FASTENING CATALOGUE
Công ty TNHH San Vi(Công ty phân phối ủy quyền YKK)202/8 Linh Trung, Khu phố 3, Phường Linh Trung,Quận Thủ Đức, Thành phố Hồ Chí MinhĐT: 08-37228526FAX: 08-37228527MST: 0301937607http://www.sanvi.bizSAN VI CO., LTD.(YKK Authorized Distributor)202/8 Linh Trung Street, Quarter 3, Linh Trung Ward,Thu Duc District, Ho Chi Minh City, Viet NamPostal Code: 720343TEL: +84-(0)8-37228526FAX: +84-(0)8-37228527
About Zippers 2 Metal Zippers 4 Coil Zippers 16 VISLON ® Zippers 30 Precautions on Zipper Use 39 Precaution for Zipper Sewing 51 Zipper Problems and Solutions (Q & A) 58 Snap Fastener and Button Products 60 Snap Fastener and Button Attaching Machine 66 Snap Fastener and Button Products Attachment and Inspection Guides 67 Ball Chain 73 Cosmolon ® 74 Plastic Hardware 76 Beware of Counterfeit YKK Zippers 82 YKK Worldwide Network 83 Items with are pages with notable related items.
About About Zippers Structure of ZippersZippers Closed-End Zipper Open-End Zipper Structure of Zippers Top Stop Top Extension Slider Reinforced Box Pin Retaining Tape Insert Pin Box The slider joins or Open Parts separates the elements when the zipper is Slider opened or closed. Various types of sliders Crown are available depending on use. Pull-Tab Elements Throats Body Basic Sliders The teeth, also known as Automatic Lock Slider Semi-Automatic Lock Slider elements, are the parts on Non-Lock Slider each side of a zipper that mesh, or engage, with (DF) (DA) (DS) each other when passed through the slider. When This slider has no The locking mechanism The locking mechanism the left and the right side locking mechanism. automatically functions functions when the teeth are engaged, they when the pull-tab is pull-tab is snapped are called chain. released. down. Tape Jeans Slider Reversible Slider Double-Pulled Sliders The tape is manufactured exclusively for zippers. It is usually made of polyester, but depending on use, other synthetic fiber tape, vinyl tape and cotton tape are also available. Bottom Stop Bottom Extension (GS) (DU) (DW) Semi-automatic lock The pull-tab moves The pull-tab is slider for Jeans. along the rotating rail, attached on both enabling the operation sides of the sliders, from both sides. enabling the (Automatic Lock type) operation form both sides.2
About Zippers Function of ZippersClosed-End About Zippers Closed-End (C) Zipper with Double Sliders (C) Zipper with Double Sliders (CX) Function of Zippers / Zipper Code <arranged in head-to-head orientation> <arranged in bottom-to-bottom orientation>Open-End Two-Way Open Open-End Two-Way Open (M) [Separator] (O) Right Hand Right Hand Insertion Type Insertion Type Left Hand Left Hand Insertion Type Insertion Type Zipper CodeChain Product Size Slider Slider Slider Tape Special 0 Cam-LockType Classification Function Code Finish Code Specification 1 Non-Lock Code 2 Pin-Lock Code Code 3 Notch-Lock 4 Double Pull Notch-Lock 5 Double Pull Non-Lock 6 Automatic Lock 7 Double-Pull Auto-Lock 8 Reversible Automatic/ Reversible Non Lock 9 Semi-Automatic Lock 3
Metal Zippers Various Sizes of Metal Zippers Standard MetalZippers Various Sizes of Metal Zippers No.3 No.4 No.5 No.7 No.8 No.10 YZiP® No.3 No.4 No.5 No.8 (YAN)4
Metal ZippersEXCELLA® Single Type Metal ZippersNo.2 No.3 No.5 No.8 Various Sizes of Metal ZippersDouble Type (Double Sliders can be used) No.3 No.5 No.8LUMINA® Symmetric Zipper No.3 No.5 No.5PROSEAL® No.8 5
Metal Zippers Metal Zipper (Standard) Metal zippers are the oldest type of zipper, the elements of which are comprised of metals such as golden brass, aluminum and nickel. Metal Size Closed-End Open-End Two-Way OpenZippers 2○ ○ − 3○ ○ −Metal Zipper (Standard) 4○ ○ − 5○ ○ ○ 7○ ○ − 8○ ○ ○ 10 ○ ○ ○ Element Color Variation Aluminum Golden Brass Black Oxidized Antique Gold RGC-56 DA8 O PE Antique Silver Antique Copper Nickel-Silver Anti-Nickel-Silver Standard Metal Zippers Type Size Aluminum Golden Brass Black Oxidized Antique Gold Antique Silver Antique Copper Nickel-Silver Anti-Nickel-Silver N − 2− − − − − − MN − 3 MA MG MGK MGKB MGTX MN − MGK MGKB MGTH RN 4 MA MG RGK RGKB MGTH − MN RMN MGK MGKB RGTH RGTX − 5 RA RG MGTH MGTX − − ※ ※ MN − 7 MA MG MGK MGKB 8 MA ※ ※ ※ 10 MA MG MGTH MGTX Metal Zipper with Double Sliders Type Size Aluminum Golden Brass Black Oxidized Antique Gold Antique Silver Nickel-Silver Anti-Nickel-Silver RGMK RGMKB RGMTH RNM RMNM 5 RAM RGM MGMK MGMKB MGMTH MNM MGMK MGMKB MGMTH − 7 MAM MGM MGMK MGMKB MGMTH − MMNM 8 MAM MGM − − 10 MAM MGM ※W ith regards to size 8, for products that come with one slider, please use the elements with double sliders (excluding aluminum). P44〜P466
Metal ZippersJeans / Trousers Zipper YZiP® This is a strong zipper with thicker elements than those of Metal standard Metal zipper. Zippers The elements of this zipper are comprised of golden brass and nickel. This zipper withstands washing processes such as one wash. There are two types of tapes: polyester tape & cotton polyester tape. Size Closed-End Open-End Two-Way Open Jeans / Trousers Zipper YZiP® 3○ ○ ○ 4○ ○ − 5○ ○ − Element Color Variation YGRC-39 GSN8 J CP Golden Brass Black Oxidized Antique Gold Antique Silver Antique Copper Anti-Nickel-Silver Dull Silver Nickel-SilverSize Golden Brass Black Oxidized Antique Gold Antique Silver Antique Copper Anti-Nickel-Silver Dull Silver Nickel-Silver YNR3 YGR YGRK YGRKB YGRTH YGRTX YMRN YGRDS − YN4 YG − YGKB YGTH − − −5 YG YGK YGKB YGTH − − −※Deterioration may occur depending on the washing process. Please run a quality confirmation test beforehand.※Tape code: CP (Cotton・Polyester）is available in golden brass, nickel, antique gold and antique silver elements types. 7
Metal Zippers Aluminum YZiP® This is a strong zipper with thicker elements than those of standard metal zipper. Metal Size Chain Type Closed-End Open-End Two-Way OpenZippers 3 ○○ − 4 YAN ○○ − 5 ○○ − 8 ○○ −Aluminum YZiP® / EVERBRIGHT® YANOR-56 DA8 C5 P TS-2TL3 ※As the elements of aluminum YZiP are made of aluminum alloy, this zipper doesn't withstand the washing process. EVERBRIGHT ® G loss-polished zippers, are smooth to the touch, glossy and corrosion resistant. YZiP® element type is also available. Size Golden Brass Chain Type Function of Zipper Nickel-Silver Anti-Nickel-Silver Closed-End Open-End Two-Way Open 3 MGP MNP MGPS ○○ − 4 MGP MNP − ○○ − 5 RGP（RGMP） RNP（RNMP） RGPS（RGMPS） ○ ○ ○ 7 MGP MNP（MNMP） − ○○ − 8 MGMP − − ○○ − 10 MGP MNP − ○○ − Surface Finish Variation Golden Brass Nickel-Silver Anti-Nickel-Silver RGPC-56 DA8 KQ PE BS-SGBH TS-SGTD ※( ) under Chain type is for Two-way open or double sliders.8 ※8 MGMP can be used for both single slider zipper and double slider zipper. ※YZiP® type is available in size “3” and “5” (close and open type only).
