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Home Explore Oxford Filtration Brochure - Designed by Inca Creative

Oxford Filtration Brochure - Designed by Inca Creative

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Description: Oxford Filtration Brochure - Designed by Inca Creative

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FULL PRODUCT BROCHUREOxford Filtration Ltd Full Product BrochureUnit 15, Bridgewater Way • Simplex Basket StrainersWindsor • Duplex Basket StrainersBerkshire • Self Clean FiltersSL4 1RD • Wedge Wire Elements • Temporary StrainersT +44 (0)1628 440906 • Options/AccessoriesF +44 (0)1628 476667E [email protected] www.oxfordfiltration.com

ABOUT US Oxford Filtration Ltd is a market leading manufacturer of simplex and duplex basket strainers and self clean filters and other fluid straining equipment. Founded in 2000 our reputation is based on the innovation of our product design within the filtration industry. Our products are seen in many of the largest companies worldwide often serviced by a local representative. We operate from our manufacturing facility in Windsor in the U.K. (conveniently close to Heathrow) which has a full machining facility. We have a technical sales team in the UK at your disposal. We also have major international distributors in the U.S.A., Singapore, Malaysia, Australia, Spain, Finland, Italy and South Africa who stock our products. In addition we have local representation in Mexico, Brazil, Canada, Norway and New Zealand. We stock most standard strainer products in cast iron, carbon and stainless steel and in most pipeline sizes with ANSI and DIN flanges and screwed BSP and NPT offered. We offer higher pressure designs to demand and also other materials which are often not routinely stocked such as bronze and hastelloy. Our design team can offer designs to customer bespoke requirements encompassing pressure vessel standards such as PD5500, ASME 8 and EN-13445. Our on site metallurgist deals routinely with all material queries on castings and fabrication work, and material and test certificates are naturally routinely available. Programmes are available on this site developed in house by our engineers to provide quick calculations of pressure drops on our strainers from basic process data. Disclaimer It is the policy of Oxford Filtration to continuously improve our products. The right is reserved to amend specifications and products without prior notice. We offer our products strictly in accordance with our terms and2 conditions available on request.

SIMPLEX BASKET STRAINERSApplicationOxford Filtration Model XS Series simplex strainers provide a simplecost-effective way to separate particle impurities from fluid flow systems.Simplex models described in this brochure are designed for applicationswhere temporary interruption of a batch process can be permitted forbasket cleaning. Where continuous, uninterrupted flow is required, ourduplex strainers or self cleaning filters described on pages 7 and 9 ofthis brochure should be used. All strainers are individually pressure tested.• Available in cast iron, bronze, carbon and stainless steel and other materials to customer order.• Pipeline sizes from 20mm (3/4”) to 450mm (18”) (ask for details of sizes above 200mm (8”) ).• Available flanged in all common drillings including PN16 and ANSI150 (ANSI300 and 600 on request) and screwed ports both BSP and NPT or socket weld.• XS range with PN16 drilling up to 16 BarG*• XS steel range with ANSI150 drilling up to 19BarG* (cast iron ANSI125 limited to 13.8 BarG*).• Large filter basket areas and manufactured in st. steel 316.• 100% full flow.• Extended area basket available.• Various options including differential pressure indicator, magnets to 3 remove ferrous particles, heating jackets.(*Note – pressures quoted at 50C max. Pressures will reduce with higher temperatures and are limited to flange rating. Temperature limited by seal selection)

SIMPLEX BASKET STRAINERS Dimensional Data Bore Flanged Screwed Basket Mass (dry) Size Filters Filters Common Dimensions (mm) Area Flanged Screwed cm sq A A BCD E F G 200 kg kg 195 280 DN25 210 160 90 110 95 245 126 100 514 14 10 DN40 310 770 DN50/65 345 175 95 115 120 310 160 100 1018 14 10 DN80 355 2036 DN100 415 270 150 170 155 355 160 145 4076 26/30 20 DN150 485 DN200 - - 200 195 455 210 160 38 - - - 210 225 580 270 160 48 - - - 255 270 680 280 170X345 81 - - - 242.5 223 565 385 - 170 - N.B. Table data refers to PN16 & ANSI125/150 only. DN200 8” model limited to max 10 Barg (at 50C) Parts List ACCESS OUR Item No. No. off Description FREE ONLINE 1 1 Body 2 1 Filter Cover SIZE CALCULATOR 3 1 Basket As- sembly Designed to provide quick 4 1 Drain Plug and easily accessible in- 5 1 Bleed Screw formation on material and 6 1 0 Ring Cover strainer size selection on 7 1 0 Ring Basket specific Oxford Filtration 8 1 0 Ring Drain products. 9 1 0 Ring Bleed www.oxfordfiltration.com 10 3/4 Stud 11 2 Eye‐nut4

