April/May 2017 Issue
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SKF Rocker                                                                 Arm Bearing.  e fully portable PAS open-frame wet-prime pump_cost-e ective solution for applications where there is aconsistent flow                                                                 Chicago Pneumatic                                                                 introduces new                                                                 series of electrically                                                                 powered LED light                                                                 towers _CPLB 2Atlas Copco mVAC systems providehighly reliable medical vacuum               Publisher: E.S.C Magazine T/A Mining Developments Magazine                        Tel: +27 11 040 3910 Fax: +27 86 601 9195                      Email: [email protected]                     Website: www.miningdevelopmentsmagazine.com          62, 2nd Avenue, Houghton, P.O. Box 92744, Norwood, 2117, South Africa                                     Contributions     The editors welcome news items, press releases, articles and photographs relating to the    Mining Industry. These will be considered and, if accepted, published. No responsibility         will be accepted should contributions be lost, damaged or incorrectly printed.                                  © All rights reserved                                                                                                                              3
Demand soars for Brakpan companya er replacing sand screw classifier with CDE EvoWash   As a bonus, we have been able to    Following the installation of a CDE           A direct approach for a better solution      commit to safer operations as    EvoWash 72 on their sister company's site     Christo Niemand is a savvy and practical                                       Analiza, South African brick and block        businessman who relies on a combination   CDE equipment is both high tech     manufacturer Multi Crete Bricks “just can't   of word of mouth and direct     systems and simple to use, with   keep up with orders”, according to its CEO    communications with experts who can   well-conceived safety details that  Christo Niemand.                              demonstrate the value of their equipment in                                                                                     a 'seeing is believing' manner. In this spirit,   guarantee a comfortable working     Multi Crete has been supplying the South      the Multi Crete CEO, who manages 16                      environment      African construction industry for 16 years,   employees, as well as quarry sta , visited a                                       delivering premier quality brick and block    close-by quarry with a CDE representative                                       products nationwide as well as supplying      to witness the e ciency of the CDE                                       customers directly at their Brakpan factory.  materials washing equipment in action.                                         e company not only ensures that the best    Convinced by the high tech but user-                                       raw materials are selected but also           friendly aspect of CDE installations, Mr                                       guarantees the best end product by            Niemand took the next step and challenged                                       overseeing production from start to finish.    Nicolan Govender, CDE Regional Manager                                                                                     for Africa, to find the best-value-for-money                                       In 2016, Multi Crete saw an opportunity to    washing solution that would significantly                                       take the lead in the local materials washing  reduce the amount of lost fines, increase                                       market. To achieve this, an upgrade of its    production levels and sand quality, and                                       sand screw washing plant was necessary in     crucially allow for multiple sands to be                                       order to remedy the substantial loss of       manufactured. e objective was to boost                                       valuable fines that ended up in its quarry's   Multi Crete's o er and subsequently                                       dam. By installing a new CDE EvoWash          demand. e CDE EvoWash 72 dual sand                                       sand washing plant on its Analiza quarry,     washing plant ticked all of these boxes and                                       Multi Crete can now continue to produce       Niemand says that he is now ready to                                       its own bricks, blocks, and manufactured      further upgrade his equipment to meet the                                       washed sands with an additional plaster       newly created and ever increasing demand                                       sand.                                         for Multi Crete's products.                                                                                     Niemand explains: “ e combination of a                                                                                     solid relationship with our local CDE                                                                                     experts and the commissioning of an ultra-                                                                                     performant EvoWash has given Multi                                                                                     Crete's activities a positive boost. Our                                                                                     plaster sand is hands-down the best in the                                                                                     region and being able to produce two                                                                                     products at the same time, including plaster                                                                                     sand, is truly remarkable.”   Multi Crete Analiza - dual sand discharge - portrait                                e Analiza quarry treats raw materials                                                                                     including crushed rocks, a mixture of                                                                                     granite and silica, some being heavily clay-                                                                                     bound. It now produces 23 tonnes per hour                                                                                     of plaster sand and 19 tonnes per hour of                                                                                     river sand. e EvoWash allows for two                                                                                     products to be produced at the same time                                                                                     and can also be set to alter the amount of                                                                                     finer sand in the end product, allowing the4
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e CDE Global Design      client to produce two o plus zero products     in South Africa due to the upgrading ofHeadquarters are located in    (- 2mm + 0 and - 6 mm + 0).                    their installation to the CDE cyclone                                                                              technology.   Northern Ireland and the    Niemand adds: “Our return on investment  company also has bases in    is good and we are already looking towards     “It makes good business sense to improve  Kolkata, India to serve the  the future and to expand our range of          plants that waste fines and water which then   Asian market, São Paulo,    products. We are considering adding            has a knock-on and positive e ect on the                               complementary CDE equipment to our             company's performance and ability to    Brazil to serve the Latin  installation when we have addressed the        compete in a growing market. Multi CreteAmerican market and North      issue of limited power and water supply.”      is proof that adopting our cyclone water- Carolina, USA, to serve the                                                  saving technology really works.”                               Wayne Warren Business Development   North American market.      Manager for Sub-Saharan Africa at CDE, is      Niemand concludes: “Swapping the AnalizaCDE also has representatives   proud of the successful relationship that has  sand screw classifier for a CDE EvoWash based in North Africa, Sub-   been developed with Multi Crete: “Being        dual sand plant has turned out to be an                               based in South Africa means that I am only     excellent investment. We are saving water     Saharan Africa and the    just a phone call or a short trip away from    and time whilst increasing and diversifying               Middle East.    Multi Crete and my other customers.            materials production. We are now able to                                                                              position ourselves on the local market as                               “I have the opportunity to visit Mr            the leading supplier of construction                               Niemand and check on the EvoWash at            materials.                               Analiza regularly. It allows me to iron out                               any arising issues and keep the conversation                               going on how CDE can help the company                               meet new performance requirements                               quickly and e ciently.                               “It is gratifying to witness the steady                               performance of a piece of equipment year                               a er year. Multi Crete has become one of                               the best-performing sand washing operators                                                                                         Multi Crete Analiza - overview6
MINE WATER TREATMENTWater is carefully managed to prevent the          any one of which requires infrequent but         Passive water treatment isrelease of contaminated water into the             regular maintenance. e treatment                 usually combined with waterenvironment. Various control techniques can        technology used at a mine depends on how         monitoring programs, andbe used to reduce the potential for water          polluted the water is, what chemicals need to    takes advantage of naturalcontamination and minimize the volume of           Active water treatment is the most common        physical, chemical, andwater requiring treatment. ese techniques          form of water treatment at working mines.        biological processes thatinclude:                                           Sophisticated so ware is used to predict the     remove water contaminates                                                   chemistry of the e uent prior to mine            without additional physicalŸ Intercepting and diverting surface water         construction, and appropriate water treatment    or chemical inputs.   (rain and snowmelt runo , streams, and          technologies are chosen accordingly. Mine        Examples of these processes   creeks) from entering the mine site by          waters are o en acidic, and require the          include bacteria-controlled   building upstream dams to reduce the            addition of lime, limestone, or caustic soda to  metal precipitation,   potential for water contamination from          raise the pH. Once the pH has been elevated,     contaminate uptake by   exposed ore and waste rock                      dissolved metals precipitate out of solution     plants, and filtration through                                                   and sink to the bottom of settling or            soil and sediments. AlthoughŸ Recycling water used for processing ore          sedimentation ponds, where they can be           passive water treatment has   in order to reduce the volume of water          removed. Chemicals known as coagulants or        been used successfully to   requiring treatment                             flocculants may be added in order to combine      treat municipal wastewater                                                   smaller particles into larger clumps which       and urban runo , its use inŸ Capturing drainage water from                    settle out of the water more quickly.            