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FRAME HARDWARE : RIPMO MAINTAIN headbadge and m2.2x6 phillips screws seat binder and bolt seatstay yoke bolt clevis nut clevis sa bolt shock mount bolt upper link bolt iscg adapter m4x12 bolt m5 rivnut rock gaurd igus bushing clevis reducer seatstay guard upper link m6x16 bolt 1x18 o-ring derailleur hanger lower link m4 rivnut derailleur hanger bolt bushing washer chainstay guard chainstay plate igus bushing 50 1/16x7/8 o-ring lower pivot bolt
RIPMO AF : FRAME HARDWARE m3x10 flat head bolt headbadge and bolts MAINTAIN dual cable port single cable port seat binder and bolt seatstay yoke bolt 1x22 o-ring clevis bolt clevis reducer igus bushing clevis reducer clevis shock mount bolt 1x16 o-ring upper link bolt m4x16 water bottle bolt seatstay guard upper link m6x16 bolt iscg-05 adapter derailleur hanger lower pivot bolt derailleur hanger bolt 1/16x7/8 o-ring lower link chainstay guard bushing washer igus bushing 51
FRAME HARDWARE : RIPLEY MAINTAIN headbadge and m2.2x6 phillips screws seat binder and bolt seatstay yoke bolt clevis sa bolt igus bushing upper link bolt shock mount bolt clevis reducer upper link m4x12 bolt m6x16 bolt rock gaurd 1x14 o-ring clevis nut seatstay guard rock flap igus bushing hat derailleur hanger 1/16x7/8 o-ring derailleur hanger bolt 52 chainstay plate lower link iscg-05 adapter bushing washer chainstay guard lower pivot bolt
HD5 : FRAME HARDWARE MAINTAIN headbadge and m2.2x6 phillips screws seat binder and bolt upper link rock guard upper link bolts forward shock mount bolt upper link steel guard lower link fender m4x12 bolts shock mount bolt clevis clevis bushing clevis reducers clevis bolt iscg-05 adapter m5x15 bolt lower link chain suck stainless steel plate lower link pivot bolt chain stay rubber guard derailleur hanger bushing washer derailleur hanger bolt igus bushing 1/16x7/8 o-ring 53
FRAME HARDWARE : MOJO MAINTAIN headbadge and m2.2x6 phillips screws seat binder and bolt upper link steel guard rock guard forward shock mount bolt upper link upper link bolts shock mount bolt clevis bushing reducers clevis nut clevis bolt bushings m5x15 bolt lower link lower link fender lower link pivot bolt and m4x12 bolts iscg-05 adapter derailleur hanger bushing washer igus bushing derailleur hanger bolt chain stay rubber guard chain suck stainless steel plate 019 o-rings 54
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TORQUE SPECS MAINTAIN FULL SUSPENSION BIKES TORQUE SPEC. Note on 243 Loctite: Shake the bottle well before applying! 2Nm HARDWARE 5 Nm THREAD TREATMENT Cable Ports (Ripmo AF only) 2 Nm Grease Derailleur Hanger Bolt 10 Nm Grease Downtube Rock Guard (HD5 / Ripmo / Ripley only) 2 Nm Loctite 243 Forward Shock Mount Bolt 10 Nm Loctite 243 Lower Link 6mm Preload Bolts 20 Nm Loctite 243 on threads, grease on flange Lower Link 5mm Pinch Bolts 10 Nm Loctite 243 Lower Shock to Clevis Bolt 6 Nm Ti anti-seize Swingarm to Clevis Pivot Bolts 5 Nm Loctite 243 Rear Brake Caliper 10 Nm Loctite 243 Seat Binder Ti anti-seize Upper Link Bolts Loctite 243 HAKKA MX TORQUE SPEC. THREAD TREATMENT 2 Nm Loctite 243 HARDWARE 2 Nm Grease Battery Door 5 Nm Grease Cable Port 6 Nm Loctite 243 Derailleur Hanger Bolt 5 Nm Ti anti-seize Rear Brake Caliper Seat Binder BUSHINGS On all models, apply Slick Honey (grease) to all bushings during reassembly. HEXLE REAR AXLE There is not a numerical torque figure for the Hexle. We recommend tightening the 5mm with your multi tool that you carry with you. This way you’ll be able to remove it in case of a flat out on a ride. 56
TORQUE SPECS MAINTAIN 57