SIMPLEX BASKET STRAINERSModel Body and Cover Material Seal Material Drain Plug Colour * Cast iron recommended for use upXS (as standard) Bronze Blue to 120C on suitable applications.XSC St. Steel GreyXSS Cast Iron* Nitrile** St. Steel Self ** PTFE and EP also available.XSGM BS EN1561 EN-JL1030 max 120ºC Bronze Self Operating temperatures of seal only. DIN1691 GG25 All applications should be checked ASTM A48/76 CLASS 35 with our technical department for suitability. Carbon Steel Nitrile** BS EN10213 1.0625 max 120ºC DIN17245 GS22 Mo 4 ASTM A216 GRADE WCB Stainless Steel Viton** BS EN10213 1.4408 DIN 17445 GX5 Cr Ni Mo 18 10 ASTM A351 CF8M Bronze Nitrile** BS 1400 LG4C max 120ºC DIN DGS 203 ASTM B62/52TExamples of Simplex Basket Strainer Model Number IdentificationXS (Cast Iron body and cover) 50 (2” connection) S (screwed BSP, NPT also available)XSS (Cast Steel body and cover) 80 (3” connection) F (flanged, specify PN16, ASA150 etc)Basket and Mesh Data Size of aperture Perforated baskets in stainless steel 0.91mm 316 and available with 1mm, 2mm Meshes per linear inch 0.56mm or 3mm or larger diameter holes. 20 mesh 0.38mm 30 mesh 0.25mm 40 mesh 0.19mm 60 mesh 0.13mm 80 mesh 0.08mm 120 mesh 0.05mm 200 mesh 300 meshExample of Basket Model IdentificationBasket Identification Size Size Mesh/Perf.B– 25 – 80M (DN25 1” with 80 mesh fitted)B– 50 – 2P (DN50 2” unit with 2mm perf. fitted) 5

SIMPLEX BASKET STRAINERS Flow Chart for Single Basket Filters Factors to be Taken Account of when Selecting a Strainer: 0.2 DIFFERDEINFFTERIAENLTIPALRPERSESSSUURREElb/libn2/in2 • Fluid type (refer to our compatibility tables) 0.4 0.6 1.0 2 34 68 • Flow 30 • Viscosity 40 10 20 • Temperature – operating and design 50 DN25 (1\") 40 80 • Pressure – operating and design 60FLOW R FALTOEWlitRrAeTEs l/itrmeis/nmiutnuete 150 80 FLOW RFALTOEWIRAmTpE IermipaelrialGGaalllloonsn/sm/inumtienute300 • Degree of filtration required 100 DN40 (1.5\") • Connection type i.e. flanged PN16, ASA150, screwed BSP, NPT 130 150 • Any special requirements i.e. heating jacket, magnets, mounting brackets, 200 DN50 (2\") dp indicator/switch etc. 250 Choice of Strainer Type: 300 • If flow can be interrupted to enable cleaning of 400 DN80 (3\") the basket use a Simplex Basket Strainer and 500 refer to this brochure. DN100 (4\") 600 • If flow needs to be continuous even when the 800 basket needs cleaning use a Duplex Basket Strainer or a manual or automated Self 1000 DN150 (6\") Cleaning Filter. A Manual or Automated Self Clean Filter will enable the operator to clean the 1300 filter without actually touching the screen or the 1500 process liquid. 2000 600 • If cleaning of the screen needs to be carried out without operator involvement use an automated 2500 Self Cleaning Filter. 3000 • Higher pressure strainers available as required. 4000 0.015 0.02 0.03 0.04 0.06 0.08 0.1 0.15 0.2 0.3 0.4 0.5 0.6 1000 Designs offered rated 600 and 900 lbs. 0.8 5000 DIFFEDRIFFEENRETNITAIALL PPRREESSSUSRUE bRarE bar 0.01 The chart is for water (1cSt) flowing through a filter with an element coarser than 1 millimetre perforations. Multiply the chart pressure drop by the following factors for different ratings and different viscosities to calculate the actual pressure drop. Viscosity perf. Filtration Rating (mesh size) 200 (Centistokes) 1 1.3 1.6 20 40 80 120 2.5 1 1.7 1 1 1.1 1.2 2.9 50 2 1.7 1.9 2.1 2.3 3.6 100 2.2 1.9 2.1 2.4 2.6 4.4 200 2.9 2.2 2.5 2.9 3.2 5.8 400 5 2.7 3.1 3.5 3.9 10.2 800 3.4 3.8 4.1 4.9 1500 5.8 6.4 6.9 8.16