the mining industry is still   precipitation at the mine site through the                                                       under development, largely   use of liners and pipes and directing the       Depending on the desired final water quality,     because of the challenge of   water to tailings dams in order to prevent      a mine may also use other technologies           treating highly acidic waters.   potentially contaminated water from             including ion exchangers, membrane filters,       [Despite these challenges,   entering groundwater or flowing o site           and reverse osmosis. e semi-solid portion        low operation and                                                   or sludge removed from the water is dried and    maintenance costs continueŸ Allowing the water to evaporate in               disposed of either underground in the mine,      to generate interest in passive   ponds to reduce the volume of                   or in a waste disposal facility.                 water treatment, especially   contaminated water; in dry regions,                                                              for use a er mine closure.   enough water may be evaporated that no          Because of the high maintenance and disposal   water needs to be discharged, resulting in      costs of active treatment, ways to recycle the   the containment of contaminates at the          sludge are being explored, such as the   mine site                                       production of marketable iron concentrate                                                   from acid rock drainage from coal mines.Ÿ Installing liners and covers on waste            However, the majority of sludge has little   rock and ore piles to reduce the potential      economic value and is handled as waste. In   for contact with precipitation and              extreme cases where the sludge is rich in   contamination of groundwater                    cadmium or arsenic, it may be classified as                                                   hazardous waste and require special handlingDi erent combinations of strategies can be         and disposal.applied, and the selection of strategies is site-specific. For instance, the interception and        Be removed, how much water requiresdiversion of surface water is a more               treatment, and the required discharge waterprominent concern in environments with high        quality standards.rates of precipitation, whereas more emphasisis placed on water recycling in arid regions       Constructed wetlands are the most commonwith little water availability.                    form of passive water technology. Constructed                                                   wetlands act as natural purification systems  ere are a number of di erent treatment           which are capable of filtering and removingtechnologies available to clean contaminated       many contaminates before they arewater; these technologies can be described as      transported into marine or freshwatereither active or passive. Active treatment         environments. However, it is di cult totechnologies require the input of energy and       achieve ideal contaminate removal conditions,chemicals, and passive treatment uses only         and passive water treatment currently requiresnatural processes such as gravity,                 ongoing maintenance and treatment.microorganisms, and/or plants in a system,                                                                                                    7
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SKF quality,value & service secures tender for German-owned OEM      SKF is a leading global      e value and quality of SKF                   SKF Rocker Arm Bearing.   supplier of bearings, seals,  bearings assisted a long-standing   mechatronics, lubrication     OEM customer in securing a tender systems, and services which     for a refurbishing project at one of   include technical support,    South Africa's a power utility plant.  maintenance and reliability                                   e project comprised the refurbishment of        services, engineering    20 rocker arms. e German-ownedconsulting and training. SKF     engineering company would normally is represented in more than     source their products either from overseas.130 countries and has around     Having been dealing with SKF, the 17,000 distributor locations    engineering specialist decided to approach                                 SKF for a bearing solution in August 2016.  worldwide. Annual sales in       2015 were SEK 75 997      SKF recommended the deep groove ball                                 bearings as the ideal bearing type for this  million and the number of      type of refurbishment. e excellent value      employees was 46 635.      and quality of these bearings as well as good               www.skf.com       service from SKF assisted the OEM in                                 successfully securing the tender to refurbish                                 the rocker arms.                                   e OEM has now earned the reputation                                 with South Africa's power utility as a                                 quality refurbisher that supplies product                                 and service excellence. As a result, SKF,                                 having gained the customer's trust, is now                                 considered a preferred supplier.                                                                                         SKF Rocker Arm Bearing Unit10
New Gas Transmitter : OLDHAM launches the 700/710 Series  e OLCT 700 can be used in combination         e MX 40 has a 2Gb SD memory card            Oldham is very pleased towith an increased safety approved junction    and records all data (measurements,           announce the launch of thebox from your furniture. e OLCT 710 is        alarms, faults) in CSV format.                OLCT 700 and OLCT 710ready to use and is made of an OLCT 700                                                     gas transmitters. eattached to a junction box that contains the    e data can be read directly on the unit or  700/710 Series comprises 3terminals and an optional surge protection    digitally on our File Log Viewer so ware      di erent models -FP, TP ormodule.                                       which can be downloaded free of charge        IR- for the detection of                                              from our website.                             flammable, H2S or CO2  e OLCT 700/710 Series is specifically                                                      gases.designed for harsh and extreme locations.       e MX 40 can be accessed remotely viaIt provides reliable operation in any         Ethernet or GSM. A web page displayscircumstances between -40°C and +75°C.        measurements and channel statuses in real                                              time, and is accessible from any computer  is new and superior level of                or wireless phone connected to theenvironmental durability in sensor design     internet. is option also allows you toincludes an electropolished 316 stainless     have SMS or email messages sent in thesteel housing and 100% encapsulated           case of an alarm.electronics for complete protection andimmunity to water ingress and corrosion.  e plug-in, field replaceable sensors canbe easily replaced in the field. Operatorinterface is non-intrusive via a smallhandheld magnet and the embeddedso ware is very intuitive.SIL 2 certified according to IEC 61508:2010functional safety standard, OLCT 700/710instruments are also ATEX 2G certified foruse in ATEX zones 1 and 2.While the Model TP is using a poison-         OLCT 700resistant catalytic bead sensor to detect          e MX 40combustible gases, the ModelIR includes an infrared sensor to monitorcombustible or CO2 gases.Re the Model TP, it is equipped with aproprietary solid state metal oxidesemiconductor sensor (MOS) andis very well suited to H2S detection insevere applications where the detector canbe exposed to very highconcentration/temperature and verylow/high humidity. It is commonly used:- in Wastewater Treatment Plants (primarytreatment, biological treatment, etc. ),- in Oil and Gas Industry (productionplatforms, drilling rigs, refineries, etc.),- when temperature exceeds the upperoperating temperature of 40-50°C.  e 700/710 Series is compatible with allOldham MX controllers and is ModBuscompatible with the MX 40which can connect to up to 32 detectors.                                                                                            OLCT 710                    11
Chicago Pneumatic's widens its LED light tower o ering     Since 1901, the Chicago   Chicago Pneumatic has introduced its new average coverage of 3,000 m2 with a        Pneumatic name has           represented high-   series of electrically-powered light towers. diameter of 61m - allowing 10luxes. e 7      performance tools and    Available in both metal and LED versions, metre long mast requires height to achieve  equipment designed for an                               CPLB2 light towers are designed with a maximum light coverage, the light tower's          extensive range of       applications. Chicago   choice of high-quality bulbs to enhance manual li ing system is ideal for this.     Pneumatic o ers a wide        range of pneumatic,    visibility, wheels for optimal ease of hydraulic and petrol-driven        equipment, portable    movement and a robust canopy. ey        “ e newest addition to Chicagocompressors and generators,   light towers, rig-mounted   simply plug into a power source, such as an Pneumatic's portfolio of light towers o ersattachments, and compaction                               outlet or generator, for instant, reliable site a still improved luminosity and          equipment for theconstruction and demolition    lighting.                               transportability, both essential for operators     industry. With a global                                           working in the dark hours. We have a firm     network of distributors,Chicago Pneumatic provides     e CPLB2 LED is the fourth LED light commitment to o er our customers' choice  customers with worldwidesales and service support. To  tower in the Chicago Pneumatic portfolio. when it comes to light towers, ensuring       learn more about the    Together with three other models: the CPLT e ciency for multiple applications; they are  extensive range of ChicagoPneumatic equipment, please    V15 LED, CPLB6 LED and CPLT H6, LED robust, e cient and powerful enough for          visit www.cp.com.    it provides users the widest choice when it even the most demanding jobs,” comments                               comes to sourcing the safest and most   Ignacio Picatoste, spokesperson for light                               e cient light tower for multiple        towers at Chicago Pneumatic.                               applications and industries.                                                                       Easy service and transportability have also                               e CPLB2 LED light tower is ideal for been factored into the design of the new                               construction, mining and events, to name light tower. Its compact frame allows up to                               just a few industries. Featuring heavy duty 32 units to be transported on a single truck                               build up and high protection index (IP 67), and o ers simple access points for                               its four high-e ciency LED lamps give an maintenance work.     Chicago Pneumaticintroduces new series ofelectrically powered LED   light towers _CPLB 2                                                                    Chicago Pneumatic CPLB 2 LED light tower ideal for                                                                                       construction, mining and events.12
