JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS MACHINE PLC TRAINING SCANTIME TRAINING Training engineers in over 40 countries worldwide Over 45 years of experience in Industrial Process Control & Automation, working in the Pharmaceutical, Offshore Oil & Gas, Automotive, Food & Drink, Aerospace, Power Generation, Electronics and Paper industries. SIEMENS | ALLEN BRADLEY | MITSHUBISHI | OMRON Increasing Skills | Increasing Profitability | Reducing Downtime 1
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS PRODUCTION AREA: PRESS SHOP MACHINE LINE: 32 FRONT OF LINE DATE: _____________________________ ENGINEER NAME: __________________________________________ 2
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS CONTENTS CONTENTS ................................................................................................................................. 3 NOTES .............................................................................................................................................. 6 HARDWARE CONFIGURATION – L32 FOL UNIT ADDRESSING ....................................................... 7 HARDWARE - ENCODER TR LMC 55 ................................................................................................ 9 HARDWARE - SIEMENS DIAGNOSTIC REPEATER ........................................................................... 10 DIAGNOSTIC REPEATER ERROR LEDS........................................................................................... 13 HARDWARE CONFIGURATION – L32 FOL FESTO VALVE TERMINALS ........................................... 14 FESTO VALVE TERMINALS ............................................................................................................ 15 HARDWARE CONFIGURATION – L32 FOL POSITION ADJUSTMENT .............................................. 16 HARDWARE CONFIGURATION – L32 FOL POSITION ADJUSTMENT .............................................. 17 HARDWARE CONFIGURATION – L32 FOL POSITION ADJUSTMENT .............................................. 18 ERTECT 200 COMMUNICATION ................................................................................................... 18 HARDWARE CONFIGURATION – L32 FOL FREQUENCY CONVERTER ............................................ 19 HARDWARE CONFIGURATION – L32 FOL REMOTE IO SLAVES ..................................................... 20 HARDWARE CONFIGURATION – L32 FOL REMOTE IO SLAVES ..................................................... 21 HARDWARE CONFIGURATION – L32 FOL REMOTE IO SLAVES ..................................................... 22 ET200S REMOTE IO ....................................................................................................................... 23 HARDWARE CONFIGURATION – L32 FOL SCALANCE PORT SWITCHES ........................................ 24 SCALANCE PORT SWITCHES ......................................................................................................... 24 HARDWARE CONFIGURATION – L32 FOL MOBILE PANEL 277 HMI.............................................. 25 HARDWARE IO ADDRESSING – L32 FOL ENCODER & ROLAND ................................................... 26 HARDWARE IO ADDRESSING – L32 FOL FESTO VALVE TERMINALS ............................................. 28 HARDWARE IO ADDRESSING – L32 FOL POSITION ADJUSTMENT ................................................ 29 HARDWARE IO ADDRESSING – L32 FOL POSITION ADJUSTMENT ................................................ 30 HARDWARE IO ADDRESSING – L32 FOL POSITION ADJUSTMENT ................................................ 31 HARDWARE IO ADDRESSING – L32 FOL REMOTE IO SLAVES ....................................................... 32 HARDWARE IO ADDRESSING – L32 FOL REMOTE IO SLAVES ....................................................... 33 HARDWARE IO ADDRESSING – L32 FOL REMOTE IO SLAVES ....................................................... 