoist housing — this will 5. If upper and lower limits operate damage the hoist. Maintain a minimum satisfactorily, hoist is ready for use. If clearance of 2\" from the hoist housing they are not as desired, repeat and the top of the load block on single- adjustment. chained models and 1\" from the chain support to the top of the load block on CAUTION double-chained models. 4. Carefully lower load block to lower limit If the wires running to the limit switches are and observe if it stops automatically at ever disconnected for any purpose, be sure to the desired level. Do not allow slack- replace wires in accordance with the correct wiring diagram from the assistance of MIC 36 © MIC Corporation

A Wiring Diagram of the Principal Parts © MIC Corporation 37 Figure 10

Table 2 Route Number Wire 1 LP1 LP2 EW GND TB1 TB2 110 25-1 2 EU EV EB1 EB2 HV HW 12 U 3 HB1 HB2 TW HU GND 13 ER EH TU TV S T TH EF 4 25-2 R L R T GND EF ER D HF R S 5 EMO1 EMO2 L3 GND R TH 6 L1 L2 7 EMO1 EMO2 HF L 8 EMO1 EMO2 9 U D EH © MIC Corporation 38

39 © MIC Corporation