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Moving materials with a sustainable focus      SKF is a leading global    Products like low-friction bearings can consists of: a housing with a seal, a sealed   supplier of bearings, seals,   mechatronics, lubrication     extend the life of conveyors and li s and bearing, and grease filled in the space systems, and services which   include technical support,    help to boost sustainability in the material between the bearing and the housing seal.  maintenance and reliability                                 handling sector, says Jerome Pommereul, e solution has environmental benefits,        services, engineeringconsulting and training. SKF     Global Business Engineer at SKF.              since the use of grease is significantly lower, is represented in more than130 countries and has around                                                   because you no longer need to purge the 17,000 distributor locations                                 e climate meeting in Paris in 2016            bearing clean with grease. e bearing itself  worldwide. Annual sales in       2015 were SEK 75 997      (COP21) proved that politicians are capable needs small quantities of grease to function.  million and the number of      of coming to agreement on important           Furthermore, the bearing life is significantly      employees was 46 635.               www.skf.com       issues. While they can be commended for improved because it is working in a                                 their diplomatic skills, the hard work of protected and clean environment. In a                                 implementing environmental targets will conveyor pulley this means that the life of                                 largely be down to industry.                  the bearing system is longer or equal to the                                                                               lagging on the pulley thus no longer a bottle                                 SKF's Director of Corporate Sustainability, neck.                                 Rob Jenkinson, said that industry will need                                 to “roll up its sleeves and plot a way        Addede ciency                                 forward” in putting these commitments into A far more pressing concern is energy                                 practice. is needs to begin straight away, e ciency – as it is for many sectors.                                 by investing in lower-carbon technologies Elevator manufacturer KONE estimates that                                 and addressing specific sustainability needs. up to 10% of a building's energy                                                                               consumption comes from the elevators,                                 e materials handling sector encompasses which makes it a key target for e ciency                                 everything from elevators in skyscrapers, gains. ere are already ways of clawing                                 cranes, light conveyors (like baggage         back some of this energy, through                                 handling lines) and conveyors in mines. regenerative drives for example, or through                                 Each part of the industry is very di erent, tra c analysis optimising the flow of people                                 but has similar underlying sustainability and number of elevators.                                 concerns – such as boosting energy                                 e ciency, extending service life and          e move towards more sustainable and                                 lubricant disposal.                           energy e cient products in li s and                                                                               elevators is partly accounted for by the                                 Grease disposal                               strict LEED certification required for new                                 At one time, lubrication grease was simply building. is informs everything from                                 disposed of but now it must be recycled. building materials to construction methods.                                 is, however, is not so easy at achieve. For Regarding li s, customers can specify the                                 this reason, there is a concerted e ort to cut type of system they want and there is a                                 the use of grease in applications such as definite trend in that they are increasingly                                 li s, conveyor pulleys and cranes. Less       demanding ones with higher standards of                                 grease means less disposal, which ultimately e ciency.                                 means less pollution.                                                                               A third – and crucial – element of                                 One solution is to use bearings that do not sustainability is to extend the working life                                 need re-lubrication. In bearings with solid of a product and its components. Every                                 oil the lubricating oil leaves the oil saturated time you scrap a component, you are not                                 polymer material onto the bearing             just throwing away the material it is made                                 raceways. e part is then lubricated for life from – but all its embedded energy and                                 – which has the added advantage of cutting carbon all the way back up the value chain.                                 the need for maintenance operations.          For this reason, lengthening lifecycle is of                                                                               huge benefit.                                 In the heavy conveyors application, another                                 popular way to solve the problem is to use a                                 'three barriers' solution. e solution14
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Within material handling, many li                                                Similarly, a European elevator manufacturermanufacturers now insist that components used them with adapter sleeves when itlast the life of the product. is can be                                          needed a quickly mountable bearing on itsachieved by specifying low-friction bearings first high-rise gearless traction machine.– such as SKF Explorer bearings.                                                 Handling baggage                                                                                 ere is no particular sector within materialSKF recently introduced a new range of handling that leads the way on embracingsmall, sealed SKF Explorer spherical roller sustainability. Rather, there are individualbearings that can prolong – or even                                              companies that are taking the lead. A goodeliminate – service intervals. Fitted in a example of this is Vanderlande, which hasgearless traction motor in a heavy-duty designed a baggage handling system using aelevator, it lowers energy consumption by 'Cradle to Cradle' (C2C) approach. It is anaround 145kWh per year – equating to a excellent illustration of a companyCO2 emission saving of two tonnes over the developing a product with sustainability inmotor's lifecycle. ese cut friction by as mind.much as 20%, with a subsequent up to 20degrees Celsius reduction in working                                             Its 'Blueveyor' system – which has beentemperature, extending bearing life to                                           running at Amsterdam's Schiphol Airportmatch that of the li system itself. is since June 2014, consumes around half thehelps deliver the 'maintenance-free' regime energy of a conventional baggage system.that is important to li manufacturers. e C2C principles require the product to besealed SKF Explorer spherical roller                                             fully recyclable at the end of its life,bearings form part of SKF's Beyond Zero meaning that SKF had to adapt its Y-portfolio of products, which are designed to bearing unit slightly to accommodate this.impart real sustainable benefits in their It meant removing all polymer from insideapplications.                                                                    the seal, and lubricating the bearing with                                                                                 biodegradable grease.ere are many examples of how sealedbearings extend the service life of elevators: e bearings are used in belt conveyors onone Asian elevator manufacturer switched the handling line, with four used on eachits entire production to sealed SKF Explorer conveyor. Vanderlande specified the C2Cspherical roller bearings, as a low-                                             guidelines to SKF, which was thenmaintenance solution that would last for at responsible for developing the bearingleast 20 years.                                                                  solution based on this approach. e two                                                                                 companies have worked together extensively                                                                                 in the past, and SKF has a similarly                                                                                 progressive attitude to sustainability as                                                                                 Vanderlande.                                                                                 Engineers love a challenge and there is none                                                                                 greater than helping to protect the planet                                                                                 and create a more sustainable future for all.                                                                                 Ultimately it is the role of engineers in                                                                                 projects like those demonstrated earlier,                                                                                 that will be crucial in helping to arrest the                                                                                 e ects of climate change.                     Low friction bearings can extend the life of conveyors and                                                  help to boost sustainability16
DG-TT7-S with MOS Sensor Receives SIL 2 Approval  e DG-TT7-S is solid-state metal oxide      Aubagne, France - Tyco Gassemiconductor (MOS) gas detectors used       & Flame Detection is pleasedmainly for the detection of hydrogen         to announce that the DG-sulphide (H2S) in arid locations having air  TT7-S H2S gaspresent or in locations with continuous      detector with Metal OxideH2S background. e sensor specifies a          Semiconductor (MOS)wider continuous operating temperature       sensor underwent stringentrange than the standard electrochemical      functional safety assessmentssensors up to +65 °C.                        by an external certification                                             body and is now SIL 2  e device supports HART 7 protocol          approved.option for full configuration anddiagnostics over non-proprietaryinterface.  e MultiTox DG-TT7-S features on boardrelays, plug and play sensors and a highvisible display that changes colourdepending on the status mode.                                                  17