Metal Zippers EXCELLA® Individual element of the zipper is polished and plated. Metal Items are available in surface colors including silver, gold ZippersSGWOGC-56 DA8 OU P14W C-RAKKA and antique finish. D ouble sliders can be used.Surface Finish Variation Size Type of Element Function of Zipper EXCELLA® Closed-End Open-End Two-Way Open 2 Single SG ○○ − 3 Single SGY ○ ○ − Double SGW ○ ○ ○ 5 Single SGY ○ ○ − Double SGW ○ ○ ○ 8 Single SGY ○ ○ − Double SGW ○ ○ ○ Type of Elements Single Type Double TypeGolden Brass Antique Brass Antique Silver Black Silver Antique Copper Pink Gold Luxury Gold (OG) (I) (H1, H3) (V3) (X) (QP) (Q)Matte White Bronze Silver (White Bronze) Shiny Black Nickel-Silver Matte Nickel Light Antique Brass (C9) (C5) (X7) (P) (PC)Size Type of Golden Antique Antique Black Antique Pink Gold Luxury Matte White Silver Shiny Nickel- Matte Light Element Brass Brass Silver Silver Copper Gold Bronze (White Bronze) Black Silver Nickel Antique Brass2 Single SGOG SGI SGH1 SGV3 SGX − − − SGC5 SGX7 − − −3 Single SGYOG SGYI SGYH3 SGYV3 SGYX SGYQP SGYQ SGYC9 SGYC5 SGYX7 SGYP SGYPC SGYO1 Double SGWOG SGWI SGWH3 SGWV3 SGWX SGWQP SGWQ SGWC9 SGWC5 SGWX7 SGWP SGWPC SGWO15 Single SGYOG SGYI SGYH3 SGYV3 SGYX SGYQP SGYQ SGYC9 SGYC5 SGYX7 SGYP SGYPC SGYO1 Double SGWOG SGWI SGWH3 SGWV3 SGWX SGWQP SGWQ SGWC9 SGWC5 SGWX7 SGWP SGWPC SGWO18 Single SGOG SGI SGH3 SGV3 SGX SGQP SGQ SGC9 SGC5 SGX7 SGP SGPC SGO1 Double SGWOG SGWI SGWH3 SGWV3 SGWX SGWQP SGWQ SGWC9 SGWC5 SGWX7 SGWP SGWPC SGWO1 ※The double type can be used for Two-way open and double sliders. 9
Metal Metal Zippers LUMINA® is a type of Excella® zipper that is comprised ofZippers LUMINA® aluminum alloy elements. This zipper is light weight and has bright color variations and SAWAMC-56 DA8 C5 PW EL-ALMT EL-COM2 is also available in a multi color chain.LUMINA® Surface Finish Variation Size Closed-End Open-End Two-Way Open 3○ ○ ○ 5○ ○ ○ Chain Type Special Feature Surface Finish Variation SAW − Aluminum SAWA EL-SIL2 Antique Silver EL-BLK3 Black Silver SAWAM EL-GOL4 EL-GOL8 Antique Brass EL-RED2 Golden Brass EL-ORE3 EL-VIO3 Red EL-GRN3 Orange EL-BLK4 Purple EL-BLU6 Green EL-COM2 Black Blue Mix Aluminum Antique Silver Black Silver Antique Brass Golden Brass (EL-SIL2) (EL-BLK3) (EL-GOL4) (EL-GOL8) Red Orange Purple Green Blue (EL-RED2) (EL-ORE3) (EL-VIO3) (EL-GRN3) (EL-BLU6) Mix (EL-COM2)10
Metal Zippers Cotton Touch T he zipper has a natural and soft texture like cotton. They are made of polyester and rayon yarn.RGKBC-56 DA8LH I TRP Size Closed-End Open-End Two-Way Open Metal 3○ ○ − Zippers 5○ ○ 7○ ○ ○ − Tape Color Variation Cotton Touch T508 T560 T563 T564 T567 T568 T570 T573 T580 T860 ※Other than above images, various colors are available. 11
Metal Zippers Marble Tape The marbled, soft-touch tape is made of mixed yarn containing polyester and rayon. V arious colors are available. Metal Size Chain Type The Color of Elements Tape Closed-End Open-End Two-Way OpenZippers RA Aluminum ○○ ○ 5 RG Golden Brass TR16 ○ ○ ○ RGKB（RGMKB） Antique Gold ○ ○ ○Marble Tape RN（RNM） Nickel-Silver ○○ ○ RGC-56 DA8 O TR16 Tape Color Variation W030 W504 W506 W523 W519 W527 W573 W559 W918 W550 W540 W56412 W508 W563 W568 W570 W860 W567 W560 W580 ※Chain type “RGMKB”and “RNM” are for zippers with double sliders. ※Other than above images, various colors are available.
