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Home Explore 2014 FabriTec Brochure Final Version

2014 FabriTec Brochure Final Version

Published by Kathy Dumalski, 2015-02-24 22:40:25

Description: 2014 FabriTec Brochure Final Version

Keywords: tension fabric srtuctures,tensile membrane,shade structure,FabriTec Structures,fabric architecture,international tension structures

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It is with great pride that I present FabriTec Structures, a brand of USA SHADE & Fabric Structures, Inc. and an innovative leader in the Tensile Membrane Structure Industry. Over the years, our many successful projects have served as the best illustration of our capabilities and commitment to represent our industry with imagination and excellence. Our primary focus is providing superior service to our clients and creating differentiation through the creativity of our Design Development Department. Both our dedication to design and our commitment to build provide clients with a sole resource. This unique infrastructure vertically integrates our in-house resources from Design & Engineering to Fabrication, Project Management, Manufacturing, and Construction. In developing the core of our business, our major objective has been to surround ourselves with quality, disciplined people. As a specialty manufacturing company, it is critical to utilize the expertise of people that have the experience and dedication necessary to successfully manage and build the type of groundbreaking structures that have earned us numerous industry awards. We believe that it is of the utmost importance to remember that people build companies and people build structures. We are very proud to have assembled a group of exceptionally talented professionals who represent our unique capabilities in this technically advanced and detail oriented industry. I invite you to examine the photographs and renderings of many of the cutting-edge and highly innovative projects that we have completed to date. We will continue to lead the way with imagination and innovation in fabric architecture and look forward to partnering with you to bring your design concepts to reality. Claude Centner President FabriTec Structures “We start with what is Possible, explore what is Practical and deliver a result that is Powerful.”2

MGM CityCenter Light Rail StationLas Vegas, Nevada 3

2 Introduction 3 MGM CityCenter Light Rail Station 4 Index 5 Business Development 6-7 Design Development 8 Engineering 9 Components 10 Fabric Fabrication 11 Steel Fabrication 12 Project Management 13 Sustainability 14-15 Construction 16-17 Service & Maintenance 18 Stadiums & Sport Facilities 19 BC Place Stadium 20-21 Entertainment & Leisure 22-23 Cynthia Woods Mitchell Pavilion 24-25 Retail & Commercial 26-27 Premium Outlets Mall 28-29 Airports & Transportation 30-31 Rosa Parks Transit Center 32 Civic & Community 33 SkySong ASU 34 Education & Institutional 35 Eckerd College 36 Parks & Recreation 37 Darling Tennis Center 38-39 People, Press & Awards4

As a leader in tensile fabric technology, FabriTec has created a majorpresence in the global market place. Many of our internationallyrecognized projects have broken new ground and were accomplishedthrough the vigorous research and development of new ideas andinnovative technology. We lead the way with many talented peoplewho best represent our differentiation and whose inspiration to“go beyond” has resulted in an ever-expanding network of globalpartnerships. We reach out to fellow leaders in the design arenaby linking our design development and specialty manufacturingskills with developers and other innovators in architecture. We areteachers, educators, and trusted advisors to an increasing numberof Architects, General Contractors and other building professionals.Through our certified AIA/CES presentations, we have informedmany of the opportunities available through fabric in architectureand advised on issues relating to sustainability and LEED design.Our clients know that our structures will be specified correctly,engineered properly for safety and performance, and built by experts.It all begins with people and partnerships and triumphs in the spiritof imagination and innovation. “We have expanded our network of global partnerships by linking our design skills to others on the cutting edge of architecture.” 5

The Design Development Department (DDD) at FabriTec was created to elevate the level of service to our clients by utilizing sophisticated 3D/CAD rendering and animation software. This comprehensive visualization capability enables clients to better understand our company’s proposed solution to their requirements. The DDD complements our progressive approach to innovation and creativity. Our design team is composed of Industrial Designers and Architects who understand the fundamentals of shape, form and function; their creativity and technical ability enable the client to gain a unique insight into a 3D version of a concept suitable for construction. The animation represented in CAD format typically represents the actual and final product and is the starting point for converting the concept into reality. “Our Design Development Department elevates our level of service to our clients and complements our progressive approach to innovation and creativity.”6