DUPLEX BASKET STRAINERSApplicationDuplex Basket Strainers are designed for applications where continuous flowmust be maintained whilst cleaning filter baskets. The strainer uses integral 3 waystainless steel ball valves with PTFE seals. This design provides drop tight shutoffeliminating costly and potentially dangerous leakage into the chamber not in usewhich can occur in some other duplex strainer designs. This also eliminates someproblems which can occur in particular suction conditions where in other designsair ingress could occur. All parts of the valve mechanism are accessible afterremoving the basket chamber without taking the strainer out of the pipeline.The handle covers the strainer chamber when in use and prevents accidentalopening of the filter cover.• Available in cast iron, bronze, carbon and stainless steel.• Pipeline sizes from 20mm (3/4”) to 200mm (8”) (ask for details of sizes above 200mm).• Available flanged in all common drillings including PN16 and ANSI150 (ANSI300 and 600 on request) and screwed ports both BSP and NPT or socket weld.• XD range up to 13.8 Barg (pressure stated at 50C, lower pressure at higher temperatures, ask if unsure). Temperature limited by chosen seal. Pressure also limited by flange rating.• Large filter baskets areas, manufactured in st. steel 316.• Various options including differential pressure indicator, magnets and heating jackets.• Can be coated internally and externally. 7

DUPLEX BASKET STRAINERSDimensional DataBore Size Flanged Threaded Basket Mass (dry) Filters Filters Common Dimensions (mm) Area Flanged Screwed A A BCDEFG H CM sq kg kg 178 142 329 148 305 243 - 224 19.8DN20/25 238 191 384 205 377 335 136 260 - 130 21 31.7DN32/40 270 254 468 271 471 400 158 310 54DN50 343 292 560 347 579 538 158 310 12 243 33.5 103DN65 343DN80 406 - 560 347 579 538 196 370 14 425 55 -DN100 559 - 682 403 649 637 228 464 -DN150 680 - 897 621 905 640 310 600 14 701 107.5 -DN200 - 1368 772 1146 820 416 834 - 14 701 108 17 1057 169.5 24 2060 390 24 4022 763N.B. Table data refers to PN16 & ANSI125/150 onlyBasket and Mesh Data Size of aperture Flow Chart for Duplex Basket Strainers 0.91mm Meshes per linear inch 0.56mm DIFFERENTIAL PRESSURE lb/in2 20 mesh 0.38mm 30 mesh 0.25mm FLOW RATE litres/minute 40 mesh 0.19mm FLOW RATE Imperial Gallons/minute 60 mesh 0.13mm 80 mesh 0.08mm 120 mesh 0.05mm 200 mesh 300 meshThe chart is for water (1cSt) flowing through a filterwith an element coarser than 1 millimetre perforations.For correction factors for varying viscosity/mesh size,please see our Simplex data sheet or consult OxfordFiltration Ltd.8 DIFFERENTIAL PRESSURE bar

SELF-CLEAN FILTERS Benefits of Self-Clean Filters • Provides an efficient filtration solution for virtually any fluid with viscosity from a thick viscous resin and adhesive to water. • Element cleaning without interrupting flow or losing system pres- sure or any fluid loss. • Fully enclosed system with no operator contact with the fluid therefore ideal for hazardous or sensitive applications and also no chance of externally introduced contamination into the product. • Cleaner and safer operating area. • Manual or fully automated operation. • Reduces labour cost associated with more traditional filtering methods such as strainers and bag filters and also minimises any production down time. 9

