Frozen & AUGUST 2023 Chilled Foods frozenandchilledfoods.com THE MAGAZINE FOR BUYERS IN THE FROZEN & CHILLED FOODS INDUSTRY Leading the way in cold logistics How Constellation is meeting industry challenges and delivering service excellence.
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CONTENTS AUGUST 2023 Industry News F&CF | CELEBRATING OVER 75 YEARS OF PUBLICATION 2: Aviko Scoops Silver at BFFF Awards 2023 Leading the way 3: Sysco Launches Brands Range in GB, New Range covers in cold logistics Sysco Essentials, Sysco Classic and Sysco Premium How Constellation is meeting British Frozen Food Federation industry challenges and delivering service excellence. 4: Rupert Ashby, Chief Executive of the BFFF Front Cover FOOD TOWN NEWS For more information, please 6-7: Latest food industry happenings in the Humber area turn to pages 16 & 17 or visit by Vince McDonagh. constellationcold.com or contact Tel: 01472 358207 Food & Foodservice News Central Foods News Brakes News 8: Move over Magnum, Pukpip is coming for you! Pukpip launches OOH media calling out competitor Page 8. Page 11. 10: Lineage Logistics and Partners Announce Hackathon Cold Clad - EXCLUSIVE 12-13: Cold Clad - Work You Can Trust Dawsongroup TCS - EXCLUSIVE 14-15: Scale up the Smart Way - Inflatable Storage Solutions Logistics UK News 18: Fresh Food for our Nation Distress Load Management Specialists Oakland International Latest Fast response to vehicle loads compromised through; 19: Ambitious SBTi Net-Zero Targets Approved P Load Shifting P Clandestine Infiltration ISD Solutions EXCLUSIVE P Temperature Abuse P Contamination 20-21: How are cold chain customers’ demand profiles P Labelling Errors changing when it comes to the size and spec of warehouses? P Pest Infestation Frozen & Chilled Foods Charity Golf Day P Average 85% Recovery Rates P EHO & BRCGS Certified 24-25: The 2023 Results from Carden Park P Recognised by Major Insurers P Same-Day Turn-Round* Equipment & Services P Detailed Inspection Report P Secure Disposal 28: Post covid challenges continue in logistics and supply P Re-Pack, Debranding and Distribution 29: ISD Solutions & SAFE-door Industries 30: UKWA Latest * Subject to demand 31: The Only Way is Up - Fresh Direct partners with vertical farming pioneers to boost supply chain sustainability www.oakland-international.com 32: Union Industries unveils NEW innovative Door Configurator AUGUST 2023 FROZEN & CHILLED FOODS MAGAZINE | 1
INDUSTRY NEWS www.frozenandchilledfoods.com Aviko Scoops Silver at BFFF Awards 2023 Aviko’s SuperCrunch Pure & Rustic are proving they’re the chip Speaking about Aviko’s award, Mohammed Essa, Commercial Director that has it all after being recognised at the prestigious British UK & Ireland, said: “To be recognised amongst the best in the frozen food Frozen Food Awards. industry for our Aviko SuperCrunch Pure & Rustic means a huge amount Celebrating the best new and innovative products in the frozen food to the team. A lot of work goes into our chips to ensure they perform market in what is the federation’s 75th year, Aviko was awarded a Silver on every level in the kitchen. We are very proud of our premium chip in the ‘Best New Potato Foodservice Product’ category for their innovative solution and what it can do for every operation, receiving this award from SuperCrunch Pure & Rustic Chips that offer an extended holding time and the BFFF cements all of that.” unbeatable crunch. Available now in 2.5kg format, Aviko’s SuperCrunch Pure & Rustic Chips are gluten-free and vegan friendly, have a shelf-life of 24 months and can be prepared in both the oven or fryer, ensuring versatile preparation to suit busy kitchens and all menus. The award-winning chips are perfect for pubs and casual dining restaurants who want to trade up on quality and value, as well as guarantee a satisfying crunch. Whether diners are eating in or ordering a delivery, Aviko’s SuperCrunch coating promises a long holding time and superior crunch. Aviko has been the resolute potato partner for foodservice for over sixty years, bringing quality and smart solutions to menus all over the world. With a range of chilled and frozen potato specialities made by chefs, for chefs, Aviko’s extensive range includes Hash Browns, SuperCrunch Fries, Mash, Snackables and much more. www.aviko.co.uk Aviko’s SuperCrunch Pure & Rustic Chips are made with superior spuds which lock in flavour for a delicious tasting chip. With the skin left on, paired with irregular cut sizes, the chips have a rustic, natural look and unrivalled texture. Allowing chefs and operators to serve up a premium feel to any dish, the five-star chip earned the foodservice partner the judges’ recognition at the hotly contested food awards. Frozen & Chilled Foods AUGUST 2023 CARDEN PARK Volume 77 Issue 4 HOME OF THE ANNUAL FROZEN & CHILLED FOODS Publisher | Richard Cogan The contents of Frozen & Chilled Foods t: +44 (0)1732 864114 magazine are fully protected by copyright and CHARITY GOLF DAY e: [email protected] reproduction in whole or part without written Thursday 6th June 2024 permission is strictly prohibited. Views SALES & marketing DIRECTOR expressed in this magazine are not necessarily Supporting Cancer Research, Dravet UK Martyn Cogan the views of Sherwin Publications Ltd or the & Dreams Come True t: +44 (0)7545 378793 publishers. Whilst every effort is made to e: [email protected] ensure the accuracy of the information To book your team, please contact contained in this magazine, no responsibility Martyn Cogan on: 07545 378793 SUBSCRIPTIONS can be accepted for any errors or omissions or or email [email protected] t: +44 (0)1732 864114 any reliance on or use of the information by Annual subscription: readers. All prices and information are correct www.frozenandchilledfoods.com £195 UK, £250 Overseas, £18 single issue at time of going to press. No responsibility can be accepted for unsolicited copy, photographs, CONTRIBUTORS or other material, sent to us, which will only Rupert Ashby (BFFF) be returned if they are accompanied by a SAE Vince McDonagh Clare Bottle (UKWA) © SHERWIN PUBLICATIONS LTD 2023 ISSN 1741-4172 frozenandchilledfoods.com 2 | FROZEN & CHILLED FOODS MAGAZINE
INDUSTRY NEWS www.frozenandchilledfoods.com Sysco Launches Brands Range in GB, New Range covers Sysco Essentials, Sysco Classic and Sysco Premium Sysco has launched a new range of own-brand products in Great Britain. The range covers everything from the basic, everyday items chefs need, to the finest premium ingredients sourced from around the world. Sysco Brand products compare favourably with other leading foodservice Sysco Essentials offers fantastic value, as well as delivering greater products and are backed by Sysco’s best-in-class quality assurance consistency than other economy brands. Products in the range provide a guarantee. The Sysco Brands family of products will be made available low-cost option for foodservice operators. to all Sysco’s British businesses, including Brakes, kff and Medina Stuart Smith, Merchandising Director for Sysco in GB, said: “The Sysco Foodservice, and consists of reliable and high-performing products brand is hugely successful in the US, where it has built a strong reputation across three different tiers: Sysco Essentials, Sysco Classic and Sysco for quality and value. The new range we’ve introduced in Great Britain Premium. will help customers here more easily identify the products they want, Sysco Premium offers superior products that stand out for the quality of while giving them confidence what they’re selecting is backed by the their ingredients. They are sourced across the world and offer premium quality and value you’d expect from the world’s leading foodservice performance and exceptional value. Sysco Classic provides quality supplier.” products that are a match for any branded product, while giving more value for the price. This extensive selection can be found in all product categories from store For more information, please visit www.sysco.com cupboard staples, fresh and frozen foods to prepared products. JAUUNGEU/SJTU L2Y0 2230 2 3 FROZEN & CHILLED FOODS MAGAZINE | 3
GREEN OR RED LANE? By Rupert Ashby, Chief Executive of the BFFF EU’ to allow them to be legally placed on the GB market! So, with only a few months to go, the industry is now faced with the challenge of trying to secure slots with already overstretched design houses and printers to accommodate the requirements. And it really is a challenge. Each piece of packaging typically takes around 100 days or more to progress through the design stages to final print, so it is difficult to see just how the looming deadlines will ever be met. The Government has promised financial support to cover the costs involved, but this will only be available for those products falling into the first phase of the scheme. These complexities are further compounded for us in the frozen sector. Many weeks’ worth of packed frozen stock is already in cold stores across the country, including festive essentials astuctehmapsetruartkueryessamnudcmhilnocweepriethsa. nM-o8sotCw, iallnndosttbicekelarsbeulnleadblceortroeactdlhyearnedt,oasboinakrds are unable to dry or plastic film in a frozen environment, the frozen sector is left scratching their heads, trying to identify the magic solution. On 9th June Defra published a long- We now find that many members are now looking at alternative options such as even moving awaited policy paper on a new way to goods through the ‘Red Lane’ thus avoiding this labelling requirement or re-routing through the move prepacked retail goods from Great port of Dublin. Whilst many view that the scheme could be destined to fail from the outset, the Britain (England, Scotland, and Wales) BFFF continues to discuss these challenges with Defra to push for a credible solution. into Northern Ireland (NI), along with As the border issues are discussed, the latest Kantar figures to 11th June 2023 show another guidance on the labelling requirements to 12-week period trend where the frozen market has outperformed the fresh market. The figures use the scheme. show that volume sales of frozen food grew by 1.6%, compared to the same period last year with Promoted as a scheme which ‘would allow significant increases in frozen meat and poultry as well as potato products. The figures also reveal businesses to take advantage of simplified an increased shift towards private label products with a 4% volume increase for the period at the processes’, the Retail Movement Scheme expense of branded products showing a 3% reduction in volume. (ReMoS) or ‘green lane’ as it was previously As the frozen market is in the ascendancy, let us hope that sensible pragmatic solutions for the referred to, negates the need to complete green lane at the border prevail to allow the market to expand further. individual Export Health Certificates (EHCs) for each consignment and instead relies on a ‘general certificate’ for each truck, as well as eliminating the requirement for a veterinary sign off. On the face of it this is good news. However, to take advantage of the scheme, businesses will be required to label all prepacked meat, meat products, and some dairy products moving into NI from 1st October 2023, with the words “Not for EU”. The remaining dairy products will be required to be labelled from 1st October 2024, followed by fruit, vegetables, fish, pet food and composite products such as lasagnes and pork pies having to be labelled from 1st July 2025. Furthermore, at this time, the same full list of products will also need to be labelled ‘Not for www.bfff.co.uk 4 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