Metal ZippersPROSEAL® (Water & Airtight Zipper) P ROSEAL® is the ultimate watertight fastening solution. PROSEAL® technology is based on a strong seal with nickel- silver elements pushed tightly together. Size Chain Type Tape Closed-End Open-End Two-Way Open Metal 4 TZN PVC ○ − − Zippers CR ○ − − 8 TZN PVC ○ ○ − PROSEAL® (Water & Airtight Zipper) 12 TZN CR ○ − PU ○ ○ − CR ○ − ○ ○ Element Material Slider Nickel-Silver Tape Aluminum Bronze Chloroprene Rubber / Polyurethane / PVC Air tightness test The Structure of PROSEAL® water Outer Elements Inner ElementsTZNC-81 BFSHR2 Z CR M-DUTY PUL-100 W-SEAL Tape air No air bubbles coming up for 15 seconds will indicate that it passed the test. *The level of protection is specified from 0.2 to 1.0 bar water pressure, depending on the size, tape and material of the zipper. P48 13
Metal Zippers A s the shape of the elements are symmetric, you can move Symmetric Zipper the reverse type slider more smoothly. MGWPC-51 DFW KQ DFW KQ P14W Size Chain Type The Color of Elements Closed-End Open-End Two-Way Open EL-PWAX SLSH-H Metal MGWP Gold (EVERBRIGHT®) ○ − −Zippers Top Open Zipper MGWPS Silver (EVERBRIGHT®) ○ − − 5 MGWKB Antique Gold ○ − − MGWTH Antique Silver ○ − − MGWK Black Oxidized ○ − −Symmetric Zipper / Top Open Zipper MGWDS Dull Silver ○ − − Elements Finish Variation Gold (EVERBRIGHT®) Silver (EVERBRIGHT®) Antique Gold Antique Silver Black Oxidized Dull Silver This item enables you to quickly open the zipper from the top. Size Chain Type Special Specifications Closed-End Open-End Two-Way Open MA MG 10 MGKB TOP-OP2 − ○ ○ MGK MN How to use Top Open Zipper FigureA FigureB If the slider is forced up further than the position shown in FigureA, you can easily pull apart the zipper from the top as shown in FigureB. MGOR-106 DA O PE TOP-OP2 ※This zipper is originally designed for quick release application for14 emergencies. Top-stop strength may be reduced from repeated use.
Metal ZippersFire Retardant Zipper The flame-resistant zipper uses fire retardant tape Metal materials. Zippers Cleared by U.S. Federal Aviation Specification, FAR-25- 853(b) Size Chain Type Tape Closed-End Open-End Two-Way Open RG(RGM) 5 RGK(RGMK) ○○ − RN(RNM) Fire Retardant Zipper / NATULON® MG(MGM) FX19 ○ ○ ○ 10 MGK ○○ − MN MARGC-56 DA8 O ※C hain type “RGM”, “RGMK”, “RN” and “MGM” are for zippers with double sliders or reverse type zipper. NATULON ® ※Available tape color: #567 only Z ipper made of recycled material. Size Chain Type Tape Closed-End Open-End Two-Way Open MG 3 MGKB PR12 ○ ○ − MGTH RG 5 RGKB PR14 ○ ○ − RGTH RGK（RGMK） ○○ ○RGC-56 DA8 O PR14 GREEN-F ※Chain type “RGMK” is for the zipper with double sliders. 15
Coil Zippers Various Sizes of Coil Zippers Standard CoilZippers No.2 No.3 No.45 No.5 No.8Various Sizes of Coil Zippers CONCEAL® No.10 No.2 No.3 No.5 MINIFA® Woven In Type Zipper FLATKNIT® No.0 No.4 No.5 No.25 No.5 Regarding the reversed use of coil zippers Generally, the coil zippers (standard) are made so that the element is visible on the outside. However, it can also be used with the element hidden facing inside. Front coil Reversed coil Depending on the sizes and other conditions, the fasteners may not be available.16
Coil ZippersCoil Zipper (Standard) A coil zipper is made of spiral plastic elements, such as polyester or nylon. This is the softest zipper among the three types of zippers. Size Chain Type Closed-End Open-End Two-Way Open 2 ○− − 3 CF ○○ ○ 45 ○○ − 5 CN（CIF） ○○ ○ Coil Zippers 8 CF ○○ ○ 10 ○○ ○ Coil Zipper (Standard)CIFOR-56 DA9 EQ P16 TO-IPOM 17
Coil Zippers CONCEAL® Z ipper with concealed elements. It does not disturb the garment's design, so it is best suited for dresses and skirts. Size Chain Type Tape Closed-End Open-End Two-Way Open 2 BP3 ○ − − 3 CH P ○− − （CC） Coil BP12 ○ ○ −Zippers 5 PW16 ○ ○ − Open Parts CONCEAL® / MINIFA® No.3 No.5 CHC-26 DA6 E BP3 BTM-F P-TOP U19S10 ※BP3/BP12 are knitted tapes, and P/PW16 are woven tapes. ※T he open parts of No.3 are made of metal, and No.5 are made of MINIFA® plastic. P52〜54 MINIFA® is the thinnest and smallest zipper among the YKK products. This thin and small zipper is suitable for inside pocket applications. Size Chain Type Closed-End Open-End Two-Way Open 0 EF ○ − − This zipper (MINIFA®) is suitable for inside poket applications. EFC-01 DF3DR E P10 T-0 ※MINIFA® doesn't have a top stop. (T−0)18
Coil ZippersWoven In Type Zipper Zippers with its elements woven into the tape. This zipper is thinner than standard coil zippers and suitable for slacks. Size Chain Type Closed-End Open-End Two-Way Open 4 EF ○− − 5 ○− − Coil ZippersEFC-46 DA E PE2 Woven In Type Zipper / FLATKNIT® FLATKNIT ® Z ippers with its elements knitted into the tape. Size Chain Type Tape Closed-End Open-End Two-Way Open 25 FK BP/BPS ◯ − − 5 BP15 ◯ ◯ −FKC-256 DA E BP ※Reversed use is not available. 19
Coil Zippers Flex Knit Tape Zipper T he flex knit tape is soft and stretchable, so it can easily be sewn in a curved application without ruining the fabric features. It prevents puckering and aligns the elements. This item is suitable for use with light and flexible fabric. Coil Size Chain Type Tape Closed-End Open-End Two-Way OpenZippers 3 CF BPR2 ◯ − − 45 − ◯◯Flex Knit Tape Zipper / Elastic Tape Zipper CFC-456 DA E BPR2 Elastic Tape Zipper E lastic tape zipper: elasticity rate 10%. Size Chain Type Tape Closed-End Open-End Two-Way Open 5 CNF ELT ◯ ◯ − CNFC-56 DA86 E ELT ※This zipper does not stretch horizontally.20 ※Only tape stretches.