SELF-CLEAN FILTERSFlanged Filter, automated Threaded Filter, manual ACCESS OUR FREE ONLINE SIZE CALCULATOR Designed to provide quick and easily accessible in- formation on material and strainer size selection on specific Oxford Filtration products. www.oxfordfiltration.comManifold DN100, flanged unit, automatedBore Flanged Threaded Common Dimensions (mm) Mass (dry) kgSize Filters Filters Flanged Threaded A A B C D E F G H J Manual Auto Manual AutoDN40 }270 220 157 260 245 555 150 185 250 3/4” 24 35 18 29DN50DN65DN80 299 - 192 260 255 645 190 185 250 1.5” 50 65 - -DN100 430 - 280 350 380 880 295 510 300 1.5” 85 129 - -DN100M 825 - 190 450 255 645 190 185 570 1.5” 220 240 - -10 M = Manifold unit

SELF-CLEAN FILTERSRange• 316 stainless steel wedge wire or perforated elements with DEBRIS REMOVED BY THE filtration level from a coarse 6mm down to 50 micron and on CLEANING BLADE AND SINKS TO some models 25 micron BASE OF THE BOWL READY TO BE FLUSHED OUT OF THE FILTER• Available in cast iron, carbon steel or stainless steel. Other VIA THE DISCHARGE VALVE materials offered but not stocked ROTATION OF ELEMENT• Working pressure to 14 Barg (200psi) for the lower pressure ELEMENT range and up to 50 barg (725psi) for the higher pressure range* DEBRIS• Manually cleaned by simply turning a ratchet handle or fully automated so no operator involvement is required• High viscosity unit can feature reinforced elements and TWIST AND PULL STATIONERY isolated pressure switch and heating jackets if required ROD TO RELEASE CLEANING CLEANING BLADE BLADE• Unique twist and pull cam assembly so cleaning blades and element can be quickly and easily changed without tools*Pressure stated at 50C. Pressure reduces with increasing temperature. We do not recommend DISCHARGE VALVEthe use of cast iron above 100C. For any application above 100C talk to our technical sales team.Max pressure on high pressure range specified to order.Applications – Just a Few Examples• Filtration of highly viscous epoxy and polyester resins during the manufacturing process• Protection of a heat exchanger on sea water used for cooling• Filtration of paints and varnishes replacing open sieves which can be subject to product contamination• Replacing and extending the lift of filter bags and cartridges in an ink manufacturing facility• Replacing a basket strainer used for the filtration of flushing water on mechanical seals on pumps in the paper and pulp industry 0.2 DIFFERENTIAL PRESSURE lb/in2 6 8 50 0.4 0.6 1.0 2 3 4 60 80 Flow Chart for Blade Type Self-Clean Filters 100 The chart is for water (1cSt) flowing through a filter with an element coarserFLOW RATE litres/minute 130 than 1000 microns. Multiply the pressure drop by the following factors for 150 different element micron ratings and different viscosities. 200 250 300 400 Viscosity Filtration Rating (microns) 500 (Centistokes) 600 50 100 200 500 1000 1 1.5 1.0 800 50 3.6 1.2 1.13 1.08 1.75 1000 200 5 2.1 500 6.2 2.75 2.4 2.2 2.4 1300 1000 7.6 3.6 1500 5000 34 3.67 3.16 2.84 17 2000 4.5 3.8 3.35 2500 3000 4000 6 5 3.9 5000 27 22 18 6000 8000 11 0.01 0.02 0.04 0.08 0.15 0.3 0.5 0.8 0.015 0.03 0.06 0.1 0.2 0.4 0.6 DIFFERENTIAL PRESSURE bar