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FOOD TOWN NEWS By Vince McDonagh Reviews the latest food industry happenings in the Humber area GRIMSBY SALMON FARM PROJECT MOVES INTO GEAR meeting that there will be practically no noise and no smells from the IT looks like its all systems go for the first stage of the £75 million plan site and waste products would leave in sealed containers. to build a new salmon farm in Grimsby. There have been some local objections, but they appear to be relatively Aquacultured Seafood, the company behind this prestigious project has small. The company has gone out of its way to assure local residents. just submitted a formal planning application. The local authority will The proposed scheme comprises a main building for production which consider the request in the next few weeks and the chances that the will also include offices and logistic needs. There will also be an energy project will be voted through are high. hub and the whole area will be sensitively landscaped. The project will provide a welcome addition to Grimsby’s seafood An independent consultant has confirmed that noise from the development ambitions and has been welcomed by the local industry. will be of low impact to nearby residential dwellings and there will be no The salmon farm, which is based on the advanced recirculating outside smell from the site, an issue which had worried some residents. aquaculture (RAS) system technology will produce 5,000 tonnes of high There will also be special measures to protect the habitat and wildlife, quality Atlantic Salmon a year, destined exclusively for the UK market. says the company. It will also create 100 direct jobs along with many other indirect YOUNG’S TO MOTHBALL GRIMSBY SITE employment opportunities. These jobs will also be skilled and well paid, JUST when everything appeared to be looking fine for Grimsby’s seafood the company adds. The other plus with the RAS method is the fish are sector, Young’s came out with a hammer blow announcement. grown in a controlled and safe environment. The facility will also be free of antibiotics, hormones and other chemicals. The company announced it is closing one of its local factories, putting The controlled environment is designed to prevent parasites, diseases around 285 jobs at risk. It is possible – even likely – that some of that and sea lice which are a challenging feature of the open pen farms found number will be kept on through other operations. There is still a shortage in the Nordic countries. of skilled seafood workers in the area. RAS system salmon farms are now being built across the world including The whitefish site has been deemed by the company to be financially in the hot dry countries of the Middle East. unsustainable so it is moving production to its second larger Grimsby Aquacultured Seafood expects it will take around four years to produce site in Humberstone Road and to Fraserburgh in Scotland where smoked the first salmon harvests, adding it will be one of the most technically fish is produced. advanced of its type in the world. It will also adopt AI or artificial A consultation process with affected staff has been taking place. intelligence into its operation. Young’s is now part of the Canadian giant Sofina Foods. Neil Jamieson, director and founder of Aquacultured Seafood, attended Sofina said in a statement: “It is with regret that we have been unable a public briefing in the town a few weeks ago to show its plan to the to find any viable solutions and therefore are announcing the proposal public and allay any fears residents may have. to move the remaining whitefish processing undertaken at the Marsden He said the company spent three years looking at potential sites around Road site to the Humberstone Road site in Grimsby and the smoked the UK and visiting other RAS farms abroad before settling on Grimsby. processing to their Fraserburgh site in Scotland. “We chose Grimsby because of its access to fresh water and because “As a result of these proposed changes, Sofina Foods Europe is sadly of ABP’s (Associated British Ports) belief in using renewable energy,” proposing to cease production at the Marsden Road site in Grimsby from he said. October 2023. We have taken this decision as producing the remaining He said the expected timeline to the first harvest was broadly three to whitefish contracts at Marsden Road would no longer be financially four years. sustainable.\" Assuming the application receives approval, the next stage will be to The statement thanked staff for their hard work adding “the proposals finalise the design which should take about six months. Construction to cease production at the Marsden Road site does not reflect on the will last around 18 months and a further 18 months will be needed to committed and skilled teams who work there – they are a credit to the achieve the first harvest. Company. If the proposals go ahead, we will work hard to maintain the employment of all colleagues throughout this transition. Aquacultured Seafood’s market will be in the UK, Jamieson said: “We \"Sofina Foods Europe has a long history of seafood production in Grimsby will be producing 5,000 tonnes of salmon a year against total UK and whatever the outcome of the consultation we will continue to be a consumption of 160,000 tonnes which is really a drop in the ocean.” part of the community, given our other manufacturing sites within the Describing it as a game changer for the town’s seafood sector, another town.\" director, Mike Berthet, assured members of the public attending the The seafood business is intensely competitive with contracts frequently 6 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
FOOD TOWN NEWS By Vince McDonagh changing hands. There have been unconfirmed reports that the closure is seafood industry.” the result of Young’s losing contracts to other seafood producers, some Seafish says the strategy aims to provide the support industry needs of them only a couple of miles away. to address current challenges, such as labour shortages, the climate Equally, there is increasing competition among retailers especially in emergency and post-Brexit trade issues as well as reputational the face of inflation which is forcing consumers to look for lower priced challenges the sector faces. food. Discount retailers such as Aldi and Lidl are now reported to be These events have a direct impact on all seafood businesses and will increasing their market share against the big names such as Sainsbury’s influence industry’s performance over the next five years and beyond, it and Tesco. argues. Young’s, which is Grimsby’s largest private employer, is likely to mothball Among the main priorities are:- the Marsden Road site in case it wins back some of those contracts or Ensuring a safe and skilled workforce. Seafish wants the UK seafood takes on new deals. sector recognised as a dynamic, safe, and attractive sector to workplace EX DAIRY CHIEF TO HEAD SOFINA EUROPE INCLUDING and facilitating and promoting international trade. YOUNG’S Seafish says it wants to support businesses to achieve frictionless MEANWHILE, Sofina Foods has announced the appointment of Ash seafood trade with suppliers and markets across the world. Amirahmadi as the new Chief Executive Officer for its Europe division It also plans to respond to climate change helping firms to achieve their which includes Young’s and its other seafood operations. emissions targets. Seafish also want to ensure businesses understand Amirahmadi is joining Sofina Foods Europe from Arla UK, the UK’s biggest how they will need to adapt to the impacts of a changing climate on their dairy cooperative, where he has been Managing Director since 2018. daily operations. He takes over from Michael Latifi, who has been CEO for Sofina Foods Other priorities include improving fisheries management and enabling Europe since 2021. Latifi remains the Founder, Chairman and Chief supply chain resilience and championing the reputation of the sector to Executive Officer of Sofina Foods Inc. adapt to changes etc. Amirahmadi is a leading figure in the UK’s food sector and is the current Chair of the boards of both Dairy UK and the IGD. Sofina Foods Europe, a subsidiary of Sofina Foods Inc., is one of Europe’s leading manufacturers of processed protein products for both retail and foodservice customers via its Karro operation, Young’s Seafood and Greenland Seafood subsidiaries and has operations across the UK, Ireland, France and Germany. Amirahmadi said: “I am delighted to be joining Sofina Foods and relishing the opportunity to work with Michael Latifi and the Sofina Foods Europe team to build on their significant progress in transforming the business towards category leadership. “Sofina Foods has a track record of working in partnership with its customers and suppliers, developing sustainable and resilient supply chains, investing in its people, adding value to categories, and long-term commitment to social responsibility across multiple stakeholders. SEAFISH SETS OUT PLAN FOR INDUSTRY FROZEN, CHILLED & AMBIENT Seafish has unveiled its new five-year corporate plan for the sector which DISTRIBUTION includes making overseas trade easier and ensuring a safer and better trained workforce along with other important issues. Chiltern Distribution specialise in innovative custom transport Seafish, says it is a strategic roadmap that reflects the organisation’s solutions for the frozen, chilled and ambient distribution sectors. vision for a thriving seafood sector and its ambition to drive the industry forward and foster sustainability, resilience, and prosperity. We offer a vast array of transport services with an experienced The 2023-2028 Corporate Plan was developed following a Strategic logistics team and hands-on approach to any task! Review of Seafish that involved extensive consultation and collaboration with government and stakeholders from the seafood industry. If you're requiring any transport assistance, please get in touch Marcus Coleman, CEO, said: “Our new corporate Plan demonstrates our with the Chiltern Distribution team today! ongoing commitment to support the UK seafood industry. “Consultation with industry and government stakeholders has been instrumental in shaping our new priorities. By working together, we can ensure that our initiatives are directly informed by the aspirations of the AUGUST 2023 FROZEN & CHILLED FOODS MAGAZINE | 7
FOOD & FOODSERVICE NEWS Central Foods launches new vegan cocktail sausage rolls Frozen food distributor Central Foods has launched the KaterVeg! vegan cocktail sausage roll for the food service sector. Ideal for use in buffets and at functions, the KaterVeg! vegan sausage rolls are bite-sized and made from pea protein. They are available ready-glazed and ready to bake – offering food service operators a mini version of the 4inch and 6inch KaterVeg! vegan sausage rolls also supplied by Central Foods. MD of Central Foods, Gordon Lauder, said: “The new KaterVeg! vegan cocktail sausage roll is made to the same recipe as our popular 4inch and 6inch vegan sausage rolls, which have gone down well on menus up and down the country. “The demand for tasty plant-based products continues, both from those leading frozen food distributors. The company was founded more than 25 who don’t eat meat and flexitarians who are reducing their meat intake, years ago and is a catering partner across the whole food service sector, and this new product launch will help food service operators to serve supplying to hotels, restaurants, bars, universities, schools, pubs, care tasty vegan options to their guests, but which will also be suitable for homes, garden centres, leisure outlets and more. It currently sells to over all.” 180 independent wholesalers, as well as larger national and regional The 15g KaterVeg! vegan cocktail sausage rolls are available in packs of wholesalers. 200 and simply need baking off before serving. For more information, please visit www.centralfoods.co.uk Central Foods, based at Collingtree near Northampton, is one of the UK’s Move over Magnum, Pukpip is coming for you! Pukpip launches OOH media calling out competitor The newest frozen treat in town; Pukpip, has boldly called out its more calorific competitor Magnum, asserting itself as the new frozen snack in town. The frozen bananas dipped in chocolate from Pukpip launched at the start of the year and have been snapped up by consumers as nature’s alternative to ice cream. To celebrate the summer season, Pukpip has invested in a series of OOH (out of home) advertising at key London locations. The slogan ‘Move over Magnum, there’s a new frozen treat in town’ could be seen across London from Hackney and Camden to Kensington and Hammersmith in digital displays and on phone boxes this July. The locations were selected to coincide with the localities of retailer Whole Foods Market, where Pukpip’s frozen bananas dipped in milk and dark chocolate could be found, in multipacks of three. The marketing campaign highlights Pukpip as a natural alternative to of rescuing wonky bananas that otherwise go to waste, repurposing Magnum and the next generation in indulgent but permissible treats. them as tasty chocolate covered treats. Once the bananas are peeled, Pukpip’s real frozen bananas dipped in chocolate are simply just that; dipped and safely in the freezer, the leftover skins are then upcycled banana and chocolate, a wholesome real fruit option compared to the back into the ecosystem. The dark chocolate dipped frozen bananas are traditional dairy frozen treat, offering the health-conscious consumer an Vegan Certified, and the milk chocolate frozen bananas have won a 2022 alternative to ice cream. Great Taste award, making them the supreme dairy free frozen treat this summer. Not only are Pukpip’s bananas less calorific, but they are also the result For more information, please visit www.pukpip.com 8 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