Coil ZippersSOFLEX ® A flexible zipper with vertically stretching tape and element. It stretches 10% vertically when a force of 1 kg is exerted. Size Chain Type Tape Closed-End Open-End Two-Way Open 3 PUW12 ◯ − − 45 CS PUW14 ◯ ◯ − Coil Zippers 5 PUW16 ◯ ○ − Color Variation SOFLEX®CSC-456 DA1 E PUW14 BS-BW P-TOP 519 520 053 568 123 506 804 052 876 566 545 918 164 560 559 511Normal Extended 517 501 030 337 State State 384 301 156 580 ※This zipper does not stretch horizontally. ※With regards to size 5, reversed use is available. 21
Coil Zippers AquaGuard ® P olyurethane laminated zippers with a special water repallent treatment. There are three types of film variations: Shiny transparent film, matte transparent film and matte colored film with a high quality appearance. Size Chain Type Tape Type Closed-End Open-End Two-Way Open Coil 3 CFT8 Shiny Transparent ○ ○ −Zippers CFT10 Coating Matte Transparent Coating CNT8 Shiny Transparent CoatingAquaGuard ® 5 CNT9 Matte Colored ○ ○ ○ Film CNT10 Matte Transparent Coating CNT8OR-56 DA8BLH V7 P16N HANTEN T8 T9 T10 P-TOP REVERSE （234 colors） （39 colors） （234 colors） Color Variation Shiny Transparent Coating (**T8), Matte Transparent Coating (**T10) 501 504 523 519 527 559 575 918 558 324 566 529 545 245 572 892 828 570 329 577 578 579 076 580 ※Reverse usage is the standard specification. ※The zippers which are shown in the above photos are shiny transparent film type. P4722
Coil Zippers Clear Coil Zipper Clear coil zipper offers a cool impression and lightweight sensation. There are 2 types of tape available. O ne is made of nylon making the zipper totally clear, and the other is made of standard polyester. Coil Size Chain Tape Closed-End Open-End Two-Way OpenZippers 3 CL P12 ◯ ◯ − NM ◯ − − 5 CNL NM2 ◯ ◯ − P16N ◯ ◯ ◯Clear Coil Zipper Tape Variation Clear Nylon Polyester CNLOR-56 DA86 C5 NM2 MC-RAB1 Stich Color Variation MC-YEL1 MC-PIK1 MC-PIK2 MC-RED1 MC-ORE1 MC-GRN1 MC-BLU1 MC-BLU2 MC-GRY1 MC-BLK1 MC-RAB124 ※Please contact YKK representatives if you would like detailed information. P49〜50
Coil Zippers METALLION ® METALLION® is a coil zipper that creates a shiny or matte metallic look on a lightweight coil zipper.CNMOR-56 DA86 C5 P16N EL-SIL1 There are 2 types of elements: shiny type and matte type.Shiny Type Shiny Type Chain Closed-End Open-End Two-Way Open CM ◯◯ − Size CNM 3 ◯◯◯ 5 Print side Element color EL-SIL1 Coil Silver EL-GOL1 Zippers Gold EL-NIC1 Nickel EL-NIC2 METALLION ® EL-BLK2 Antique Nickel EL-COP1 Black Nickel EL-COP2 Copper EL-GOL5 EL-GUN1 Antique Copper Light Gold Gun Metal Matte Type Chain Closed-End Open-End Two-Way Open CV ◯◯ − Size CNV 3 ◯◯◯ 5 Color Size3 Size5 Antique Silver EL-SIL8 EL-SIL5 Antique Gold EL-GOL9 EL-GOL7 EL-BLK7 EL-BLK5 Matte Black Silver Gold Nickel Antique Nickel Black Nickel Copper Antique Copper Light Gold Gun Metal(EL-SIL1) (EL-GOL1) (EL-NIC1) (EL-NIC2) (EL-BLK2) (EL-COP1) (EL-COP2) (EL-GOL5) (EL-GUN1)Matte Type Antique Silver Antique Gold Matte Black ※R everse use is available. ※P-Top will be the standard top stop for open-end and Two-way separator. ※For size 3, the open parts color will be the same as the tape color. ※P lease contact YKK representatives if you need more detailed information. P49 25
Coil Zippers Stripe Tape Zipper A clear coil zipper with striped design tape. Size Chain Closed-End Open-End Two-Way Open 5 CNL ◯◯◯ Stripe Pattern CoilZippersStripe Tape Zipper / Create-a-Shape Tape Zipper One Line Stripe One Line Stripe Multi Colors and Lines Stripe Multi Colors and Lines Stripe CNLC-59 DS6YG C5 S2A01 P49〜50 HANTEN MC-BL11 P-TOP STC-B05 Y-BTM Y ou can customize the shape of this zipper freely. Create-a-Shape Tape Zipper A vailable tape colors: 15 colors. Size Chain Tape Closed-End Open-End Two-Way Open 5 CNL PSK ◯ − − Tape Color Variation image MP01 MP02 MP03 MP04 CNLC-56 DA8MSL1 E PSK MC-GRY5 MP05 MP06 MP07 MP08 MP09 MP10 MP11 MP1226 MP13 MP14 MP15 P49〜50
Coil Zippers Reflective Zipper Reflective film is used on the tape.CIFC-56 DA86 E P16 RFS007D TB-IPOM Size Chain Silver Semitrans Parent Aurora Silver Line (REFLX-F) (RFS003D) (RFS007D) (ST-SH2) NATULON ® 3 CF ◯ ◯ ◯ ◯ 45 CF − ◯ − − 5 CIF ◯ ◯ ◯ − CNF − − − ◯ Tape variation Coil Zippers Normal Normal Normal Normal Reflective Zipper / NATULON® Reflecting Reflecting Reflecting Reflecting Silver Semi Transparent Aurora Silver Line (REFLX-F) (RFS003D) (RFS007D) (ST-SH2) T his zipper is made of recycled material. Size Chain Tape Closed-End Open-End Two-Way Open PR12 3 CFH PR10 ○○○ CHH(CCH) PR14 ○− − PR16 ○○ − 45 CFH ○○○ 5 CIHECIHEOR-50 RC1 EW PR16 ECOMARK GREEN-F 27
Coil Zippers Color Combination of Coil Zipper This is a colorful zipper, with different tape and element colors. Tape and element in different color Size Chain Closed-End Open-End Two-Way Open − − 3 CF ◯ 5 CN ◯ ◯ ◯ Coil Sewing thread (Single Stitch)Zippers Size Chain Closed-End Open-End Two-Way Open − − 3 CF ◯ 5 CN ◯ ◯ ◯Color Combination of Coil Zipper Sewing thread (Double Stitch) Size Chain Closed-End Open-End Two-Way Open − − 3 CF ◯ − 5 CN ◯ ◯ types of combination CNFMR-5* DA8LH E DAG8 E P16N COMB-B P-TOP Tape and element Sewing thread Sewing thread in different color (Single stitch) (Double stitch) ※Depending on the colors, there may be a limit on quantities. P4928
VISLON® Zippers Various Sizes of VISLON® Zippers Standard No.3 No.4 No.5 VISLON®ZippersVarious Sizes of VISLON® Zippers No.8 No.10 METALUXE® No.3 No.5 No.830
VISLON® ZippersVISLON® (Standard) The VISLON® zipper is made of injected plastic elements, such as polyacetal resin. It is lighter than metal zippers of thte same size. Size Chain Closed-End Open-End Two-Way Open 3 VS ○ ○ ○ 4 VF ○ ○ − 5 ○ ○ 8 ○ ○ ○ 10 ○ ○ 15 ○ ○ ○ ○ − VISLON® ZippersVSOR-56 DA86 E PT14 NEWKOB4 VISLON® (Standard) / VISLON® Metallic Color VISLON® (Standard) / VISLON® Metallic Color VISLON® Metallic Color A VISLON® zipper made using metallic color elements. Available element colors: 6VSMVOR-56 DA86 EM PT14 NEWKOB4 Size Chain Closed-End Open-End Two-Way OpenColor Variation 3 ○○○ 4 VSM* ○○ − 5 ○○○ 8 ○○○ 10 VM* ○○○ Size Chain Elemnt Color VSMP Golden Brass 3 VSMG Gold 4 VSMB Antique Gold 5 VSMV 8 VSMR Silver Antique Silver VSMJ Matte Black Size Chain Elemnt Color VMG Gold VMB Antique Gold 10 VMV Silver VMR VMJ Antique Silver Matte BlackGolden Brass Gold Antique Gold Silver Antique Silver Matte Black 31 (MP) (MG) (MB) (MV) (MR) (MJ)