SELF-CLEAN FILTERS The High Pressure Range The LPH Range The higher pressure range is dimensionally and The LPH self-clean filter is ideally suited to those functionally similar to the low pressure range up applications where regular stirring of fluid is to and including the DN80 model but features a beneficial and very low product loss is essential. flanged closure. Maximum pressures are specified to order. • Lift-out element and blade assembly for quick and easy change-over or cleaning High Pressure Filter, automated • Paddle stirs the fluid on the ‘dirty’ side of the element allowing agitation of the product and restricting build up of solids on the bowl • Paddle directs the debris towards the discharge valve • Optional paddle to stir the fluid on the ‘clean’ side of the element • Self-draining at the end of a batch, minimising product losses • Optional heating jacket • High Pressure version available Bore Common Dimensions (mm) Mass (dry) kg Size A BCD E J Manual Auto DN50 DN80 325 157 260 245 555 3/4” 30 36 DN100 DN150 360 190 260 255 645 1.1/2” 50 55 DN200 DN250 550 280 345 380 880 1.1/2” 285 385 DN300 550 406 345 560 1170 1.1/2” 380 480 870 700 345 560 1170 1.1/2” 850 1050 1000 800 345 560 1170 1.1/2” 1340 1640 1100 865 345 560 1170 1.1/2” 1830 2230 S = Threaded connections M = Manifold unit12

WEDGE WIRE ELEMENTSWedge Wire ScreensTo complement our range of self cleaners and basket filters, we can now supply slot tubes, cylinders, andspecialist design wedge wire products, including Wedge Wire Screens. Wire profiles from 0.75 mm to 2.2 mmwide are available. Alloys available include; Uranus 52N, 45N, Monel 400, 316Ti, 316L, 304. Various end pieces,in either stainless or plastic can be provided. Applications include resin traps, nozzles and y-strainers elements. Tolerances on the slots, diameter & conical shape: Conical slot tubes, 57 to 137 diameter Diameter < 110mm 80% of the slots: +/-0,010mm • Designed specifically to allow higher flow rates in a 15% with a deviation of the nominal slot of max. +/-0,015 number of various configurations. 5% with a deviation of the nominal slot of max. +/- 0,030 Diameter > 110mm • Higher surface areas by using filters inside filters, 80% of the slots +/-0,020mm allowing more compact systems. 15% with a deviation of the nominal slot of max. +/-0,030 5% with a deviation of the nominal slot of max. +/-0,050 • Retrofitting into longer housings, allows the total length Diameter > 268mm to be utilised, as the conical design has the effect of 80% of the slots: +/-0,050mm creating an even pressure along the length of the tube. 20% with a deviation of the nominal slot of max. +/-0,1mm 5% with a deviation of the nominal slot of max. +/-0,050 • If used in a backwash system, the even pressure allows better solids removal along the total length.Special tolerances available on requestSlot widths are from 10 micron, and with a recently • A full combination of conicals and cylindrical slot tubes,developed wire profile, reliable accuracy of the slots and flow directions is available.is now possible. A scanning read out of the suppliedslot openings is available. • Oxford Filtration can assist in designing a system to accommodate specific needs, including oval shaped Length of the Slot tubes slot tubes. From Ø23 to Ø30 Max. length 1300mm From Ø31 to Ø44 Max. length 2100mm Continuous cylinders; from 24 mm diameter From Ø45 to Ø109 Max. length 2750mm up to 260 mm diameter: From Ø110 to Ø305 Max. length 3700mm Special lengths on request • These cylinders have excellent roundness, the support bars are wrapped around the outside, allowing Tolerances on the diameter uninterrupted flow along the longitudinal slots. From Ø20 to Ø100 Standard +/- 0,3mm From Ø101 to Ø164 Standard +/- 0,5mm • We have a large range of slot widths and diameters, if From Ø165 to Ø268 Standard +/- 1mm you have a specific requirement, individual toolings From Ø269 to Ø305 Standard +/- 2mm can be manufactured. Special tolerances on request • Current range is from 10 micron, to 4 mm slot opening.Flow directions can be in to out, or out to in, burst andcollapse pressures are available if required. The slots Quantities from 1 to 1,000+ can be supplied, our policyare spirally wound, and can be varied along the length. is to supply quality products at cost effective prices. Delivery times are dependant on if the products are from our standard or more specialist range. Custom products can be designed and supplied, and due to recent investment in manufacturing, our range is continually under review for different requirements. 13