FOOD & FOODSERVICE NEWS Lineage Logistics and Partners Announce Hackathon: Inviting Innovative Minds to Tackle Food Waste Each year millions of tons of food are wasted, with nearly 59 program and a monetary prize to fund their innovative solution. million tons of food wasted in the EU in 2020 alone. To help tackle “The hackathon promises to be an engaging gathering of passionate this issue and help reduce the environmental footprint of our individuals committed to making a difference. One-third of the world’s food supply chain, a group of waste prevention nonprofits, food food is wasted, which needs the attention it deserves. At Foodvalley, companies, public institutions and logistics providers including we work with organisations that recognize the urgency but find it hard Lineage Logistics, Foodvalley NL, Instock, VU Amsterdam, Taste to get into action. We help these companies innovate jointly with others Before You Waste, The Waste Transformers and Van Geloven to create impact. I am curious to the solutions that can turn ‘waste’ into (part of McCain) have come together to launch a hackathon. The food (upcycling) and whether we can integrate them in our approach,\" goal is to raise awareness of food waste in Europe and uncover said Marjolein Brasz, CEO Foodvalley NL. new, innovative ideas that make use of today’s technology. The hackathon, named ‘Tackling Food Waste for a Sustainable Future,’ \"The Waste Transformers is proud to support this hackathon. As will take place in Amsterdam on September 20 and 21. It aims to bring developers of on-site modular biodigesters, we believe in the collective together a diverse range of innovators, problem solvers and startups who power of like-minded people to pave the way for a sustainable future and are passionate about finding solutions to tackle food waste. Through create a positive impact on our society and the environment by utilizing collaboration and rapid problem-solving, participants will have the what would otherwise be wasted,\" said Lara van Druten, CEO of The opportunity to make a quick impact during the 24-hour hackathon. They Waste Transformers. will present their solutions to a panel of industry experts, opening doors \"Van Geloven is committed to realizing its corporate social responsibility for further development and implementation. program ‘Always tasty & Everyday better’. Reducing waste is one of the \"Cold chain logistics providers like Lineage play an important role in targets in our ‘Better for the planet’ workstream which also includes moving food efficiently across Europe and deploying new technology significant reductions in CO2 and water. We work with a multidisciplinary to reduce food waste. We are excited to bring together like-minded team of passionate, innovative minds to measure and tackle (food) waste, partners and explore new ways of thinking to address food waste,\" said in line with the goal of this hackathon.\" - Marieke van Balen, Marketing Harld Peters, President, Europe, Lineage Logistics. \"We are proud to host Director at Van Geloven this event in the heart of Amsterdam, where our European headquarters Food waste is no longer just an environmental concern but also a are located, as it is a hub for new ideas related to the future of food and humanitarian and societal issue recognized by environmental bodies sustainability. By working collaboratively, we believe we can contribute worldwide. According to the United Nations, eliminating just 25% of to Sustainable Development Goal 12.3, which aims to halve food waste food waste would be sufficient to put an end to global hunger. Research by 2030.\" emphasizes that reducing food waste is one of the most impactful The hackathon will feature an expert judging panel, including Harld personal actions to reduce carbon emissions. Peters, Aer Teale, Marjolein Brasz, Bart Roetert, Kim Baraka, Marieke \"It’s important to challenge the food waste problem together. Reducing van Balen and Wingston Sharon. These esteemed judges will carefully food waste is only possible with various solutions. Hopefully, the review the submissions and select the most promising project for hackathon will be a catalyst for significant impact.\" - Bart Roetert, Co- recognition. The event will conclude with a ceremony at the Eye Film Founder and Owner of Instock. Museum in Amsterdam, where the winning team will be announced. They will receive personal mentorship through a 6-month incubator 10 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
FOOD & FOODSERVICE NEWS Brakes Puts Plant Forward on the Menu Brakes, the UK’s leading foodservice wholesaler, has launched understand and capitalise on the use of plant-based foods. a new campaign to help caterers across schools, colleges and The company has provided nutritional information about the benefits of universities capitalise on the new ‘plant forward’ trend. a plant forward approach, alongside practical recipes ideas and menu suggestions. With pressures on costs, Lisa Johnson, sector marketing manager for education at Brakes, has also highlighted the potential cost savings of a plant forward diet, commenting: “A plant forward approach is a virtuous circle providing a sustainable, healthy and cost effective way of catering. There is a lot of pressure on food operations to keep costs down and plant forward is a great way of doing that, as it can cut down on the need for expensive centre of plate protein options. “Simply removing meat from menus is challenging, both in ensuring that you can meet nutritional standards, but also because the food is unfamiliar and therefore not always welcomed by students. By creating a hybrid with our plant forward solution, we are able to help address cost, nutrition and hungry students!” Plant forward, which emphasises, but does not strictly limit food to plant- In addition, the company is also highlighting its support for Menus of based options, is growing in popularity across the world. Change, which started in America and establishes the principles of As a result, Brakes has launched a set of resources, including plant forward catering. The initiative is increasingly being seen in UK a new section on its website, https://www.brake.co.uk/why- universities, where it aids the optimisation of nutrition, health and brakes/education/plant-forward, to help British caterers sustainability across menus. www.brake.co.uk www.centralfoods.co.uk | 01604 858 522 | [email protected] 27/06/2023 18:1001 A USG'beUrrSy &T P2ro0se2c3co Roulade HPH-July 2023-paths.indd 1
Cold Clad - Work You Can Trust Cold Clad are a leading Temperature that people want to work for’. sociable as a company who promote flexible Controlled specialist installation Due to substantial growth in the chilled and working when needed along with wellbeing contractor based in Tewkesbury. They frozen food sector and an increase in number support, on the job training and ongoing career specialise in the design and build of of employees to manage the workload, the opportunities.’ insulated and fire rated construction business realised they needed to move to Cold Clad’s belief is that along with new offices, projects in the UK and Europe, working larger offices to ensure they could manage their even more new opportunities will come. with a wide variety of industries offering continued business growth. Moving is never an Cold Clad are a diverse, forward-thinking insulated internal construction, firewalls easy task but if there is one thing Cold Clad company with a ‘can do’ attitude. There are & fire rated enclosures, single envelope is used to managing is challenging situations. 6 divisions currently under the Cold Clad’s design and external building envelope Fortuitously, a solution presented itself which mantle which all complement each other and cladding & roofing. enabled the whole process to become easier, there are plans to increase this as these new Over the last 3 years, the UK has experienced not easy. opportunities arise. and overcome many challenges and Cold Clad Tewkesbury is ideally situated for quick and have been at the forefront of supporting and easy motorway access to regions across the working with their expanding client base. country. It is also a central location to many of the companies’ employees who live in the ‘Work You Can Trust has always been at the surrounding areas. Their new office at Western heart of everything we do’ explains Founder House is just off junction 9 off the M5 and just and Director Jon Pitman. ‘Our focus is always around the corner from their previous office. on meeting and exceeding client expectations ‘It was critical for our business to find larger which promotes repeat business’ he adds. The office space in the local area to retain our most culture within the business is very much people valued asset, the skill set of our employees’ focused and empowers individuals to strive advised Tony Harrold, Cold Clad’s Managing and achieve their goals which is great news for Director, ‘whether they have been part of the everyone. ‘We want to be not only a business Cold Clad Team for 6 months or 16 years good that people want to work with but a business people are the most difficult/valuable resources to find, and we are fortunate to be surrounded by talent. Our relocation in May 2023 trippled the floor area we previously occupied and has enabled us to provide enhanced ‘group working’ spaces along with ‘individual’ quiet offices. We boast several kitchens and a breakout/games room where staff can congregate throughout their busy day away from their desks to discuss matters inside and outside of work. We are very 12 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
Sales Director Colin Baker has been with the are creating a 30,500sq.m processing facility in by the employees and with involvement at business for over 10 years and has observed Rochdale. ‘To be involved in such as large-scale every level. the business going from location to location project is both challenging and rewarding’ Cold Clad would like to thank Frozen & Chilled and from strength to strength. ‘We never stop’ states Richard. Foods for taking an interest in the most recent says Colin, ‘we have a great relationship with The business is totally aware what hard development in their developing success story. our customer base and often get involved in work looks like. Many of the accounting and If you would like to talk to us about a several different packages on single projects, commercial operating systems were upgraded project you are considering, please email which is great. We can offer as much or as little last year to ensure accurate project and financial us at [email protected] or why not drop on each project depending on what the client reporting. General Manager Anya Webster in to see us for a coffee and a game of needs.’ mentions ‘upgrading old and implementing Snakes & Ladders! NO PROJECT IS TOO BIG OR TOO SMALL new systems is essential, but costly and time Cold Clad has an ethos that everyone matters. consuming. The benefits of ‘getting it right’ The Director responsible for the largest food have been realised with our monthly project industry project Cold Clad are proud to be tracking and reporting. It was well worth all the involved with this year is Richard Tassinari. hard work’. The project for food giant Danish Crown has ‘Last year was another fantastic result for the an investment of over £100m and Cold Clad business’, reports Ian Welton, the companies most recently appointed Director who is responsible for Finance. ‘It is so good to be part of a success story in difficult times. I firmly believe it is because of the joint effort of all employees and strong leadership from the management team’. It is clear from what has been said that the core values of integrity, honesty and financial security and a strong staff focus, drives Cold Clad forward with a vision shared and owned AUGUST 2023 13
SCALE UPTHE WITH OUR INFLATABLE STORAGE SMART WAY SOLUTIONS Space is at a premium for businesses in every industry. During peak demand periods, many businesses find themselves facing a space shortage for processing finished goods and stocking additional raw materials. Reefer containers are often considered a quick and easy solution to these space concerns; however, they are not suitable for every situation. At Dawsongroup, we understand the constant uncertainties faced by businesses in 2023 and we specialise in creating unique, tailored solutions. AQNUDICTKA, IFLLOERXEIBDLE The benefits don’t stop there. The As an inflatable structure, it is easy to modular design of the Temp°store 26 assume that the Temp°store isn’t as The Temp°store 26 provides rapid, allows you to configure the inflatables to sturdy or reliable as other storage inflatable, temperature-controlled your specific needs. Need to store frozen options; however, this couldn’t be further storage. With its unique, wide design food to rigorous food quality standards? from the truth. Unique welding – the internal width is 5.84m, double You can join two Temp°store freezers techniques create virtually airtight the width of a standard container – it for 52m2 of space. Looking to chill your structures that operate at high provides an efficient use of space and products? Three Temp°store chillers will pressures, allowing for optimum rigidity. offers 26m2 of easily accessible provide you with 78m2; all the space you As a result, the Temp°store 26 is as storage. The Temp°store 26 can could need for peak demand. solid as a building, with the additional accommodate multiple stacks of benefits of being modular and quick to pallets, with plenty of space for The Temp°store has the potential to install. Unlike a conventional building, picking and packing in-between. completely change your capacity there is no need for groundworks, and it during seasonal periods, improving can be installed internally or externally your processes and increasing in any powered location – in a matter productivity. Once peak demand ends, of hours. the Temp°store 26 is easily returned without any extra cost or commitment. The Temp°store 26 is ideal for Two Temp°store 26 freezers provide Chilled and ambient storage with up ambient, chilled and freeze 52m2 of storage, ensuring the high to 78m2 of space can be delivered preparation and production, quality of your products with plenty on a single curtainside trailer, installed within 24 hours to of space for packaging. keeping delivery costs to a minimum. accommodate peak demands.