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The FabriTec Project Design & Engineering Department begins by establishing the required centerline geometry of the structure and modeling it in 3D using highly specialized software to define a final equilibrium shape that meets the requirements of the client. The equilibrium shape is then analyzed under various loading conditions to determine the steel, cable, and fabric requirements. The results of the computer modeling and analysis are transformed in the graphical design stages of the project into an accurate, extruded 3D model complete with actual steel and cable sizes and connections. The design drawings are then developed from the 3D model and submitted to the client for review and approval. Engineering calculations are also included in the submittal to the client. Upon approval of the design drawings and engineering calculations, the fabric shape is then patterned. “Patterning” is the art of representing three dimensional shapes by connecting a series of flat, two dimensional templates into one fabric assembly. “The results of our computer modeling and analysis are transformed into an accurate, extruded 3D model complete with actual steel and cable sizes and connection details.”8

One of the many advantages of fabric structures is how fewcomponents are required to create a structure. These includethe primary structural support system, the membrane and, mostimportantly, the fittings and hardware used to tension the structure.Membrane plates are the key to a successful tension membranestructure and are custom designed to link the membrane to thestructural support system. Cables create the edge of tensionmembrane structures. Along the perimeter, they are calledcatenaries, along the underside of the membrane they are called theradial or ridge cable, and over the top of the membrane, they arecalled valley or safety cables. Catenary cables are the most visibleand are formed along the perimeter stretching from mast to mast.They are installed inside a pocket in the membrane or supportedalong the edge with cable straps and usually terminate with athreaded rod or forked clevis. Fabric structure hardware consistsmostly of parts made for the yachting, bridge building, rigging, andmountain climbing industries. Shackles, turnbuckles, and togglesare just a few of the hardware choices available to link the membraneand the primary structural support. “Fabric Structures have the advantage of requiring few components with much of the hardware inspired by the bridge building, rigging and mountain climbing industries.” 9

At the core of all our modular and custom tensile membrane structures are the fabrics that we utilize to create some of the most architecturally innovative and aesthetically appealing fabric structures in the world. We use many of the best materials available including vinyl coated polyester (PVC), Teflon® coated fiberglass (PTFE), transparent structural clear foil (ETFE), and HDPE, a high density polyethylene mesh which can block out up to 96% of the sun’s harmful UV rays. The fabrics are selected to meet the specific project requirements as well as our clients’ individual needs and desires. We offer a variety of materials with varying degrees of translucency, light reflectivity, UV and weather protection, and non- combustibility. Certain fabrics offer self-cleaning surfaces and all are easily maintained to preserve their appearance and ensure a long life. Our tension structures are fabricated utilizing the strongest seams applicable to the individual fabric – this includes heat sealing, radio frequency (RF) sealing and sewn seams utilizing Gore-Tex® PTFE thread which provides one of the longest life expectancy’s in the industry. Our fabric patterning, sewing and cutting crews utilize advanced computer controlled cutting technology which provides precision load analysis and tight tolerance. “We utilize many of the best fabric materials available in order to meet the specific project requirements as well as our clients’ individual needs and desires.”10

At FabriTec, we recognize that the structural integrity and quality ofour products are critical to the long term success of our business.We have a combinded 120,000 square feet of steel fabrication spacein Dallas that is certified by the International Accreditation Servicesboard (IAS) as meeting, or exceeding, the highest standards in thesteel fabrication industry. The plant has been custom designedand is equipped with state-of-the-art equipment including roboticwelding, computerized roll benders, custom swedgers, massivesand blast booths and powder coat ovens and booths. We arevertically integrated and use sophisticated tools and equipment tocut raw steel and fabricate our plates. Our welders are all certifiedand we employ a full time certified welding inspector to ensure thatwe always meet our internal and external quality standards. All rawmaterials are of the highest quality and we require certified millcertificates from all of our suppliers. The plant is managed by a veryprofessional and experienced team that focuses on quality, safety,and delivery. This team of fabrication professionals consistentlyproduces structures that meet or exceed our customers’ quality anddelivery expectations. “We operate a custom designed, IAS certified steel fabrication plant managed by an experienced team that focuses on quality, safety and delivery.” 11