TEMPORARY FILTERSTemporary StrainersApplication Design• Oxford Filtration manufacture temporary basket • Standard stocked design to detail dimensions strainers in all ratings and pipe sizes for virtually all as below. fluid duties. Temporary strainers are designed to provide inexpensive protection for pumps, meters, • Designs to customers specification available valves and other equipment during commissioning on request. and start up. • For sizes and pressure ratings not shown, contact• Materials available as standard are carbon and our sales office. stainless steel but other special alloys on request.• Sizes from DN25 1” to DN600 24” are available in ratings from ANSI150 TO 2500lbsNB 25 40 50 80 100 150 200 250 300 350 400 450 500 600 (1”) (1.5”) (2”) (3”) (4”) (6”) (8”) (10”) (12”) (14”) (16”) (18”) (20”) (24”)A1 150 63 79 98 130 168 215 273 333 403 444 508 542 600 711 300 69 88 104 142 174 244 301 355 415 479 533 590 674 768 600 69 88 104 142 187 260 314 393 450 485 558 606 676 784 RTJ 42 60 71 112 138 200 258 312 369 408 458 522 571 676A2 22 31 44 67 88 139 181 228 276 320 368 415 466 568A3 12 19 31 50 63 101 142 184 225 257 290 342 381 457B1 Conical 38 101 114 165 215 330 431 533 635 AVAILABLE ON Regular 139 152 228 292 431 584 685 825 SPECIAL REQUEST ONLY CLoonnicgal 50B2 Basket 38 63 83 88 114 165 215 254 304 330 355 381 431 508 Regular Basket 50 88 88 114 152 228 304 355 419 431 482 533 609 711 LongKG 0.5 0.75 0.75 1 1 2 4 6 7 8 10 14 20 26 Note: Temporary strainers are intended for commissioning plant or for use during maintenance and the user should assure themselves that the strainer is acceptable in the given application if necessary by contacting our technical help desk. Weights are approx only, based on RF type, for RTJ add approx 20%. For larger sizes, or higher pressure, please contact our Sales Office. All dimensions are subject to review, please contact the works for certified dimensions when required. Customer should ensure temporary strainer is cleaned if necessary and is not exposed to differential pressures in excess of 1 bar. NB* For strainers fitted with Ring Joint Gaskets, dimensions will be as above except A1 which will be modified to suit RTJ.14

APPLICATIONSFurther Product ApplicationsMany applications are well established for simplex and duplex basket strainers on simple h and v duties but thefollowing are examples of filtration solutions that fall outside these areas. Unique perforated filter screen enabling the self clean filter to be used in niche areas in the sugar and adhesives industries. Features tapered deep hole perforations and special wiper blades. High pressure simplex basked strainers designed for a 400 bar hydraulic water system. Used to protect servo valves on a forging press.Larger self clean filters used to provide filtration of a descalingsolution on heat exchangers aboard HM Royal Navy nuclearsubmarines.Self clean filter used for Large fabricated self cleanthe protection of flushed filters for HVAC duty inseals and heat exchangers Middle East and Spain.in a pulp and paper mill in Removing sand down toPortugal and Finland. 50 microns with no requirement to clean by conventional backwash but by wiper blades.Self clean fully automatic Larger DN150 duplex basketfiltration of high temp resin strainers internally andand paints in Spain and externally lined with marineItaly. Automation adapted epoxy for ship board duty.to hostile high temp duty,special drives, valves and dp. 15

OPTIONS / ACCESSORIES Options and Accessories Differential pressure indicator fitted direct to strainer unit. • Easy to read red/green graduated dial • Optical and/or electrical • Alum anodized or stainless steel Magnets to remove ferrous particles. • Stainless steel rod screw-in style • High efficiency Heating jackets for all strainer types. • High temperature automation package with heating jacket shown on self clean filter with extended motors and valve drive and control O-Rings available in following materials. • Nitrile ( -30˚C - 120˚C ) • Viton ( -30˚ C - 200˚C ) • EP • PTFE encapsulated viton Temperature range applies to o-ring not housing.Oxford Filtration LtdUnit 15, Bridgewater WayWindsor, BerkshireSL4 1RDT +44 (0)1628 440906F +44 (0)1628 476667E [email protected] policy of Oxford Filtration Ltd is one of continuous product improvement. The rightis therefore reserved to amend specifications and product dimensions without prior notice.


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