MAINTAIN SWINGARM REMOVAL : FULL SUSPENSION BIKES DISASSEMBLY / REASSEMBLY Put your freshly cleaned Ripmo / Ripmo AF / Ripley / HD5 / Mojo in a work stand, remove cranks, and the rear wheel. Follow steps 1-5 for disassembly, and in reverse order for reassembly. NOTE: Assembly and disassembly are the same but the clevis pivot for the Ripmo AF uses a different bushing. STEP 1 STEP 2 STEP 3 Remove the shock and clevis assembly by removing the Carefully separate the shock and clevis Remove the lower shock mount bolt upper shock mount bolt with a 5mm Allen wrench*. Next, assembly from the frame. with two 6mm Allens. remove the clevis to swingarm bolts with a 5mm Allen. *O n the upper shock mount, be careful not to lose the thin black washers that go on the outside of the shock eyelet. Torque: 20Nm Threads: Ti anti-seize Torque: 10Nm Threads: Loctite 243 Torque: 10Nm Threads: Loctite 243 58
PRO TIP: During reassembly, note the Torque: 5Nm FULL SUSPENSION BIKES : SWINGARM REMOVAL MAINTAIN torque specs and thread treatments We have two video tutorials on both removal and replacement of the Ripmos / Ripleys STEP 4 lower link bushing on our website: https://www.ibiscycles.com/support/support_videos Remove 4 upper link bolts. STEP 5 STEP 6 Remove upper link from swingarm Loosen pinch bolts, remove preload bolts. Link is and front triangle. two pieces, to remove pull two sides of link apart while supporting the swingarm. Torque: 10Nm Threads: Loctite 243 Torque: 10Nm Threads: Loctite 243 Torque: 2Nm Threads: Loctite 243 on threads, grease on flange 59
WARRANTY / REGISTRATION WARRANTY recommended removal instructions to prevent damage (watch that exhaust pipe). The costs FRAME WARRANTY paint damage. These usually involve, among of disassembly, reassembly or repair of any other things, applying a little heat to soften the attached components are not covered by this 7 Year Guarantee - Ibis Frames are guaranteed adhesive. Check with the manufacturer of the warranty and are the responsibility of the to be free of defects in materials and tape before attempting removal! original owner. Under no circumstance are the workmanship for a period of 7 years for the costs of shipping to or from Ibis covered by original owner. Ibis will either repair or replace RIM WARRANTY these warranties. at its discretion any part it determines to be 7 Year Guarantee - Ibis rims are covered from defective. Paint and finish are covered for failure due to impact damage under normal Unless otherwise provided, the sole remedy a period of 1 year. This warranty is non- riding circumstances for a period of 7 years. under the above warranties, or any implied transferable and applies exclusively to Ibis This warranty is non-transferable and applies warranty, is limited to the replacement of bicycles manufactured after January 1, 2016. exclusively to Ibis rims manufactured after defective parts with those of equal or greater Frames manufactured before January 1, 2016, January 1, 2016 value at the sole discretion of Ibis Cycles. In no will be covered by this warranty for a period of event shall Ibis Cycles be held responsible for 3 years for the original owner. Ibis branded hubs are guaranteed to be free direct, incidental or consequential damages, Paint and finish are covered for a period of 1 of defects in materials and workmanship for a including, without limitation, damages for year. Note that improper removal of protective period of 2 years for the original owner. personal injury, property damage, or economic tape is not covered under our paint warranty. losses, whether based on contract, warranty, Most protective tape manufacturers have NO FAULT REPLACEMENT negligence, product liability, or any other theory. Should your Ibis product be involved in a crash Okay? Good! 60 or other non-warranty situation, Ibis Cycles will make replacement parts available at a minimum charge to the original owner for the life of the product. Ibis Cycles does this at its sole discretion and reserves the right to refuse this offer. SMALL PRINT The above limited warranties do not cover normal wear and tear, nor does it apply to damage that is the result of blatant abuse, neglect, improper assembly, improper maintenance, alteration, misuse, or heat