34 CPU PROPERTIES – L32 FOL CLOCK MEMORY ............................................................................. 35 RETENTIVE MEMORY .................................................................................................................... 35 CYCLIC INTERRUPTS ...................................................................................................................... 36 TIME OF DAY INTERRUPTS ............................................................................................................ 36 ERROR INTERRUPTS ...................................................................................................................... 37 OB86 – PROFIBUS DIAGNOSTICS ................................................................................................. 38 NOTES ............................................................................................................................................ 39 3
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS NOTES ............................................................................................................................................ 40 NOTES ............................................................................................................................................ 41 CROSS REFERENCES ...................................................................................................................... 42 SYMBOL TABLE ............................................................................................................................. 43 IMPORTANT PALLET TRANSPORT ADDRESSING ......................................................................... 44 LINE 32 PALLET LAYOUT ............................................................................................................... 44 PALLET TRANSPORT ZONES & IMPORTANT ADDRESSES ............................................................ 44 PALLET TRANSPORT CONTROL BLOCKS ....................................................................................... 47 GUIDE – FOL IMPORTANT INPUT ADDRESSES ............................................................................. 51 GUIDE – FOL IMPORTANT OUTPUT ADDRESSES ......................................................................... 53 PROGRAM STRUCTURE ................................................................................................................ 58 PROGRAM – FOL IMPORTANT PROGRAM BLOCKS ..................................................................... 59 NOTES ............................................................................................................................................ 65 NOTES ............................................................................................................................................ 66 NOTES ............................................................................................................................................ 67 MEMORY ASSIGNMENT ............................................................................................................... 68 PROGRAM – VAT TABLES ............................................................................................................. 69 NOTES ............................................................................................................................................ 71 NOTES ............................................................................................................................................ 72 MACHINE PROGRAM NOTES........................................................................................................ 74 NOTES ............................................................................................................................................ 