VISLON® Zippers AquaGuard® VISLON® Zipper P olyurethane laminated zippers with a special water repallent treatment. Metallic color type is available. VISLON® Size Chain Tape Closed-End Open-End Two-Way OpenZippers VT8 PS12A ○ ○ ○ PS14 ○ ○ ○ 3 VT9 PS12C ○ ○ ○ VT10 P14A ○ ○ ○ VT8 PS14 ○ ○ ○ P14C ○ ○ ○ 5 VT9 P16A ○ ○ ○ VT10 PS16 ○ ○ ○ VT8 P16C ○ ○ ○ 8 VT9 VT10AquaGuard® VISLON® Zipper Combination Pattern COMBI-1 VT10C-56 DA86 E PS14C COMBI-2 COMBI-3 front back32
VISLON® ZippersVISLON® Transparent Type The elements are made of clear nylon. Size Chain Closed-End Open-End Two-Way Open 3 ○○○ 4 VSNT ○○ − 5 ○○○ 8 ○○○ Element Color Variation VISLON® Zippers Clear Semitransparent Yellow VISLON® Transparent Type (EL-HAN) (EL-YEL2)VSNTC-56 DA8MSL1 C5 PT14 EL-ORE2 Carbon Blue Blue Orange (EL-BLU2) (EL-BLU3) (EL-ORE2) Brown Black Gray (EL=BRW1) (EL-BLK1) (EL-GRY1) ※Other than above images, various colors are available. P50 33
VISLON® Zippers METALUXE® is a VISLON® zipper with a metallic look. METALUXE ® There are 3 variations: Metallic Version, Colored Metallic Version, and Mirror-like Finish Version. VYMVOR-56 DA8VY EM P14A NEWKOB4 Metal Colors/High Brightness Colors Metal Colors (VYM*) Size Chain Closed-End Open-End Two-Way Open − − 3 VYM＊ ○ 5 VYQ ○ ○ 8 Metal Colors (VYM*) High Brightness Colors (VYQ) Element color Chain Element Color Special Feature Golden Brass VYMP Blue EL-B L U 9 Gold VYMG Pink EL-P I K 2 VISLON® Antique Gold VYMB Light Green EL-GRN6Zippers Silver VYMV Emerald Green EL-GRN5 Antique Silver VYMR Copper EL-COP4 Violet EL-V I O 4 Matte Black VYMJ High Brightness Silver EL-S I L 4METALUXE ® Mirror Like Finish Closed-End Open-End Two-Way Open METALUXE ® ○ ○ ○ Size Chain 5 VYXM* Mirror Like Finish (VYXM*) Element Color Chain Foil Color Gold VYXMG LF-GOL Silver VYXMV LF-SIL Copper VYXMC LF-COP Hologram VYXMV LF-HOL Chrome VYXMJ LF-CRO Matte Gold VYXMG LF-MATG Matte Silver VYXMV LF-MATS Golden Brass Gold Antique Gold Silver Antique Silver Matte Black (VYMP) (VYMG) (VYMB) (VYMV) (VYMR) (VYMJ) High Brightness Colors (VYQ) Blue Pink Light Green Emerald Green Copper Violet High Brightness Silver (EL-BLU9) (EL-PIK2) (EL-GRN6) (EL-GRN5) (EL-COP4) (EL-VIO4) (EL-SIL4) Mirror Like Finish (VYXM*) Gold Silver Copper Hologram Chrome Matte Gold Matte Silver (LF-GOL) (LF-SIL) (LF-COP) (LF-HOL) (LF-CRO) (LF-MATG) (LF-MATS) ※Item strength is slightly lower than the standard item, so please do not subject this product to heavy loads.34
VISLON® ZippersNATULON ® Zipper made of recycled material. Size Chain Tape Closed-End Open-End Two-Way Open PHRT ○○ − 3 VSPB PR13 ○○ − PR14 4 VSPBE ○○○ 5 VISLON® ZippersVSPBEOR-56 DA86 E PR14 GREEN-F NEWKOB4 NATULON® / VISLON® Chain Combination TypeVISLON® Chain Combination Type This is a colorful zipper that has different color tape and elements. There are four types of combinations. Size Chain Print Side Closed-End Open-End Two-Way Open 3 A○ ○ ○ 4 B − 5 VS COMB - C ○ ○ ○ ○ ○ 8 D○ ○ ○ COMB-A COMB-BVSC-56 DA86 E PT14 COMB-B COMB-C COMB-D 35
VISLON® Zippers LUMIFINE ® The luminescent zipper glows in the dark. LUMIFINE® glow-in-the dark zipper is now available in six neon color combinations. Size Chain Closed-End Open-End Two-Way Open 3 VSK ○○○ 5 ○○○ Element Color Variation VISLON®ZippersLUMIFINE ® White Yellow Green (EL-WHT1) (EL-YEL4) (EL-GRN8) VSKC-56 DA8LH E PT14 EL-YEL4 Blue Pink Orange Under light (EL-BL11) (EL-PIK3) (EL-ORE4) When illuminated ※Brightness and luminosity may vary depending on the size and environment where this zipper is used.36
VISLON® ZippersAQUASEAL® Combining VISLON® technology with a new innovative seal between the zipper elements, AQUASEAL® allows a smooth and easy operation with perfect protection. S ize 10, sealed at 0.3 bar water pressure, is individually tested before shipment and laser marked for traceability. Size Chain Tape Closed-End Open-End Two-Way Open 5 VFWN PU19B ○○○ PU23B ○○○ 10 VFWB PU31B ○○− Top Stop W-SEAL(Double-Seal) VISLON® Zippers S-SEAL(Single-Seal) AQUASEAL®VFWBC-101 NFNT580 EN PU23B Standard Type Fit-in Type Fit-in TypeAQ-MRK2 BS-NEW2 P-HIMO1TS-SEAL U25 WBS2BHK Bottom Stop Open Parts Standard Type Fit-in Type (Sealed) Reinforcement Tape For Top For Bottom ※Airtightness inspection for size 5 is an option. ※Please see P.14 (the page of PROSEAL) about the airtightness inspection. ※The tape color is black (#580) only. P47 37
Precautions on Zipper UseDimensions of Zippers and Ways of MeasuringStandards for Measuring Zipper Dimensions Closed-End Dimension Slider Top End to Bottom Stop End Top Extension Upper Top Stop End to Jagged Tape Tip Bottom Extension Bottom Stop End to Cut Tape Tip Open-End Slider Top End to Open Parts End Upper Top Stop End to Jagged Tape Tip Dimension Top Extension Two-Way Separator Dimension Slider Top End to Bottom End of Reinforced Tape Precautions on Zipper Use Top Extension Upper Top Stop End to Jagged Tape Tip Closed-End with Double Sliders (Head to Head) Dimensions of Zipper and Ways of Measuring / Dimension Tolerance and Ways of Measuring Dimension One Bottom Stop End to The Other Bottom Stop End Top Extension Upper Bottom Stop End to Cut Tape Tip Bottom Extension Lower Bottom Stop End to Cut Tape Tip Closed-End with Double Sliders (Bottom to Bottom) Dimension One Slider Top End to The Other Slider Top End Top Extension Upper Top Stop End to Jagged Tape Tip Bottom Extension Same as Top Extension Length With Reversible Slider Dimension Throat of the Slider to Open Parts End Top Extension Upper Top Stop End to Jagged Tape Tip Top-Open Upper Top Stop End to Open Parts End Upper Top Stop End to Cut Tape Tip Dimension Top ExtensionDimension Tolerance and Ways of MeasuringCompletely close the zipper when measuring.The indicated zipper dimension has the specified tolerance as follows: Product Dimension Maximum Tolerance ± 5mm ≦ 300 mm ±10mm300 mm < D ≦600 mm ±15mm600 mm < D ≦1200 mm ±2.0％ 1200 mm < (as per JIS S 3015) ※Some special products may not meet the above tolerance. 39