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Constellation Introducing Constellation Cold Logistics > Cold Logistics is Europe's LEADING THE WAY leading IN COLD LOGISTICS independent How Constellation is meeting industry challenges and cold storage delivering service excellence and logistics provider ConstellationColdLogistics(Constellation) by partnering with its customers to overcome is Europe’s leading provider of cold storage their challenges: the business prides itself on KEY FACTS: and logistics services: the business offers embracing complexity, rather than taking a • Operating in 6 Countries over 600,000 pallet positions of storage “one size fits all” approach to cold storage and capacity across 25 sites in Belgium, logistics. across Europe France, Netherlands, Norway, Sweden Consumer preferences are shifting, causing • 25 Storage Facilities and the United Kingdom. large changes in demand for certain food • 600K Pallet Positions In 2021, Constellation acquired HSH Coldstores segments: for instance, the rapid growth of • 3M Cubic Metre Capacity (HSH), based in Grimsby, United Kingdom. health-conscious, plant-based, and sustainable Both businesses have prospered through this options in developed markets, or increased Constellation UK cold store locations strategic partnership, allowing expansion and meat consumption in developing markets. strengthened service offering. Consumption channels are also evolving, www.constellationcold.com HSH has a proud history of delivering with direct-to-consumer channels such as exceptional customer service, all the way meal kits and food e-commerce demanding back to its origins in 1970 when the company more customized offerings and resulting in started with a single truck transporting fish smaller order sizes. In response to these from Grimsby. The business has grown rapidly changing needs, Constellation understands through continuous investment in facilities, the importance of flexibility and bespoke local including an ongoing project to develop a solutions. The business works closely with its new 34,000-pallet capacity facility in Grimsby, customers to provide end-to-end solutions for demonstrating a commitment to growing with temperature-controlled supply chains, with customers and enhancing the offering to them. specialised services such as order picking, In January 2023 HSH acquired ACS&T freezing, tempering and import / export (Associated Cold Stores & Transport), services. expanding its strong presence in Grimsby and The tightening of trading regulations, across the Midlands. ACS&T also has a rich particularly in the wake of Brexit, has heritage, having opened the UK’s first cold introduced complexities and stricter compliance store over 100 years ago. The acquisition has requirements. Constellation has significant enabled investments in ACS&T’s facilities industry expertise and ensures that the business and operations to ensure the highest levels remains up to date with regulatory changes, of service across the combined company’s providing customers with peace of mind and network. a seamless experience across borders. The HSH was recently rebranded as Constellation organisation’s European reach allows it to tap UK, aligning with the broader vision and into diverse markets, providing alternative capabilities of Constellation across Europe, solutions and mitigating potential disruptions. and championing the benefits of local service Requirements for certification and reinforced with the capabilities and expertise documentation to demonstrate food quality of a pan-European network. and supply chain integrity are also growing. THE EVOLVING CUSTOMER Customers need a trusted supply-chain The food and drink industry is evolving rapidly. partner to ensure the cold chain integrity of Changing consumption patterns, shifting trading their valuable product is retained, and that all regulations, and the need for more resilient documentation is correct, reducing the risk of supply chains calls for agility and adaptability. delays. Constellation facilities offer a full suite Constellation UK has risen to these challenges of accreditations, including BRCGS, IFS, and extensive export licensing. 16 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
> Introducing Constellation Cold Logistics Demand-side or supply-side shocks have been a course toward net zero. Constellation is standards in the cold logistics industry.” evident across the supply chain in recent years: committed to being a changemaker and The business is on an exciting trajectory with the dramatic shift from foodservice to retail strives to make a positive impact wherever it several new-builds and expansions planned during the COVID-19 pandemic is a key example operates. across its network. In Belgium, Constellation of this, as is the recent spike in demand for Another critical operational challenge is the commissioned its second automated highbay pork imports to China during the emergence of battle for talent and the rising cost of labour. cold store in Mouscron at the end of 2022. African Swine Fever. Even isolated incidents such as the 2021 Suez Canal blockage by the Skilled warehousing and transport workers Constellation’s third building in Nijkerk, Ever Given have highlighted the fragility of just- are in high demand. Attracting and retaining a Netherlands is nearing completion and is in-time supply chains. great team is crucial to delivering exceptional expected to receive product from customers Cold storage, by its very nature, provides the service. Constellation works to be the employer before the end of the year. ultimate safety net, allowing for extensive of choice in the industry: this is achieved storage of safety stocks, free from the risk by fostering a supportive work environment of near-term spoilage. For food and drink that values employee well-being and safety, companies seeking to improve their supply encourages professional growth and recognizes chain resilience, access to high quality in- achievements. market cold storage is more important than ever. With over 600,000 pallet positions across Automation is playing an increasingly vital role six European countries, Constellation is able to in optimizing cold logistics operations. accommodate these needs, and aims to never turn a customer away. Constellation embraces automation where it Construction of Constellation's 18,500 pallet RISING TO THE CHALLENGE: enhances efficiency and enables the delivery expansion project in Nijkerk, Netherlands MAXIMISING OPPORTUNITIES of excellent service. The organisation installed The cold logistics industry brings its own set of automated high-bay warehouses in Mouscron, Construction of a new cold store on the west specific operational challenges. Belgium which specialise in fast-turning side of the Oslo Fjord, in Norway is progressing Rising energy costs and the drive towards uniform product. Whilst automation can be rapidly, and includes cutting edge microwave net zero emissions necessitates a focus on beneficial, clients may have complex or bespoke tempering and plate freezing capabilities. energy efficiency and clean energy generation. handling requirements that necessitate manual Constellation UK will offer its customers 34,000 Constellation has heavily invested in solar intervention: Constellation excels in providing pallet spaces with its new Grimsby facility from generation across several of its sites, including a personalised offering without the constraints 2024, and also has major developments being in the UK, ensuring zero-emissions generation of an automated process. By striking the right planned for its Wolverhampton and Tewkesbury of a sizeable portion of its energy. balance between automation and human locations to meet customer requests. expertise, Constellation ensures that its Constellation looks to the future with pride and Constellation's recent 1.3 MWp solar panel customers receive the highest level of service anticipation, with continuous commitment to installation in Rakkestad, Norway and care. customer service driven by the values of trust, A VISION FOR THE FUTURE excellence, entrepreneurship and a ‘one team’ In addition, Constellation has launched several Constellation is building a reputation as mentality. initiatives and targeted investments to improve Europe’s leading innovator, and most trusted Interested to learn how Constellation can the energy efficiency and sustainability of partner, in the cold logistics industry, by placing support your cold storage and logistics needs? its warehouses and refrigeration plant. The local market expertise and entrepreneurial business is also reducing the amount of fuel heritage at the forefront. being used by its transport fleet, through Anthony Howard, Constellation UK MD, strategic planning (optimising routing and commented: “We understand the challenges ensuring trucks are full), encouraging fuel- faced by our customers and are meeting our efficient driving, and investment in a modern operational hurdles head-on. fleet with hydraulic generator technology to power refrigeration units. By embracing change, investing in our people Visit constellationcold.com to learn more As an industry we use a lot of energy and and infrastructure, and fostering a culture and to get in contact. shoulder a heavy responsibility to address of innovation, we will continue to set new our environmental impact, including charting \"We understand the challenges faced by our customers and are meeting our operational hurdles head-on. By embracing change, investing in our people and infrastructure, and fostering a culture of innovation, we will continue to set new standards in the cold logistics industry.\" Anthony Howard, Managing Director, Constellation UK AUGUST 2023 17
LOGISTICS UK LATEST FRESH FOOD FOR OUR NATION By Nichola Mallon, Head of Trade and Devolved Policy, Logistics UK www.logistics.org.uk | 03717 11 22 22 As an island nation, the UK relies on a combination of home- been provided by government to enable logistics businesses to prepare grown products and imports to ensure a resilient, consistent and ensure a state of readiness to meet the requirements of the new supply of food year-round. In 2020, the UK imported 46% of the import controls under very tight deadlines and in an environment of food it consumed. EU countries play a crucial role as the main overwhelming customs and trade policy change driven by government. source for Food, Feed and Drink (FFD) imports with 39% by value The government has yet to clearly set out a workable model for the Short despatched from four EU countries; the Netherlands, Republic of Straits which is a key UK EU trading route for fresh food produce, and Ireland, Germany, and France. there is also an urgent need for detail on how groupage movements, In 2021, the leading food commodity the UK imported from the EU was with mixed loads of mixed risk categories from consolidation hubs and fruit and vegetables, with an import value of just under 10.5 billion British multiple pick-up locations, will operate under the new model. pounds. The UK also imports a wide range of dairy and meat-related New import control processes, and potentially different charges across products from the EU and while currently import checks do not take place border facilities, inevitably means additional business costs at a time on these goods, that situation is set to change as a result of Brexit and a when logistic businesses have had to absorb higher costs and are new UK import control regime. To keep British tables stocked year-round, operating under tight profit margins. Given members concerns about it is vital that the supply of fresh – and often time sensitive goods – the inflationary impact of the government’s proposals on supply chains is not disrupted and government listens to the logistics industry, which and consumers, the business group is calling on government to set out underpins supply chains. its estimated costs to businesses of these new processes, its impact assessment on supply disruption, market distortion and trade, and what action it is taking to ensure cost and administrative burdens are reduced as much as possible. And, with fresh goods requiring immediate transportation, Logistics UK is also calling for confirmation of sufficient capacity at border facilities and through key corridors to ensure there are no delays when physical checks are introduced on some goods in January 2024. Overall, despite challenges, industry remains ready and willing to adapt to continue meeting the nation’s needs but it needs urgent clarification on a number of these key areas in order to plan, prepare and proceed. The government’s Border Target Operating Model – created as part of With member businesses from all transport modes and sectors of the its 2025 UK Border Strategy – is a proposed new approach to security economy, Logistics UK will continue to represent the views of members controls applying to all