86 NOTES ............................................................................................................................................ 87 NOTES ............................................................................................................................................ 88 NOTES ............................................................................................................................................ 89 NOTES ............................................................................................................................................ 90 NOTES ............................................................................................................................................ 91 NOTES ............................................................................................................................................ 92 NOTES ............................................................................................................................................ 93 NOTES ............................................................................................................................................ 94 NOTES ............................................................................................................................................ 95 SYMBOL TABLE ............................................................................................................................. 96 4
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS 5
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS NOTES 6
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL UNIT ADDRESSING This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADD PSU EXTERNAL PLC CPU 319-3 2 PN/DP PILZ CONTROL CAB PSS 4000 6 SLAVE CROSS TRANSPORT TRLMC 55 70 WIDTH ADJ CYCLE BELT 1 TRLMC 55 74 WIDTH ADJ CYCLE BELT 2 TRLMC 55 80 WIDTH ADJ CENTERING TRLMC 55 86 STATION WIDTH ADJ DIAG REPEATER 121 DIAG REPEATER 122 PN/PN COUPLER 192.168.0.10 7010 PLC/PSS PRESS PN/PN COUPLER 192.168.0.11 7011 PLC/PSS SMT ROLAND ANYBUS-S 192.168.0.20 7020 DESTACKER STATION1 ROLAND ANYBUS-S 192.168.0.21 7021 DESTACKER STATION2 ROLAND ANYBUS-S 192.168.0.23 7023 DESTACKER CYCLE BELT 2 7
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS 8
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE - ENCODER TR LMC 55 Linear Sensor in Aluminum Casing - LMC 55 LMC 55 encoder can operate up to lengths of 20 M, with resolution accuracy to 0.05mm. It can interface to Profibus DP. Contact FREE therefore no wear or tear. TR ELECTRONIC SENSING – www.trelectronic.com 9
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE - SIEMENS DIAGNOSTIC REPEATER The diagnostic repeater monitors a NETWORK SEGMENT such as a BUS or RING, the type of network is a copper wire PROFIBUS DP. The purpose of the diagnostic repeater is to monitor the DP for FAULTS, and by using SIMATIC HMI panel, plain Text messages can inform the operator of faults in the communications system. New functions of the diagnostic repeater. The diagnostic repeater with the order number 6ES7 972-0AB01-0XA0 offers the following new functions: • It allows the stored topology table to be read out and the bus topology to be visualized via STEP 7. • It allows stored diagnostic and statistical information to be read out. • It maintains a clock that can be set and read by the user program. • It offers monitoring functions for the clocked PROFIBUS bus system. • It makes identification data available. Range of application of the diagnostic repeater A diagnostic repeater is required for: • Line diagnostics of the PROFIBUS network during running operation • The connection of more than 32 nodes to the bus • The implementation of branches • The control-to-load isolation between two segments • The ungrounded operation of bus segments • The visualization of the bus topology via STEP 7 as of V5.2 10