WARRANTY REGISTRATION BIKE INFO WARRANTY / DOCUMENTATION WARRANTY / REGISTRATION Don’t forget to register your warranty online at: FORK SETTINGS http://www.ibiscycles.com/support/warranty/ MODEL : warranty_registration/ PAINT COLOR : PSI : FRONT TRIANGLE SERIAL NO. CLICKS REBOUND: The Fox forks and shocks we use on our bikes are CLICKS COMPRESSION: warrantied for one year. For USA Warranty Service: SWINGARM SERIAL NO. TUNING NOTES: (800) FOX-SHOX / 369-7469 or [email protected] SHOCK SETTINGS Specifications and construction details given are not binding. We reserve the right to carry For International Warranty Service PSI : out modifications without prior notice. Contact a Fox service center: CLICKS REBOUND: http://www.ridefox.com/fox17/contact.php? CLICKS COMPRESSION: r=worldwide&ref=service TUNING NOTES: PARTS Find these online at the buy portion our website or get them directly from your Ibis dealer. Contact us or your dealer for more info. We recommend you always ride with one or two spare derailleur hangers. SERIAL NUMBER We recommend you write down your serial number for future reference. The serial number is located under the bottom bracket. RIDE MORE, WORK LESS. 61
EXTRAS CHUCK’S RECIPE IMPRESS YOUR RIDING BUDDIES WITH 3. Combine almond butter, brown sugar CHUCK’S HOMEMADE ENERGY BARS and corn syrup (or honey) in a large microwaveable bowl; microwave on High INGREDIENTS until bubbling, 1 to 2 minutes. Add vanilla • 1/2 cup salted almonds and stir until blended. Pour the almond butter mixture over the dry ingredients • 1 /2 cup roasted sunflower seeds, and stir until coated. or other chopped nuts 4. Transfer the mixture to the prepared pan. • 2 cups raisins, or other chopped Press down firmly. (It helps to coat your dried fruit fingers with cooking spray.) Let stand for about 1 hour to harden. Cut into bars. • 2 cups rolled or instant oats TIPS AND NOTES • 2 cups toasted rice cereal, such Make Ahead Tip: Individually wrap and as Rice Krispies keep at room temperature for up to 1 week or freeze for up to 1 month. Thaw at room • 1/4 cup toasted wheat germ, (optional) temperature. Makes 16 Bars, better than Method Man in his prime. • 1 /2 cup creamy or crunchy natural almond butter NUTRITION Per serving: 255 calories; 9g fat • 1/2 cup packed brown sugar (1g sat., 2g mono); 0 mg cholesterol; • 1 /2 cup honey (or agave sweetener) 42g carbohydrates; 5g protein; 3g fiber; • 1 teaspoon vanilla extract 95mg sodium; 242mg potassium. PREPARATION 1. C oat a 9–by–13–inch baking pan with cooking spray. 2. Combine the almonds, sunflower seeds (or other nuts), raisins (or other dried fruit), oats, rice cereal and wheat germ (if using) in a large bowl. 62
CONTACT INFORMATION TOLL FREE (formerly called an 800 number but all 800’s are used up we guess) EXTRAS 1-866-424-7635 (1-866-IBIS-635) NOT TOLL FREE (unless maybe you’re at work) 1-831-461-1435 (Or if you’re all fancy and internationally savvy: +1-831-461–1435) ELECTRONIC MAIL (sometimes referred to as “email”) [email protected] FAX (remember those?) 1-831-461-1475 REALLY OLD FASHIONED SNAIL MAIL 2240 Delaware Ave. Santa Cruz, CA 95060. IBISCYCLES.COM 63
AALPLPHHAABBEETTICICAALLININDDEEXX EXTRAS Airstream 2–3 ISCG 05 4-6, 17 Bottle Cage 24 Peanut Butter Wrench 63 Cable Routing 10-17 Rear Shock Air Pressure Chart 42-47 Cannoli 18 Rear Shock Tuning 40-47 Chuck’s Recipe 62 Serial Number 61 Fork Set-up 27-39 Snail Mail 63 Frame Care 24 Stack and Reach 4-7 Frame Hardware Drawings 50-54 Swingarm Removal 58-59 Geometry 4-7 Torque Specs 56 Hand Job 67 Warranty 60-61 Introduction 2 64
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EXTRAS NOTES 66
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ibiscycles.com