imports, including those from the EU, and to across the supply chain to government and press for a meaningful Sanitary and Phytosanitary controls at the border which applies to the engagement mechanism to be established now, so that the logistics import of live animals, germinal products, animal products, plant and industry can quickly and at an early stage, identify difficulties and propose plant products. pragmatic solutions that government will listen to and importantly act While Logistics UK shares government’s ambition contained in the 2025 on. Strategy, the business group has serious concerns over several areas of Logistics UK is one of the UK’s leading business groups, representing the model, which it is urging government to address in the final version logistics businesses which are vital to keeping the UK trading, and more to be published shortly. than seven million people directly employed in the making, selling and In the first phase of the plan, under the current draft, the introduction of moving of goods. With decarbonisation, Brexit, new technology and other health certification on imports of medium risk animal products, plants, disruptive forces driving change in the way goods move across borders plant products and high-risk food and feed of non-animal origin from the and through the supply chain, logistics has never been more important to EU – including from Ireland – will take place from 31 October 2023. UK plc. Logistics UK supports, shapes and stands up for safe and efficient However, in the view of Logistics UK, insufficient detail and guidance has logistics, and is the only business group which represents the whole industry, with members from the road, rail, water and air industries, as well as the buyers of freight services such as retailers and manufacturers whose businesses depend on the efficient movement of goods. For more information about the organisation and its work, please visit logistics.org.uk 18 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
OAKLAND INTERNATIONAL LATEST Oakland International Ambitious SBTi Net-Zero Targets Approved Total supply chain solutions provider Oakland International is delighted to have received formal approval following submission of its greenhouse gas emission reduction target(s) to the Science Based Targets initiative (SBTi) for Net-Zero Standard. The approval is based on a 2040 target for 90% reduction with an accelerated 2030 target of 42% Oakland International Sustainability Manager Vera Bruntink explains: “In May 2021, Oakland International joined the Business Ambition for 1.5C Campaign and the United Nations Framework Convention on Climate Change (UNFCCC) Race to Zero, in order to contribute as a business to achieve net-zero global emissions by 2050 and limit global warming to 1.5C. “Oakland set ambitious targets that have been verified by SBTi as being Oakland International is a leading D2C/B2C/B2B specialist in contract in line with the latest climate science requirements to combat climate packing, storage, picking, food distribution and brand development change, and holding verified SBTi targets ensures Oakland’s targets are support covering ambient, chilled, and frozen food, and services retail, backed by science and ensures we are genuinely contributing to the convenience, discount, wholesale and food service markets in the UK race towards net-zero. “Although SBTi’s net zero target is 2050 Oakland and Ireland. They are also BRCGS AA accredited and have taken the first has targeted 2040 instead as they believe we cannot wait until the last step to becoming B Corp certified alongside working towards becoming possible moment to reduce emissions. The effects of climate change are the first business within their sector to achieve net-zero. happening already, so we need to make a change sooner rather than later For more information, visit www.oakland-international.com and together with Oakland’s long history of working towards reducing emissions, having set targets delivers a clear roadmap and motivation to accelerate this journey.” AUGUST 2023 19
How are cold chain customers’ demand profiles changing when it comes to the size and spec of warehouses? By Jason Denning, Director (Commercial & Industrial Projects) at ISD Solutions ------------------------------------------------------------------------------------------------ It is no secret that the 40 million m3 of cold envelopes were vulnerable to fire and it is still a change of culture throughout the construction store warehousing in the UK is nowhere a common misconception that all foam panels industry where business sustainability is being near enough. It’s an issue highlighted present a fire risk. The leading supplier of these factored into planning and budgeting, with a during the post-Brexit and Covid periods panels has for a number of years produced recognition that short-term cost savings are when the UK struggled to cope with spikes foam panels with a modified and enhanced PIR less important than total cost of ownership. in demand. core, capable of achieving 30, 60 and even 90 As such, and bearing in mind the major On top of that, more than half of our nation’s minute fire ratings. With continued research investment into these facilities, many of our cold stores are currently more than 20 years old. and development, the fire performance of these clients are now expecting buildings which will These aging facilities are inefficient, costly to panels is constantly improving. They are used last and continue to perform efficiently for 40, run financially and environmentally, and in many extensively to provide fire separation within 50 or even 60 years. Thanks to the quality of cases do not meet the latest standards. cold store structures where mineral fibre core our installation, we are delighted to be able Following Brexit the offshore storage operations panels are not recommended. to meet such expectations and are proud to in continental Europe, which the UK had been We are also seeing the introduction of have several former projects which have lasted using, have become less viable due to new unconventional active fire suppression systems, for decades, even though they were originally import taxes. As a result, many businesses are such as OxyReduct. These systems maintain a constructed without the benefit of today’s looking to relocate their storage facilities to the hypoxic environment which prevent fire from modern materials. UK. burning due to the reduced oxygen levels they Is big best when it comes to making the What we are seeing with third party logistics create. Traditional fire suppression systems, business case for an automated warehouse (3PL) companies and some food producers conversely, are activated once a fire has already solution? | The requirement for maximum is a growing interest in high bay cold store taken hold and is detected, which may result in size of cold store warehouse really depends warehouses, with particular interest in the damage to the building fabric or loss of stock on the operation the facility is being used for, single envelope clad rack design. This is either from the fire or from the sprinkler system with mixed use operations, including picking, becoming more recognised as the most cost itself. production and sorting, not necessarily suited effective and environmentally efficient type to OxyReduct lends itself well to high bay cold to giant buildings. For storage and distribution, build and operate, providing greater returns stores as the system relies on the air tightness generally speaking a larger capacity warehouse per cubic metre capacity due to pallet storage of the envelope, an inherent design element will provide a better return on investment with density and the potential for super-efficient which is fundamental for all good cold stores. more efficient operating costs. automation. It also saves build time and reduces the racking For 3PL companies, revenue is generated per With the drive for reduced carbon emissions, spacing which is necessary to accommodate pallet and so by maximising pallet spaces regulations around building air tightness are alternative systems. By creating additional you're maximising potential income. Automated becoming more and more stringent. Cold stores space, it’s often possible to add extra layers of Storage and Retrieval Systems (ASRS), allow require significant amounts of energy and better pallet storage, increasing the overall capacity of pallets to be stored within extremely high air tightness will make major improvements the store. density wall-to-wall and floor-to-roof racking. on efficiency. We’re generally expected to Extended warranty periods of 25 years are often The only free, or wasted airspace remaining achieve air tightness levels of 0.25m3, and specified along with ‘full system’ guarantees within the chambers is for air flow and crane with enhanced detailing and careful design we where the key envelope components as well operation between the racks. usually achieve much less. as the installation workmanship is guaranteed What are the main principles for assessing With regard to design, fire risk is always a for up to 25 years. This is recognised as being the case for automation over non- prominent consideration. Historically, the far more robust than individual, material only automated operations in a warehouse early composite panels used to build insulated warranties which are traditionally offered. operation? | The main issue here is return on Regardless of warranty periods, we are noticing investment. Automation will reduce operating costs and improve operational efficiencies, but will require a higher capital investment. So while operating costs in automated facilities are much lower, full return on the higher investment will take longer to achieve. Facility owners should also consider the issue of labour resource. Automated warehouses require much less labour, which brings down operating costs and reduces the potential for human error and personnel management during exceptionally busy or quiet periods. 20 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
Then there is space availability. Automated development of bespoke software, to manage securing planning approval can be an issue due high bay warehouses will generally need 50 product movement throughout the facility. This to extreme building heights. And they are not to 65 per cent less floor area than a traditional alone can take over a year to develop. straightforward to construct, so contingencies warehouse, which is a huge benefit in the UK As mentioned, the physical building envelope must be included for delays caused by adverse where space is often limited. However, building has to be designed around the ASRS system, weather such as high winds or very low heights may extend from 30m to almost 50m operating at severe cold store temperatures, temperatures. which can make planning consent difficult to while retaining the flexibility to maintain Bear in mind also HSE issues. Working safely achieve. structural and thermal integrity when exposed at extreme heights of 40m to 50m requires very How does building and running a mega to the elements. careful site personnel management and build shed differ from the standard warehouse We would suggest that early engagement with sequence planning, as well as an experienced construction? | When building a mega an experienced supply team is fundamental to installation team in order to reduce risk in these shed, you should remember that these are the success of the construction and longevity of areas. technologically advanced buildings, with these buildings. These buildings are complex, with the bespoke designs tailored to each customer. In terms of running the building when ramifications of any inferior work magnified Therefore design periods are much longer than constructed, of course operation of these by their scale. So beware poor design and for traditional, more standard, buildings as the automated warehouses is very different to installation. The due diligence required when entire building construction is designed around traditional facilities, due mainly to the limited determining the specification for the insulated the automation system, rather than erecting a personnel required. High bay ASRS warehouses clad rack envelope needs to be just as rigorous shed and filling it with racking. are unmanned during operation with access as when selecting the automation solution. There should be some understanding and only available for maintenance purposes. It is also vital to properly coordinate the They're usually operated as 'dark stores' with sequencing of the various trades involved emergency lighting only. around the installation of racking, refrigeration, What are the main project pitfalls that you hypoxic systems, mechanical and electrical and are seeking to avoid when constructing a ground works. What might seem like minor large, automated shed? | At the early stages details can cause major unnecessary delays. of working these facilities into your overarching For more information, please visit: business strategy, please remember that www.isd-solutions.co.uk AUGUST 2023 21