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS 11
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS 12
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS DIAGNOSTIC REPEATER ERROR LEDS 13
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL FESTO VALVE TERMINALS This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR FESTO VALVE FESTO CPX- 192.168.0.30 7030 DESTACKER ST1 T1 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.31 7031 DESTACKER ST1 T1 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.32 7032 DESTACKER ST1 T2 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.34 7034 DESTACKER ST1 T3 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.36 7036 DESTACKER ST1 T4 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.37 DESTACKER ST1 T4 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.40 DESTACKER ST2 T1 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.41 DESTACKER ST2 T1 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.42 DESTACKER ST2 T2 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.44 DESTACKER ST2 T3 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.46 DESTACKER ST2 T4 TERMINAL FESTO VALVE FESTO CPX- 192.168.0.47 DESTACKER ST2 T4 TERMINAL 14
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS FESTO VALVE TERMINALS Units can be controlled via a FIELDBUS such as PROFIBUS DP, this reduces the amount of wiring necessary as control is via 2-wire copper data transmission 15
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL POSITION ADJUSTMENT This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR CENTERING STATION ERTEC 200 192.168.0.96 LENGTH ADJ FRONT STOP T1 CENTERING STATION ERTEC 200 192.168.0.97 LENGTH ADJ FRONT STOP T3 CENTERING STATION ERTEC 200 192.168.0.98 LENGTH ADJ FRONT STOP T4 CENTERING STATION ERTEC 200 192.168.0.99 LENGTH ADJ FRONT STOP T6 CENTERING STATION ERTEC 200 192.168.0.100 LENGTH ADJ REAR STOP T1 CENTERING STATION ERTEC 200 192.168.0.101 LENGTH ADJ REAR STOP T3 CENTERING STATION ERTEC 200 192.168.0.102 LENGTH ADJ REAR STOP T4 CENTERING STATION ERTEC 200 192.168.0.103 LENGTH ADJ REAR STOP T6 CENTERING STATION ERTEC 200 192.168.0.104 LENGTH ADJ CROSS STOP T1 CENTERING STATION ERTEC 200 192.168.0.105 LENGTH ADJ CROSS STOP T3 CENTERING STATION ERTEC 200 192.168.0.106 LENGTH ADJ CROSS STOP T4 CENTERING STATION ERTEC 200 192.168.0.107 LENGTH ADJ CROSS STOP T6 16
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL POSITION ADJUSTMENT This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR DESTACKING STATION ERTEC 200 192.168.0.108 1 CART 1.3 DESTACKING STATION ERTEC 200 192.168.0.109 2 CART 3.3 DESTACKING STATION ERTEC 200 192.168.0.110 1 LIFT TABLE 1.3 DESTACKING STATION ERTEC 200 192.168.0.111 2 LIFT TABLE 3.3 DESTACKING STATION ERTEC 200 192.168.0.112 1 SIDE GUIDE 2 OUTSIDE RIGHT DESTACKING STATION ERTEC 200 192.168.0.113 1 SIDE GUIDE 3 INSIDE LEFT DESTACKING STATION ERTEC 200 192.168.0.114 1 SIDE GUIDE 1 OUTSIDE LEFT DESTACKING STATION ERTEC 200 192.168.0.115 1 SIDE GUIDE 4 INSIDE RIGHT DESTACKING STATION ERTEC 200 192.168.0.116 12 SIDE GUIDE 2 OUTSIDE RIGHT DESTACKING STATION ERTEC 200 192.168.0.117 2 SIDE GUIDE 3 INSIDE RIGHT DESTACKING STATION ERTEC 200 192.168.0.118 2 SIDE GUIDE 1 OUTSIDE LEFT DESTACKING STATION ERTEC 200 192.168.0.119 2 SIDE GUIDE 4 INSIDE LEFT 17
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL POSITION ADJUSTMENT This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR CROSS TRANSPORT ERTEC 200 192.168.0.182 DST 1 LAST BLANK DETECTION 1 CROSS TRANSPORT ERTEC 200 192.168.0.183 DST 1 LAST BLANK DETECTION 2 CROSS TRANSPORT ERTEC 200 192.168.0.185 DST 2 LAST BLANK DETECTION 1 CROSS TRANSPORT ERTEC 200 192.168.0.186 DST 2 LAST BLANK DETECTION 2 ERTECT 200 COMMUNICATION ERTEC is a high performance industrial Ethernet for real time cycle times 31 – 250 us (Enhanced Real- time Ethernet Controller) is a High- Performance integrated Ethernet Controller with a 2-4 port real-time switch. 18