Atlas Copco supports World Cancer Day                                  Atlas Copco South Africa acknowledged is crucial so it is very important to get to                                  World Cancer Day (4 February), by hosting know your body.” Mama-Ray also                                  Reynolda Makhutle from Cancer Vive, a enlightened Atlas Copco sta about the                                  three-times cancer survivor who shared her many di erent types of cancers. Each sta                                  experiences with sta members at the        member could select a cancer ribbon of                                  company's Jet Park head o ce on Friday, various colours each representing a di erent                                  3rd February, 2017.                        cancer – pink for breast cancer, white for                                                                             lung cancer, blue for colon cancer, orange                                  Members from Cancer Vive live with cancer for leukemia, yellow for Neroblastoma and                                  and celebrate life by selflessly sharing their a black ribbon represents a Melanoma.                                  stories as cancer survivors to spread the                                  positive message that a cancer diagnosis Sta members also learnt about the                                  does not have to be a death sentence. “Our symptoms of these di erent cancer types                                  team of survivors knows that early         and Mama-Ray shared some tips on what to                                  detection can save lives,” says Raynolda look for, to act quickly, the do's and don'ts,                                  adding that so much of what they do is the importance of eating healthy and                                  therefore focused around education and regular exercise. “To help prevent the                                  awareness. “We also honour those who have disease you should 'service' your body like                                  lost their battle against cancer and we raise you would a car!”Raynolda Makhutle (Cancer Vive)   funds to help fight the disease through     Mama-Ray who is a mother of two educates Atlas Copco sta about                                  education.”                                daughters, a grandmother to seven      Cancer and early detection                        thereof.                                             grandchildren and a mother in her                                  Raynolda, who is a ectionately known as community, shared her story of how she                                  Mama-Ray, shared some excellent advice for survived cervical cancer which later spread                                  people living with cancer. “Early detection to her ovaries and ultimately to her breasts.                           Atlas Copco sta join hands with Cancer Vive to show their support for World Cancer Day.18
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Atlas Copco is a world-   Each sta member received a di erent colour ribbon         leading provider of   representing 6 di erent types of cancer    sustainable productivity   “At the time, I saw cancer as a monster with us.” solutions. e Group serves     because I didn't understand the symptoms  customers with innovative    or the disease. But now I see cancer as my Sta members from all Atlas Copco's                               ultimate stepping stone in helping others business areas signed a poster designed       compressors, vacuum     with this disease and to teach people how to especially for the initiative which is proudly solutions and air treatment   detect early symptoms or even to prevent displayed as a reminder of a special and   systems, construction and   cancer and live long full lives.” Mama-Ray memorable day and Mama-Ray's message:   mining equipment, power     made a special request to Atlas Copco sta “Knowledge is power – embrace it; early tools and assembly systems.   to stand by and support all those who su er detection can save your life.”                               from this disease. A number of cancer       Atlas Copco develops    survivors in the audience related to Mama-products and service focused   Ray and briefly shared their stories.     on productivity, energy   It was the first time that Cancer Vive visited  Atlas Copco sta members make their        e ciency, safety and   Atlas Copco and Kathryn Coetzer, Atlas         mark to show their support & commitment                               Copco Corporate Communications and  ergonomics. e company        ACademy Manager, says it was a great     was founded in 1873, is   honour to welcome Mama-Ray. “ ank you                               Mama-Ray for making time to share yourbased in Stockholm, Sweden,    long and successful crusade against cancer      and has a global reach    spanning more than 180    countries. In 2015, AtlasCopco had revenues of BSEK   102 (BEUR 11) and more     than 43 000 employees.              Learn more at  www.atlascopcogroup.com                                                       Raynolda Makhutle's interactive presentation with Atlas Copco sta20
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SKF rotates to its core strength – bearingsSKF has taken a strategic             As a leading global technology provider engineering usually deals with moredecision to shi its globalbusiness focus back to the            since 1907, SKF has over the years           complex requirements such as upgrades andcompany's core strength –                                      developed a holistic product and service customisations and may involve an               bearings.                                      o ering that is integral to bearing          investigation of the bearing for example. In                                      performance and reliability. “Since 2007, we consultation with the customer, the                                      have been placing our energy into seals, application engineering team can develop a                                      lubrication, power transmission,             complete and optimal rotating technology                                      mechatronics, condition monitoring and solution with bearings at the core. e SKF                                      engineering service solutions to support our application engineering team's capabilities                                      quality bearing range, and this we have extend to modifications of standard                                      done with great success,” says SKF Services products such as the manufacture of special                                      and Solutions Manager for Southern Africa, sealing arrangement, changes to bore-sizes                                      Sarel Froneman. “But we may have been too on standard couplings, etc. Froneman adds                                      successful, losing focus on what is          that his team can also modify entrances for                                      fundamental to our rotating technology condition monitoring or lubrication                                      solutions namely our bearings.”              services.                                      According to Froneman, there are             Bearing remanufacture is another key                                      customers who have standardised on SKF's function of SKF's application engineering.                                      products and systems that do not             “Our basic remanufacturing service can                                      necessarily use SKF bearings. He cites one restore unused bearings that have passed                                      such example of a local coal mine that has their shelf life to 'as new' at approximately                                      standardised on SKF's condition monitoring 15% of the cost of a replacement bearing.                                      systems yet their crushers, conveyors,       For bearings that have been in operation,                                      electric motors, gearboxes, etc. may not we o er a full Level 4 remanufacturing                                      necessarily be equipped with SKF bearings. service. Alongside substantial savings on                                      “So while the mine is a key SKF customer, cost compared to a new replacement unit,                                      they may never have placed an order with remanufacturing also o ers the advantages                                      SKF for our core product!”                   of fast turnaround times and a reduced                                                                                   carbon footprint as less new steel is                                      While SKF continues to hold its solid        required.”                                      reputation as a leading supplier of quality                                      bearings, SKF CEO, Alrik Danielson           SKF's asset management services embrace                                      believes that SKF must once again become maintenance solutions based on asset                                      the world's number one bearing company. criticality geared to minimise the risk of                                      “Our mandate is therefore to raise the       failure by optimising equipment reliability                                      profile of SKF bearings across all our        and subsequent equipment life for                                      product and services o erings,” states       maximised uptime. is move underlines                                      Froneman. “Our bearing o ering should the new SKF Group vision – 'a world of                                      remain our number one priority and           reliable rotation' and demonstrates the                                      common denominator of all our rotating company's understanding of what                                      technology products and services.”           customers ultimately want - improved                                                                                   productivity and lowest possible ownership                                      “ is having been said, we must not lose costs through reliable equipment                                      sight of the fundamental role of our         performance and extended equipment life.                                      application engineering and asset                                      management service solutions.” SKF's         In conclusion Froneman states that it is not                                      application engineering is an integrated about selling as many bearings as possible.                                      range of products designed to support the “Bottom line, by adding value through                                      integrity of rotating machinery, the most o ering holistic rotating technology and                                      critical components being bearings.          service solutions, we build long-term  SKF rotates to its core strength -                                               customer partnerships.”                       bearings.                                      Froneman explains that application22
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Atlas Copco portable dewatering pumps are tough!      High performance, class-        e development of the PAS range is          With a wide range of sizes, a discharge size     leading fuel e ciency and                                      centred on vital information gained        ranging from 3inch to 8inch and          complete portability    underpin the PAS range of         through Atlas Copco's close working        performance levels from 105 m3/h to 630      centrifugal diesel-driven       relationship with construction customers m3/h, the pumps provide e cient solutions       open-frame dewatering      pumps from Atlas Copco          around the world for over 140 years. “ is for virtually any dewatering application     Construction Technique's     Portable Energy division.        latest eighteen open-frame additions to our and flow level between these two points.    e fully portable PAS open-frame   pump portfolio supports our ever popular e range starts with the 6.4kW PAS3 wet-     wet-prime pump_cost-e ective     solution for applications where  PAS dry prime canopy version with flow prime pump; with a maximum flow           there is a consistent flow  capabilities of up to 590 m3/h,” says David capacity of 120m3/h, a discharge size of         e fully portable PAS open-   Stanford, Portable Energy Business Line 3inch, a maximum head of 24.5m and      frame dry-prime pump o ers       rapid priming time & higher    Manager.                                   some 4.5 hours of fuel autonomy, the PAS3     capacities for intermittent flow                                                                                 is capable of handling solids of up to                      applications                                      e fully portable PAS open-frame units 40mm. Solids of up to 76mm are no match                                      are ideal for sites with no access to a power for the top of the range dry-prime PAS8                                      source and include both wet- and dry- which operates at a head of up to 30m,                                      prime options. e dry-prime variants o ers a discharge size of 8inch and boasts a                                      o er rapid priming time and higher         maximum flow of 630m3/h.                                      capacities and are suited to applications                                      where there are solids in the liquid.      