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MAINTAIN SWINGARM REMOVAL : FULL SUSPENSION BIKES DISASSEMBLY / REASSEMBLY - ALL FULL SUSPENSION BIKES Put your freshly cleaned bike in a work stand, remove cranks, and the rear wheel. Follow steps 1-5 for disassembly, and in reverse order for reassembly. NOTE: Assembly and disassembly are the same but the clevis pivot for the Ripley AF and Ripmo AF uses a different bushing. STEP 1 STEP 2 STEP 3 Remove the shock and clevis assembly by removing the Carefully separate the shock and clevis Remove the lower shock mount bolt upper shock mount bolt with a 5mm Allen wrench*. Next, assembly from the frame. with two 6mm Allens. remove the clevis to swingarm bolts with a 5mm Allen. *O n the upper shock mount, be careful not to lose the thin black washers that go on the outside of the shock eyelet. Torque: 20Nm Threads: Ti anti-seize Torque: 10Nm Threads: Loctite 243 Torque: 10Nm Threads: Loctite 243 72
PRO TIP: During reassembly, note the Torque: 5Nm FULL SUSPENSION BIKES : SWINGARM REMOVAL MAINTAIN torque specs and thread treatments We have two video tutorials on both removal and replacement of the Ripley / Ripmo lower STEP 4 link bushing on our website: https://www.ibiscycles.com/support/support_videos Remove 4 upper link bolts. STEP 5 STEP 6 Remove upper link from swingarm and Loosen pinch bolts, remove preload bolts. Link is front triangle. two pieces, to remove pull two sides of link apart while supporting the swingarm. NOTE: For the Exie, rock the swingarm all the way forward to get the front triangle upper link bolts out. Torque: 10Nm Threads: Loctite 243 Torque: 10Nm Threads: Loctite 243 Torque: 2Nm Threads: Loctite 243 on threads, grease on flange 73
WARRANTY / REGISTRATION WARRANTY recommended removal instructions to prevent damage (watch that exhaust pipe). The costs FRAME WARRANTY paint damage. These usually involve, among of disassembly, reassembly or repair of any other things, applying a little heat to soften the attached components are not covered by this 7 Year Guarantee - Ibis Frames are guaranteed adhesive. Check with the manufacturer of the warranty and are the responsibility of the to be free of defects in materials and tape before attempting removal! original owner. Under no circumstance are the workmanship for a period of 7 years for the costs of shipping to or from Ibis covered by original owner. Ibis will either repair or replace RIM WARRANTY these warranties. at its discretion any part it determines to be 7 Year Guarantee - Ibis rims are covered from defective. Paint and finish are covered for failure due to impact damage under normal Unless otherwise provided, the sole remedy a period of 1 year. This warranty is non- riding circumstances for a period of 7 years. under the above warranties, or any implied transferable and applies exclusively to Ibis This warranty is non-transferable and applies warranty, is limited to the replacement of bicycles manufactured after January 1, 2016. exclusively to Ibis rims manufactured after defective parts with those of equal or greater Frames manufactured before January 1, 2016, January 1, 2016 value at the sole discretion of Ibis Cycles. In no will be covered by this warranty for a period of event shall Ibis Cycles be held responsible for 3 years for the original owner. Ibis branded hubs are guaranteed to be free direct, incidental or consequential damages, Paint and finish are covered for a period of 1 of defects in materials and workmanship for a including, without limitation, damages for year. Note that improper removal of protective period of 2 years for the original owner. personal injury, property damage, or economic tape is not covered under our paint warranty. losses, whether based on contract, warranty, Most protective tape manufacturers have NO FAULT REPLACEMENT negligence, product liability, or any other theory. Should your Ibis product be involved in a crash Okay? Good! or other non-warranty situation, Ibis Cycles will make replacement parts available at a minimum charge to the original owner for the life of the product. Ibis Cycles does this at its sole discretion and reserves the right to refuse this offer. SMALL PRINT The above limited warranties do not cover normal wear and tear, nor does it apply to damage that is the result of blatant abuse, neglect, improper assembly, improper maintenance, alteration, misuse, or heat 74