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL FREQUENCY CONVERTER This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR FREQ CONVERTER GATEWAY 192.168.0.126 FREQ CONVERTER GATEWAY 192.168.0.130 FREQ CONVERTER GATEWAY 192.168.0.132 FREQ CONVERTER GATEWAY 192.168.0.136 19
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL REMOTE IO SLAVES This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR MAIN OPERATOR ET200S 192.168.0.150 7150 PANEL PANEL REAR SIDE ET200S 192.168.0.151 7151 PANEL REAR SIDE ET200S 192.168.0.152 7152 PANEL REAR SIDE ET200S 192.168.0.153 7153 PANEL TRANSPORT PANEL MAIN SIDE ET200S 192.168.0.154 7154 PANEL MAIN SIDE ET200S 192.168.0.155 7155 PANEL REAR SIDE ET200S 192.168.0.156 7156 PANEL TRANSPORT PANEL MAIN SIDE ET200S 192.168.0.157 7157 CENTERING STATION CONTROL CABINET ET200S 192.168.0.160 7160 MAGNET SYSTEMS CONTROL CABINET ET200S 192.168.0.161 7161 FREQ CONVERTER CONTROL CABINET ET200S 192.168.0.162 7162 FREQ CONVERTER CONTROL CABINET ET200S 192.168.0.163 7163 SERVO DRIVES 20
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL REMOTE IO SLAVES This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR CONTROL CABINET ET200S 192.168.0.164 7164 ADJ DRIVES CONTROL CABINET ET200S 192.168.0.165 ADJ DRIVES CONTROL CABINET ET200S 192.168.0.166 ADJ DRIVES CONTROL CABINET ET200S 192.168.0.167 ADJ DRIVES CONTROL CABINET ET200S 192.168.0.168 24V DC TERMINAL BOX MAIN ET200S 192.168.0.170 HYDRAULIC / COMPRESSOR TERMINAL BOX ET200S 192.168.0.171 DESTACKING STATION 1 TERMINAL BOX ET200S 192.168.0.172 DESTACKING STATION 1 TERMINAL BOX ET200S 192.168.0.173 DESTACKING STATION 2 TERMINAL BOX ET200S 192.168.0.174 DESTACKING STATION 2 TERMINAL BOX ET200S 192.168.0.175 CYCLE BELT 1 TERMINAL BOX ET200S 192.168.0.176 CYCLE BELT 2 TERMINAL BOX ET200S 192.168.0.177 CENTERING STATION LEFT 21
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL REMOTE IO SLAVES This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR TERMINAL BOX ET200S 192.168.0.178 CENTERING STATION RIGHT TERMINAL BOX ET200S 192.168.0.179 DESTACKING STATION1 TERMINAL BOX ET200S 192.168.0.180 DESTACKING STATION2 TERMINAL BOX ET200S 192.168.0.181 CROSS TRANSPORT DST 1 TERMINAL BOX ET200S 192.168.0.184 CROSS TRANSPORT DST 2 22
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS ET200S REMOTE IO ET200S allows easy wiring of equipment to be LOCAL to the equipment. All signaling is transmitted through the PROFIBUS DP communications to the main PLC CPU. The restriction is that it has limited IO capability as IO cards tend to be 2-4 IO. Despite this the overall factory / machine wiring is greatly reduced. Fault diagnosis can be found in the main CPU Diagnostics Buffer, and this will direct the engineer to the source of a hardware problem should one arise. 23
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL SCALANCE PORT SWITCHES This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR CONTROL CABINET SCALANCE X- 192.168.0.200 PLC/PSS 200 CONTROL CABINET SCALANCE X- 192.168.0.201 PLC/PSS 200 CONTROL CABINET SCALANCE X- 192.168.0.202 PLC/PSS 200 CONTROL CABINET SCALANCE X- 192.168.0.203 PLC/PSS 200 SCALANCE PORT SWITCHES 24
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE CONFIGURATION – L32 FOL MOBILE PANEL 277 HMI This is the PLC hardware setup. NAME MODULE MPI PROFIBUS PROFINET DIAG ADDR SIMATIC HMI D- PANEL 277 192.168.0.206 PN206 MOBILE PANEL RUNS WINCC FLEX 25
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL ENCODER & ROLAND This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS CROSS TRANSPORT TRLMC 55 760 - 775 760 - 765 70 WIDTH ADJ 74 CYCLE BELT 1 WIDTH TRLMC 55 776 - 799 776 - 781 74 ADJ CYCLE BELT 2 WIDTH TRLMC 55 800 - 823 800 - 805 80 ADJ CENTERING STATION TRLMC 55 824 - 859 824 - 829 86 WIDTH ADJ 26