Additional features and related benefits of                                      Stanford explains that the setting of the the PAS range include a high e ciency                                      mechanical sha seals in an oil bath gives hydraulic end for reduced fuel                                      the pumps their dry running capability consumption and a high capacity                                      without the risk of damage to the sha      diaphragm pump for automatic priming.                                      seals. “ ese pumps are therefore ideal for e open-frame design o ers easy access to                                      intermittent flow applications or when all components for fast, straightforward                                      there is a danger of running dry during servicing and maintenance.                                      long periods of continuous operation. e                                      wet-prime pumps o er a cost-e ective “Our pump portfolio is a perfect fit to our                                      solution for applications where there is a forward-thinking philosophy and value                                      consistent flow.                            proposition,” notes Stanford. “ rough                                                                                 constant development we aim for                                      e PAS open-frame system comprises a manufacturing excellence in order to                                      centrifugal pump, a semi-open impeller for provide more compact, lightweight                                      easy handling of solids of various sizes products to facilitate fast easy portability                                      without the risk of clogging and a large and ever more reliable and e cient                                      separator which enables the air to be      products that are good for the environment                                      separated from the liquid and sucked by and contribute to sustainable productivity                                      the vacuum pump, making automatic          for customers. Finally, we support our                                      priming possible. Even with suction heights customers with quality service as well as                                      of several metres, the rapid evacuation of expert a er-sales service from our team of                                      air from the suction pipe ensures fast     qualified and skilled technicians to                                      activation of pumping.                     optimise product functioning for                                                                                 maximised uptime and productivity and                                      e modular design of the PAS range          lowest operational and ownership costs.”                                      allows many di erent configurations that                                      meet multiple applications, from ground A range of portable, powerful and e cient                                      water dewatering on construction and electrical submersible WEDA pumps which                                      mining sites, drainage of reservoirs, canals manages flows from 225 to 16.500 litres per                                      or ponds, solids removal and sewage        minute with a maximum head of 85m                                      bypass to naval platform ballasting and completes Atlas Copco Portable Energy's                                      emergency situations such as flooding. comprehensive dewatering pump solutions.24
New lab instruments generate faster sample results  e Kruss K11 tensiometer, an ADU 5              vapours of a sample to ignite. is                Leading conditiondistillation unit, a SVM3001 stabinger           instrument is suitable for flammability           monitoring specialistsviscometer as well as the PMA 5 Pensky-          applications on fuels like diesel, heating oil,  WearCheck recently investedMartens closed-cup flash point tester are         kerosene as well as both biodiesel and           in excess of R1.7 million inamong the new pieces gracing the                 biodiesel blended fuels.                         new high-tech equipment incountertops in WearCheck's laboratory.                                                            both the transformer and                                                   e ADU 5, SVM3001 and PMA 5 are                 fuel sections of their Joburg-  ese highly accurate, sophisticated             upgrades to existing equipment operated by       based Speciality laboratory.instruments - which have boosted the lab         WearCheck. e acquisition of theseproductivity by o ering new tests and            instruments has boosted our servicesaving time on existing ones - have also         delivery by yielding highly accurate resultsreduced the turnaround time to generate          and reducing our turnaround time which iscustomers' sample results.                       of benefit to our customers.e ADU 5, a fully-automated distillation Using the Kruss K11 tensiometer, theunit which is operated by a touch screen analysis of the decomposition productinterface, performs distillation tests           content of transformer oil is done inaccording to ASTM D86. is is recognised accordance with ASTM D971. is fully-as one of the most reliable methods to           automated instrument conducts precisedetermine the boiling range characteristics measurement of surface tension andof petroleum products, and is a critical interfacial tension (IFT). e IFT is                      Condition monitoring specialists                                                                                                  WearCheck recently invested in ameasurement of the overall performance determined by measuring the force                          range of sophisticated new                                                                                                  laboratory equipment to boostand safety of fuels.                             necessary to detach the platinum ring from       productivity. Here, laboratory                                                                                                  technician Msutu Nyokana                                                 the surface of the liquid of higher surface      operates the new Kruss K11                                                                                                  tensiometer.A given volume of sample is placed in a tension under rigid conditions based on thedistillation flask and distilled according to fundamental Du Nuöy principle ofstrict guidelines as specified in the standard. establishing surface tension.e sample is heated and vapourised. isvapour is then cooled in the condenser line is data is key in the maintenance ofand the condensate is collected in a             transformers and in making informedgraduated cylinder. e temperature of the decisions on whether to extend the life ofrecovered volume of condensate is recorded the oil – a useful way to save customersprecisely during the test.                       money.  e SVM3001 is a Stabinger viscometer            For more information, please contact             WearCheck continues to lead thewhich is capable of multiple parameter           WearCheck on [email protected] or          way in the condition monitoringmeasurements in a single analysis,               call (031) 700-5460 or visit                     arena and boost productivity, thiseliminating the need for many separate           www.wearcheck.co.za.                             time by investing in the latesttests.                                                                                            international laboratory                                                                                                  technology in the form of several  e instrument can simultaneously                                                                 new instruments. Here, the newmeasure kinematic viscosity according to                                                          ADU5 distillation unit is operatedASTM D7042, dynamic viscosity, as well as                                                         by senior lab technician Lizzythe density according to ASTM D4052 in                                                            Chabangu of WearCheck.lubricating oils, base oils, additives and fueloils. e sample is simply injected using asyringe and measurement is started via atouch screen panel.  e automatic PMA 5 Pensky-Martens               Senior laboratory technician at WearCheck, Lizzy Chabangu,closed-cup tester measures the flash point at     operates the condition monitoring company's brand newthe lowest temperature at which the              PMA5 Pensky Martens closed cup flashpoint tester inapplication of an ignition source causes the     Johannesburg recently.                                                                                                             25
Mini grid solutions for Africa in the spotlight at EnergyRevolution Africa 2017An estimated 600 million people                                                 Cuming, Head of Policy for Europe, the  in Africa live without access to electricity, the majority of which                                             Middle East and Africa at Bloomberg New     are in remote communities;         requiring major capital                                                Energy Finance in the UK will be one of the     expenditure and time to get                                                                                speakers discussing the future direction forconnected to the grid. e role of   the private sector is more and    Energy Revolution Africa 2017 will bring embedded power generation and how it can more important in reaching the      insights from private and public sector reduce a country's dependency on a single   goal of giving people access tobasic energy services. is is why     experts involved in mini grid projects across source of energy.  Energy Revolution Africa 2017has identified mini grids and new     Africa as part of the three-day strategictechnologies as integral topics in                                     programme focused on renewable energy Alastaire Dick, Operations Lead for Carbon        their programme for the             co-located event at     and community scale projects.              War Room's Sunshine for Mines in South      African Utility Week at the                                               Africa will present a case study on      CTICC from 16 to 18 May.                                     Andrew Tonto Barfour, project coordinator embedded power generation for the mining            African Utility Week                                     for Ghana's Ministry of Power, Benon Bena, sector.                                     head of o -grid renewable energy at the                                     Rural Electrification Agency of Uganda and New renewable energy markets in Africa                                     Faruk Yusuf Yabo, Deputy Director of the are already showing greater appeal to                                     Nigerian Federal Ministry of Power, Works international and local investors and as                                     and Housing are among the speakers who such, Frank Rizzo (Partner and Technology                                     will discuss mini and micro grid projects sector leader for Africa at KPMG) and Evan                                     that are currently underway and that are Rice (Business Development Manager,                                     anticipated for the future. is will include Energy Products at Tesla, South Africa) will                                     discussions about the development of mini discuss exciting technology developments                                     grids through public and private           for the African power industry and                                     partnerships, including communities, and renewable solutions to profitably reduce                                     how government policy is accelerating this reliance on diesel. e technology session                                     development.                               