ESSENTIAL SERVICES FOR THE COLD CHAIN Your Essential Services Guide for the temperature controlled supply chain Welcome to the \"Essential Services for the Cold Chain\" feature. The following pages will give you quick access to some of the leading companies throughout the temperature controlled supply chain. Please mention Frozen & Chilled Foods magazine when enquiring about these adverts. Thank you #fcf Cold storage Temperature-controlled solutions TIME CRITICAL DELIVERIES BASED NR HEATHROW Walk-in Cold Rooms • Temperatures from -25 to +25 degrees • SAME DAY Deliveries 24/7 • Twin Compartments - Dual Evaporators • Up to 1.2 Tonnes or 4 Pallets VISIT US CONTACT US • LIVE Satellite & Temperature Tracking • ATP CERTIFIED for Continental Routes ww.act-construction.co.uk [email protected] [email protected] | www.eskimoexpress.co.uk | 01932 560222 @actconstruct 0141 959 9200 CARTER SYNERGY 07817 053 291 (Miss Sam Parris) [email protected] www.cartersynergy.com Carter Synergy is a national provider of Coldstores, refrigeration, mechanical, electrical, & HVAC&R solutions. Our cold store solutions have been installed in various close controlled structures and environments for over 70 years. Offering an all-encompassing Turnkey package. Offering expertise in Life-cycle design with a focus on innovation, solutions, and environmental concerns. TEMPERATURE CONTROLLED SPECIALISTS - Refrigerated Vehicle Hire Made Easy • Pharma • Food • Freight • 0845 270 7186 A whole range of contract hire 30 years of combined and fleet management solutions, experience. from a straightforward fixed term We have the know-how full-service contract, to a you need! comprehensive management package precisely tailored to www.coolcargo.co.uk meet your business's operational demands www.fridgexpress.com 0800 612 8902 [email protected] GMS Transport GROUP The experts in temprature controlled storage 0844 804 4455 [email protected] www.crscoldstorage.co.uk www.gmstransportgroup.com CRS Cold Storage Get in touch CRS Cold Storage Providing fast, flexible and reliable sameday deliveries to keep your business (UK South) (UK North) running smoothly. Whether it’s an emergency shipment or a regularly scheduled Hill Farm, Flitwick Road 0800 085 2298 Unit 3, Thornton Park run, we will keep you updated every step of the way to ensure your temperature Maulden, Bedfordshire 01525 87 27 27 North Road, Ellesmere Port controlled goods are delivered on time and in the condition they left you! MK45 2BJ CH65 1AB www.frozenandchilledfoods.com 22 | FROZEN & CHILLED FOODS MAGAZINE
ESSENTIAL SERVICES FOR THE COLD CHAIN Your Essential Services Guide for the temperature controlled supply chain Specialists in our field for over 70 years Staying cool – We tailor and deliver cold store maintenance solutions to Manual, semi and fully automated ensure temperature controlled rooms operate at peak cold chain logistics solutions performance. Emergency call outs or planned redesign and refit, Let’s talk about we offer the widest range of maintenance services. cold chain logistics 01452 418 518 [email protected] < CONTACT US RReeffrriiggeerraattii&&oonnSSeeDDrreevvsisicciiggeennC,C, CoComomonnppssauaunlnlttayaynnccyy,,BBuuilidld The UK’s largest Industrial Refrigeration Website= www.ryan-jayberg.co.uk Engineering Contractor WEmeabisli=te= [email protected] ECmaall=il= [email protected] 11 Call= 07979690116 UK With over 60 years of experience in the refrigeration industry promoting engineering Locations excWeliltehnocvee, rw6e0 oyfefearrscoraf delxepteorigernacveeisnetrhveiceresffrrigoemraDteiosnigin,dCuostnrysupltraonmcoyt,inPgroecnugreinmeeenritnagnd exPclaenllennincget,owIensotafflelarticornadalnedtomgariantveensaenrcviec,eosufrohmighDlyesqiguna,lifCieodnsteualtamnscdye, lPivroecr aurreamngeentoafnd PlaCnonminmgetorcIinasl taanlldatRioentaailnRdemfrigaeinrtaetnioannscoelu, toiounrshiingchlulydqinugalCifioeld tReoaommss,dFereliveezrear rroaonmgse, of Commercial and dRiesptalailyRceafrbigineeratst,iosenrsvoel-uotivoenrscinoculnutdeirns,gaCnodldmRooreo.ms, Freezer rooms, We are proud to pdrisopmlaoy tceabthineetus,sseerovef -Noavetur craoluRnteefrrsi,gaenrdamntosree.specially Co2 We are proud to promote the use of Natural Refrigerants especially Co2 “Stay Chilled, we’ve got you covered” www.star-ref.co.uk +44 141 6387916 @StarRefrig “RSetfariygeCrahtiilolend&, Hweea’tvPeugmopt Syooluuticoonvse&rSeedr”vices Refrigeration & Heat Pump Solutions & Services 1 1 MeeMtMoeeueerttMfoaouemurerilftfyaaomomufirillmyfyaoaomfrfkimlmeyataorlrekfkaemedttaillnerekgaaeddhtiinlngegghahdhsiipgngehgheshsdpipgeTehehedesdprTmTehheaeedlrrSmmToahalleul SrtSimoonlaluuslttiSiooonnlsustions Meet our family of market leading high speed Thermal Solutions ThTeThrhmeeTrrhammesapramsespepaedeseepddeedThTeThrhmeeTrrhammecarhamciclhlhaiicllllhillThTeThrhmeeTrrhammesatraemssrttaeesrrter Thermaspeed Thermachill Thermaster To reserve this space, call Martyn Cogan on 07545 378793 AmbAiAemmnbtbAiAeiAemmnmntbbtbiieAeienmnnttbt ient CChhilillClCCChhhhiilililllCChhililll FreFerFzFerereeerFzFeererzezFereerererzzFeerzrereerzer £195+VATCChhililll AmbAiemnbt ient FreFerzeeerzer FindFFoiinundtdmoFouoiuntrtdemmoaooubrretoemuaatbobooroueuurtationbounourourvitinnaonntuioovrvevianatntiivoveevative Find out more about our innovative rangreraanongfgeTerahooneffgrTmTehhaeoelrfrSmmToahalleulSrtSimoonlaluuslttiSiaoootnn:lsustaiaott:n: s at: range of Thermal Solutions at: wwwww.SwwAwwF.w.SESwA-AdwFFoE.EoS-r-dA.dcoFoooEo.rur-..kcdcoo.o.uurk.kco.uk saless@aalleSessAs@@[email protected] www.SAFE-door.co.uk Tel: T0T1ee6ll::9007T117e66l94:97207717564439227117553432153 [email protected] sepassreeapptianasrgraeateptiinnagvgraieretoinnnvvgmiirreoeonnvmtmsireeotnhntrtmsosuetthhgnrrhtoosuiuntghgnhrhoiviunnagnnthoioovvinnaanttiioonvnation separating environments through innovation Tel: 016977 42153 special freezer machines To reserve this space, cold store machines call Martyn Cogan freezer grade film on 07545 378793 £195+VAT Samuelgrant.co.uk/wrapping 2 Cowley Way, Smithy Wood Business Park, Sheffield, S35 1QP If you would like your company to be listed here, please email Martyn at [email protected] AUGUST 2023 23
Proudly Supporting Cancer Research, Dravet UK & Dreams Come True Frozen & Chilled Foods Charity Golf Day 2023 The 2023 Frozen & Chilled Foods Golf table wine at the dinner. The results for the day P.M. 18 hole team Stableford Competition Day marked the 5p1asrttnAenrsnhiviperwsaihryCaanrddeTanemawriepnnseehrosrwinnbgeloUw annditwse bconygratulate all the Sponsored by Woodstock Foods fantastic ongoing Park. DawThespohontogmornotaugep, asTshCowSn on the following The winning team with 133 points - Thermo This year's event proudly supported the page, will give you a flavour of what a greatTempering / Controlled Defrost is a common activity used widely within the food manufacturing sector, King Northern, Mark Swatts, Andrew Davis, critical to food manufacturing processes and food safety. Jason Chipchase and Scott McMinigle following charities, Cancer Research, Dravet UK time was had by all!The tempering / controlled defrost process is about bringing a frozen product up to the required Frozen & AUGUST 2023 temperature for a multitude of applications with full technical control to ensure food safety standards Chilled Foods frozenandchilledfoods.com and Dreams Come True and we are delighted toand speci c speci cations are adhered to. A fully controlled tempering process can o er many bene ts including increasing yield, reducing waste, maximising product life and retaining product quality. With have raised over £8,000. RESULTS FOR THE 2023 FROZEN & CHILLEDstrict legislation surrounding the food manufacturing industry, tempering allows far greater control and certainty when it comes to changing a product temperature for a speci c purpose o ering full compliance throughout the entire process. FOODS GOLF DAY With 100 players in attendance, the weatherDGTCSTemperingUnitTrial was glorious and the Cheshire Course looked • Temper to slicing, dicing, mincing temperature THE MAGAZINE FOR BUYERS IN THE FROZEN & CHILLED FOODS INDUSTRY pristine. With the support of Brakes and Bidfood, the half way house was full of tasty • Temper to feed production lines raw material at the P.M. 18 hole Individual Medal Competition optimum temperature (0-11 handicap), • Frozen to fresh Sponsored by Frozen & Chilled Foods • Temper to manage on demand production • Hold less raw material on site • Manage raw material requirements treats and refreshments to help everybody P.M. Nearest the PinAt DawsongroupTCS our tempering / controlled defrost facilities have the ability to fully manage cycles 1st place with 40 points - Scott McMinigle through a beautiful but hot day! Thanks also Sponsored by Marshall Fleet Solutionsand product throughout the full process. Installing a tempering facility can totally change the Hireco 2nd place with 36 points - Russell Parish manufacturing processes o ering increased production and a multitude of additional bene ts to the J Bennetts business including increased pro ts. 3rd place with 35 points - Chris Moxon goes to Proper Cornish for supplying their The FIS Group delicious pasties for lunch! 01623 516666 [email protected] The winner - Chris Moxon, The FIS Groupwww.dgtcs.co.uk After playing 27 holes and enjoying some P.M. Longest Drive Best Scratch Score Competition spectacular driving from one team across Sponsored by Dawsongroup TCS Sponsored by Cold Clad the sand dunes (if you know, you know), 120 The winner - Nick Redford, Zest Food Partners The winner with 75 points, guests enjoyed an evening presentation dinner with a distance of 287 yards. Russell Parish, J Bennetts with comedian Paul Boardman hosting the presentation of the trophies and prizes. Martyn Cogan, organiser of the Frozen & Chilled Foods Charity Golf Day expressed his thanks Haydn Hughes and Richard Murphy for their supprt with the event and also to the staff of Carden Park for their hard work in organising the event and delivering a delicious meal. The array of trophies, prizes and gifts were P.M. 18 hole Individual Stableford Best Dressed Team Competition amazing and thanks must go to all of the sponsors (12-28 handicap) Competition, Sponsored by TCS&D magazine for their generosity. The 2023 Sponsors were: Sponsored by ABC Trailer Solutions The winning team (for the third year running) - ABC Trailer Solutions, Cold Clad, Dawsongroup 1st place with 45 points - David Speak, Hormann (UK) - Bradley Mills, Glyn Allen, Ben temperature control solutions, Marshall Fleet Butterfly Poultry Howe, Ian Oliver. Solutions and Woodstock Foods 2nd place with 44 points - Dave Boyle, Special thanks must also go to Richard Tassinari Constellation Cold Logistics and to the rest of Cold Clad for sponsoring the 3rd place with 43 points - Jon Tew, TIP Group 24 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
AUGUST 2023 See you all on Thursday 6th June 2024 Thank you again for your support. Best regards Martyn 25
TCS&D AWARDS 10th ANNIVERSARY TCS&D, THE UK'S COLD CHAIN AWARDS | THE MIDLAND, MANCHESTER | THURSDAY 21 SEPTEMBER 2023 BREAKING NEWS: WE'RE DELIGHTED TO ANNOUNCE THAT FRIDGEXPRESS ARE SPONSORING THE TABLE WINE AT THIS YEARS EVENT. TCS&D's Cold Chain Awards The TCS&D Awards were created by cold chain professionals to recognise companies and individuals who have really made a difference in the temperature controlled supply chain. The wait is almost over.! The results will be announced at the prestigous TCS&D Awards Dinner on Thursday 21st September at The Midland Hotel in Manchester. For ticket bookings or sponsorship enquiries, please contact Martyn Cogan on 07545 378793 or email [email protected]. TCS&D AWARDS CATEGORIES FOR 2023 Environmental & Livery of the Year Award Sustainability Award Sponsored by RGVA Vehicle Graphics Sponsored by Fridgexpress www.rgva.co.uk www.fridgexpress.com Materials Handling Equipment Cold Store Contractor of the Year Provider Award Sponsored by SAFE-door Industries Sponsored by SSI Schaefer www.SAFE-door.co.uk www.ssi-schaefer.com Innovation Award Rental & Contract Hire Sponsored by Petit Forestier Company of the Year Sponsored by Gray & Adams www.petitforestier.co.uk www.gray-adams.com Discover our new lighter Transport Refrigeration Manufacturer Award Petit Forestier vehicle equipped Sponsored by ABC Trailer Solutions www.abctrailersolutions.com with The Urban box by Lecapitaine TCS&D's Cold Chain Awards | 21/09/2023 Customer Service Award ITT HUB - 11-12 MAY 2022 Sponsored by Longhurst RefrigerationCOLDCHAIN HUB STAND 1556 pecialist inwtwewm.lopngehruarsttruefrriegeration.co.uk ontrolled rental king to transport and store chilled 2 6ozen products, Petit Forestier a wide range of refrigerated vehicles cold stores for hire.