Precautions Methods to Determine Zipper Strength Precautions on Zipper Useon Zipper Use Methods to Determine Zipper Strength There are various ways to evaluate zipper strength. Basic strengths are determined by the following tests (based on JIS S 3015:2007), then the appropriate application for each item is determined. Tensile Testing Machine Conditions Tensile Speed: 300 mm/min, Clamp Width: 25 mm Chain Crosswise Strength (per 2.5cm width) An engaged zipper chain is pulled crosswise as shown at a constant speed. Top Stop Holding Strength The lower part of an engaged zipper is held securely, then the slider pulled to the top is further pulled up. Bottom Stop Holding Strength The slider is pulled down to the bottom stop, and each side of the chain is pulled out to each direction. Open Parts Crosswise Strength Only the open parts are set at the clamp of the tensile testing machine and pulled crosswise. Slider Locking Strength The slider lock is engaged in the middle of a chain, then each side of the chain is pulled out to each direction. Slider Mouth & Pull Holding Strength (90 °) Tension force is applied to both the pull-tab and the body bottom of an assembled slider. In addition to the shown 90° angle, 45° angle is also tested. (Tensile Testing Machine Speed: 100 mm/min) Besides above JIS strength tests, YKK zippers meet BS reciprocating endurance requirement. 40
Precautions on Zipper Use Strength Standards (Based on JIS-S3015)■All standard YKK zippers meet JIS requirementsWhen selecting zippers, please check the strength required for the intended application.YKK also sets its own quality standards to produce and provide better quality products.Even items meeting the same JIS class have different strengths per item, so please contact YKKrepresentatives for more detailed specifications.JIS Classification MG Individual Element VS CF Continuous Element FK 3MG MA YG YAN 2CF EF CH 25FK Class Code Chain Width (mm) 4MG 3VSUltra Light UL 2.5 - under 4.0 5RG 4VS 3CF 7MG 45CFLight L 4.0 - under 5.5 3MA 3YGR 3YAN 5VS 4EF 2CH 10MG 4MA 4YG 4YAN 75VSFF 3CH 5RA 5YG 5YANMedium M 5.5 - under 7.0 7MA 8YAN 8VS 5CNF 5EF 95VSFFMedium- MH 7.0 - under 8.5 8MA 8CF Precautions Heavy 8.5 - under 12.0 10MA 10VF 10CF on Zipper Use H 15VF Heavy UH 12.0Ultra Heavy※Zippers are classified according to their chain width (i.e. the width of the engaged elements). Strength Standards (Based on JIS-S3015)※Individual Element: Element type of Metal zipper and Vislon zipper.※Continuous Element: Element type of coil zipper. Chain WidthStrength Requirement according to JIS Standard Unit: N Slider Mouth SliderStrength Chain Crosswise Top Stop Holding Separating Retaining Slider Locking Bottom Stop Holding Unit Pull-Off & Pull-Tab Pull Holding (90°) Twist Crosswise Individual Continuous Metal Plastic Metal Plastic Metal Plastic Element Element Slider Slider Slider Slider Slider Slider Tape with Reinforcement Non- Non- Individual Individual Individual Individual Individual Metal Metal (for garment requiring higher durability) Cotton or Cotton or Elements Elements Elements Elements Elements Slider Slider Non-Knit Non-Knit (AluminumZipper Types Tape Tape Element, Cotton or Aluminum Cotton or Knit Tape) Continuous Continuous Plastic Plastic Elements Knit Tape Element Element Slider Slider or Cotton Continuous Continuous Element Element or Knit Tape Continuous ElementUL 300 150 200 150 40 30 15 15 50 － 40 15 10 60 15 10 100 30 20 10 10 40L 400 230 250 50 40 40(30) 30 70 50 25 20 80 15 150 30 10 10 50 200 50 50 10M 500 300 450 200 70 60 50 40 80 80 60 40 25 150 45 35 200 70 60 35 25 100MH 600 390 540 300 100 80 80 60 120 80 50 35 170 70 45 250 120 90 120 50 35 100H 700 490 590 120 100 100 100 150 120 60 50 200 70 300 150 120 150 60 50 150 350 60UH 800 690 − − 200 170 150 150 300 200 − − 300 − − − − − − − 300 − Tensile Testing Machine Conditions - Tensile Speed: 300mm/min (for Slider Mouth & Pull Holding: 100mm/min), Clamp Width: 25mm. 41
Precautions Proper Use of Zippers Precautions on Zipper Useon Zipper Use Proper Use of Zippers 1 Rough Slider Operation Do not force the slider even if it doesn't move smoothly, or it may cause the elements to misengage. Apply paraffin or wax on both front and back surfaces of the elements, then move the slider back and forth to regain smooth operation. 2 Pulled Out Elements Trying to forcibly close the zipper of an overfilled bag will cause element and tape breakage due to the excess load on the elements. Reduce the burden by reducing the content of the bag and by bringing both sides of the chain close to each other before closing the zipper. 3 Fabric Caught in Slider A slider may catch the fabric and hampered of its operation. Avoid forcing it to move or it will worsen the problem. Slowly move the slider while pulling out the caught fabric Please allow enough room for the slider to move smoothly when sewing the zipper onto the fabric. 4 When Dressing / Undressing Make sure to completely open the zipper when dressing / undressing. Dressing / undressing without completely opening the zipper may damage elements / slider function. When closing the zipper, the slider will move more smoothly if the hook & eye or the top button is fastened beforehand. 5 Proper Ironing Procedures Not only the garment fabrics, but also zippers have appropriate ironing temperature according to their materials. Please keep the specified ironing temperature to maintain the zipper quality. Also make sure to completely close the zipper, lay down the slider pull- tab in the regular position and place ironing fabric on the zipper. CONCEAL® 160℃ (Pressure: 1.5kg, Applied for 10 sec.) FLATKNIT® 150℃ ※D irect ironing onto elements or sliders may cause VISLON® 130℃ Coil Zippers 160℃ undesirable effects.42