will conclude with discussions about storage                                                                                solutions to help utilities and grid operators                                     On Wednesday, 17 May, the focus will be manage the integration of renewables and                                     on how businesses, governments,            meet their specific demand requirements.                                     communities and households can benefit “We are very excited about the global and                                     from an investment in energy e ciency. A African energy experts, ranging from                                     case study of South Africa's National      solution providers and renewable energy                                     Business Initiative around tax incentives for producers, to financiers and policy makers                                     energy e ciency will be presented by:      who will be meeting at this event,” said                                     Karel Steyn, Senior Consultant on Energy Evan Schi , event director of African Utility                                     Performance Verification at Eskom           Week and Energy Revolution Africa.                                     Barry Bredenkamp, General Manager,         “It will no doubt be of immense value to                                     Energy E ciency and Corporate              new energy purchasers and large power                                     Communications at the South African        users, from commercial property developers                                     National Energy Development Institute and the agricultural sector to mines and                                     (SANEDI).                                  metros as well as anyone interested in the                                                                                exciting opportunities in the renewable                                     Other speakers and topics on the           technology sector.” Schi said.                                     programme for 17 May include:              Visit http://www.african-utility-                                     Werner van Antwerpen of Growthpoint week.com/era for more information about                                     Properties and Justin Smith of Woolworths Energy Revolution Africa or email                                     Holdings will present examples from        [email protected] to sign up for the                                     shopping centres, mines, farms and green newsletter with industry updates. Register                                     buildings of how energy e ciency and       via: http://www.african-utility-week.com/                                     sustainability practices are tailored for  egistrations/Step1/32447                                     various types of companies Victoria26
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It's Shavathon time at thyssenkrupp!      e Industrial Solutions        thyssenkrupp sta donate to Shavathon and raises a total of R6350 for Cancer            business area of                                    Friday 3rd March 2017 was a hive of    responsible company very seriously and   thyssenkrupp is a leadingpartner for the engineering,        activity at thyssenkrupp head o ce in  supports a number of sustainable initiatives construction and service of                                    Sunninghill, Johannesburg, as sta      like the Shavathon which has become a       industrial plants andsystems. Based on more than         members enthusiastically participated in the regular happening on the company's  200 years of experience we        annual Shavathon to raise funds for the corporate social investment calendar.    supply tailored, turnkey                                    Cancer Association of South Africa. plants and components for  customers in the chemical,                                               “It is an extremely popular event with sta   fertilizer, cement, mining                                    Hair literally went flying and the courtyard because it is such a fun and colourful   and steel industries. As a       system partner to the        was awash with rainbows of colour as sta initiative that everyone can get involved in,”  automotive, aerospace and         members embraced the initiative, making says Kgothatso Ntsie, thyssenkrupp    naval sectors we develop                                    donations to have the privilege of getting Marketing and Communications Manager. highly specialized solutions      to meet the individual        their heads shaved or their hair garnished “As always, this year's Shavathon was        requirements of our                                    in spray paint for this most worthy cause. extremely well supported and we are proud  customers. Around 19,000       employees at over 70                                                to announce that we raised a total of R6350     locations form a global        thyssenkrupp takes its role as a socially for Cancer!”  network with a technology   portfolio that guarantees maximum productivity and             cost-e ciency.Friday 3 March 2017 was a hive of        Shavathon is a popular even for sta and has become a regular   activity at thyssenkrupp as sta  happening on the thyssenkrupp corporate social investment calendarmembers participate in the annual  Shavathon to raise funds for the              Cancer Assoc of SA28
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Pre-certified medical air system solutionsfrom Atlas Copco Compressor Technique       Super-e cient, high     “Our full range of state-of-the-art solutions Medial air must be ultra-pure and is  performing, ultra-reliable                               which range from complete air plants,       considered as a drug and therefore is highly      and safe equipment isfundamental for the medical    breathing and surgical air units and vacuum regulated in terms of purity. Atlas Copco's sector to remain compliantwith exceptionally stringent   pumps to advanced control systems and medical air systems which include the GA        and ever-tightening    terminal units are designed and engineered MED compressors, dryers and receivers as  regulations. Atlas Copco's                               to meet a variety of clinical applications well as the mVAC vacuum products are ISO    comprehensive range of     medical air solutions is  within hospitals, clinics, dental practices, 7396-1 certified which ensures that the   backed by more than 130     years of experience and   veterinary laboratories, etc.,” states Charl medical equipment meets the minimum know-how to o er optimalfunctionality and across-the-  Ackerman, Business Line Manager of Atlas requirements in safety and operating         board compliancy.     Copco Compressor Technique's industrial criteria. Ackerman a rms that Atlas                               air division.                               Copco's medical air systems are pre-                                                                           certified. “ is greatly simplifies the                               Atlas Copco's medical production facilities customer's certification process because                               in Belgium, the UK and the USA positions when the pharmacist signs o the                               the company not only meet but surpass the equipment a er installation, the equipment                               requirements of the most demanding as does not need to be recertified.”                               well as di ering standards and regulations                               such as the Medical Devices Directive       e GA MED oil-injected screw                               MDD 93/42/EEC, European                     compressor range, also available in VSD                               pharmacopoeia, EN ISO 7396-1, ISO 14971, (Variable Speed Drive), is designed,                               Health Technical Memorandums HTM 02- manufactured and tested in accordance with                               01 and HTM 2022. Ackerman explains that ISO 9001, ISO 14001 and ISO 1217. With                               he HTM standard for example requires the proven reliability of the latest high-                               medical air and vacuum plants to have e ciency compression element, this screw                               built-in redundancy as well as monitoring compressor delivers outstanding                               and alarm functions. Atlas Copco's ISO performance, flexible operation and the                               9001, ISO 14001 and ISO 13485:2003          highest productivity and subsequent                               quality management systems for the design, minimal cost of ownership. e PDp filters                               manufacture, installation and testing of can be considered as bacterial filters                               medical air and medical vacuum devices following tests and certification by an                               ensure the production of ultra-clean,       external laboratory.                               certified pure medical, breathing and                               surgical air as well as vacuum.             Energy typically represents over 80% of a                                                                           compressor's life cycle cost. As a world                                                                           leader in delivering sustainable productivity                                                                           solutions,                                                    Atlas Copco GA MED compressor range_also available in VSD_ drives                                                                                 down energy costs for medical facilities30
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Industrial Air is a division      Pre certified ISO 7396_1        within Atlas Copco's        Atlas Copco GA MED screw compressor range      Compressor Technique          Atlas Copco always strives to provide the at the point of connection as low as or lower   business area. It develops,  manufactures and markets          most energy-e cient solutions. “Our GA 5-15 than -600 mbar(e) / -450 mm Hg at all times.  oil-injected and oil-free aircompressors, on-site nitrogen       VSD MED range will drive energy costs down  and oxygen generators, air                                    considerably in medical facilities where air Every mVAC system is subjected to     treatment solutions and    compressor controls and         demand fluctuates. By monitoring the outlet comprehensive Quality Assurance controls to   monitoring under several                                    pressure, the air flow is adjusted to the         eliminate the risk of service interruptions      brands. In addition to    serving a wide variety of       demand; the high turndown ratio and the new even in extreme circumstances. e mVAC        industries, dedicated       fan saver cycle can realise energy savings of system o ers (multiple) backup supply in case  solutions are also available  for marine, railway and oil       up to 35%.                                       of failure of individual functional     and gas customers. e                                                            components. e carbon composite material   division's focus and main  drive is to further improve       Using Atlas Copco's on-site industrial gas of Atlas Copco's mVAC pumps will not break  its customers' productivity.    e divisional headquarters       generators and requiring only a supply of dry down or wear out like laminated blades. If the and main production center                                    compressed air, customers can produce their central controller should fail, every pump has     are located in Antwerp,                   Belgium.         