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS PN/PN COUPLER NAP NAP 192.168.0.10 PLC/PSS PRESS PN/PN COUPLER NAP NAP 192.168.0.11 PLC/PSS SMT ROLAND DESTACKER ANYBUS-S 2000-2023 2000-2023 192.168.0.20 STATION1 ROLAND DESTACKER ANYBUS-S 2024 - 2047 2024 - 2047 192.168.0.21 STATION2 ROLAND DESTACKER ANYBUS-S 2048 - 2071 2048 - 2071 192.168.0.23 CYCLE BELT 2 ROLAND DESTACKER ANYBUS-S 2072 - 2095 2072 - 2095 192.168.0.24 CYCLE BELT 27
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL FESTO VALVE TERMINALS This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS FESTO VALVE FESTO CPX- 500 - 501 500 -503 192.168.0.30 DESTACKER ST1 T1 TERMINAL FESTO VALVE FESTO CPX- 504 - 505 504 - 507 192.168.0.31 DESTACKER ST1 T1 TERMINAL FESTO VALVE FESTO CPX- 508 - 509 5048- 511 192.168.0.32 DESTACKER ST1 T2 TERMINAL FESTO VALVE FESTO CPX- 516 - 517 516 - 519 192.168.0.34 DESTACKER ST1 T3 TERMINAL FESTO VALVE FESTO CPX- 524 - 527 524 - 527 192.168.0.36 DESTACKER ST1 T4 TERMINAL FESTO VALVE FESTO CPX- 528 - 529 528 - 531 192.168.0.37 DESTACKER ST1 T4 TERMINAL FESTO VALVE FESTO CPX- 532 - 533 532 - 535 192.168.0.40 DESTACKER ST2 T1 TERMINAL FESTO VALVE FESTO CPX- 536 - 537 536 - 539 192.168.0.41 DESTACKER ST2 T1 TERMINAL FESTO VALVE FESTO CPX- 540 - 541 540 - 543 192.168.0.42 DESTACKER ST2 T2 TERMINAL FESTO VALVE FESTO CPX- 548 - 549 548 - 551 192.168.0.44 DESTACKER ST2 T3 TERMINAL FESTO VALVE FESTO CPX- 556 - 557 556 - 559 192.168.0.46 DESTACKER ST2 T4 TERMINAL FESTO VALVE FESTO CPX- 560 - 561 560 - 563 192.168.0.47 DESTACKER ST2 T4 TERMINAL 28
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL POSITION ADJUSTMENT This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS CENTERING STATION ERTEC 200 864 - 867 192.168.0.96 LENGTH ADJ FRONT STOP T1 CENTERING STATION ERTEC 200 868 - 871 192.168.0.97 LENGTH ADJ FRONT STOP T3 CENTERING STATION ERTEC 200 872 - 875 192.168.0.98 LENGTH ADJ FRONT STOP T4 CENTERING STATION ERTEC 200 876 - 879 192.168.0.99 LENGTH ADJ FRONT STOP T6 CENTERING STATION ERTEC 200 880 - 883 192.168.0.100 LENGTH ADJ REAR STOP T1 CENTERING STATION ERTEC 200 884 - 887 192.168.0.101 LENGTH ADJ REAR STOP T3 CENTERING STATION ERTEC 200 888 - 891 192.168.0.102 LENGTH ADJ REAR STOP T4 CENTERING STATION ERTEC 200 892 - 895 192.168.0.103 LENGTH ADJ REAR STOP T6 CENTERING STATION ERTEC 200 896 - 899 192.168.0.104 LENGTH ADJ CROSS STOP T1 CENTERING STATION ERTEC 200 900 - 903 192.168.0.105 LENGTH ADJ CROSS STOP T3 CENTERING STATION ERTEC 200 904 - 907 192.168.0.106 LENGTH ADJ CROSS STOP T4 CENTERING STATION ERTEC 200 908 - 911 192.168.0.107 LENGTH ADJ CROSS STOP T6 29
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL POSITION ADJUSTMENT This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS DESTACKING STATION 1 ERTEC 200 912 - 915 192.168.0.108 CART 1.3 DESTACKING STATION 2 ERTEC 200 916 - 919 192.168.0.109 CART 3.3 DESTACKING STATION 1 ERTEC 200 920 - 923 192.168.0.110 LIFT TABLE 1.3 DESTACKING STATION 2 ERTEC 200 924 - 927 192.168.0.111 LIFT TABLE 3.3 DESTACKING STATION 1 ERTEC 200 928 - 931 192.168.0.112 SIDE GUIDE 2 OUTSIDE RIGHT DESTACKING STATION 1 ERTEC 200 932 - 935 192.168.0.113 SIDE GUIDE 3 INSIDE LEFT DESTACKING STATION 1 ERTEC 200 936 - 939 192.168.0.114 SIDE GUIDE 1 OUTSIDE LEFT DESTACKING STATION 1 ERTEC 200 940 - 943 192.168.0.115 SIDE GUIDE 4 INSIDE RIGHT DESTACKING STATION ERTEC 200 944 - 947 192.168.0.116 12 SIDE GUIDE 2 OUTSIDE RIGHT DESTACKING STATION 2 ERTEC 200 948 - 951 192.168.0.117 SIDE GUIDE 3 INSIDE RIGHT DESTACKING STATION 2 ERTEC 200 952 - 955 192.168.0.118 SIDE GUIDE 1 OUTSIDE LEFT DESTACKING STATION 2 ERTEC 200 956 - 959 192.168.0.119 SIDE GUIDE 4 INSIDE LEFT 30