The Project Management Department at FabriTec was created to handle the ever increasing size and value of our many projects. Project Management utilizes sophisticated organizational software to ensure that all our projects are completed in the most cost- effective, timely, and efficient manner. We strive to meet or exceed expectations with every client and on every project. Once a project has been sold and handed over to the Proposal Manager, Project Management is then responsible for taking control of all aspects of the job. Project Managers create schedules, handle submittals and approvals, maintain comprehensive communication logs, and manage costs and logistics, all in order to see the project through to successful completion. By taking ownership of the job, our Project Managers are able to guide the job through all critical phases to create a project that our customers regard as being among the finest available anywhere in the world. As we continue to design and build more large- scale, imaginative, and innovative projects, Project Management will continue to grow and bring great ideas into reality. “Our Project Managers guide the job through all critical phases and strive to meet or exceed expectations with every client and on every project.”12

With Sustainable Design as one of the most important issues in architecture today, designers are not only focusing on environmentally friendly materials but alsoeducating their clients on the benefits of their design approach, their use of materials, and their method of construction for reaching “Green” status. The essential aimof Sustainable Design is to produce places, products, and services in a way that reduces the use of non-renewable resources, minimizes environmental impact, andrelates people to the natural environment in terms of three main components: Design, Materials, and Construction. Fabric structures by FabriTec can also contributeto Leadership in Environmental and Energy Design (LEED) credits in categories such as: daylighting, innovative design, and reduced and recyclable material usage. 13

The custom tensile fabric structures that we design and build at Highly Skilled and Certified Technicians FabriTec require experts in specialty construction in order to achieve Compliant with OSHA and the ultimate results. We offer many of the most experienced, Registered with DOT well-trained and dedicated construction professionals available in our industry. We have crews operating from coast to coast that have built thousands of successful projects resulting in lasting partnerships with our customers. We utilize highly skilled and certified rope access workers for our larger scale projects and are compliant with the Occupational Safety & Health Administration (OSHA) and registered with the US Department of Transportation (DOT) programs which attest to our high level of safety and professionalism. As a vertically integrated company, we do very little outsourcing and our construction teams have many years of experience in proper foundation and footing construction, steel erection and fabric installation. We offer the ultimate in quality construction with projects built by the best and built to last. “As specialty construction experts, we offer many of the most experienced, well-trained and dedicated construction professionals available in our industry.”14

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A company is only as good as the quality of products they offer Project Renovation and services they provide. To get the most out of a fabric structure in terms of life span, one must choose a company with superior Fabric Repair experience and capabilities. FabriTec is proud to offer the ultimate in tensile fabric service and maintenance. Whether general cosmetic repairs, upgrade or overhaul of an existing structure, our in-house specialty construction experts can handle every aspect of the job. From the inspiration and creativity of our Design Development Department to the experience and professionalism of our service crews, we have proven experts all under one roof. Architectural fabric structures can be a significant investment both in terms of the costs involved and achieving the desired aesthetic appeal. We have been at the cutting edge of tensile fabric technology for over 20 years. We are a leader, an innovator and a partner you can trust to preserve and protect your investment. “Whether general cosmetic repairs, upgrade or overhaul of an existing structure, FabriTec is proud to offer the ultimate in tensile fabric service and maintenance.” Total Fabric Replacement Re-tension, Structural Steel Enhancement and Fabric Repair16

Cynthia Woods Mitchell PavilionRenovation Completed - May 2009 17

Olympic Stadium - London, England Arvest Ballpark - Springdale, Arkansas Northside Swim Center - San Antonio, texas Omnilife Stadium - Jalisco, Mexico Dan Law Field at Texas Tech University - Lubbock, Texas18

BC Place StadiumVancouver BC, Canada 19

Lone Butte Casino - Chandler, Arizona Central Park at Playa Vista Bandshell - Los Angeles, California Caesar’s Palace - Las Vegas, Nevada20

Santa Fe Opera House - Santa Fe, New Mexico Holiday Inn - Palm Springs, CaliforniaNautica Pavilion - Cleveland, Ohio Meridian Cascades Park Amphitheater - Tallahassee, Florida 21