TCS&D AWARDS 10th ANNIVERSARY TCS&D, THE UK'S COLD CHAIN AWARDS | THE MIDLAND, MANCHESTER | THURSDAY 21 SEPTEMBER 2023 Transport Refrigeration Service Cold Store Team Award Provider Award Sponsored by GoldFreeze Sponsored by Myriad Parts www.goldfreeze.com www.myriadparts.com Temperature Controlled Refrigerated Panel Van Award Storage Operator Award Sponsored by Commercial Body Fittings Sponsored by ISD Solutions www.cbf.uk.com www.isd-solutions.co.uk Refrigerated Rigid Award Sponsored by blueSeal air NEW FOR 2023 curtains by brightec Unsung Hero Award www.brightec.nl Sponsored by Sunswap Refrigerated Trailer of the Year Award Sponsored by TIP Group www.sunswap.co.uk www.tip-group.com/en-gb Tempering Units by Dawsongroup TCS Refrigerated Transport Tempering / Controlled Defrost is a common activity used widely within the food manufacturing sector, Operator Award critical to food manufacturing processes and food safety. The tempering / controlled defrost process is about bringing a frozen product up to the required Sponsored by Thermo King temperature for a multitude of applications with full technical control to ensure food safety standards and speci c speci cations are adhered to. A fully controlled tempering process can o er many bene ts europe.thermoking.com including increasing yield, reducing waste, maximising product life and retaining product quality. With strict legislation surrounding the food manufacturing industry, tempering allows far greater control and certainty when it comes to changing a product temperature for a speci c purpose o ering full compliance throughout the entire process. DGTCS Tempering Unit Trial • Temper to slicing, dicing, mincing temperature • Temper to feed production lines raw material at the optimum temperature • Frozen to fresh • Temper to manage on demand production • Hold less raw material on site • Manage raw material requirements At Dawsongroup TCS our tempering / controlled defrost facilities have the ability to fully manage cycles and product throughout the full process. Installing a tempering facility can totally change the manufacturing processes o ering increased production and a multitude of additional bene ts to the business including increased pro ts. 01623 516666 [email protected] www.dgtcs.co.uk Refrigerated Fleet Manager Award Outstanding Leadership Award Sponsored by Prohire Sponsored by Dawsongroup TCS www.prohiregroup.co.uk www.dgtcs.co.uk Refrigerated Courier Award Sponsored by CoolKit Partnership Award www.coolkit.co.uk AVAILABLE TO SPONSOR CALL MARTYN TODAY ON 07545 378793 Home Delivery Operator Award Lifetime Achievement Award Sponsored by Marshall Fleet Solutions Sponsored by Carrier Transicold www.marshallfleetsolutions.co.uk www.carriertransicold.co.uk NEW FOR 2023 WOMEN IN Inspirational Woman of the Year COLD CHAIN Sponsored by Women in Cold Chain www.womenincoldchain.co.uk TCS&D's Cold Chain Awards | 21/09/2023 If Advance its fuel-2s7avingweta’lrlg
EQUIPMENT & SERVICES Post covid challenges continue in logistics and supply chain for temperature-sensitive goods Logistics and supply chain solutions for increases. Post covid, while we are not seeing and the consignment dropped onto a RoRo temperature-sensitive goods continue to such astronomical hikes in pricing, the air ferry destined for the Port of Dover. Tulpin experience challenging conditions post freight rates have still not returned to pre- Group advises PML in advance of any required covid. pandemic levels. Sadly, this has meant many information to enable a seamless customs The sector has witnessed escalating prices companies have been forced out of business as clearance and potential inspection. in air freight which are proving crippling for a result of untenable inflated operational and PML collects the trailers from Dover, taking some businesses. Charges at Heathrow have trading costs. them to the company’s state-of-the-art logistics increased at a rate which is out of kilter with any DELAYS FOR THE FORESEEABLE and transport hub at Lympne, Kent for clearance other UK airport, while the standard of service News stories detailing the significant delays via the company’s approved Border Control declines. For example, it costs £880 to offload at UK ports, especially Dover have become a Post. After clearance, PML delivers to the end a four-tonne pallet from the aircraft onto an regular item across various media channels. customer and then returns the trailers to the ambient lorry which then transports the cargo Brexit and shortage of HGV drivers (many port for transfer back to Belgium, to enable to an ambient transit shed when precisely the European drivers are now unwilling to drive in the process to be repeated. It is anticipated same movement for goods being moved from the UK due to the ULEZ charges, poor welfare that during the peak season, there are up to 20 Stansted to its shed is £37.50! Yet the same facilities and anticipated holdups) have played trailer movements per day. movement for exported costs at Heathrow is a key part in this issue and unless dramatic The advantages to this arrangement include a £55! As a business committed to maintaining changes are forthcoming, it looks likely that faster turnaround of trailers allowing for more the cold chain, PML is concerned that perishable these will continue and indeed get worse. In freight to be moved; no requirement for down goods can be held in an ambient warehouse for October the new inspection parameters for time for EU drivers saving time and money; four to six hours after the plane has landed. imported goods coming into the UK will be elimination of the risk of EU drivers being They are then potentially held a further one to activated and unless the government takes caught up in queues resulting in problems with six hours before they are processed and ready heed of the feedback from logistics firms managing driver schedules / drivers becoming for collection in a temperature controlled (not working within the fresh produce sector, this frustrated and addressing the growing ambient) vehicle for their onward journey to the will take the delays to a whole new level. reluctance for EU drivers to drive to the UK post retailer. INNOVATING THE SECTOR Brexit. PML has teamed up with European Forwarder PML has already handled 7.5 million kilos Tulpin Group to forge a strategic alliance worth of Egyptian strawberries through the designed to speed up the transfer of perishable partnership, around 800 trucks worth. This is goods from Egypt to the UK. alongside its clearance operations in Kent out PML takes responsibility for the last mile of Morocco of mixed berries, which amounts to delivery of fruit and vegetable consignments clearing 1,200 trucks, proving both trade routes that have been shipped by air from Egypt. have been a roaring success. The agreement comprises Tulpin Group’s own By Mike Parr, Managing Director customs agency / haulage company All-Trade/ PML (Perishable Movements Ltd). Ostendfresh collecting the freight from Ostend www.pml-ltd.com airport and loading into trailers. The trailers are driven to the ports of Dunkirk and Calais The excessive handling charges, combined with the lengthy delays are likely to trigger an enhanced interest in shifting to sea freight, especially as exporters continue to identify new and inventive ways to maintain temperature control whilst the goods are in transit. At PML, we are experiencing an increase of 10-15% in our sea freight offering, compared to the same period last year. PRICING POST COVID It was inevitable that the pandemic would prove disruptive for those responsible for the transfer of perishable goods, both in terms of availability of trade routes and also price 28 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
EQUIPMENT & SERVICES ISD Solutions and SAFE-door Industries - working together to provide great service installers and service providers in Great Britain. They have common goals, centred around offering good quality products and aftercare. The Thermaspeed, Thermachill and Thermaster doors from their Thermal Solutions range are all manufactured in the UK at their production facility in Brampton. SAFE-door Industries Ltd and ISD Manufacturing instructions and drawings for ISD Solutions. To find out more contact service@ Solutions, a trading division of the P&M each door are stored electronically so, should a SAFE-door.co.uk [email protected] Group Ltd, provide both planned and replacement part be required, they can ensure THEIR AFTERCARE | Should there be an issue reactive maintenance for their Thermal the correct part can be immediately despatched with your door our service departments will Solutions door products, with fully trained from stock. Custom size parts, meanwhile, run through some simple checks by telephone, engineers. can be manufactured to exact dimensions with the aim of resolving the issue and avoid Over the last four years SAFE-door Industries and colours and fitted by ISD or SAFE-door unnecessary down time and costs. If the issue have worked closely with ISD Solutions on engineers. is not resolved a fully trained service engineer numerous Cold Store and Food Processing Their relationship with ISD Solutions means can be despatched at competitive rates to projects. their customers also benefit from the greater assist. During this time, step-by-step engineers from combined UK coverage of both companies’ Their area sales managers are on hand to ISD’s maintenance team have learned – in the maintenance teams, for cost-effective and carry out six-monthly visual inspections of your field and at their factory in Brampton, Cumbria timely visits. SAFE-doors advising on adjustments, repairs, how to install and maintain our products. THEIR GUARANTEE | All SAFE-door and proposals for additional products. These ISD Solutions are now their only approved Industries products are guaranteed for twelve customer care visits are free of charge and months with an unlimited number of opening available for the lifetime of your SAFE-doors. and closing cycle counts. This guarantee period can be extended with a planned maintenance www.SAFE-door.co.uk agreement from either SAFE-door Industries or Powering the Future by Cold Move Cold Move have initiated an ambitious representing a remarkable expansion of our dependence on conventional power grids. sustainability project that sets a new solar PV capacity. These installations not only generate clean benchmark in our journey toward These new installations are poised to deliver energy but also contribute to the overall achieving a net-zero carbon footprint. tangible environmental benefits, serving as stability and resilience of our operations, Building upon our solar photovoltaic a pivotal milestone in Cold Move’s ongoing reducing vulnerability to potential energy (PV) installation commissioned in 2012, pursuit of reducing our carbon footprint. By shortages. the company is excited to announce the harnessing the inexhaustible power of the Each solar panel installation and subsequent addition of solar PV panels to three more sun to generate clean electricity, the company clean energy generation moves Cold Move roof spaces of our cold stores this year. is taking significant strides toward mitigating closer to realising our ambitious sustainability Back in 2012, Cold Move became one of their environmental impact. goals. With every additional watt of renewable the first cold storage facilities in the UK to The expanded solar PV project not only aligns electricity produced, we actively contribute embrace solar PV technology. Recognising with Cold Move’s commitment to sustainability to creating a more sustainable and resilient the potential of renewable energy sources, but also underscores our dedication to future. we took the proactive step of installing solar achieving a net-zero carbon footprint. By panels. Today, we continue to take the lead by increasing our reliance on renewable energy, expanding our existing installation, thereby the company aims to further reduce our reaffirming our commitment to sustainability. greenhouse gas emissions, bringing us closer The photograph provided showcases the to our ultimate goal of operating in harmony initial stage of the new solar PV installation, with the environment. which has been successfully deployed at By integrating solar panels into our cold our Glovers Meadow facility. This marks the stores, Cold Move is proactively diversifying first of three additional solar systems that our energy sources and minimizing our are set to be commissioned by September, AUGUST 2023 29