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL POSITION ADJUSTMENT This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS CROSS TRANSPORT DST ERTEC 200 960 - 963 192.168.0.182 1 LAST BLANK DETECTION 1 CROSS TRANSPORT DST ERTEC 200 964 - 967 192.168.0.183 1 LAST BLANK DETECTION 2 CROSS TRANSPORT DST ERTEC 200 968 - 971 192.168.0.185 2 LAST BLANK DETECTION 1 CROSS TRANSPORT DST ERTEC 200 972 - 975 192.168.0.186 2 LAST BLANK DETECTION 2 31
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL REMOTE IO SLAVES This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS MAIN OPERATOR PANEL ET200S 400.0 – 403.7 400.0 – 403.7 192.168.0.150 PANEL REAR SIDE ET200S 420.0 – 431.3 420.0 – 431.3 192.168.0.151 PANEL REAR SIDE ET200S 360.0 – 369.3 192.168.0.152 PANEL REAR SIDE ET200S 460.0 – 465.3 460.0 – 465.3 192.168.0.153 PANEL TRANSPORT PANEL MAIN SIDE ET200S 440.0 – 450.3 440.0 – 450.3 192.168.0.154 PANEL MAIN SIDE ET200S 376.0 – 387.3 387.0 – 387.3 192.168.0.155 PANEL REAR SIDE ET200S 480.0 – 485.3 480.0 – 485.3 192.168.0.156 PANEL TRANSPORT PANEL MAIN SIDE ET200S 492.0 – 496.3 492.0 – 496.3 192.168.0.157 CENTERING STATION CONTROL CABINET ET200S 72.0 – 84.7 78.0 – 81.7 192.168.0.160 MAGNET SYSTEMS CONTROL CABINET ET200S 48.0 – 58.7 48.0 – 58.7 192.168.0.161 FREQ CONVERTER CONTROL CABINET ET200S 60.0 – 68.7 60.0 – 68.7 192.168.0.162 FREQ CONVERTER CONTROL CABINET ET200S 88.0 – 89.7 88.0 – 89.7 192.168.0.163 SERVO DRIVES 32
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL REMOTE IO SLAVES This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS CONTROL CABINET ET200S 0.0 – 4.7 0.0 – 7.7 192.168.0.164 ADJ DRIVES CONTROL CABINET ET200S 12.0 16.7 12.0 – 19.7 192.168.0.165 ADJ DRIVES CONTROL CABINET ET200S 24.0 – 33.7 24.0 – 35.7 192.168.0.166 ADJ DRIVES CONTROL CABINET ET200S 36.0 – 40.7 36.0 – 42.7 192.168.0.167 ADJ DRIVES CONTROL CABINET ET200S 100.0 – 117.3 192.168.0.168 24V DC TERMINAL BOX MAIN ET200S 320.0 – 321.7 192.168.0.170 HYDRAULIC / 600 – 607 COMPRESSOR AN IN 4-20MA TERMINAL BOX ET200S 220. – 225.7 220.225.3 192.168.0.171 DESTACKING STATION 1 TERMINAL BOX ET200S 200.0 – 206.7 200.0 – 205.3 192.168.0.172 DESTACKING STATION 1 TERMINAL BOX ET200S 260.0 – 265.7 260.0 – 265.3 192.168.0.173 DESTACKING STATION 2 TERMINAL BOX ET200S 240.0 – 246.7 240.0 – 245.3 192.168.0.174 DESTACKING STATION 2 TERMINAL BOX ET200S 280.0 – 283.3 280.0 – 283.3 192.168.0.175 CYCLE BELT 1 TERMINAL BOX ET200S 292.0 – 294.3 292.0 – 293.3 192.168.0.176 CYCLE BELT 2 TERMINAL BOX ET200S 300.0 – 304.3 300.0 – 306.3 192.168.0.177 CENTERING STATION LEFT 33
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS HARDWARE IO ADDRESSING – L32 FOL REMOTE IO SLAVES This is the PLC hardware setup. NAME MODULE INPUTS OUTPUTS DP/IP ADDRESS TERMINAL BOX ET200S 312.0 – 316.3 312.0 – 318.3 192.168.0.178 CENTERING STATION RIGHT TERMINAL BOX ET200S 332.0 – 343.3 332.0 – 339.7 192.168.0.179 DESTACKING STATION1 TERMINAL BOX ET200S 348.0 – 356.3 348.0 – 356.7 192.168.0.180 DESTACKING STATION2 TERMINAL BOX ET200S 568.0 – 569.3 568.0 – 569.3 192.168.0.181 CROSS TRANSPORT DST 1 TERMINAL BOX ET200S 576.0 – 577.3 576.0 – 577.3 192.168.0.184 CROSS TRANSPORT DST 2 34
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS CPU PROPERTIES – L32 FOL CLOCK MEMORY FOL CLOCK FREQUENCY MBTYE = RETENTIVE MEMORY FOL MBYTES – MB0 = S7 TIMERS – T0 = S7 COUNTERS – C0 = 35
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS CYCLIC INTERRUPTS ANY CHANGES TO CYCLE TIMES = NONE & None used in program TIME OF DAY INTERRUPTS ANY TOD INTERRUPTS = NONE & None used in program 36
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS ERROR INTERRUPTS Asynchronous errors that trigger the same interrupt OB occur frequently (for example, diagnostic interrupt, calls OB82). · Another asynchronous event also occurs that triggers another interrupt (for example, program execution error, calls OB85). · Only one message should be passed on (for example, to indicate which station is disconnected as a result of station failure); a hardware reaction is not required. In this case, a lower priority can be assigned to OB 86 to avoid an increase of the reaction time for other interrupts. FOL INTERRUPTS OB86 note M8.6 is SET for a Rack Error 37