Cynthia Woods Mitchell Pavilion The Woodlands, Texas22

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Premium Outlets Mall - Tulalip, Washington Corona Del Mar Plaza - Newport Beach, California Tanger outlets - Texas City, Texas Il Dolce Cafe - Glendale, California Flite ATM Banking Center - Houston, Texas Ballston Common Mall - Arlington, Virgina Farmers Market - Los Angeles, California24

John B. Williams Plaza - Oakland, California Eisenhower Ambulatory Care Center - La Quinta, CaliforniaDeL Amo Fashion Center - Torrance, California Las Vegas Premium Outlets South - Las Vegas, Nevada 25

Premium Outlets Mall Las Vegas, Nevada26

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Centennial Plaza Transit Center - Sparks, Nevada Transbay Temporary Terminal - San Francisco, California DFW Terminal A Garage - Dallas, Texas Dallas Executive Airport - Dallas, Texas28

Abilene Regional Airport - Abilene, TexasEl Monte Bus Station - El Monte, California San Diego International Airport - San Diego, California Fresno Yosemite International Airport - Fresno, CaliforniaRTC Sunset Maintenance Facility - Las Vegas, Nevada El Monte Bus Station - El Monte, California 29

Rosa Parks Transit Center Detroit, Michigan30

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Grier Pavilion - Riverside, CaliforniaChaparral Water Treatment - Scottsdale, Arizona Eric Johnson Memorial Garden - Palm Springs, California Childrens Healthcare of Atlanta - Atlanta, Georgia Phoenix Biomedical Campus - Phoenix, Arizona San Bernadino County Museum - San Bernadino, California Coppell Town Center - Coppell, TExas32

SkySong: ASU Scottsdale Innovation CenterScottsdale, Arizona 33

Northwest Career & Technical Academy - Henderson, Nevada Mesa Arts Center - Mesa, Arizona Valliance Plaza - McKinney, Texas Bard College - Annandale-on-Hudson, New York34

Eckerd College GO PavilionSt. Petersburg, Florida 35

Stockton Waterfront Marina - Stockton, California Oyster Point Marina - San Francisco, California Centennial Hills Amphitheater - Las Vegas, Nevada Celebration Park - Allen, Texas National harbor Piers - National Harbor, Maryland36

Darling Tennis CenterLas Vegas, Nevada 37

As FabriTec has grown and evolved, we have been committed to finding and developing highly qualified and disciplined people. A key factor in our success as a specialty manufacturing company has been the ability to utilize the expertise of experienced and dedicated professionals to manage and build the ground breaking structures that have earned us the reputation as leaders of our industry. Over the years, we have assembled a team of exceptionally talented people with unique capabilities in this technically advanced and detail oriented field. Our network of global partnerships has increased due to our reputation as leaders and trusted advisors who continually break new ground with new ideas and innovations. At FabriTec, we start with what is possible, explore what is practical and deliver a result that is powerful. Quite simply, our people have made us one of the best. “Over the years, we have assembled a team of exceptionally talented people with unique capabilities. Quite simply, our people have made us one of the best.“38

With so many innovative projects successfully completed, we havebeen recognized for our achievements through various media outletsand have earned several industry awards. Numerous articles profilingour projects have appeared in a variety of industry publications aswell as local newspapers, business journals, websites and other keyvenues beyond our industry. The architectural community greetsour press releases with enthusiasm and they continue to marvel atthe design opportunities that fabric structures provide. Every yearthe Industrial Fabrics Association International (IFAI) recognizesthe best in fabric architecture by presenting their InternationalAchievement Awards (IAA) to companies worldwide who havedemonstrated excellence or outstanding achievement in design. Weare proud to have earned several IAA Awards and look forward tomany more in the future as our projects continue to raise the bar ofimagination and innovation in fabric architecture. “Recognized by the architectural community as an award-winning organization, we will continue to raise the bar of imagination and innovation in fabric architecture.“ 39

Corporate Headquarters West Coast Office8505 Chancellor Row Dallas, Texas 75247 350 Kalmus Drive Costa Mesa, California 92626 P. 214.905.9500 F. 214.905.9514 P. 714.427.6980 F. 714.427.6983 Toll Free 877.887.4233 www.fabritecstructures.com


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