Why solar is a hot topic for warehouses Clare Bottle FCILT, Chief Executive, UKWA Since the launch of UKWA’s landmark report into the benefits and barriers of solar panels on warehouse rooftops last year, the subject of solar power has increasingly been in the news – most recently, it was announced that UK universities and tech companies are to receive £4.3m in government funding to develop space-based solar power. With their solar deployment ambition declared as 70 gigawatts by 2035, it has become a hot topic for government, and accordingly they have set up a Solar Taskforce to drive forward the actions needed to meet their objectives. The Taskforce is co-chaired by the Rt Hon. Graham Stuart MP, Minister of State for Energy Security and Net Zero, alongside Chris Hewett, CEO of Solar Energy UK. It was Chris who suggested that UKWA should be invited to be part of and Dr Alan Whitehead MP, Shadow Minister for Energy and the Green the rooftop subgroup reporting to the Taskforce, and I’m delighted to be New Deal, laid out the Labour Party’s vision for the UK solar industry. able to represent our sector in this important initiative. Dr Whitehead confirmed that in his view solar has been a success, The Taskforce brings together key players from industry, regulatory and describing it as ‘absolutely up there as a central player’. He proceeded other relevant organisations to drive forward increases in rooftop as to outline Labour’s ‘Moonshot Challenge’, which aims to decarbonise the well as ground-mounted solar installation projects and the infrastructure power sector by 2030 to help reach Net Zero. The ambition is to triple needed to meet the expectation of a fivefold increase in deployment of solar up to 50GW supplemented by nuclear power, hydrogen, off and photovoltaic solar panels (up to 70GW) by 2035. onshore wind and other innovative renewable sources. He acknowledged The taskforce will run up to February 2024, and its key objectives are to the ‘severe problems’ with planning and connection to grids and pledged develop a clear strategic roadmap, identify the processes and measures that Labour would address these issues, with a presumption in favour of required to unlock solar deployment and secure investment in supply development. chains, jobs, skills, innovation and infrastructure, to facilitate continued The danger, of course, is that without significant investment in upgrading progress on cost reduction and build capacity. our ageing electricity infrastructure, we could see solar (and other As one of the industry trade associations leading the charge on solar renewable energy) projects underway, but with nowhere to ‘plug them in’ power, UKWA has been working closely with Solar Energy UK and safely. Getting the grid upgraded – both at national level and the regional we’ve been busy spreading the word about the benefits of solar PV Distribution Network Operators (DNOs) – is going to be essential. on warehouse rooftops wherever we can. We’ve also been visiting As we heard at our UKWA Annual Lunch & Awards event last month, warehouses where solar has been installed, to hear at first hand from with the prospect of a general election on the horizon, all political parties those who have already embarked on the journey. are listening carefully to what businesses have to say. We have to make One temperature-controlled warehouse, storing millions of pounds worth our voices heard, loud and clear. At UKWA, we will continue to advocate of cheese at a consistent 9.7 degrees C, explained that the process for on behalf of our sector for better energy planning, investment in grid activating their installed solar panels was not as straightforward as you infrastructure, issues with DNOs to be addressed and improved business might imagine. To switch the solar panels on, the electricity supply must rates and tax incentives to support the industry as it transitions to Net first be turned off for four hours. For warehouses where operating at Zero with solar. constant temperature is critical, this is a clearly a challenge and requires On 7th September, UKWA will hold its first ever Solar Showcase, careful business continuity planning. bringing together expert speakers to discuss how to embrace As a general rule, an ambient warehouse can use all the renewable this opportunity. Join us to find out how to drive down electricity energy generated from solar panels on around quarter of its rooftop; costs and reduce your carbon footprint with solar panels on your strangely the opposite is true of temperature-controlled warehouses. warehouse rooftop. Covering an entire temperature-controlled facility with solar PV will generate only a quarter of the electricity needed. This suggests that alternative strategies must be considered for the sector. One option, for example, might be to cooperate with others where there are several ambient and temperature-controlled warehouses co-located on a single estate. There may be opportunities to sell to and buy from each other, but selling electricity is highly regulated. Last month, I was pleased to take part in the UK Solar Summit event, www.ukwa.org.uk where the Chairs of the Taskforce provided an update on progress to date, 30 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
EQUIPMENT & SERVICES The Only Way is Up - Fresh Direct partners with vertical farming pioneers to boost supply chain sustainability Fresh Direct has partnered with vertical farming pioneers, Fischer Farms to launch a range of British-grown herbs and leafy greens, giving foodservice customers access to high quality, locally-produced fresh produce. The partnership aims to improve supply chain sustainability with products currently having to be transported across continents before reaching customers. Fresh Direct will sell vertically farmed fresh produce, including basil and watercress, grown in Fischer Farms’ state-of-the-art biosecure vertical farm in Norwich. As well as the sustainability benefits that producing closer to home brings, chefs will be delighted with the quality, taste and freshness benefits that the produce offers. Vertical farming can also help address some of the logistical issues Fischer Farms will lead the way in the foodservice industry. It will help currently facing the food industry, including crop quality and availability, to deliver year-round quality and consistency. And, importantly for chefs, and environmental concerns around air freight and food miles. The high the product will be high quality and look and taste fresher as it will not quality produce is grown all year round, minimising food miles and have to stand up to the rigours of a very difficult supply chain.” reducing reliance on overseas imports from countries as far away as Jon Cummings, Sales Director at Fischer Farms, explains: “Historically, Kenya. some traditionally grown herbs have travelled thousands of miles before Fischer Farms’ stacked, climate controlled growing environment, which arriving on restaurant menus, with the quality inevitably suffering as a is the equivalent of 825 football pitches, means it can produce British- result. However, using the very latest vertical farming innovations, we grown crops all year round, completely independent of extreme external can produce the freshest, highest quality produce, that chefs will love, weather conditions, which have caused severe shortages on some all-year-round. This highly advanced technique takes the strain out of imported crops this year. the supply chain, solves some of the most complex challenges currently The four-acre farm, which is one of the largest vertical farms in the world, facing the foodservice industry, and meets their environmental agenda. can produce the same amount of food as 1,000 acres of conventional We look forward to working in close partnership with Fresh Direct and farmland, making it much more productive than traditional methods. building a more resilient and sustainable supply chain for foodservice Powered by renewable energy, Fischer Farms processes use less land operators across the UK.” and water, and no pesticides, herbicides or insecticides due to the The new farm and pioneering technology is expected to deliver significant controlled cultivation process. environmental benefits over current sourcing methods and Fresh Direct Tom Bartlett, Trading Manager, Fresh Direct said: “The partnership with and Fischer Farms will regularly report on the benefits vertical farming is delivering. AUGUST 2023 31
EQUIPMENT & SERVICES Union Industries unveils NEW innovative Door Configurator Union Industries has unveiled its new innovative online Door Configurator, which enables its customers to specify their high-speed industrial roller door requirements and increase efficiency. The Leeds-based, employee-owned company’s investment in new technology supports the design process and emphasises its focus on delivering exceptional, tailor-made service. Customers will be able to input basic information, starting with the dimensions, and then make selections from a range of options. Customisations will include door location, door environment, frame finish, curtain/blade colour, activation and features, which assist Union’s design and build engineers produce a door based on what has been selected in the Door Configurator. Once a prospective customer has configured “We are always looking for ways to offer new innovative products to our clients, be their door, they will then engage with Union’s that through design and manufacturing solutions or by creating efficiencies. After all, team of experienced Technical Sales Engineers one of the key benefits of installing a Union Industries rapid rise door is that it offers who will help develop designs further and take the project through to installation. efficiencies and productivity gains through its robust design\" Users will be able to register their details and view ‘Your Perfect Door’, as well as the ability The company has an extensive client base with by creating efficiencies. After all, one of the to download technical specifications, drawings a portfolio of blue-chip customers across the key benefits of installing a Union Industries and other information. UK and Europe including Aldi, Cummins, Ocado, rapid rise door is that it offers efficiencies and Union Industries is both designer and Lidl, Jaguar Land Rover and Greggs, to name productivity gains through its robust design, manufacturer, as well as installer of rapid-rise but a few. manufacture and reliable operation. doors. The fast-action roller doors in its range are utilised in many different industry sectors Alan Hirst, Sales Director at Union Industries, “The Door Configurator adds another layer of and in various environments, including cold said: “We are always looking for ways to offer efficiency to what we offer to our customers.” stores where it is vital to maintain the integrity new innovative products to our clients, be that of the freezer environment. through design and manufacturing solutions or www.unionindustries.co.uk The company’s market-leading range of high-speed industrial rapid roller doors are FOLLOW US ON SOCIAL MEDIA! commonly regarded as the best in class. The current range includes the Ramdoor, Bulldoor, Matadoor, Lion Door, Picadoor and the unique Eiger Freezer Door. The doors offer a range of innovative features including a ‘Crash-Out and Auto-Reset’ system on certain models to reduce bottom beam damage and keep downtime to a minimum. These fast-acting doors are installed in Follow us on Twitter: @fandcf distribution centres, warehouses, factories and & Instagram: frozenchilledfoods storage facilities to improve logistics, save heat loss and in the case of the Eiger Door, maintain the integrity and temperature control in freezer environments. 32 | FROZEN & CHILLED FOODS MAGAZINE www.frozenandchilledfoods.com
vehicle rental & contract hire Food INDUSTRY CONSTRUCTION DELF COLDWEAR SOLUTIONS CONSTRUCTION G P L • Food Production • Blast Freezers Areas • Fire Walls • CA Stores • Cold Stores • Clean Rooms • Loading Bays Specialists in the Specialists in the design and construction of DID YOU KNOW.. insulated enclo insulated enclosures for the food industry. Frozen & Chilled Foods magazine has been published for over 75 Services offered Services offered from small scale repair and years and is published in both paper and digital formats. Frozen maintenance to maintenance to complete design and build. & Chilled Foods is available FREE-OF-CHARGE to all industry professionals within the frozen and chilled foods industry upon GPL Cons GPL Construction (UK) Limited request, in the UK and Ireland. 18 Hodgson 18 Hodgson Way, Hardwick Narrows, With the annual Cold Chain Hub by TCS&D Exhibition and TCS&D Awards King’s Ly King’s Lynn, Norfolk, PE30 4WR Dinner, completing the picture, there is no doubt that Frozen & Chilled Foods Tel: 01553 7 Tel: 01553 7Te7l3: 03145453Fa7x7:330414553 770030 and TCS&D publications and events cover all the bases when you are looking for quality publicity outlets for your company`s next product launch. Email: info EmEamila: iiln: ifnofo@@ggppllcconnssttrruuctcitoino.nco..cuok.uk Web: ww WeWbe:bw: [email protected] For more information, call Martyn Cogan on 07545 378793 www.frozenandchilledfoods.com | www.tcsandd.com ESKIMO EXPRESS | tIME CRITICAL DELIVERIES TIME CRITICAL DELIVERIES BASED NR HEATHROW • Temperatures from -25 to +25 degrees • SAME DAY Deliveries 24/7 • Twin Compartments - Dual Evaporators • Up to 1.2 Tonnes or 4 Pallets • LIVE Satellite & Temperature Tracking • ATP CERTIFIED for Continental Routes [email protected] | www.eskimoexpress.co.uk | 01932 560222 GOLDFREEZE - COLD STORE PROTECTIVE CLOTHING #coolwomen YOU GOT THIS! Proud sponsors and HUGE fans of The Women in Cold Chain Initiative The Extreme Temperature Specialists [email protected] www.goldfreeze.com
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