Precautions on Zipper Use6 Proper Laundry Procedure Make sure to completely close all the zippers when using the washing / dryer machines. Incompletely closed zipper may be entangled with other load and result in element or slider damage or damage on other fabric. Long or slim slider pull-tab may be caught in the drum holes and broken, so the use of the laundry net for those items is recommended. After the dryer process, do not operate the zipper until the garment temperature has cooled down to normal. Strong alkaline detergent or chlorinated bleach may affect zipper operation. In that case, use softeners, paraffin or wax to regain the smoothness. Do not presoak garment with zippers in washing solution, or it may cause significant damage.Proper Use of Open-End Zippers Precautions on Zipper Use1 Open-End Zipper 《Structure》 Proper Use of Zippers / Proper Use of Open-End Zippers ◆When closing 1. Completely pull down the slider until it touches the retainer box. 2. Fully insert the separable pin to the box. (Incomplete insertion may cause troubles.) 3. While holding the insert pin side with the right hand, pull up the slider with the left hand. ◆When opening 1. Completely pull down the slider until it touches the retainer box. 2. Gently pull out the separable pin with the right hand2 Two-Way Open ◆When closing 1. Pull down the upper slider until it touches the bottom slider. 2. Insert the separable pin to the very bottom of the bottom slider. (Incomplete insertion may cause troubles.) 3. Pull up the upper slider with the left hand. ◆When opening 1. Completely pull down the slider until it touches the bottom slider. 2. Gently pull out the separable pin with the right hand 43
Precautions Guide to Effective Use of Metal (Copper Alloy) Zippers Precautions on Zipper Useon Zipper Use Guide to Effective Use of Metal (Copper Alloy) Zippers 1. When Metals Change Color Copper alloys generally react with such chemicals as acids, alkalis (bases), oxidizing agents, reducing agents and sulphides, often forming colored salts. When these chemicals are abundant in adjacent materials, a color change can take place on metal parts, such as elements, sliders and top and bottom stops or open parts. These chemical reactions occur more readily in hot and humid conditions. For example, if products are pressed after the sewing process with a steam iron and wrapped straight away, or are packed in plastic bags for a long time, this kind of reaction is likely to happen. Reactive dyed fabric may discolor and sulfur dyed fabric may cause the copper alloy to discolor and stain. ■Woolen Knit Products When metal zippers are attached to bleached woolen knit products, a color change can take place. Generally, woolen products are bleached by the following methods: (1) Using an oxidizing bleach (hydrogen peroxide, etc.) (2) Using a reducing bleach (hydrosulphite, etc.) Furthermore, some woolen products are treated with chlorine oxidizers for a shrink-resistant finish. If sufficient washing or neutralization has not been made after treatment, especially with hydrosulfite or chlorinated agents, gas (chlorine gas or sulfur dioxide gas, etc.) can be generated. These hydrosulfite and chlorinated agents can also react directly on metal in humid conditions. For example, if woolen products are put into bags immediately after pressing and kept as they are, various chemicals and gases will cause a color change on the metal parts of copper alloy zippers. ■Use completely throughly washed and neutralized dried woolen fabric. ■Take sufficient time before wrapping, after the products are pressed. ■Leather Products A color change can be caused by residual tanning agents or acids used in the leather tanning process. Tanning agents such as sulfuric acid and other mineral acids, chromium compounds, tannic acid and aldehyde compounds are used. Since the main ingredient of leather is animal protein, leather cannot naturally or easily rid itself of those tanning chemicals, and a large quantity of chemicals often remain. When such leather comes in contact with metal zippers, it can cause a color change in zippers over time in humid conditions. ■Use leather which has been sufficiently washed and neutralized after tanning. ■Conduct preliminary testing. Changing color of metal parts (under hot and humid environment) After 72hours 44
Precautions on Zipper Use Precautions on Zipper Use2. When metal zippers contaminate fabric with certain finishes. Guide to Effective Use of Metal (Copper Alloy) Zippers■Chemical reaction caused by acid substances or oxidizing agents.When acidic substances or oxidizing agents remain in the fabric used for products after dyeing or finishing,they can cause chemical reaction on GKB or GK metal zippers and can stain the portion where the zippersare in contact, especially with white or light-colored fabric. Also, the zippers are likely to cause chemicalreactions with reactive dyestuff. ■Use material and fabric which has been sufficiently washed and dried after treatment. ■Insert a sheet of paper between the zipper and the garment fabric when packaging.■Transfer of paraffin to fabric, which has waterproof or water-repellent treatment.Metal zipper elements are coated with paraffin to make them work smoothly. When metal zippers areattached to fabric which has waterproof or water-repellent treatment, the paraffin can melt during pressingand transfer to the fabric, causing to stain. ■Press with an iron after inserting several sheets of paper or fabric between the zipper and the material.■Discoloration and color change of cotton products dyed with reactive dyestuff.Reactive dyestuff used for over-dyeing cotton products contains metal ions.Discoloration or color change of the fabric may occur in humid conditions when the dyestuff reacts withcopper alloys used for metal zippers. ■In case of over-dyeing, dry sufficiently and keep the products in a dry place. ■A void sealing the garments in plastic or vinyl bags. ■Avoid warm and humid environments when storing or displaying the garments.■When GKB of GK golden brass zippers are usedThe metal parts of surface-treated copper alloy zippers, such as the GKB and KB, can discolor or contaminateadjacent fabric. ■Insert a sheet of paper between the zipper and the garment fabric when packaging. ■The possibility of garment contamination can be reduced by specifying a lacquer treatment on the zipper when ordering. Discoloration of fabric caused by contact with the metal zippers (under hot and humid environment)After 72hours 45