own nitrogen and oxygen at a fraction of the its own controller. Every system is delivered      Atlas Copco mVAC systems      price of using gas bottles which also require with all interconnection piping and copper           provide highly reliable                 medical vacuum     storage space. “Our range of nitrogen and connections and the 'plug and play' approach                                    oxygen generators which includes the OGP ensures fast, simple installation. e mVAC is                                    oxygen generator series with PSA (Pressure installed, piped and wired as modular stacked                                    Swing Adsorption) technology provide             components or as a tank-mounted unit.                                    flexible, reliable and cost-e cient solutions to                                    meet customers' production needs,” states “Our medical air systems can be further                                    Ackerman. Atlas Copco supplies, installs and maximised through e ective and easy control                                    services gas generators, along with              and monitoring,” continues Ackerman. Atlas                                    compressed air equipment.                        Copco's next generation Elektronikon®                                                                                     graphic controller regulates system pressure to                                    Atlas Copco's mVAC systems provide a highly push energy e ciency to new levels. For the                                    reliable medical vacuum (suction) mainly in mVAC we have opted for a multi-pump                                    operating theatres, intensive care, emergency arrangement to better match the flow                                    and respirology units for a variety of           demand. In this arrangement, the advanced                                    applications such as wound drainage, assisted Elektronikon® Graphic controller maximizes                                    wound closure, chest and lung drainage,          energy e ciency by controlling the individual                                    removal of excess blood during surgery,          vacuum pumps and regulating the overall                                    collection of other bodily fluids, gastric        vacuum, ensuring even wear at all times.                                    emptying, cleaning endotracheal tubes and                                    liposuction (lipoplasty).                        e AIRConnect™ Visualization and                                                                                     Notification Package connects to extensive                                    Consisting of between two and up to six air- monitoring and status information and                                    cooled rotary vane type vacuum pumps and a provides immediate access to valuable                                    central controller with an intelligent graphical information such as system status, alarms,                                    user interface, an mVAC system is capable of trends and historical data enabling end-users                                    reliably meeting even a large hospital's         to get the most out of the GA MED and                                    vacuum requirements. e pumps can work mVAC systems.                                    independently to satisfy the required vacuum                                    flow. Atlas Copco's mVAC systems are                                    suitable for both continuous and frequent                                    start/stop operation, keeping the vacuum level32
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Four ways to optimise pump performance  Pumps are the foot soldiers       Ignoring the pumps is a big risk, because liquids, exclude contaminants, separate fluids  of the process industry, but their quiet dedication means       when these components break down – or run and confine pressure. e choice of seal for      they are o en ignored.        below optimum e ciency – the whole process centrifugal pump bearings depends on the           e right bearing, proper  su ers. Manufacturing and process              unique demands and operating conditions oflubrication, a good sealing system                                    companies are under huge cost pressures at the application. Keep in mind, though, that     and monitoring pump healthperformance will help to optimise   the moment, making it vital to maximise the bearing and sealing arrangement              pump performance      assets and maintain uptime. ere are ways to represent an integrated system. Dynamic34                                    optimise their performance in four di erent radial seals generally are the best choice for                                    ways. centrifugal pumps. ese seals create the                                                                                   barrier between surfaces in relative motion.                                    e right bearing                                Seal selection ultimately must be based on a                                    Bearings in centrifugal pumps support          thorough review of application parameters                                    hydraulic loads imposed on the impeller, the and environmental factors.                                    mass of the impeller and sha , as well as                                    loads due to couplings and drive systems. Particularly in pump applications, for                                    ey also keep the sha axial and radial          example, seals will be exposed to relatively                                    deflections within acceptable limits for the constant pressure di erentials — making                                    impeller and sha seal. e bearings o en pressure seals (in which the seal cavity is                                    will face high axial loads, marginal           pressurised) the preferred choice. Seals                                    lubrication, and high operating temperatures usually provide a much shorter life than the                                    and vibration, all while the bearings attempt components they protect so don't fall into the                                    to minimise friction — which, if               common habit of scheduling seal replacement                                    uncontrolled, can result in power loss,        only at intervals dictated by requirements of                                    excessive heat generation, increased noise or other components such as bearings.                                    wear, and early bearing failure. So, first and                                    foremost, evaluate bearings (types, designs Monitoring pump health                                    and arrangements) in the context of their Regular measurement and analysis of key                                    anticipated operating environment. Suitable physical parameters such as vibration and                                    bearings are available to satisfy even the most temperature can detect pump system                                    di cult conditions faced by centrifugal        problems before they occur. Basic                                    pumps.                                         instruments can assess and report on                                                                                   vibration, temperature and other parameters.                                    Proper lubrication                             More advanced tools include online                                    Improper lubrication accounts for more than surveillance systems and so ware that can                                    30% of bearing failures. Good lubricants       deliver real-time data. Many problems will                                    prevent metal-to-metal contact and undesired manifest as vibration, which is widely                                    friction. e common methods for the             considered the best operating parameter to                                    e ective lubrication of pump bearings          judge pump-train condition. Vibration can                                    include: grease, oil bath, oil ring, and oil mist detect problems such as imbalance,                                    and air-oil.                                   misalignment, bearing oil-film instabilities,                                                                                   rolling bearing degradation, mechanical                                    Oil mist generates the least amount of friction looseness, structural resonance and a so                                    (allowing rotational speed to be based on the foundation. Vibration measurements are                                    bearing design instead of lubrication          quick and fairly non-intrusive because pump                                    limitations) and creates a positive pressure equipment remain undisturbed.                                    within the bearing housing (fending o                                    invasive contaminants). Regardless of          Operators can play a pivotal part in proactive                                    lubrication method, always specify lubricant maintenance strategies — by serving as the                                    according to the demands on vertical sha s “eyes and ears” to detect equipment faults                                    and resistance to solids, pressure,            before problems escalate and performing                                    temperatures, loads and chemical attack.       basic maintenance activities.                                    Sealing the system                                    Bearing seals in centrifugal pumps handle                                    four crucial tasks. ey retain lubricants or
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Using Degraded Land to Drive Renewable EnergyDevelopment and Job Creation    Promethium Carbon is a      Degraded land can be used to create           Funding for the project will depend on adedicated carbon and climate    renewable energy solutions for                mix of equity, debt and concessionary                                communities, according to a feasibility       funding. Debt funding will be secured from  change advisory firm. e        study by Promethium Carbon for a              local institutions such as the Industrial company enjoys the position    community based renewable energy              Development Corporation, the of being a trusted advisor to  project. e feasibility study, funded by the   Development Bank of SA and commercial                                Prosperity Fund under the British High        banks. e loan will be paid back with         major international    Commission, was presented in                  revenue from the sales of electricity andcorporations operating out of   Johannesburg on 17 March.                     biochar.      South Africa. ey are      Promethium Carbon presented its answer        “ is project will open the power    knowledge leaders in the    to the challenge to use degraded land to      generation market in South Africa to small carbon industry, and advise    create renewable energy solutions for         businesses, enabling them to develop small-     government and private     communities, with the Merafong Case           scale renewable energy projects forsector on climate change and    Study for Renewable Energy and                commercial use. It will lead to the creation                                Community Upli ment as well as with the       of 'green' jobs, increased power generation      energy-related matters.   release of an updated and extended            from renewable sources and land     Services include carbon    Renewable Energy Toolkit. e project           restoration,” says Robbie Louw, director of   project development, foot    aimed to diversify the economic activities    Promethium Carbon. printing and disclosure and    in the area and reduce dependency on     climate change strategy    mining, therefore building community            e British High Commission expressed its                                resilience. e added benefit is energy          delight for the opportunity to be a partner         development. More      produced with low carbon emissions,           in this project. “It demonstrates how a bio-   information is available at  contributing to South Africa's national       energy project can positively impact the                                greenhouse gas mitigation e orts, as well as  lives of local communities and help to build     www.promethium.co.za       restoring the grasslands to their original    local commercial opportunities,” Tom                                pre-mining state.                             Moody, Head of Regional Prosperity at the                                                                              British High Commission, says.                                