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS OB86 – PROFIBUS DIAGNOSTICS 38
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS NOTES 39
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS NOTES 40
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS NOTES 41
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS CROSS REFERENCES This area details all the used IO, M Bytes, Timers Counters etc and where you can find each address. It also allows you to identify addressing of M Bits etc that you can use for any modifications. SIMATIC MANAGER > CLICK ON BLOCKS OPTIONS MENU REFERENCE DATA – DISPLAY – CROSS REFERENCES WHEN WE LOOK AT CROSS REF AFTER APPLYING A FILTER – THE INFORMATION IS LIMITED 42
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS SYMBOL TABLE Open OB1 – OPTIONS – SYMBOL TABLE 43
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS IMPORTANT PALLET TRANSPORT ADDRESSING This is an overview of the Pallet Transport zones 1.1 – 3.3, the addressing for each zone was identified in the program. There are many others and you should add those to this Table guide. LINE 32 PALLET LAYOUT PALLET TRANSPORT ZONES & IMPORTANT ADDRESSES ZONE 1.1 ZONE 1.2 ZONE 1.3 DB4211.DBX1.0 FREE DB4212.DBX1.0 FREE DB3400.DBX4.2 DS1 LAST BLNK (FC3401 NW6 DS1 LAST BLNK) DB3211.DBW0 STEP N.O. DB3400.DBX5.0 DS1 EJECT STACK FC3211 MOV STEP CNTRL (FC3401 NW14) 1/1 TO 1/2 DB4401.DBX1.2 TBL LOWERD DB4401.DBX1.7 TBL DOWN DB4403.DBX1.0 CHAIN FREE DB4200.DBX8.1 PLT EMPTY DB4200.DBX8.2 PLT FULL DB4200.DBX10.2 MOV 1/3 TO 2/1 DB4200.DBX10.3 MOV 1/3 TO 2/2 (FC3401 NW23) DB4200.DBX10.0 MOV 1/3 TO 1/1 DB4200.DBX10.1 MOV 1/3 TO 1/2 (FC3401 NW23) DB3231.DBW0 STEP N.O 1/3 TO 2/1 FC3231 STEP CNTRL 44
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS ZONE 2.1 ZONE 2.2 DB4221.DBX1.0 FREE DB4222.DBX1.0 FREE DB4223.DBX1.1 TBL LOWERD DB224.DBX1.0 TBL ROT ARM OPN 45
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS ZONE 3.1 ZONE 3.2 ZONE 3.3 DB4231.DBX1.0 FREE DB4232.DBX1.0 FREE DB3400.DBX4.3 DS2 LAST BLNK (FC3401 NW7 DS2 LAST BLNK) DB3221.DBW0 STEP N.O. DB3400.DBX5.1 DS1 EJECT STACK FC3221 3.1TO 3.3 STEPS (FC3401 NW15) DB4501.DBX1.2 TBL LOWERD DB4501.DBX1.7 TBL DOWN DB4503.DBX1.0 CHAIN FREE DB4200.DBX34.2 MOV 3/3 TO 2/1 DB4200.DBX34.3 MOV 3/3 TO 2/2 (FC3401 NW24) DB4200.DBX32.1 PLT EMPTY DB4200.DBX32.2 PLT FULL LIFTING TABLE FC4511 LIFT TABLE – WRITES COMMANDS TO DB4511 TO CONTROL TABLE NW2 COMMAND TO MOVE FB843 TBLE LIFT ENCODER IO ADDR 924 NODE 111 46
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS PALLET TRANSPORT CONTROL BLOCKS ZONE 1.3 FC3200 AUTO FC3212 FC3213 X ADJ FC3214 Y ADJ FC3231 FC3241 FC4401 TABLE LIFT FC4402 BLANK CART FC4421 AUTO LIFT STACK FC4422 AUTO LOWER EMPTY FC4423 AUTO LOWER FULL ZONE 3.3 FC3200 AUTO FC3222 FC3223 X ADJ FC3224 Y ADJ FC3232 FC3243 FC4501 TABLE LIFT FC4502 BLANK CART FC4521 AUTO LIFT STACK FC4522 AUTO LOWER EMPTY FC4523 AUTO LOWER FULL 47
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS IMPORTANT MEMORY BIT ADDRESSING IMPORTANT SIGNALS M BITS ADDRESS ALWAYS ON M0.1 ALWAYS OFF M0.0 RESET OB86 RACK FAILURE OB87 COMMS ERROR OB122 IO ACCESS ERR PSU ENABLE SERVOS DESTACKER LAMP ON DESTACKER DIE CHANGE STOP DESTACKER AUTO STOP AT CYCLE END 48
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS IMPORTANT MEMORY BIT ADDRESSING IMPORTANT SIGNALS M BITS ADDRESS 49
JAGUAR LANDROVER - HALEWOOD SCANTIME ENGINEERING LTD MACHINE PLC MAINTENANCE FAULT FINDING RIVERSIDE PARK MODULE 1 GATESHEAD. TYNE & WEAR NE11 9DJ SIEMENS S7-300 SERIES ENGLAND TEL: +44 800 7561011 CONTENTS IMPORTANT MEMORY BIT ADDRESSING IMPORTANT SIGNALS M BITS ADDRESS 50
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