WARRANTY REGISTRATION BIKE INFO WARRANTY / DOCUMENTATION WARRANTY / REGISTRATION Don’t forget to register your warranty online at: FORK SETTINGS http://www.ibiscycles.com/support/warranty/ MODEL : warranty_registration/ PAINT COLOR : PSI : FRONT TRIANGLE SERIAL NO. CLICKS REBOUND: REGISTER YOUR FOX SUSPENSION CLICKS COMPRESSION: https://tinyurl.com/yf4vxnvb SWINGARM SERIAL NO. TUNING NOTES: The Fox forks and shocks we use on our bikes are SHOCK SETTINGS Specifications and construction details given warrantied for one year. For USA Warranty Service: are not binding. We reserve the right to carry (800) FOX-SHOX / 369-7469 PSI : out modifications without prior notice. or [email protected] CLICKS REBOUND: CLICKS COMPRESSION: For International Warranty Service TUNING NOTES: Contact a Fox service center: http://www.ridefox.com/fox17/contact.php? r=worldwide&ref=service PARTS Find these online at the buy portion our website or get them directly from your Ibis dealer. Contact us or your dealer for more info. We recommend you always ride with one or two spare derailleur hangers. SERIAL NUMBER We recommend you write down your serial number for future reference. The serial number is located under the bottom bracket. RIDE MORE, WORK LESS. 75
EXTRAS CHUCK’S RECIPE IMPRESS YOUR RIDING BUDDIES WITH CHUCK’S 3. C ombine almond butter, brown sugar HOMEMADE ENERGY BARS and corn syrup (or honey) in a large microwaveable bowl; microwave on High INGREDIENTS until bubbling, 1 to 2 minutes. Add vanilla • 1/2 cup salted almonds and stir until blended. Pour the almond butter mixture over the dry ingredients and • 1 /2 cup roasted sunflower seeds, stir until coated. or other chopped nuts 4. Transfer the mixture to the prepared pan. • 2 cups raisins, or other chopped Press down firmly. (It helps to coat your dried fruit fingers with cooking spray.) Let stand for about 1 hour to harden. Cut into bars. • 2 cups rolled or instant oats TIPS AND NOTES • 2 cups toasted rice cereal, such Make Ahead Tip: Individually wrap and as Rice Krispies keep at room temperature for up to 1 week or freeze for up to 1 month. Thaw at room • 1/4 cup toasted wheat germ, (optional) temperature. Makes 16 Bars, better than Method Man in his prime. • 1 /2 cup creamy or crunchy natural almond butter NUTRITION Per serving: 255 calories; 9g fat • 1/2 cup packed brown sugar (1g sat., 2g mono); 0 mg cholesterol; • 1 /2 cup honey (or agave sweetener) 42g carbohydrates; 5g protein; 3g fiber; • 1 teaspoon vanilla extract 95mg sodium; 242mg potassium. PREPARATION 1. C oat a 9–by–13–inch baking pan with cooking spray. 2. Combine the almonds, sunflower seeds (or other nuts), raisins (or other dried fruit), oats, rice cereal and wheat germ (if using) in a large bowl. 76
CONTACT INFORMATION TOLL FREE (formerly called an 800 number but all 800’s are used up we guess) EXTRAS 1-866-424-7635 (1-866-IBIS-635) NOT TOLL FREE (unless maybe you’re at work) 1-831-461-1435 (Or if you’re all fancy and internationally savvy: +1-831-461–1435) ELECTRONIC MAIL (sometimes referred to as “email”) [email protected] FAX (remember those?) 1-831-461-1475 REALLY OLD FASHIONED SNAIL MAIL 2240 Delaware Ave. Santa Cruz, CA 95060. IBISCYCLES.COM 77
AALPLHPAHBAEBTIECTAILCIANLDEINXDEX EXTRAS Airstream 2–3 ISCG 05 4-6, 19 Bottle Cage 24 Peanut Butter Wrench 76 Cable Routing 10-17 Rear Shock Air Pressure Chart 48-59 Cannoli 18 Rear Shock Tuning 46-59 Chuck’s Recipe 76 Serial Number 75 Fork Set-up 26-44 Snail Mail 77 Frame Care 24 Stack and Reach 4-7 Frame Hardware Drawings 64-69 Swingarm Removal 72-73 Geometry 4-7 Torque Specs 70 Hand Job 81 Warranty 74-75 Introduction 2 78
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EXTRAS NOTES 80
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