Sites for the biomass production and bio-                                energy plant were identified for the              e Merafong Local Municipality, in                                Merafong Bioenergy Project through            conjunction with the West Rand District                                interaction with mining companies             Municipality, is developing a bio-energy                                operating in the Carletonville area of the    industrial park where projects such as this                                Merafong local municipality. Harambe          have the required regulatory support for                                Sustainable Ventures (Pty) Ltd, a BBBEE       development.                                mine rehabilitation and bioenergy/waste-                                to-energy power generation company, will      Nikisi Lesufi of the Chamber of Mines said                                be developing this bio-energy project. By-    the project demonstrated cost-e ective                                products include the production of biochar,   benefits to mine rehabilitation, with                                for remediating soil by increasing the        positive community impacts a er life of                                carbon content and potentially supplying      mine. “ e use of abandoned and/or                                waste heat, for use by new industries         degraded land has long been an issue of                                attracted to the area surrounding the         concern and this project showcases the                                biomass power plant.                          possibilities of converting, rehabilitating                                                                              and producing positive advantages to                                A locally developed pyrolysis plant will      communities through, what in essence is                                provide heat energy to an Organic Rankine     commercial farming, with the production                                Cycle generator set, producing 2 MW           of electricity.”                                output which will be wheeled to the o -                                taker.36
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Rand-Air docks at Saldanha BayAn extensive fleet of over 700   Leading compressor and generator hire the importance of retaining and expandingAtlas Copco compressors and                                company, Rand-Air, is determined to           existing business across the country.  generators, Rand-Air has a    strong presence in South    provide uncompromised service to their   Africa with a spread of 10      branches and agencies.    customers, as well as reliable and well- “Stimulating the local economy is ofRand-Air are market leaders     maintained equipment. As part of this immense strategic importance to Rand-Air.  in portable compressed air                                commitment, the company recently opened We understand that expansion is the mostand power generation rental.   O ering a range of latest-   a branch in Saldanha Bay, in an e ort to e ective, most economical and mosttechnology electric and diesel  expand their reach across the country. sustainable way of creating jobs which isgenerators, complemented by an environmentally-friendly    Rand-Air has been servicing a number of paramount to a healthy economy,” Erasmus            range of oil-free   industries for the past 44 years and have continues.    compressors. Rand-Air's    team are highly qualified    built a strong presence across South Africa.   with extensive knowledgeand are well-known for their                                                  As the economy continues to develop, itexceptional customer service.                                e need to support the the steel industry has become more important than ever for                                and the related contractors around the large operations to extensively focus on                                sector such as marine contractors,            their primary core-business. Outsourcing is                                sandblasters etc. was imminent. Rand-Air a popular mechanic to enable this as it                                recognised this as an opportunity to better facilitates operational e ciencies. Not only                                service this market. “We service a niche does outsourcing alleviate the pressure of                                market and we want to make our                maintaining equipment but it is also the                                equipment more readily available where most cost e ective option as there is no                                there is a need,” explains Louwrens           capital outlay required.                                Erasmus, General Manager at Rand-Air.                                Already making a positive impact, Rand- Rand-Air remains fully committed to                                Air is proudly involved in the Saldanha Bay delivering latest-technology equipment that                                Industrial Development Zone (SBIDZ). A meets customer demands. is is coupled                                project that aims to create a world-class, with a highly qualified team that are driven                                internationally recognised and respected to provide exceptional customer service                                South African marine engineering hub. around the clock.                                South Africa accounts for 40% of the entire                                African continent industrial output, and                                25% of its GDP. is is why Rand-Air sees                                                                                       Saldanha Bay Industrial Property38
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CDE Global to Exhibit new EvoWash and Infinity screen atCQMS 2017CQMS, Ireland's construction and      One of CDE Global's first and earliest            evolves, so does demand for increasingly  quarry machinery show, will be      customers, Roadstone has been using CDE          consistent sand gradings. Given the increased                                      washing equipment on most of its sites across    requirement for sand and coarse aggregateseven bigger and bolder in 2017 for    Ireland since 2002. e original multi-sand        for our downstream products, the time has      Northern Ireland-based wet      plant sold for the Classis site is now being     come to grow our production capability.                                      upgraded a er 15 years of loyal services to  processing equipment company        Roadstone, having produced more than 3           “As a result, we needed to upgrade in order toCDE Global. e world's leader in       million tonnes of sand for the construction      ensure that we achieve maximum TPH everymaterials washing products, CDE       industry. Due to increased demand for            hour and that our plant is capable of adapting                                      product and the improved production o ered       to challenges such as variable deposit moisture       will be exhibiting its staple  by wet screening at the primary stage,           content brought by weather and natural   EvoWash plant and a high tech      Roadstone decided to upgrade their existing      variations within the deposit.screen from its new Infinity range     plant with an EvoWash 151 sand washing  on 21-22 April 2017 at Molloy's     plant and an Infinity screen able to adapt to     “We have nurtured a solid relationship of trust Quarry in Tullamore. Purchased       variations in feed contents.                     with CDE over the years and had no by long-term client Roadstone, a                                                      hesitation in turning to them for an upgradesubsidiary of Irish CRH Group, a      450 tonnes per hour of raw sand and gravel       of our existing CDE equipment. CDE leading international producer of    material will be fed into the plant to produce   equipment is used across most of Roadstone's building materials, the EvoWash      105 tonnes per hour of 0-4mm, 155 tonnes         Sand & Gravel sites in Ireland and we have and Infinity screen will go about     per hour of 4-20mm, 90 tonnes per hour of        had the opportunity to witness the reliability                                      20-50mm and 100 tonnes per hour of +50mm.        and hard-wearing of the CDE o er.”     their washing duties on their  Classis site in Co. Cork a er an      e washed materials will be used in the         High tech for high quality production estimated 8,000 visitors have had    production of ready-mixed concrete, concrete  the opportunity to discover - or    blocks and blacktop. With a new and              Kevin Vallelly, Head of Product Development                                      improved washing system, issues of downtime      at CDE commented on Roadstone's new     re-discover - them at CQMS.      will be minimised.                               Infinity screen with VibroCentric electric                                                                                       drive system: “A key success of the                                      Infinitely ingenious                              VibroCentric drive system is the harnessing of                                      High tech screening technology has become a      the power used and ensuring the maximum                                      must for washing plant operators who want        transfer of energy to the material being                                      optimal production results from a reliable       screened.                                      range of equipment. CDE invests extensively                                      in its research and development department       “ is system is employed on the Infinity P-                                      to remain ahead of the innovation curve, and     Line range of inclined sizing screens. A                                      with all products being manufactured and         unique sha design allows for a significant                                      tested at its assembly facilities in Cookstown,  reduction in the weight of the drive system                                      Northern Ireland, reliability is guaranteed. A   and the screen assembly which results in a                                      case in point, the Infinity screening range was   significant reduction in overall power                                      launched in 2016 and has since become one of     consumption.                                      the firm's most popular products.                                        e Infinity screens have bolted construction,    “As a result, dewatering performance is                                      which eliminates the need for welds. e U-        maximised to allow the final washed product                                      Span cross-members, in combination with the      to be ready for market straight from the belts.”                                      construction of the side walls, deliver higher                                      specific sti ness that prolongs the working life  Cathal Lavin concludes: “We are very much                                      of the screen.                                   looking forward to the upgrade of our CDE                                                                                       multi-sand plant. e new CDE EvoWash and                                      Cathal Lavin, Location Manager at Roadstone      the Infinity screen will overcome the                                      Classis, opted for the CDE inclined sizing       challenges presented by increased demand                                      Infinity screen with VibroCentric electric        and allow us to produce the required grades                                      drive system. He explained: “Our existing        of clean sand and aggregates to answer our                                      multi-sand plant and dry screen have             customers need for high quality building                                      performed extremely well over their 15-year      materials.”                                      lifetime, but as construction technology40
                                
                                
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