Precautions on Zipper Use Cautions for Aluminum Alloy Zippers Aluminum zippers are used in some applications because they are light, but it has some disadvantages due to its nature. Please observe below precautions for proper use of aluminum zippers. 1. Elements Dissolving Jackets and pants are frequently subject to washing during their finishing process. Aluminum reacts with alkali, and it is reported that strong alkaline solvents may dissolve the elements of aluminum zippers. Please pay attention when chemicals such as sodium metasilicate are used. Also make sure to rinse out those chemicals thoroughly and immediately. 〈Normal Elements〉 〈Dissolved Elements〉 Precautions Cautions for Aluminum Alloy Zippers 2. Migration and Staining from Aluminum Zippers on Zipper Use Since aluminum is vulnerable to friction , tiny metal dust is scraped off when operating zippers, which may stain the garment. When this metal dust combines with paraffin wax (which is necessary for smooth zipper oreration), it may leave darker stains. Please pay extra attention when applying aluminum zippers to light-colored garments. ※The stain can be removed to some extent by rinsing with any general detergents. Stain by Aluminum 〈Elements〉 〈1 yen coin (made of aluminum)〉 3. Elements Wearing Out Aluminum zippers are vulnerable to friction, so its elements may get worn out over regular operation with zinc-alloy sliders with lock, such as DA/DP type. These zippers cannot be used with a copper-alloy slider such as GA/GS type, bacuse the slider is hard, and it may significantly damage the zipper elements. It is recommended to use the item \"YAN\", which is an anodized aluminum zipper with improved durability. However, we suggest testing before the actual application of those products.46
Precautions on Zipper Use Zipper Care for AquaGuard®● This zipper is not waterproof/watertight, but water repellent.● Keep the zipper away from direct sunlight. UV rays may cause a yellowing of the PU (Polyurethane) film.● The zipper must be completely closed when washing in order to avoid damage.● Do not iron the zipper.● A petroleum based dry cleaning solvent is recommended. Chlorine based solvents often result in difficulty in operating the zipper, color runs or result in cloudy film.● T umble drying in a dryer may cause damage to the laminated film and result in the deterioration of the zipper's water repellency.● T wo PU zippers of contrasting color should not be used in a garment if they come into contact with each other for prolonged periods of time (storage, folding, etc.), since this may cause a color run.Zipper Care for AQUASEAL® Precautions on Zipper Use1. Care Instructions Zipper Care for AquaGuard® / Zipper Care for AQUASEAL®● O verstretching of the top and bottom stops should be avoided. A reinforcement strap feature is available.● Regular cleaning with fresh water and use of a suitable lubricant is advised in order to prevent damage to the tape and seals.● AQUASEAL® zipper is sensitive to UV degradation, creasing, delamination and wear through friction.● F olding or crushing the zipper may affect its performance.● Slowly move the zipper when operating. Angular pulling may cause element mis-engagement and may result in poor waterproof performance or damaged zippers.● Store away from heat and moisture.● Do not dry clean or machine wash.2. Attachment ● N ormal sewing in combination with seam taping.● D irect welding will depend on material compatibility, welding equipment and settings.● When applying heat and pressure during attachment, damage to the tape and elements should be avoided.● G luing will depend on the compatibility of fabric, zipper tape and glue. Please test before production.3. The Application Position of Lubricant Apply lubricant along the zipper elements and operate the slider a few times to lubricate the entire zipper. For W-seal (both end closed) application, 1. Apply lubricant to the Top-Seal as indicated in the diagram. 2. The lubricant will then become distributed along the zipper elements, by operating the slider a few times. For Single-seal or Open-end applications, 1. Apply wax/lubricant along the zipper elements. 2. The lubricant will then become distributed along the zipper elements, by operating the slider a few times. 47
Precautions on Zipper Use Zipper Care for PROSEAL® 1. Care Instructions ● C lose the zipper till the slider completely touches the stop to ensure tightness. ● W hen opening or closing, always ensure that the direction of the pull is along the line of the metal teeth. When closing, ensure that both sides of the open zipper are parallel. It is very important to avoid catching undergarments in the teeth. If the slider should jam during closure, DO NOT FORCE IT. Pull back the slider, remove the obstruction and slowly attempt to close it again. Excessive force will break the metal chain and destroy the zipper. Also avoid bending the zipper excessively as this will eventually cause the metal chain running inside of the zipper to break. ● As for PVC tape, do not use in an environment where the water temperature is under 10℃, as the PVC will become hardened, and it will affect the zipper's performance. ● D ue to the characteristics of PVC, its tightness will deteriorate over time. Precautions Zipper Care for PROSEAL® 2. Cleaning on Zipper Use ● A fter using the zipper, it should be rinsed in clean water. Any objects (sand, mud, etc.) found in or outside of the elements before operating the zipper may result in poor tightness or may damage the zipper. ● D o not dry clean, machine wash or iron. 3. Maintenance ● O ccasional cleaning and lubrication of the elements after use is desirable. Such treatment is especially important if PROSEAL® zipper is used in a dirty or corrosive environment. After rinsing with fresh water, please lightly apply a lubricant such as paraffin to the part of the elements circled in red in the diagram below. After opening and closing the zipper several times, excess paraffin flakes should be removed. Top Stop Tape Slider Puller Element Bottom Stop 4. Storage ● S tore with the zipper completely open, taking care not to bend it. Storage of the zipper in a closed position for long period will cause malformation of the sealing areas. Also, storing partially opened will cause zipper bending. If these effects occur, slight leaks are possible. ● D o not place any heavy object on the zipper. ● Prolonged contact with such surface materials as PVC or synthetic leather causes the PVC to react with their processing additives, which causes a color migration (color transfer). Avoid direct contact when storing by placing a sheet of paper between the zipper and the material.48
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